CN118241386A - Open-width continuous sand washer - Google Patents

Abstract

An open-width continuous sand washer comprises a cylinder structure; the cloth continuously passes through the cylinder structures through the conveying roller groups, and a certain distance is reserved between two adjacent conveying roller groups; a liquid accumulation tank located below the interval between two adjacent conveying roller groups; the sprocket screen plate is of a wavy structure and extends to a plurality of barrel structures continuously, the sprocket screen plate is used for lifting cloth, and the lowest points of the sprocket screen plate extend into the liquid accumulation groove. The invention has compact and reasonable structure and convenient operation, is used for continuously conveying cloth through the conveying roller group, can uniformly carry out sand washing in the cloth conveying process, thereby realizing the effect of open-width continuous sand washing, and simultaneously can drive the cloth to shake up and down in the sand washing liquid through the back and forth movement of the chain wheel screen plate, thereby improving the effect of sand washing.

Description

Open-width continuous sand washer

Technical Field

The invention relates to the technical field of sand washing machines, in particular to an open-width continuous sand washing machine.

Background

The sand washing is multipurpose with some chemical auxiliary agents, so that the washed clothes have a certain fading effect and old feel, and fine wrinkles are made, if the stone mill is matched, a layer of soft frosted fluff or wrinkles can be generated on the surface of the washed cloth, and the washed fabric is soft, soft and plump by matching with the chemical auxiliary agents.

In addition, when the existing traditional sand washer is used for washing cloth by sand, the cloth can be cut off in a segmented mode, then the cloth is put into the traditional sand washer, after the cloth is washed by sand, the cloth is taken out of the sand washer, and the following defects are caused in a sand washing mode:

1. the traditional sand washing has low efficiency and influences the working efficiency.

2. The labor intensity is high, and the weight of cloth washed by traditional sand is high, so that the physical burden of operators can be increased.

3. For the traditional sand washing mode, the cylinder difference is easy to occur, and the cloth is put in sections, so that the sand washing effect is different due to the sand washing time, the concentration of the sand washing liquid and the like, thereby influencing the overall effect.

4. Meanwhile, after the cloth is washed by sand, subsequent drying is needed, huge workload exists, and the drying efficiency is low.

For this purpose, we propose an open width continuous sand washer.

Disclosure of Invention

The inventor aims at the defects in the prior art, provides an open-width continuous sand washing machine, achieves the effect of open-width continuous sand washing, and can drive cloth to shake up and down in the sand washing liquid to beat through the back and forth movement of a chain wheel screen plate, so that the sand washing and subsequent drying effects are improved.

The technical scheme adopted by the invention is as follows:

an open width continuous sand washer comprising:

The number of the cylinder structures is at least two, and the cylinder structures are mutually communicated;

The cloth continuously passes through the cylinder structures through the conveying roller groups, and a certain distance is reserved between two adjacent conveying roller groups;

A liquid accumulation tank located below the interval between two adjacent conveying roller groups;

The chain wheel screen plate is in a wavy structure and continuously extends to a plurality of barrel structures, the chain wheel screen plate is used for lifting cloth, and the lowest points of the chain wheel screen plate extend into the liquid accumulation groove;

The sprocket mesh plate realizes left and right back and forth movement through a driving structure and is used for driving cloth to beat in the liquid accumulation groove.

Further, two driving wheel assemblies for driving the sprocket mesh plate to move left and right back and forth are arranged in each barrel structure, driving shafts are inserted in the driving wheel assemblies, the driving shafts of the driving wheel assemblies are synchronously transmitted through connecting pieces, and one driving shaft is connected with a driving wheel motor.

Further, a driving roller and a driven roller are arranged on the conveying roller group, a conveying roller driving motor is connected to the driving roller, and the interval between the two conveying roller groups is 50cm-200cm.

Further, the sprocket mesh plate includes:

the number of the chains is two and the chains are arranged in parallel, and the chains are matched with the driving wheel assembly to realize transmission;

The chain plate is connected between the two chains, and a plurality of through holes are formed in the chain plate;

the protruding parts are in a long strip shape and are connected to the chain plate along the width direction of the chain plate, and the number of the protruding parts is a plurality of protruding parts and are distributed at intervals along the length direction of the chain plate.

Further, the both ends of sprocket otter board all are provided with the balancing weight, and are provided with the deflector that leads the balancing weight in the tubular structure.

Further, two layers of guide rails which are distributed in a U shape are further arranged in the barrel structure, the sprocket mesh plate is arranged in the guide rails in a sliding mode, and the width of the guide rails is smaller than 200mm.

Further, the plurality of barrel structures are divided into two types according to functions, the barrel structure which is positioned at the last passing of the cloth is used for drying the cloth, and the barrel structure which is passed before the cloth is used for sand washing the cloth.

Further, a cleaning solution is arranged in a liquid accumulation groove of the barrel structure for sand washing, a liquid pipe is arranged at the lower end of the liquid accumulation groove, and nozzles for spraying the cleaning solution to the cloth are arranged on two sides of the barrel structure, which are positioned on the cloth.

Further, be provided with in the barrel structure for the drying:

The heating rod is positioned above the middle part of the liquid accumulation groove, and the heating rod to the chain wheel screen plate is positioned between 30cm and 80 cm;

the air dryer is positioned above the heating rod and blows air in the direction of the heating rod and is used for drying the cloth;

and the exhaust/water hole is positioned at the bottom of the liquid accumulation groove and is used for exhausting redundant air and liquid.

Further, the air dryer includes:

A centrifugal fan;

the wind scooper is used for guiding the air out;

and the air outlet holes of the air deflector incline from the middle to two sides and are used for improving the air outlet area.

The beneficial effects of the invention are as follows:

the invention has compact and reasonable structure and convenient operation, is used for continuously conveying cloth through the conveying roller group, and part of the cloth is piled in the liquid accumulation groove in the conveying process of the cloth, and can be uniformly washed by sand along with the movement of the conveying roller group, so that the effect of open-width continuous sand washing is realized, and meanwhile, the cloth can be driven to shake up and down in the sand washing liquid by the back and forth movement of the chain wheel screen plate, so that the sand washing effect is improved, and a plurality of structures for drying are arranged in the last cylinder structure, so that the cloth can be dried quickly after being washed by sand for many times.

Meanwhile, the invention has the following advantages:

(1) Through separating two conveying roller sets, can let more cloth soak in the hydrops inslot, and the area that the cloth was spread out can also be bigger the bigger distance of separation, avoid the cloth too concentrated, influence sand washing effect, the distance that the conveying roller set separates should be less than the opening size of sprocket otter board in addition, sprocket otter board is located between two conveying roller sets, be provided with driving roll and driven voller on the conveying roller set, be connected with conveying roller driving motor on the driving roll, through being equipped with conveying roller driving motor, can realize the continuous open width removal of cloth.

(2) The sprocket mesh plate is the biggest structural feature of this embodiment, is provided with two drive wheel assemblies of controlling respectively and controlling the left and right sides and remove, drives sprocket mesh plate round trip movement, simultaneously under the effect of bellying, will drive the cloth round trip movement, beats the cloth, has improved sand washing effect.

(3) In order to further improve the sand washing effect to the cloth, through the design, the bellying is rectangular and along the link joint along width direction connection on the link joint, and the quantity of bellying is a plurality of and along link joint length direction interval distribution, in this embodiment, the bellying is triangular pyramid structure, and its expansion end is more sharp, can imbed in the gap of the cloth that stacks together to along with the effect of sprocket otter board, on moving the high position of control side with the cloth, and hit the cloth along with the removal, improved sand washing effect.

(5) Through setting up heating rod and air dryer, can be with the even cover of heat on the cloth, further improved the drying effect of cloth.

(6) Because the existence of sprocket otter board can keep the heat of heating rod in the tubular structure, improves the drying effect to the cloth, moves about through the sprocket otter board in addition, has improved drying efficiency.

Drawings

Fig. 1 is a schematic structural view of the present invention.

Fig. 2 is a view showing the structure of a cylinder in embodiment 1 of the present invention.

Fig. 3 is a cross-sectional view of section A-A of fig. 2.

Fig. 4 is a view showing the structure of a cylinder in embodiment 2 of the present invention.

Fig. 5 is a schematic structural diagram of a wind scooper according to the present invention.

Wherein:

100. A cylinder structure; 200. a conveying roller set; 300. distributing materials; 400. sprocket mesh plate; 500. a drive wheel assembly; 600. a boss; 700. balancing weight; 800. a guide rail; 900. a liquid collecting tank; 1000. a nozzle; 1100. a heating rod; 1200. an air dryer; 1300. an exhaust/water hole;

201. A conveying roller driving motor; 401. a chain; 402. a link plate; 501. a drive wheel motor; 502. a drive shaft; 701. a guide plate; 901. a liquid pipe; 1201. a wind scooper; 1202. an air deflector; 1203. and (5) a centrifugal fan.

Detailed Description

The following describes specific embodiments of the present invention with reference to the drawings.

Example 1

As shown in fig. 1 to 5, the open-width continuous sand washer of the embodiment comprises a cylinder structure 100, a liquid accumulation tank 900 and a sprocket screen 400, and can realize continuous sand washing of the cloth 300 conveyed in an open-width manner, thereby improving the working efficiency.

In this embodiment, the plurality of cylinder structures 100 are divided into two types according to functions, and the cylinder structure 100 passing through at the end of the cloth 300 is used for drying the cloth 300, and the cylinder structure 100 passing through before the cloth 300 is used for sand washing the cloth.

As shown in fig. 1, the number of the cylinder structures 100 in the present embodiment is at least two, and in the present embodiment, two cylinder structures 100 include one for cleaning and the other for drying (see embodiment 2);

in another embodiment, both cylinder structures 100 may also be configured to be cleaned, improving the cleaning effect by two cleans.

In addition, in this embodiment, the cylinder structure 100 is mainly used for realizing sand washing effect, that is, sand is added into the cleaning solution, and by adding sand with different particle sizes, different cloth sand washing effects can be realized, and the arrangement can be specifically performed according to actual scenes.

As shown in fig. 1 to 3, in the open-width continuous sand washer of this embodiment, the sand washer for sand washing the cloth 300 is stored in the liquid accumulation tank 900, the conveying roller set 200 is used for continuously conveying the cloth 300, and in the conveying process of the cloth 300, part of the sand washer is accumulated in the liquid accumulation tank 900, and along with the movement of the conveying roller set 200, sand washing can be uniformly performed, so that an effect of open-width continuous sand washing is achieved, and meanwhile, the cloth 300 can be driven to shake back and forth in the sand washer through the back and forth movement of the sprocket mesh 400, so that the effect of sand washing is improved.

This example uses sand washing as an example:

in another embodiment, the number of the cylinder structures 100 may be 1, and sand washing may be theoretically achieved, but the efficiency is often lower, which is not better than the continuous washing effect of matching multiple cylinder structures 100.

In this embodiment, the multiple cylinder structures 100 are mutually communicated, the cloth 300 continuously passes through the multiple cylinder structures 100 through the multiple conveying roller sets 200, and a certain distance is formed between two adjacent conveying roller sets 200, so that the cloth 300 can be gathered together along the horizontal direction through the distance, more cloth 300 is conveniently soaked in sand washing liquid, and the effect of subsequent sand washing is improved;

In this embodiment, the driving roller and the driven roller are disposed on the conveying roller set 200, the driving roller is connected with the conveying roller driving motor 201, and the interval between the two conveying roller sets 200 is 50cm-200cm, so that more cloth 300 can be conveniently soaked in the sand washing liquid.

A sump 900 below the interval between the adjacent two conveying roller sets 200, in which sand wash liquid is provided;

In this embodiment, the liquid sump 900 of the barrel structure 100 for sand washing is provided with sand washing liquid, the lower end of the liquid sump 900 is provided with a liquid pipe 901, and the two sides of the barrel structure 100 located on the cloth 300 are provided with nozzles 1000 for spraying sand washing liquid to the cloth 300, so that the sand washing effect of the cloth 300 is improved, and the amount of sand washing liquid can be balanced through the liquid pipe 901.

As shown in fig. 2 and 3, the sprocket mesh plate 400 in the present embodiment has a wave-shaped structure and continuously extends to a plurality of cylinder structures 100, the sprocket mesh plate 400 is used for lifting the cloth 300, and the lowest points of the sprocket mesh plate 400 all extend into the liquid accumulation groove 900;

The sprocket mesh plate 400 is driven to move back and forth left and right by a driving structure for driving cloth to beat in the sump 900.

Two driving wheel assemblies 500 driving the sprocket mesh plate 400 to move left and right back and forth are arranged in each cylinder structure 100, driving shafts 502 are inserted into the driving wheel assemblies 500, the driving shafts 502 of the driving wheel assemblies 500 are synchronously transmitted through connecting pieces, and one driving shaft 502 is connected with a driving wheel motor 501.

In this embodiment, the sprocket mesh 400 includes:

the number of the chains 401 is two, and the chains 401 are arranged in parallel, and the chains 401 and the driving wheel assembly 500 are matched to realize transmission.

The link plate 402 is connected between the two chains 401, and a plurality of through holes are formed in the link plate 402 for sand washing liquid to pass through.

In this embodiment, as shown in the figure, two layers of guide rails 800 which are distributed in a U-shaped manner are further arranged in the cylinder structure 100, and the sprocket mesh plate 400 is slidably arranged in the guide rails 800, the width of the guide rails 800 is smaller than 200mm, the sprocket mesh plate 400 is supported, and meanwhile, more cloth 300 can be supported, because the cloth 300 is very heavy after being stained with sand washing liquid, the effect of shaking is difficult to be achieved only by the supporting force of the sprocket mesh plate 400, and therefore, the overall supporting force can be improved by arranging the guide rails 800, and subsequent swinging can be facilitated.

In this embodiment, the width of the guide rail 800 should not be too long, which would affect the feeding of the cloth 300, and should not be too short, which would not support the cloth.

In this embodiment, in order to facilitate the replenishment of sand washing liquid, a liquid pipe 901 is disposed at the lower end of the liquid accumulation tank 900, and the cloth 300 takes away the sand washing liquid and needs to be replenished in time.

Because chain 401 and link joint 402 are the multisection design, can laminate subsequent guide rail 800 and remove, form U-shaped structure, can hold cloth 300, and because the through-hole has been seted up on the link joint 402, consequently sand washing liquid can pass the through-hole and contact with cloth 300, simultaneously along with sprocket screen 400 round trip movement under the effect of drive wheel assembly 500, also can let the cloth round trip movement wherein to play the effect that improves sand washing.

In this embodiment, in order to further improve the sand washing effect on the cloth 300, the protruding portion 600 is designed to be long and connected to the link plate 402 along the width direction along the link plate 402, and the number of protruding portions 600 is multiple and distributed at intervals along the length direction of the link plate 402, in this embodiment, the protruding portion 600 is in a triangular pyramid structure, the movable end of the protruding portion is pointed, and the protruding portion can be embedded into the gaps of the stacked cloth 300, and the cloth 300 is moved to the high positions on the left and right sides along with the action of the sprocket mesh plate 400, and the cloth 300 is beaten along with the movement, so that the sand washing effect is improved.

In this embodiment, in order to improve the driving stability of the sprocket screen 400, the two ends of the sprocket screen 400 are provided with the balancing weights 700, and the guide plates 701 guiding the balancing weights 700 are arranged in the cylinder structure 100, in this embodiment, the balancing weights 700 are cylindrical, and the balancing weights 700 can be matched with the driving wheel assembly 500 under the action of gravity to realize the left-right movement of the sprocket screen 400, so that the sprocket screen 400 is more energy-saving and environment-friendly.

The whole working principle is as follows:

1. The cloth 300 is continuously conveyed in an open-width posture through the conveying roller set 200, and meanwhile, the middle section of the cloth 300 sags to the bottom of the sprocket mesh plate 400 and contacts with the sand washing liquid in the liquid accumulation groove 900 to start sand washing;

2. Meanwhile, under the action of the driving wheel assembly 500, the sprocket mesh plate 400 is driven to move back and forth, and meanwhile, under the action of the protruding part 600, the cloth 300 is driven to move back and forth, and the cloth 300 is beaten, so that the sand washing effect is improved;

3. meanwhile, the cloth 300 subjected to beating leaves the cylinder structure 100 under the action of the conveying roller set 200, so that a continuous sand washing process is realized.

Example 2

As shown in fig. 1,4 and 5, in this embodiment, a drum structure 100, which is located at the end of the cloth 300 and is used for drying the cloth 300, is provided with:

The heating rod 1100 is positioned above the middle part of the liquid accumulation groove 900, and the heating rod 1100 is positioned between 30cm and 80cm from the sprocket mesh plate 400, so that the cloth 300 is prevented from being damaged by too close of the heating rod 1100, and the drying effect is prevented from being influenced by too far of the heating rod 1100;

The air dryer 1200 is positioned above the heating rod 1100 and blows air in the direction of the heating rod 1100, and is used for drying the cloth 300;

The exhaust/water hole 1300 is located at the bottom of the liquid accumulation tank 900 and is used for exhausting redundant air and sand washing liquid, the sand washing liquid can be recycled, the loss and waste of the sand washing liquid can be reduced, and an exhaust fan can be arranged at the exhaust/water hole 1300, so that the internal air circulation can be quickened, and the drying effect can be improved.

Because of the existence of the sprocket mesh 400, the heat of the heating rod 1100 can be stored in the cylinder structure 100, the drying effect on the cloth 300 is improved, and in addition, the drying efficiency is improved by the left and right movement of the sprocket mesh 400.

Meanwhile, in the present embodiment, as shown in fig. 5, the air dryer 1200 includes:

Centrifugal fan 1203 provides stronger wind power, improving drying effect;

the air guide cover 1201 is used for guiding air out and guiding the air out towards the direction of the heating rod 1100, so that heat can be blown onto the cloth 300;

the air outlet holes of the air deflector 1202 incline from the middle to the two sides, so that the air outlet area is increased, the heating range is increased, and meanwhile, the thinner cloth 300 on the two sides is dried, and the drying efficiency is improved.

By arranging a plurality of structures for drying in the last cylinder structure 100, the cloth 300 can be dried rapidly after sand washing for a plurality of times, and the working efficiency is improved through the structural combination of the sprocket mesh plate 400 no matter sand washing or drying.

The above description is intended to illustrate the invention and not to limit it, the scope of which is defined by the claims, and any modifications can be made within the scope of the invention.

Claims (10)

1. An open width continuous sand washer, comprising:

The number of the cylinder structures (100) is at least two, and the cylinder structures (100) are mutually communicated;

A cloth (300) continuously passing through the plurality of cylinder structures (100) by the plurality of conveying roller sets (200), and a certain distance is reserved between two adjacent conveying roller sets (200);

A liquid accumulation tank (900) located below the interval between two adjacent conveying roller groups (200);

A sprocket mesh plate (400) having a wave-shaped structure and continuously extending to a plurality of cylinder structures (100), the sprocket mesh plate (400) being used for lifting the cloth (300), and the lowest points of the sprocket mesh plate (400) all extending into the liquid sump (900);

the sprocket mesh plate (400) realizes left-right back-and-forth movement through a driving structure and is used for driving cloth to beat in the liquid accumulation groove (900).

2. An open width continuous sand washer as in claim 1 wherein: two driving wheel assemblies (500) for driving the sprocket mesh plate (400) to move left and right back and forth are arranged in each cylinder structure (100), driving shafts (502) are inserted in the driving wheel assemblies (500), the driving shafts (502) of the driving wheel assemblies (500) are synchronously transmitted through connecting pieces, and one driving shaft (502) is connected with the driving wheel motor (501).

3. An open width continuous sand washer as in claim 1 wherein: the conveying roller set (200) is provided with a driving roller and a driven roller, the driving roller is connected with a conveying roller driving motor (201), and the interval between the two conveying roller sets (200) is 50cm-200cm.

4. An open width continuous sand washer as in claim 1 wherein: the sprocket mesh plate (400) includes:

The number of the chains (401) is two, the chains are arranged in parallel, and the chains (401) are matched with the driving wheel assembly (500) to realize transmission;

A link plate (402) connected between the two chains (401), and a plurality of through holes are formed on the link plate (402);

The protruding parts (600) are long and connected to the chain plate (402) along the width direction of the chain plate (402), and the protruding parts (600) are a plurality of and distributed at intervals along the length direction of the chain plate (402).

5. An open width continuous sand washer as in claim 4 wherein: the chain wheel screen plate (400) is characterized in that the two ends of the chain wheel screen plate (400) are provided with balancing weights (700), and guide plates for guiding the balancing weights (700) are arranged in the cylinder structure (100).

6. An open width continuous sand washer as in claim 1 wherein: two layers of guide rails (800) which are distributed in a U shape are further arranged in the barrel structure (100), the sprocket mesh plate (400) is arranged in the guide rails (800) in a sliding mode, and the width of the guide rails (800) is smaller than 200mm.

7. An open width continuous sand washer as in claim 1 wherein: the plurality of the cylinder structures (100) are divided into two types according to functions, the cylinder structure (100) which is positioned at the last passing of the cloth (300) is used for drying the cloth (300), and the cylinder structure (100) which is positioned at the front of the cloth (300) is used for sand washing the cloth.

8. An open width continuous sand washer as in claim 7 wherein: the sand washing machine is characterized in that a liquid collecting tank (900) of the barrel structure (100) for sand washing is internally provided with a cleaning liquid, the lower end of the liquid collecting tank (900) is provided with a liquid pipe (901), and nozzles (1000) for spraying the cleaning liquid to the cloth (300) are arranged on two sides of the barrel structure (100) located on the cloth (300).

9. An open width continuous sand washer as in claim 1 wherein: the cylinder structure (100) for drying is internally provided with:

a heating rod (1100) which is positioned above the middle part of the liquid accumulation groove (900), and the heating rod (1100) to the chain wheel screen plate (400) is positioned between 30cm and 80 cm;

The air dryer (1200) is positioned above the heating rod (1100) and blows air in the direction of the heating rod (1100) and is used for drying the cloth (300);

and a vent/water hole (1300) at the bottom of the sump (900) for venting excess air and liquid.

10. An open width continuous sand washer as in claim 9 wherein: the air dryer (1200) includes:

A centrifugal fan (1203);

The wind scooper (1201) is used for guiding the air out;

and the air outlet holes of the air deflector (1202) incline from the middle to two sides and are used for improving the air outlet area.