CN118024711A

CN118024711A - Full-automatic production equipment for dust-free paper

Info

Publication number: CN118024711A
Application number: CN202410417978.1A
Authority: CN
Inventors: 白光宗; 符峰; 陈铭杰
Original assignee: Foshan Huaheng Health Material Co ltd
Current assignee: Foshan Huaheng Health Material Co ltd
Priority date: 2024-04-09
Filing date: 2024-04-09
Publication date: 2024-05-14

Abstract

The invention provides full-automatic production equipment for dust-free paper, and belongs to the technical field of dust-free paper; the device comprises a placement frame, a base frame, a stable conveying assembly, a pressurizing and glue covering assembly, a glue supplying assembly, a glue scraping thermosetting assembly and a cutting assembly; the front end middle part fixedly connected with bed frame of rack, the mid-mounting of bed frame has the binder roller, be provided with well core material reel on the binder roller, the material roller is all installed to the upper and lower part of rack, upper and lower part be provided with dacron material reel and fibre on the material roller is woven material reel respectively to the material roller, the rear end fixedly connected with operation frame of rack, the rear end mid-mounting of operation frame has compression roller device. According to the invention, the upper and lower surfaces of the middle-layer middle core material are smeared with the adhesive liquid to be attached to the terylene material roll and the fiber woven material roll, and the three-wire combined material is pressed once through the pressing roller device to form the initial composite dust-free paper, so that the strength and durability of the dust-free paper are enhanced, and the touch feeling and the use experience of the dust-free paper are improved.

Description

Full-automatic production equipment for dust-free paper

Technical Field

The invention relates to the technical field of dust-free paper, in particular to full-automatic production equipment of dust-free paper.

Background

The dust-free paper, also called dry paper-making non-woven fabric, is one of dry non-woven fabrics, and has a series of unique physical properties, including high elasticity, softness, good hand feeling, excellent sagging feeling, and extremely high water absorption and good water retention property, and is widely applied to various fields, including sanitary care products, special medical products, industrial wiping products, disposable bedsheets, catering industry and the like due to the unique properties, and is also used in special occasions, such as dust-free workshops, security and privacy, and the like, as a non-woven fabric product indispensable in modern life due to the excellent properties and wide application fields.

The dust-free paper produced by the existing dust-free paper production equipment has the defects of low strength, easy fluffing of paper, poor dirt absorbing capacity, poor water absorbing performance and the like because the structural layer of the dust-free paper raw material belongs to a single-layer structure, the existing production equipment is inconvenient to process the composite dust-free paper, and the existing dust-free paper processing equipment is simple in superposition processing flow aiming at dust-free paper materials, so that the quality of the composite dust-free paper is uneven.

Therefore, the application provides a full-automatic production device for dust-free paper to meet the demands.

Disclosure of Invention

The invention aims to solve the technical problems of poor processing quality and lower processing efficiency of the existing full-automatic production equipment for the dust-free paper.

In order to solve the technical problems, the invention provides the following technical scheme: the full-automatic production equipment for the dust-free paper comprises a setting frame, a base frame, a stable conveying assembly, a pressurizing and glue covering assembly, a glue supplying assembly, a glue scraping and thermosetting assembly and a cutting assembly; the middle part of the front end of the installation frame is fixedly connected with a base material roll shaft, a middle core material roll shaft is arranged in the middle of the base material roll shaft, a material recovering roll shaft is arranged at the upper part and the lower part of the installation frame, a polyester material roll shaft and a fiber woven material roll shaft are respectively arranged at the upper part and the lower part of the material recovering roll shaft, the rear end of the installation frame is fixedly connected with a working frame, the middle part of the rear end of the working frame is provided with a compression roller device, and three layers of middle core materials, upper polyester materials, lower polyester materials and fiber woven materials are overlapped and extruded to produce composite dust-free paper; the stable conveying component is used for guiding the middle core material winding drum on the base material roll shaft to stably convey; the pressurizing and glue-covering assembly is used for repeatedly extruding the composite dust-free paper and uniformly coating glue on the upper and lower surfaces of the composite dust-free paper; the glue supply assembly is used for supplying glue to the pressurizing glue coating assembly; the glue scraping thermosetting component is used for scraping the glue smeared when the glue coating component is pressurized and heating and solidifying the glue; the cutting assembly is used for carrying out multistage cutting treatment on the processed composite dust-free paper; the placing frame, the base frame, the stable conveying assembly, the pressurizing and glue covering assembly, the glue supplying assembly, the glue scraping thermosetting assembly and the cutting assembly are all connected with the placing frame.

Preferably, the front end upper and lower portion of operation frame all rotates and is connected with direction roller one and direction roller two, direction roller one is located the rear portion of direction roller two, the left and right sides upper and lower portion of operation frame all rotates and is connected with the action wheel, the both ends of direction roller one respectively with left and right sides action wheel fixed connection, the left and right sides middle-upper and lower portion of rack all rotates and is connected with from the driving wheel, the action wheel all is connected with corresponding from the driving wheel through the belt, the front end middle part upper and lower side of rack rotates and is connected with the mucus roller, the both ends of mucus roller respectively with left and right sides from driving wheel fixed connection, with the help of the first conveying power drive mucus roller of direction roller to evenly paint the top and bottom surface of well core material with the bonding liquid.

Preferably, the upper and lower parts of the rear end of the base frame are fixedly connected with a feed liquid tank, the feed liquid tank is divided into a left liquid chamber and a right scraping chamber, the feed liquid tank is separated by a partition plate fixedly connected to the middle part of the feed liquid tank, a transverse groove is formed in the middle part of the partition plate, the bottom wall of the liquid chamber is fixedly connected with an inclined base plate, and the right scraping chamber of the feed liquid tank is rotationally connected with a close-fitting rolling brush.

Preferably, the terylene material winding drum and the fiber knitting material winding drum on the material compounding roll shaft at the upper part and the lower part are converged between the press roll devices through the guide roll shaft II and the guide roll shaft together with the middle core material winding drum on the base material roll shaft.

Preferably, the steady defeated subassembly including set up in the frame groove at the left and right sides middle part of locating rack front end, the equal sliding connection of upper and lower part in frame groove has the auxiliary frame, control the end all rotate between the front and back side of auxiliary frame and be connected with spacing roller, the middle part fixedly connected with vertical post in frame groove, vertical post with upper and lower part auxiliary frame sliding connection, the upper and lower part of vertical post all overlaps and is equipped with spring one, upper and lower part the outside one end of spring one is connected with the top diapire in frame groove respectively, upper and lower part the inside one end of spring one is connected with upper and lower side respectively the outside of auxiliary frame.

Preferably, the pressurization rubberizing subassembly is including set up in spout of lower part about the operation frame rear end all be provided with between the spout and remove the frame, remove the side about the frame all with spout sliding connection, the bottom front portion of removing the frame is provided with the back pressure roller, the bottom rear portion fixedly connected with clamp plate of removing the frame, be provided with a plurality of calandria weeping mouths in the clamp plate, the inlet of calandria weeping mouthful set up in one side of clamp plate, the bottom fixedly connected with extrusion cotton of clamp plate, the side about removing the frame all is provided with two-way hydraulic stem, two-way hydraulic stem respectively fixed connection is in the rear portion left and right sides of operation frame, the upper and lower part flexible end of two-way hydraulic stem respectively with correspond upper and lower sides one side fixed connection of removing the frame.

Preferably, the glue supply assembly comprises a placing table arranged on the left side and the right side of the upper part of the rear end of the operation frame, a glue solution box is arranged on the left side and the right side of the top end of the placing table, a liquid outlet pipe is fixedly connected to the outer side of the bottom end of the glue solution box, a piston rod is slidably connected to the middle part of the liquid outlet pipe, the bottom end of the piston rod is fixedly connected to the left side and the right side of the top end of the upper moving frame, a liquid outlet is fixedly connected to the lower part of one side of the liquid outlet pipe outwards, and the liquid outlet is communicated with a liquid inlet corresponding to a drain pipe leakage through a telescopic pipe.

Preferably, the scraping thermosetting component comprises a frame arranged at the rear end of the working frame, the upper part and the lower part of the frame are all connected with a scraping table in a sliding mode, inclined surfaces are arranged on the inner sides of the scraping table, a thorn-shoveling bushing plate is fixedly connected to the inclined surfaces, guide wheels are arranged on the rear parts of the inner sides of the scraping table, an extension table is fixedly connected to the rear ends of the scraping table, a plurality of hot air blowers are fixedly connected to the inner sides of the extension table at equal intervals, a plurality of displacement columns are fixedly connected to the top and bottom ends of the frame in a sliding mode, springs II are sleeved on the outer sides of the displacement columns, and two ends of the springs II are respectively connected with the inner walls of the top and bottom ends of the frame and the outer walls of the scraping table, and a placing table is fixedly connected to the upper parts of the front ends of the frame.

Preferably, the cutting assembly comprises a cutting table arranged at the rear part of the frame, a protection frame is fixedly connected to the top end of the cutting table, a connecting rod is rotationally connected to the middle part of the protection frame, a plurality of cutting blades are fixedly connected to the connecting rod at equal intervals, a driving motor is fixedly connected to one side of the protection frame, the output end of the driving motor is fixedly connected with one end of the connecting rod, and an output device is fixedly connected to the front part of the top end of the cutting table.

Preferably, the bottom fixedly connected with support frame of operation frame's one end, the other end fixed connection of support frame is in the bottom of frame, the rear end fixedly connected with cutting table of support frame, rear portion fixedly connected with glue dripping collection box in the top of support frame.

Compared with the prior art, the invention has at least the following beneficial effects: according to the technical scheme, the base material roll shaft and the composite roll shaft are arranged, the middle core material roll is firstly carried by the base material roll shaft, the polyester material roll and the fiber woven material roll are carried by the composite roll shaft, the upper and lower surfaces of the middle core material are coated with adhesive liquid and are attached to the polyester material roll and the fiber woven material roll, and after three-wire integration, the initial composite dust-free paper is formed through one-time pressurization of the compression roller device, so that the strength and durability of the dust-free paper are enhanced, and the touch feeling and the use experience of the dust-free paper are improved.

Through setting up guide roller first, guide roller second and mucus roller, at first utilize guide roller first, guide roller second through polyester material roll and the fibrous drive effect after the material is rolled up, make guide roller first rotate, and then through action wheel, follow driving wheel, belt's rotation force, the transmission is to the mucus roller, utilize the design of mucus roller to make the bonding liquid evenly paint the top and bottom surface to well core material, this bonding effect when having not only improved the dust free paper complex has still guaranteed the whole quality and the stability of dust free paper.

Through setting up and remove the frame, the back roller, clamp plate and extrusion cotton, help carrying out even suppression to the dust-free paper after compounding through the back roller on the one hand, improve the density and the roughness of dust-free paper, the extrusion cotton of on the other hand clamp plate bottom, make in the fibre to dust-free paper glue coating process, the glue solution can more evenly permeate dust-free paper, the compliance of extrusion cotton also can avoid causing the damage to dust-free paper simultaneously, be provided with a plurality of calandria weeping in the clamp plate, these calandria weeping are used for evenly distributing and applys the rubberizing liquid, and the inlet of calandria weeping sets up in one side of clamp plate, be convenient for the input and the control of liquid, simultaneously through the flexible of control two-way hydraulic stem, can conveniently adjust the position and the pressure of removing the frame, realize the accurate control to dust-free paper combined processing.

Through the arrangement of the scraping table, the inclined plane, the thorn-shoveling bushing and the guide wheel, firstly, when dust-free paper passes through the scraping table, the thorn-shoveling bushing is utilized to effectively scrape redundant glue solution, the thickness of glue solution coverage is ensured, and meanwhile, damage to the dust-free paper is avoided; secondly, setting an extension table and an air heater, and quickly thermosetting the upper surface and the lower surface of dust-free paper covered with glue solution with the same thickness, so that the glue solution is cured in a short time, and the production efficiency is improved; the displacement column and the second spring are utilized, so that the scraping table can be adaptively adjusted according to the thickness of the dust-free paper and the quantity of glue solution, and the elastic action of the second spring enables the scraping table to be always in close contact with the dust-free paper, so that the stability of the glue scraping effect is ensured.

Drawings

The accompanying drawings, which are incorporated herein and form a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the disclosure and to enable a person skilled in the pertinent art to make and use the disclosure.

Fig. 1 is a schematic perspective view of a full-automatic dust-free paper production device.

Fig. 2 is a schematic view of another perspective three-dimensional structure of the full-automatic production equipment of dust-free paper.

Fig. 3 is a schematic view of another perspective three-dimensional structure of the full-automatic dust-free paper production equipment.

Fig. 4 is a schematic diagram of the front side structure of the full-automatic dust-free paper production equipment.

Fig. 5 is a schematic view of a three-dimensional structure of the placement frame.

Fig. 6 is a schematic perspective view of the first guide roll shaft and the second guide roll shaft.

FIG. 7 is a schematic diagram of the position structure of the feed liquid tank.

FIG. 8 is a schematic diagram of the internal three-dimensional structure of the feed liquid tank.

Fig. 9 is a schematic perspective view of a steady conveying assembly.

FIG. 10 is a schematic view of the position structure of the adhesive coating assembly.

Fig. 11 is a schematic perspective view of a pressurizing and laminating assembly.

Fig. 12 is a schematic view of the position structure of the roll apparatus.

Fig. 13 is a schematic view of a three-dimensional splitting structure of a doctor blade thermosetting assembly.

Fig. 14 is a schematic view of another perspective three-dimensional splitting structure of the doctor blade thermosetting assembly.

Fig. 15 is a schematic perspective view of a glue supply assembly.

Fig. 16 is a schematic view of the internal perspective structure of the liquid outlet pipe.

Fig. 17 is a schematic perspective view of a cutting assembly.

Fig. 18 is a schematic side view of a drain leakage.

Reference numerals: 1. a setting frame; 2. a base frame; 3. a steady delivery assembly; 301. a frame groove; 302. an auxiliary frame; 303. limiting roll shafts; 304. a vertical column; 305. a first spring; 4. pressurizing the glue coating assembly; 401. a chute; 402. a moving rack; 403. a back pressure roller shaft; 404. a pressing plate; 405. extruding cotton; 406. a bidirectional hydraulic rod; 407. a drain pipe leakage port; 408. a liquid inlet; 5. a glue supply assembly; 501. a placement table; 502. a glue solution box; 503. a liquid outlet pipe; 504. a piston rod; 505. a liquid outlet; 506. a telescopic tube; 6. a doctor blade thermosetting assembly; 601. a frame; 602. scraping a table; 603. an inclined surface; 604. a thorn bushing; 605. a guide wheel; 606. an extension table; 607. an air heater; 608. a displacement column; 609. a second spring; 7. a cutting assembly; 701. a cutting table; 702. a protective frame; 703. a connecting rod; 704. a cutting blade; 705. a driving motor; 706. an output device; 8. a base material roll shaft; 9. a material-resetting roll shaft; 10. an operation frame; 11. a press roll device; 12. a first guide roll shaft; 13. a second guide roll shaft; 14. a driving wheel; 15. driven wheel; 16. a belt; 17. a mucous roll shaft; 18. a feed liquid box; 19. a partition plate; 20. a transverse groove; 21. an inclined base plate; 22. tightly attaching to the rolling brush; 23. a support frame; 24. and a glue dripping collecting box.

While particular structures and devices are shown in the drawings to enable a clear implementation of embodiments of the invention, this is for illustrative purposes only and is not intended to limit the invention to the particular structures, devices and environments, which may be modified or adapted by those of ordinary skill in the art, as desired, and which remain within the scope of the appended claims.

Detailed Description

The following describes in detail a dust-free paper fully-automatic production apparatus provided by the invention with reference to the accompanying drawings and specific embodiments. While the invention has been described herein in terms of the preferred and preferred embodiments, the following embodiments are intended to be more illustrative, and may be implemented in many alternative ways as will occur to those of skill in the art; and the accompanying drawings are only for the purpose of describing the embodiments more specifically and are not intended to limit the invention specifically.

It should be noted that references in the specification to "one embodiment," "an example embodiment," "some embodiments," etc., indicate that the embodiment described may include a particular feature, structure, or characteristic, but every embodiment may not necessarily include the particular feature, structure, or characteristic. Further, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is submitted that it is within the knowledge of one skilled in the relevant art to effect such feature, structure, or characteristic in connection with other embodiments whether or not explicitly described.

Generally, the terminology may be understood, at least in part, from the use of context. For example, the term "one or more" as used herein may be used to describe any feature, structure, or characteristic in a singular sense, or may be used to describe a combination of features, structures, or characteristics in a plural sense, depending at least in part on the context. In addition, the term "based on" may be understood as not necessarily intended to convey an exclusive set of factors, but may instead, depending at least in part on the context, allow for other factors that are not necessarily explicitly described.

It will be understood that the meanings of "on … …", "on … …" and "over … …" in this disclosure should be interpreted in the broadest sense so that "on … …" means not only "directly on" something but also includes the meaning of "on" something with intervening features or layers therebetween, and "on … …" or "over … …" means not only "on" or "over" something, but also may include its meaning of "on" or "over" something without intervening features or layers therebetween.

Furthermore, spatially relative terms such as "under …," "under …," "lower," "above …," "upper," and the like may be used herein for ease of description to describe one element or feature's relationship to another element or feature as illustrated in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be otherwise oriented and the spatially relative descriptors used herein may similarly be interpreted accordingly.

As shown in fig. 1 to 17, the embodiment of the invention provides a full-automatic production device for dust-free paper, which comprises a setting frame 1, a base frame 2, a stable conveying component 3, a pressurizing and covering component 4, a glue supplying component 5, a scraping and thermosetting component 6 and a cutting component 7; the middle part of the front end of the installation frame 1 is fixedly connected with a base frame 2, the middle part of the base frame 2 is provided with a base material roll shaft 8, the base material roll shaft 8 is provided with a middle core material roll shaft, the upper part and the lower part of the installation frame 1 are respectively provided with a material roll shaft 9, the upper part and the lower part of the material roll shaft 9 are respectively provided with a polyester material roll shaft and a fiber woven material roll shaft, the rear end of the installation frame 1 is fixedly connected with an operation frame 10, the middle part of the rear end of the operation frame 10 is provided with a compression roller device 11, and the three layers of middle core materials, upper and lower polyester materials and fiber woven materials are overlapped and are extruded to produce the composite dust-free paper; the steady conveying component 3 is used for guiding the middle core material winding drum on the base material roll shaft 8 to stably convey; the pressurizing glue coating assembly 4 is used for repeatedly extruding the composite dust-free paper and uniformly coating glue on the upper and lower surfaces of the composite dust-free paper; the glue supply assembly 5 is used for providing glue supply for the pressurizing glue coating assembly 4; the glue scraping thermosetting component 6 is used for scraping the glue smeared when the glue coating component 4 is pressurized and heating and solidifying the glue; the cutting assembly 7 is used for carrying out multistage cutting treatment on the processed composite dust-free paper; the device comprises a placement frame 1, a base frame 2, a stable conveying component 3, a pressurizing and laminating component 4, a glue supply component 5, a glue scraping thermosetting component 6 and a cutting component 7, which are all connected with the placement frame 1.

Through setting up binder roller 8, compound material roller 9, at first utilize binder roller 8 to carry on middle level well core material and roll up (middle level well core material is original dust-free paper, and the upper and lower surface cover one deck wood pulp fiber in advance on the surface, make it have good hydroscopicity), compound material roller 9 carries on polyester material roll and fiber weave material roll (fiber weave material roll mainly comprises non-woven fabrics and gauze, the outside composite construction of parcel gauze of non-woven fabrics improves dust-free paper's intensity and toughness), it is laminated with polyester material roll and fiber weave material roll to scribble bonding liquid (bonding liquid is mainly wood pulp) with the upper and lower surface of middle level well core material, three-wire unification back forms original compound dust-free paper through the one-shot pressurization of compression roller device 11, three-layer stack setting of middle level polyester material, upper and lower floor polyester material and fiber weave material, not only strengthened dust-free paper's intensity and durability, simultaneously also improved its sense of touch and use experience, and equipment has integrated steady delivery subassembly 3, pressurized glue subassembly 4, glue supply subassembly 5, scrape glue subassembly 6 and cutting subassembly 7 a plurality of function modules, automatic compound dust-free paper production efficiency has been realized greatly improved.

The whole transportation stage of the device for manufacturing the dust-free paper is as follows: the middle-layer middle core material roll on the base material roll shaft 8 stably runs to the press roll device 11 behind the mounting frame 1 through the stable conveying component 3, the polyester material roll and the fiber woven material roll on the upper and lower compound material roll shafts 9 are guided by the first guide roll shaft 12 and the second guide roll shaft 13, and manually assisted pulling and conveying the base material roll shafts 8 are manually assisted and pretreated and overlapped, and are conveyed to the press roll device 11 to be pressurized and conveyed after being overlapped, and the pressurized and conveyed compound dust-free paper sequentially passes through the pressurizing and laminating component 4, the glue supplying component 5 and the scraping thermosetting component 6 through manual assisted pulling and is conveyed out through the cooperation of a conveying device (paper conveying device in the prior art) placed at the rearmost part of the device, so that the whole dust-free paper conveying chain is formed, the front part can be cut and discarded through manually assisted pulling of the compound dust-free paper, and the method is calculated as part of consumable materials, and excessive economic cost cannot be consumed.

In this embodiment, as shown in fig. 6, the upper and lower parts of the front end of the working frame 10 are respectively and rotatably connected with a first guide roller shaft 12 and a second guide roller shaft 13, the first guide roller shaft 12 is positioned at the rear part of the second guide roller shaft 13, the upper and lower parts of the left and right sides of the working frame 10 are respectively and rotatably connected with a driving wheel 14, the two ends of the first guide roller shaft 12 are respectively and fixedly connected with the left and right driving wheels 14, the upper and lower parts of the left and right middle sides of the placement frame 1 are respectively and rotatably connected with driven wheels 15, the driving wheels 14 are respectively and rotatably connected with a mucus roller shaft 17, the two ends of the mucus roller shaft 17 are respectively and fixedly connected with the left and right driven wheels 15, the mucus roller shaft 17 is driven by the conveying force of the first guide roller shaft 12, and the adhesive liquid is uniformly smeared on the top and bottom surfaces of the middle core materials.

Through setting up direction roller first 12, direction roller second 13 and mucus roller 17, firstly utilize direction roller first 12, direction roller second 13 to pass through the drive effect behind polyester material book and the fibre braiding material book for direction roller first 12 rotates, and then through action wheel 14, follow driving wheel 15, belt 16's rotational force, the transmission is to mucus roller 17, the design that utilizes mucus roller 17 makes the adhesive liquid evenly smear to the top and bottom surface of well core material, this not only improves the bonding effect when the dust-free paper is compound, still guaranteed the whole quality and the stability of dust-free paper.

In this embodiment, as shown in fig. 7 and 8, the upper and lower parts of the rear end of the base frame 2 are fixedly connected with a feed liquid tank 18, the feed liquid tank 18 is divided into a left liquid chamber and a right scraping chamber, and is separated by a partition plate 19 fixedly connected to the middle part of the feed liquid tank 18, a transverse groove 20 is formed in the middle part of the partition plate 19, the bottom wall of the liquid chamber is fixedly connected with an inclined pad 21, the right scraping chamber of the feed liquid tank 18 is rotationally connected with a close-fitting rolling brush 22, the close-fitting rolling brush 22 uniformly contacts with the adhesive liquid in the liquid chamber through the transverse groove 20 on the partition plate 19 by utilizing the close-fitting rolling brush 22, the close-fitting rolling brush 22 is in rolling contact with the mucus roller shaft 17, the adhesive liquid is adhered to the mucus roller shaft 17, then the adhesive liquid is smeared on the middle core material, the uniform distribution of the dust-free paper surface is ensured, the product quality is improved, the design of the feed liquid tank 18 facilitates the addition and replacement of the adhesive liquid, and the upper and lower sides of the rear opening parts of the right scraping chamber are also in contact with the surface contact with the close-fitting rolling brush 22, thereby having a certain scraping and cleaning functions, reducing the work load and facilitating the uniform discharge of the adhesive liquid.

In this embodiment, as shown in fig. 4, the terylene material roll and the fiber woven material roll on the upper and lower material-compounding roll shafts 9 pass through the second guide roll shaft 13, the first guide roll shaft 12 in sequence and are converged with the central material roll on the base material roll shaft 8 between the press roll devices 11. The guiding of the first guiding roll shaft 12 and the second guiding roll shaft 13 ensures that the terylene material and the fiber woven material can be stably and orderly combined with the middle core material, so that smooth conveying of various materials is ensured, tension of the materials can be regulated and controlled to a certain extent, wrinkles or uneven stretching in the processing process is avoided, and stability and consistency of the multi-layer structure of the dust-free paper in the processing process are ensured.

In this embodiment, as shown in fig. 6 and 9, the stabilizing assembly 3 of the present invention includes a frame groove 301 formed in the middle of the left and right sides of the front end of the installation frame 1, the upper and lower parts of the frame groove 301 are all slidably connected with auxiliary frames 302, a limiting roller shaft 303 is rotatably connected between the front and rear sides of the left and right auxiliary frames 302, the middle of the frame groove 301 is fixedly connected with a vertical column 304, the vertical column 304 is slidably connected with the upper and lower parts of the auxiliary frames 302, the upper and lower parts of the vertical column 304 are respectively sleeved with a first spring 305, the outward ends of the first upper and lower springs 305 are respectively connected with the top and bottom walls of the frame groove 301, and the inward ends of the first upper and lower springs 305 are respectively connected with the outer sides of the upper and lower auxiliary frames 302.

Through setting up frame groove 301, auxiliary frame 302, spacing roller 303, can provide certain support and guide effect when making well core material pass through spacing roller 303, ensure that well core material can be carried steadily, and utilize vertical post 304 and first 305 of spring to the elasticity setting of auxiliary frame 302, both realized the elastic support to auxiliary frame 302, also can be according to the thickness automatically regulated position of well core material, ensure that spacing roller 303 remains suitable contact with well core material all the time to further improve the stability of carrying.

In this embodiment, as shown in fig. 10-12, the pressurizing and laminating assembly 4 of the present invention includes a chute 401 provided at the upper and lower parts of the left and right sides of the rear end of the working frame 10, a movable frame 402 is provided between the left and right side sliding grooves 401, the left and right sides of the movable frame 402 are slidably connected with the chute 401, the front part of the bottom end of the movable frame 402 is provided with a back pressure roller 403, the rear part of the bottom end of the movable frame 402 is fixedly connected with a pressing plate 404, a plurality of drain pipes 407 are provided in the pressing plate 404, a liquid inlet 408 of the drain pipes 407 is provided at one side of the pressing plate 404, the bottom of the pressing plate 404 is fixedly connected with a squeeze cotton 405, the left and right sides of the movable frame 402 are provided with two-way hydraulic rods 406, the two-way hydraulic rods 406 are respectively fixedly connected to the left and right sides of the rear part of the working frame 10, and the upper and lower telescopic ends of the two-way hydraulic rods 406 are respectively fixedly connected with one side of the corresponding upper and lower side moving frame 402.

Through setting up removal frame 402, back pressure roller 403, clamp plate 404 and extrusion cotton 405, on the one hand help carrying out even suppression to the dust-free paper after compounding through back pressure roller 403, improve the density and the roughness of dust-free paper, on the other hand extrusion cotton 405 of clamp plate 404 bottom, make in the fibre to dust-free paper rubberizing in-process, the glue solution can more evenly permeate into dust-free paper, the compliance of extrusion cotton 405 also can avoid causing the damage to dust-free paper simultaneously, be provided with a plurality of calandria weeping 407 (shown in fig. 18) in the clamp plate 404, these calandria weeping 407 are used for evenly distributing and applys the rubberizing liquid, and the feed liquor mouth 408 of calandria weeping 407 sets up in one side of clamp plate 404, be convenient for the input and the control of liquid, simultaneously through controlling the flexible of two-way hydraulic stem 406, can conveniently adjust the position and the pressure of removal frame 402, realize the accurate control to dust-free paper combined processing.

In this embodiment, as shown in fig. 10 and 15, the glue supply assembly 5 of the present invention includes a placement table 501 disposed on the left and right sides of the upper portion of the rear end of the working frame 10, a glue solution tank 502 is disposed on the left and right sides of the top end of the placement table 501, a liquid outlet pipe 503 is fixedly connected to the outer side of the bottom end of the glue solution tank 502, a piston rod 504 is slidingly connected to the middle portion of the liquid outlet pipe 503, the bottom ends of the piston rods 504 are fixedly connected to the left and right sides of the top end of the upper moving frame 402, a liquid outlet 505 is fixedly connected to the lower portion of the outward side of the liquid outlet pipe 503, and the liquid outlet 505 is communicated with a liquid inlet 408 corresponding to a drain outlet 407 through a telescopic pipe 506.

Through setting up glue solution case 502, drain pipe 503, piston rod 504 and leakage fluid dram 505, when removing frame 402 and going on reciprocating under the effect of two-way hydraulic stem 406, piston rod 504 also can slide in drain pipe 503 thereupon, thereby control opening and shutting of drain pipe 503, concretely, when removing frame 402 moves down, piston rod 504 promotes the downmovement, the leakage fluid dram 505 opens, the glue solution can flow, when removing frame 402 moves up, piston rod 504 blocks up leakage fluid dram 505, the glue solution stops flowing, not only realized the automatic feed of glue solution, still ensured the accuracy and the controllability that the glue solution was applyed, ensure that the cover glue volume on the dust free paper is even and moderate.

In this embodiment, as shown in fig. 13 and 14, the doctor-bar thermosetting component 6 of the present invention includes a frame 601 disposed at the rear end of the working frame 10, the upper and lower parts of the frame 601 are both slidably connected with a doctor-bar 602, the inward sides of the doctor-bar 602 are both provided with inclined surfaces 603, the inclined surfaces 603 are both fixedly connected with a doctor-bar bushing 604, the rear parts of the inward sides of the doctor-bar 602 are both provided with guide wheels 605, the rear ends of the doctor-bar 602 are both fixedly connected with an extension table 606, the inward sides of the extension table 606 are equally spaced and fixedly connected with a plurality of air heaters 607, the top and bottom ends of the frame 601 are both slidably connected with a plurality of displacement columns 608, the inward ends of the displacement columns 608 are both fixedly connected with the outward sides of the doctor-bar 602, the two ends of the second spring 609 are respectively connected with the inner wall of the top and bottom ends of the frame 601, the outer wall of the doctor-bar 602, and the upper part of the front end of the frame 601 is fixedly connected with a placement table 501.

Through setting up scraping platform 602, inclined plane 603, shovel thorn bushing 604, guide wheel 605, firstly when dust free paper is through scraping platform 602, utilize shovel thorn bushing 604 to strike off unnecessary glue solution effectively, ensure glue solution coverage thickness, also avoid causing the damage to dust free paper simultaneously, secondly, through setting up extension platform 606 and air heater 607, carry out quick thermosetting from top to bottom with the dust free paper that covers unified thickness glue solution, make the glue solution solidify in the short time, improve production efficiency, and utilize displacement post 608 and spring two 609, make scraping platform 602 can carry out the self-adaptation according to the thickness of dust free paper and how much of glue solution, the elastic action of spring two 609 makes scraping platform 602 remain throughout with dust free paper's close contact, ensure the stability of scraping glue effect.

The upper surface and the lower surface of the composite dust-free paper are coated by the pressing plate 404 in the pressurizing coating assembly 4, and then the coating is uniformly rolled and pressed by the double-pressing roller shaft 403, so that the coating layer of the coating layer on the composite dust-free paper is consumed in layering degree, the coating layer on the upper surface and the lower surface of the coating layer is kept at a certain thickness, the thorn-shoveling and leakage-plating plate 604 at the rear part is convenient for further planar coating, and the problem of fluctuation of scraping gradient caused by inconsistent coating layer thickness is avoided.

In this embodiment, as shown in fig. 17, the cutting assembly 7 of the present invention includes a cutting table 701 disposed at the rear of the frame 601, a protection frame 702 is fixedly connected to the top end of the cutting table 701, a connecting rod 703 is rotatably connected to the middle of the protection frame 702, a plurality of cutting blades 704 are fixedly connected to the connecting rod 703 at equal intervals, a driving motor 705 is fixedly connected to one side of the protection frame 702, an output end of the driving motor 705 is fixedly connected to one end of the connecting rod 703, and an output device 706 is fixedly connected to the front end of the top end of the cutting table 701.

Through setting up cutting table 701, fender bracket 702, connecting rod 703, cutting blade 704, carry out high-speed rotation through driving motor 705 drive connecting rod 703 and cutting blade 704, realize the continuous, high-efficient cutting to dust-free paper, production efficiency has been improved greatly, wherein cutting blade 704 is a plurality of, can dismantle the assembly, can carry out the multistage adjustable cutting in the aspect of the width to compound dust-free paper, because the dust-free paper that the part used also has less roll-type, its width is just less, consequently, this adjustment can make the compound dust-free paper after the production adjust corresponding width size according to the demand, adapt to different production demands.

In this embodiment, as shown in fig. 17, the bottom end of the working frame 10 is fixedly connected with one end of the supporting frame 23, the other end of the supporting frame 23 is fixedly connected with the bottom end of the frame 601, the rear end of the supporting frame 23 is fixedly connected with the cutting table 701, the middle and rear part of the top end of the supporting frame 23 is fixedly connected with the glue dripping collecting box 24, the supporting frame 23 is utilized to provide stable ground support for the working frame 10, the frame 601 and the cutting table 701, and through the arranged glue dripping collecting box 24, in the glue scraping process of the glue scraping thermosetting component 6, part glue overflows or drips, and the glue dripping collecting box 24 can be utilized to effectively collect the redundant glue, so that pollution to production environment and equipment is avoided, meanwhile, the collected glue can be recycled, the production cost is reduced, and the resource utilization efficiency is improved.

According to the technical scheme provided by the invention, the base material roll shaft 8 and the compound roll shaft 9 are arranged, the base material roll shaft 8 is firstly utilized to carry the middle-layer middle core material roll, the compound roll shaft 9 is carried with the polyester material roll and the fiber weaving material roll, the upper and lower surfaces of the middle-layer middle core material are smeared with adhesive liquid to be attached to the polyester material roll and the fiber weaving material roll, the three-wire is integrated, and then the initial composite dust-free paper is formed through one-time pressurization of the compression roller device 11.

Through setting up removal frame 402, back pressure roller 403, clamp plate 404 and extrusion cotton 405, on the one hand help carrying out even suppression to the dust-free paper after compounding through back pressure roller 403, improve the density and the roughness of dust-free paper, on the other hand the extrusion cotton 405 of clamp plate 404 bottom, make in the fibre to dust-free paper rubberizing in-process, the glue solution can more evenly permeate into dust-free paper, the compliance of extrusion cotton 405 also can avoid causing the damage to dust-free paper simultaneously, be provided with a plurality of calandria weeping 407 in the clamp plate 404, these calandria weeping 407 are used for evenly distributing and applys the rubberizing liquid, and the feed liquor mouth 408 of calandria weeping 407 sets up in one side of clamp plate 404, be convenient for the input and the control of liquid, simultaneously through controlling the flexible of two-way hydraulic stem 406, can conveniently adjust the position and the pressure of removal frame 402, realize the accurate control to dust-free paper compound processing.

The invention is intended to cover any alternatives, modifications, equivalents, and variations that fall within the spirit and scope of the invention. In the above description of the preferred embodiments of the invention, specific details are set forth in order to provide a thorough understanding of the invention, and the invention will fully be understood to those skilled in the art without such details. In other instances, well-known methods, procedures, flows, components, circuits, and the like have not been described in detail so as not to unnecessarily obscure aspects of the present invention.

Those of ordinary skill in the art will appreciate that all or a portion of the steps in implementing the methods of the embodiments described above may be implemented by a program that instructs associated hardware, and the program may be stored on a computer readable storage medium, such as: ROM/RAM, magnetic disks, optical disks, etc.

The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.

Claims

1. The full-automatic production equipment for the dust-free paper comprises a placement frame (1) and a base frame (2) and is characterized by further comprising a stable conveying assembly (3), a pressurizing glue covering assembly (4), a glue supplying assembly (5), a glue scraping thermosetting assembly (6) and a cutting assembly (7);

The middle part of the front end of the placement frame (1) is fixedly connected with a base frame (2), the middle part of the base frame (2) is provided with a base material roll shaft (8), the base material roll shaft (8) is provided with a middle core material roll, the upper part and the lower part of the placement frame (1) are respectively provided with a material-recovering roll shaft (9), the upper part and the lower part of the material-recovering roll shaft (9) are respectively provided with a polyester material roll shaft and a fiber woven material roll, the rear end of the placement frame (1) is fixedly connected with an operation frame (10), the middle part of the rear end of the operation frame (10) is provided with a compression roller device (11), and the three layers of middle core materials, upper layer polyester materials, lower layer polyester materials and fiber woven materials are overlapped and arranged in a three-layer manner to be utilized to extrude and produce the composite dust-free paper;

the stable conveying component (3) is used for guiding the middle core material winding drum on the base material roll shaft (8) to stably convey;

the pressurizing glue coating assembly (4) is used for repeatedly extruding the composite dust-free paper and uniformly coating glue on the upper and lower surfaces of the composite dust-free paper;

The glue supply assembly (5) is used for supplying glue to the pressurizing glue coating assembly (4);

the glue scraping thermosetting component (6) is used for scraping the glue smeared when the glue coating component (4) is pressurized and heating and solidifying the glue;

The cutting assembly (7) is used for carrying out multistage cutting treatment on the processed composite dust-free paper;

The device comprises a base frame (1), a base frame (2), a stable conveying assembly (3), a pressurizing glue covering assembly (4), a glue supplying assembly (5), a scraping thermosetting assembly (6) and a cutting assembly (7) which are connected with the base frame (1).

2. The full-automatic dust-free paper production device according to claim 1, wherein the upper and lower parts of the front end of the operation frame (10) are respectively and rotatably connected with a first guide roller shaft (12) and a second guide roller shaft (13), the first guide roller shaft (12) is positioned at the rear part of the second guide roller shaft (13), the upper and lower parts of the left and right sides of the operation frame (10) are respectively and rotatably connected with a driving wheel (14), the two ends of the first guide roller shaft (12) are respectively and fixedly connected with the driving wheels (14) on the left and right sides, the middle upper and lower parts of the left and right sides of the installation frame (1) are respectively and rotatably connected with driven wheels (15), the driving wheels (14) are respectively and rotatably connected with a mucus roller shaft (17) on the middle upper and lower sides of the front end of the installation frame (1), the two ends of the mucus roller shaft (17) are respectively and fixedly connected with the driven wheels (15) on the left and right sides, the mucus roller shaft (17) is driven by means of the conveying force of the first guide roller shaft (12), and adhesive liquid is uniformly smeared on the bottom surface of a medium core material.

3. The full-automatic dust-free paper production device according to claim 1, wherein the upper and lower parts of the rear end of the base frame (2) are fixedly connected with a feed liquid box (18), the feed liquid box (18) is divided into a left liquid chamber and a right scraping chamber, the left liquid chamber and the right scraping chamber are separated by a partition plate (19) fixedly connected to the middle part of the feed liquid box (18), a transverse groove (20) is formed in the middle part of the partition plate (19), an inclined base plate (21) is fixedly connected to the bottom wall of the liquid chamber, and the right scraping chamber of the feed liquid box (18) is rotationally connected with a close-fitting rolling brush (22).

4. The full-automatic production equipment of the dust-free paper according to claim 1, wherein the terylene material winding drum and the fiber weaving material winding drum on the upper and lower material compounding roll shafts (9) sequentially pass through a second guide roll shaft (13), a first guide roll shaft (12) and are converged between the press roll devices (11) with the middle core material winding drum on the base material roll shaft (8).

5. The full-automatic dust-free paper production device according to claim 1, wherein the dust-free paper full-automatic production device is characterized in that the stable conveying component (3) comprises a frame groove (301) formed in the middle of the left side and the right side of the front end of the placement frame (1), auxiliary frames (302) are slidably connected to the upper portion and the lower portion of the frame groove (301), limiting roll shafts (303) are rotatably connected between the front side and the rear side of the auxiliary frames (302), vertical columns (304) are fixedly connected to the middle of the frame groove (301), the vertical columns (304) are slidably connected with the upper portion and the lower portion of the auxiliary frames (302), springs I (305) are sleeved on the upper portion and the lower portion of the vertical columns (304), the outward ends of the springs I (305) are respectively connected with the top wall and the bottom wall of the frame groove (301), and the inward ends of the springs I (305) are respectively connected with the outer sides of the upper side and the lower side of the auxiliary frames (302).

6. The full-automatic dust-free paper production equipment according to claim 1, wherein the pressurizing and glue covering assembly (4) comprises a chute (401) which is arranged at the upper and lower parts of the left side and the right side of the rear end of the operation frame (10), a movable frame (402) is arranged between the chute (401) and the left side and the right side of the movable frame (402), the left side and the right side of the movable frame (402) are in sliding connection with the chute (401), a re-pressing roll shaft (403) is arranged at the front part of the bottom end of the movable frame (402), a pressing plate (404) is fixedly connected at the rear part of the movable frame (402), a plurality of drain holes (407) are arranged in the pressing plate (404), a liquid inlet (408) of the drain holes (407) is arranged at one side of the pressing plate (404), extruded cotton (405) is fixedly connected at the bottom of the pressing plate (404), two-way hydraulic rods (406) are respectively and fixedly connected at the left side and the right side of the rear part of the movable frame (402), and the upper side and the lower side of the movable frame (406) are respectively and fixedly connected at one side of the corresponding upper side and lower side of the movable frame.

7. The full-automatic dust-free paper production device according to claim 1, wherein the glue supply assembly (5) comprises a placing table (501) arranged on the left side and the right side of the upper portion of the rear end of the working frame (10), glue solution boxes (502) are arranged on the left side and the right side of the top end of the placing table (501), liquid outlet pipes (503) are fixedly connected to the outer sides of the bottom ends of the glue solution boxes (502), piston rods (504) are slidably connected to the middle portions of the liquid outlet pipes (503), the bottom ends of the piston rods (504) are fixedly connected to the left side and the right side of the top end of the upper moving frame (402), liquid drain ports (505) are fixedly connected to the lower portions of the outer sides of the liquid outlet pipes (503), and the liquid drain ports (505) are communicated with liquid inlet ports (408) of corresponding drain pipe drain ports (407) through telescopic pipes (506).

8. The full-automatic production equipment of dust-free paper according to claim 1, wherein the scraping thermosetting component (6) comprises a frame (601) arranged at the rear end of the working frame (10), the upper and lower parts of the frame (601) are all connected with a scraping table (602) in a sliding mode, the inward side of the scraping table (602) is all provided with an inclined surface (603), the inclined surface (603) is all fixedly connected with a scraping bushing (604), the rear part of the inward side of the scraping table (602) is all provided with a guide wheel (605), the rear end of the scraping table (602) is all fixedly connected with an extension table (606), a plurality of hot air blowers (607) are fixedly connected to the inner side of the extension table (606), the top and bottom ends of the frame (601) are all connected with a plurality of displacement columns (608) in a sliding mode, the inward end of the displacement columns (608) is all fixedly connected to the outward side of the scraping table (602), the outer side of the displacement columns (608) is all sleeved with a second spring (609), and the two ends of the second spring (609) are respectively fixedly connected with the top ends of the frame (601), and the front end of the frame (601) is fixedly connected with the top ends of the upper end of the frame (601).

9. The full-automatic dust-free paper production device according to claim 8, wherein the cutting assembly (7) comprises a cutting table (701) arranged at the rear part of the frame (601), a protection frame (702) is fixedly connected to the top end of the cutting table (701), a connecting rod (703) is rotatably connected to the middle part of the protection frame (702), a plurality of cutting blades (704) are fixedly connected to the connecting rod (703) at equal intervals, a driving motor (705) is fixedly connected to one side of the protection frame (702), the output end of the driving motor (705) is fixedly connected with one end of the connecting rod (703), and an output device (706) is fixedly connected to the front part of the top end of the cutting table (701).

10. The full-automatic dust-free paper production device according to claim 1, wherein the bottom end of the operation frame (10) is fixedly connected with one end of a supporting frame (23), the other end of the supporting frame (23) is fixedly connected with the bottom end of a frame (601), the rear end of the supporting frame (23) is fixedly connected with a cutting table (701), and the middle rear part of the top end of the supporting frame (23) is fixedly connected with a glue dripping collecting box (24).