CN117947398A - Optical lens coating mechanism and coating process - Google Patents

Optical lens coating mechanism and coating process Download PDF

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Publication number
CN117947398A
CN117947398A CN202410349956.6A CN202410349956A CN117947398A CN 117947398 A CN117947398 A CN 117947398A CN 202410349956 A CN202410349956 A CN 202410349956A CN 117947398 A CN117947398 A CN 117947398A
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China
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frame
fixedly connected
arc
coating
plate
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CN202410349956.6A
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CN117947398B (en
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王诚信
王智慧
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Jiangsu Hongrui Photoelectric Technology Co ltd
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Jiangsu Hongrui Photoelectric Technology Co ltd
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Abstract

The invention discloses an optical lens film plating mechanism and a film plating process, wherein the film plating mechanism comprises a film plating box assembly, a lens placing mechanism is arranged on the inner side of the film plating assembly, and an evaporation boat matched with the lens placing mechanism is arranged at the bottom of an inner cavity of the film plating box assembly. According to the optical lens coating mechanism and the optical lens coating process, the coating assembly mechanism and the lens placing mechanism are combined to be used, the butt joint angle frame is in butt joint with the transverse insertion guide plate and the arc butt joint block by pulling the I-shaped sliding frame after coating is completed, the driven column is separated from the annular disc frame, the umbrella frame can be driven to descend after a subsequent motor is started, a worker can conveniently feed and discharge lenses, and the operation of using a reset device is not needed.

Description

Optical lens coating mechanism and coating process
Technical Field
The invention relates to the technical field of optical lens coating, in particular to an optical lens coating mechanism and a coating process.
Background
The optical coating is a very thin transparent film coated on the surface of glass, when light enters different transmission substances, the light can be reflected, a coating machine is needed to be used for coating the optical lens in the production of the optical lens, and the umbrella-shaped placing frame for placing the lens is very load-bearing because the whole body of the umbrella-shaped placing frame is made of steel, and a plurality of people are usually needed to cooperate in the installation process, or the umbrella-shaped placing frame is installed in the coating machine by adopting a forklift device. Generally, the large-caliber optical coating machine is large in size, the fixing part for fixing the umbrella-shaped placing rack is generally designed to be high, and an operator needs to enter the inside of the coating machine to fix when placing the umbrella-shaped placing rack in the coating machine. When the umbrella-shaped rack is fixed in the coating machine, the inner space of the coating machine becomes crowded due to the fact that the umbrella-shaped rack enters the coating machine, so that the problem of inconvenient fixing is caused, and the existing patent document improves the problem.
For example, chinese patent CN218812035U, a large-caliber optical film plating machine, comprising a film plating machine body, wherein a film plating cavity is arranged in the film plating machine body, an opening communicated with the film plating cavity is arranged on one side of the film plating machine body, a cabinet door for closing the opening is rotatably connected on one side of the opening of the film plating machine body, an umbrella stand is detachably mounted on the top of the film plating cavity, an evaporation boat is arranged at the bottom of the film plating cavity, the umbrella stand is detachably mounted on the top of the film plating cavity through a sliding rail, the sliding rail is horizontally arranged below the top of the film plating cavity through a hanging rod, the sliding rail is connected with a sliding plate through a sliding rail wheel, and the sliding plate is detachably connected with the top of the umbrella stand; one end of the guide rail is arranged in the coating cavity close to the edge of the opening. The sliding plate can slide along the sliding rail by the guide rail wheel, so that the sliding plate can be moved to a position close to the opening when the umbrella stand needs to be installed. Thus, an operator can well install the umbrella frame only at the position of the opening.
The equipment in above-mentioned document is although utilizing the slide rail to drive the umbrella stand and remove, makes things convenient for the staff to dismantle the installation, but it still has obvious defect in the in-service use, like:
The equipment can move the umbrella stand to the front part for a certain distance to facilitate taking, loading and unloading, but the equipment also needs to be operated by using a lifting equipment when loading and unloading are carried out, the internal space of an operating room for common coating is smaller, the space occupied by placing redundant equipment is increased, the operation process is complicated by using lifting equipment, the production efficiency of coating is influenced, meanwhile, the umbrella stand is arc-shaped, the gas for coating can be contacted with the bottom of a lens firstly and then can be contacted with the top, and the effect of completely coating can be achieved only by prolonging the coating time;
Therefore, an optical lens coating mechanism which can facilitate loading and unloading and improve coating efficiency and quality is designed at present to solve the defects.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an optical lens coating mechanism and a coating process, which solve the problems that the prior coating equipment needs auxiliary equipment for loading and unloading and has low efficiency.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides an optical lens coating film mechanism, includes the coating film assembly mechanism that is used for the tectorial membrane, coating film assembly mechanism includes the coating film case assembly, lens placement mechanism is installed to the inboard of coating film assembly mechanism, the evaporation boat that cooperatees with lens placement mechanism to use is installed to the bottom of coating film case assembly inner chamber.
Preferably, both sides at coating film case assembly inner chamber top all are through support fixedly connected with sliding frame, the both sides at coating film case assembly inner chamber rear portion all are through fixed block fixedly connected with arc clamp plate, the below fixedly connected with spacing pinion rack at coating film case assembly inner chamber rear portion, the upper portion fixedly connected with of coating film case assembly inner chamber left side leads the slider, the surface sliding who leads the slider installs the arc and inserts a section of thick bamboo, lead fixedly connected with first spring between the inner chamber of section of thick bamboo is inserted to slider and arc, the surface sliding of coating film case assembly installs sealing door, sealing door's rear portion fixedly connected with and arc insert the fender push pedal that section of thick bamboo matched with used.
Preferably, the top of coating film case assembly is through the upper roof of support fixedly connected with, the front side and the rear side of upper roof bottom all are connected with the belt pulley through the bearing piece rotation, two through belt drive connection between the belt pulley, the front portion the inboard of belt pulley has the threaded rod through seting up open screw thread connection, the top of threaded rod runs through the upper roof and extends to the upper portion of upper roof, rectangular vertical groove has been seted up at the top of threaded rod, the surface of sealing door is through support fixedly connected with and rectangular vertical groove matched with the rectangular riser that uses.
Preferably, the rear side at coating film case assembly top is through support fixedly connected with motor, the output shaft of motor passes through shaft coupling fixedly connected with dwang, roof, belt pulley and coating film case assembly are run through in proper order to the bottom of dwang and extend to the inboard of coating film case assembly, and dwang and rear portion belt pulley fixed connection, the dwang extends to the inside one end fixedly connected with polygonal frame of coating film case assembly, the bottom fixedly connected with of threaded rod is violently inserted the baffle, the bottom fixedly connected with arc of violently inserting the baffle supports the piece.
Preferably, the lens placing mechanism comprises an I-shaped sliding frame, the I-shaped sliding frame is slidably mounted between the inner sides of the two sliding frames, limit sockets matched with the arc-shaped inserting cylinders for use are formed in one sides of the I-shaped sliding frame and the sliding frames, two I-shaped sliding frames are fixedly connected with a bearing plate, an annular disc frame is fixedly connected to the top of the bearing plate through an opening, a driven column is placed on the inner side of the annular disc frame, a polygonal seat is fixedly connected to the lower portion of the surface of the driven column, an umbrella frame is fixedly connected to the bottom of the polygonal seat, rectangular rotating grooves are formed in the surface of the umbrella frame, and a plurality of rectangular rotating grooves are formed in the surface of the umbrella frame.
Preferably, the inboard of rectangle commentaries on classics groove is provided with the rectangle commentaries on classics frame, the coating film groove that runs through to the rear portion has been seted up on the surface of rectangle commentaries on classics frame, the removal mouth that is linked together with the rectangle commentaries on classics frame is all seted up to the both sides of coating film inslot chamber, the bottom fixedly connected with lifter in the both sides of rectangle commentaries on classics frame inner chamber, the bottom of lifter and the bottom fixedly connected with second spring of rectangle commentaries on classics frame inner chamber, both sides the equal fixedly connected with of one side that the lifter is relative with remove the cross-bar that the mouth cooperatees the use, two the relative one end of cross-bar just is located the inboard fixedly connected with of coating film groove and the arc baffle frame that cooperatees the use, be located the top fixedly connected with of arc baffle frame on upper portion presses the movable rod, and the top of pressing the movable rod runs through rectangle commentaries on classics frame and umbrella frame in proper order and extends to the upper portion of umbrella frame, the one end that the movable rod extends to umbrella frame upper portion rotates and is connected with the button head piece, the bottom fixedly connected with the umbrella frame and the gear frame and the one end that runs through the gear frame and runs through the frame side-down.
Preferably, the lifting groove has all been seted up to the both sides of polygon seat, the guide bar is installed to the inside slip in lifting groove, two fixedly connected with and the toper round frame that round head piece matched with used between the guide bar, the top of toper round frame is rotated through the bearing spare and is connected with the swivel becket, the surface cover of driven post is equipped with the disc board, the bottom of disc board just is located the surface cover of driven post and is equipped with the third spring, the equal fixedly connected with smooth depression bar in both sides of disc board bottom, and the bottom of smooth depression bar runs through guide bar, polygon seat and umbrella stand frame in proper order and extends to the below of umbrella stand frame, smooth depression bar and guide bar are fixed connection, and smooth depression bar and polygon seat and umbrella stand frame are sliding connection, the bar insert block that the cooperation of perpendicular slot was used is all seted up to the below of smooth depression bar both sides, the bottom of driven post is rotated through the bearing bracket and is connected with the tooth ring rack that meshes with the gear bar, tooth rack meshing with the tooth rack of tooth rack is seted up at the top of tooth rack.
Preferably, the top fixedly connected with of driven post and the butt joint angle frame that horizontal insert baffle matched with used, the equal fixedly connected with in both sides of driven post inner chamber bottom hinders the position extension board, it changes the head to hinder the inboard of position extension board to have been placed, two the butt joint changes the opposite one end of head and all runs through the driven post and extends to the inboard of annular dish frame, two the opposite one end of butt joint changes the head and all rotates through the bearing piece and be connected with curved template, two fixedly connected with fifth spring between the curved template, the bottom of butt joint angle frame inner chamber is through seting up opening slidable mounting and is supported the double-groove board that the piece matched with used with, and the bottom of double-groove board extends to the inboard of driven post, fixedly connected with fourth spring between the bottom of double-groove inboard and the top of driven post inner chamber, the front portion and the rear portion of double-groove board all are connected with through support fixedly connected with the cambered surface lifting plate that cooperatees with curved template, and the top of cambered surface lifting plate is located curved template inboard.
The invention also discloses an optical lens coating process, which specifically comprises the following steps:
S1, before the lens is used, firstly, coating powder is placed on the inner side of an evaporation boat, then, a lens needing to be coated is placed on the inner side of a coating groove, the bottom of the lens is blocked by an arc-shaped blocking piece, and after the lens is placed completely, the step S2 is carried out;
S2, when film coating is needed, the belt pulley and the belt are driven by the starting motor to rotate together by utilizing the rotating rod, and the rectangular vertical plate is inserted into the inner side of the rectangular vertical groove to limit the threaded rod, when the front belt pulley rotates, the threaded rod is driven to ascend, the driven column and the umbrella frame are pulled to ascend together by the transverse insertion guide plate and the arc supporting block when the threaded rod ascends, the motor stops starting until the driven column passes through the annular disc frame to ascend to the top of the bearing plate, then the driven column is pushed to the inside of the film coating box assembly by using the hand-push type sliding frame under the limit of the sliding frame, the double groove plate is separated from the arc supporting block when the bearing plate is driven by the hand-push type sliding frame to move backwards, at the moment, the double groove plate and the two arc supporting plates are pulled to descend together by utilizing the self elastic force of the fourth spring, the arc supporting plates do not press the bending plates any more, the two bending plates spring the driven column to enter the inner side of the annular disc frame under the elastic force of the fifth spring, the driven column performs limit butt joint with the annular disc frame by utilizing the effect of the butt joint swivel, the limit toothed plate and the toothed ring frame are meshed to fix the toothed ring frame when the I-shaped sliding frame enters the limit position in the coating box assembly, meanwhile, the arc-shaped pressing plate presses the rotating ring to press the conical round frame to descend under the limit of the guide bar, the conical round frame descends to press a plurality of round head blocks to drive the pressing rods and the lifting rods to descend, so that the arc-shaped blocking frame descends to cover the top of the lens to limit, then the sealing door is closed and the rectangular vertical plate is driven to be separated from the rectangular vertical groove, the arc-shaped inserting cylinder is inserted into the limit jack by utilizing the thrust of the first spring to fix the I-shaped sliding frame, the butt joint angle frame is butted with the polygonal frame at the moment, then the coating box assembly and the motor are started, and the evaporation boat heats and evaporates materials to coat the lens, the motor drives the butt-joint angle frame and the driven column to rotate by utilizing the rotating rod and the polygonal frame, the driven column drives the umbrella frame to rotate, the gear rod drives the rectangular rotating frames to rotate by utilizing the meshing of the gear rod and the tooth grooves when the umbrella frame drives the rectangular rotating frames to rotate, the lens rotates to be capable of being in contact with the evaporated material for coating on the front and the back when revolving, and the step S3 is carried out after coating is completed;
S3, stopping the motor after coating is completed, then opening the coating box assembly by pulling the sealing door, inserting the rectangular vertical plate into the inner side of the rectangular vertical groove when the sealing door is opened, simultaneously pushing the arc-shaped insertion barrel to be pulled out from the inner side of the limiting insertion opening, limiting and fixing the I-shaped sliding frame, then pulling the I-shaped sliding frame to pull the lens placing mechanism out of the inner side of the coating box assembly, separating the tooth ring frame from the limiting toothed plate when the I-shaped sliding frame drives the lens placing mechanism to be pulled forwards, continuing to move forward the arc-shaped pressing plate to be separated from the rotating ring along with the I-shaped sliding frame, not pressing the arc-shaped pressing plate to be separated from the rotating ring, and then enabling the conical round frame to be lifted up by the elastic force of the third spring, not limiting the lens by the arc-shaped blocking frame through lifting rod when the elastic force of the second spring, firstly inserting the transverse insertion guide into the butt angle frame when the I-shaped sliding frame is pulled to the limit position, then inserting the arc-shaped supporting block into the double groove plate to squeeze and drive the double groove plate to be lifted up, inserting the two cambered surface lifting plates into the inner sides, extruding the cambered surface to drive the butt joint rotating post to retract to the inner side of the driven post to be separated from the rotating ring-shaped pressing plate, and then driving the annular lifting plate to rotate the rectangular lifting plate to be pulled down, and then stopping the whole frame to be pulled down, and replacing the round frame when the round frame is lowered down, and finally, stopping the whole frame is replaced.
Preferably, the motors in the steps S2 and S3 can restore the initial positions of the threaded rod, the rectangular rotating frame and the driven column after being stopped after being preset in advance.
The invention provides an optical lens coating mechanism and a coating process. Compared with the prior art, the method has the following beneficial effects:
(1) According to the optical lens coating mechanism and the optical lens coating process, the coating assembly mechanism and the lens placement mechanism are combined to be used, the butt joint angle frame is abutted to the transverse insertion guide plate and the arc butt joint block by pulling the I-shaped sliding frame after coating is completed, the driven column is separated from the annular disc frame, the umbrella frame can be driven to descend after a subsequent motor is started, workers can conveniently feed and discharge lenses, the lifting equipment is not required to be used for operating, the whole optical lens coating mechanism is convenient and fast, and the structure inside the lens placement mechanism can be limited and unlocked by utilizing linkage between the structures when the umbrella frame is pushed to enter the coating box assembly for coating, so that the lenses are fixed, the lenses cannot fall off when the lenses are subjected to double rotation, meanwhile, the optical lens can be better contacted with coating gas, the quality of coating is improved, the coating time is reduced, and the current use is met.
(2) According to the optical lens coating mechanism and the coating process, the rectangular rotating grooves are formed in the surface of the umbrella frame, the plurality of rectangular rotating frames are arranged, the arc-shaped baffle plates and the arc-shaped baffle frames matched with the coating grooves are arranged in the rectangular rotating frames, the arc-shaped baffle plates, the tooth ring frames and the limiting toothed plates are matched for use, the arrangement of the structures can enable the round head blocks to drive the arc-shaped baffle frames to descend to fix lenses by utilizing the arc-shaped pressing plates when the I-shaped sliding frame pushes the inner portion of the coating box assembly, then the limiting toothed plates are meshed with the tooth ring frames to fix the lenses, so that the rectangular rotating frames can be driven to rotate by utilizing the meshing of the gear rods and the tooth grooves when the umbrella frame rotates, the lenses can be in better and comprehensive contact with coating gas, and coating quality is improved.
(3) This optical lens piece coating film mechanism and coating film technology through installing annular dish frame in the inboard of bearing plate to set up butt joint swivel and annular dish frame butt joint in the inboard of driven post, collocation arc supports piece and double-groove board and uses, and the setting of these structures can be when the I-shaped balladeur train drives the bearing plate and draws to extreme position outward, makes the extrusion of cambered surface lifting board extrusion two curved plates through the arc support piece to double-groove board retract the butt joint swivel to driven post inside, lets driven post and annular dish frame separation, and the restart motor can drive threaded rod and umbrella stand frame whole decline this moment, thereby makes things convenient for the staff to go up the unloading to the lens, uses quick convenient.
(4) According to the optical lens coating mechanism and the coating process, the sealing door is set to be in a transverse pulling state, so that after the sealing door is pulled to be opened, the sealing door can be abutted with the threaded rod by utilizing the rectangular vertical plate, and meanwhile, the arc-shaped plug tube is pushed by the baffle push plate to be plugged with the limiting socket, so that the stability of the equipment in operation is ensured.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a cross-sectional view of the structure of the coating tank assembly of the present invention;
FIG. 3 is an enlarged view of a portion of the invention at A in FIG. 2;
FIG. 4 is a schematic view of the structure of the seal door, thrust plate and rectangular riser of the present invention;
FIG. 5 is a schematic view of the motor, rotating rod and multi-angle frame structure of the present invention;
FIG. 6 is a schematic view of the arcuate insert, guide slide and first spring configuration of the present invention;
FIG. 7 is a schematic view of the structure of the lens placement mechanism of the present invention;
FIG. 8 is a cross-sectional view of the annular disc frame, driven post and umbrella frame structure of the present invention;
FIG. 9 is an enlarged view of a portion of the invention at B in FIG. 8;
FIG. 10 is a schematic view of the structure of the vertical slot, the sliding bar and the bar-shaped insert block of the present invention;
FIG. 11 is a schematic view of the guide bar, tapered round frame and rotating ring configuration of the present invention;
FIG. 12 is a cross-sectional view of a rectangular bezel structure of the present invention;
FIG. 13 is a schematic view of the structure of the multi-sided seat, frame and rectangular runner of the present invention;
Fig. 14 is a schematic view of the bent plate, double channel plate and cambered surface lifting plate structure of the invention.
In the figure: 1. a film plating assembly mechanism; 2. a lens placement mechanism; 101. a coating box assembly; 102. an evaporation boat; 103. a sliding frame; 104. an arc-shaped pressing plate; 105. limiting toothed plates; 106. arc-shaped insertion barrels; 107. a guide block; 108. a first spring; 109. sealing the door; 110. a push baffle plate; 111. an upper top plate; 112. a belt pulley; 113. a belt; 114. a threaded rod; 115. rectangular vertical grooves; 116. rectangular risers; 117. a motor; 118. a rotating lever; 119. a polygonal frame; 120. a transverse insertion guide plate; 121. arc supporting blocks; 122. a limit socket; 201. an I-shaped carriage; 202. a bearing plate; 203. an annular disc frame; 204. a driven column; 205. a polygonal seat; 206. an umbrella frame; 207. a rectangular rotating groove; 208. a rectangular rotating frame; 209. a coating tank; 210. a moving port; 211. an arc-shaped baffle; 212. a lifting rod; 213. a second spring; 214. a cross link; 215. an arc-shaped block frame; 216. pressing the rod; 217. round head blocks; 218. a gear lever; 219. a rising groove; 220. a guide bar; 221. a conical round frame; 222. a rotating ring; 224. a vertical slot; 225. a sliding bar; 226. a strip-shaped insert block; 227. a disc plate; 228. a third spring; 229. tooth ring rack; 230. tooth sockets; 231. a butt joint angle frame; 232. a butt joint swivel; 233. a curved plate; 234. a double-groove plate; 235. cambered surface lifting plate; 236. a fourth spring; 237. a fifth spring; 238. and a blocking support plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-14, the present invention provides a technical solution: the utility model provides an optical lens coating mechanism, includes the coating film assembly mechanism 1 that is used for the tectorial membrane, and coating film assembly mechanism 1 includes coating film case assembly 101, and lens placement mechanism 2 is installed to the inboard of coating film assembly mechanism 1, and evaporation boat 102 that the cooperation of lens placement mechanism 2 was used is installed to the bottom of coating film case assembly 101 inner chamber.
Referring to fig. 3, 4 and 5, the overall structure of the film plating assembly mechanism 1 is shown, both sides of the top of the inner cavity of the film plating box assembly 101 are fixedly connected with a sliding frame 103 through a bracket, both sides of the rear portion of the inner cavity of the film plating box assembly 101 are fixedly connected with an arc pressing plate 104 through a fixing block, the lower portion of the rear portion of the inner cavity of the film plating box assembly 101 is fixedly connected with a limit toothed plate 105, the upper portion of the left side of the inner cavity of the film plating box assembly 101 is fixedly connected with a guide slide block 107, the surface of the guide slide block 107 is slidably provided with an arc-shaped inserting barrel 106, the front end of the arc-shaped inserting barrel 106 is arc-shaped, a first spring 108 is fixedly connected between the guide slide block 107 and the inner cavity of the arc-shaped inserting barrel 106, the surface of the film plating box assembly 101 is slidably provided with a sealing door 109, the sealing door 109 is provided with a locking mechanism, the rear portion of the sealing door 109 is fixedly connected with a baffle plate 110 which is matched with the arc-shaped inserting barrel 106, the top of the film plating box assembly 101 is fixedly connected with an upper top plate 111 through a bracket, the front side and the rear side of the bottom of the upper top plate 111 are respectively connected with a belt pulley 112 through a bearing part in a rotating way, the two belt pulleys 112 are in transmission connection through a belt 113, the inner side of the front belt pulley 112 is connected with a threaded rod 114 through an opening thread, the inner side of the front belt pulley 112 is provided with a threaded opening, the threaded rod 114 and the belt pulley 112 return to an initial position and state after being preset to follow the rotation of a motor 117 for fixing the number of turns, the top end of the threaded rod 114 penetrates through the upper top plate 111 and extends to the upper part of the upper top plate 111, the top of the threaded rod 114 is provided with a rectangular vertical groove 115, the surface of a sealing door 109 is fixedly connected with a rectangular vertical plate 116 matched with the rectangular vertical groove 115 through a bracket, the rear side of the top of the film plating box assembly 101 is fixedly connected with the motor 117 through the bracket, the motor 117 is a servo motor and utilizes its own adjustable function to set for accurate rotation number in advance, the output shaft of motor 117 passes through shaft coupling fixedly connected with dwang 118, the bottom of dwang 118 runs through roof 111, belt pulley 112 and coating film case assembly 101 in proper order and extends to the inboard of coating film case assembly 101, and dwang 118 and rear portion belt pulley 112 fixed connection, the one end fixedly connected with polygonal frame 119 that dwang 118 extends to the inside of coating film case assembly 101, the bottom fixedly connected with of threaded rod 114 is violently inserted baffle 120, the bottom fixedly connected with arc of violently inserting baffle 120 supports piece 121.
Referring to fig. 6, 7, 8,9, 10, 11, 12 and 13, the overall structure of the lens placement mechanism 2 is shown, the lens placement mechanism 2 includes an i-shaped carriage 201, the i-shaped carriage 201 is slidably mounted between the inner sides of two sliding frames 103, a limit socket 122 used in cooperation with the arc-shaped insertion tube 106 is formed on one side of the i-shaped carriage 201 and one side of the sliding frame 103, a bearing plate 202 is fixedly connected between the two i-shaped carriages 201, the top of the bearing plate 202 is fixedly connected with an annular disc frame 203 by forming an opening, a driven column 204 is placed on the inner side of the annular disc frame 203, a polygonal seat 205 is fixedly connected below the surface of the driven column 204, an umbrella frame 206 is fixedly connected on the bottom of the polygonal seat 205, a rectangular rotating groove 207 is formed on the surface of the umbrella frame 206, a plurality of rectangular rotating grooves 207 are formed on the inner sides of the rectangular rotating grooves 207, the rectangular rotating frame 208 and the gear rod 218 are in an initial state after being set to follow the rotation of the motor 117 for a fixed number of turns in advance, no offset in position and rotation angle occurs, a coating groove 209 penetrating to the rear part is formed in the surface of the rectangular rotating frame 208, thinner edges are arranged on the inner side of the coating groove 209 and can prevent lenses from falling backwards, moving ports 210 communicated with the rectangular rotating frame 208 are formed on two sides of an inner cavity of the coating groove 209, an arc-shaped baffle 211 is fixedly connected to the bottom of the inner side of the coating groove 209, the height of the arc-shaped baffle 211 only contacts with the edges of the lenses, the edges of the lenses are also connected with the edges when being installed with other devices in the follow-up process, therefore, coating of the lenses is not blocked, lifting rods 212 are slidably mounted on two sides of the inner cavity of the rectangular rotating frame 208, second springs 213 are fixedly connected to the bottom of the inner cavity of the rectangular rotating frame 208, the opposite sides of the lifting rods 212 are fixedly connected with transverse links 214 matched with the moving port 210, one ends of the two transverse links 214 are fixedly connected with arc-shaped blocking frames 215 matched with the arc-shaped blocking pieces 211 at the inner sides of the coating grooves 209, the top ends of the arc-shaped blocking frames 215 at the upper parts are fixedly connected with pressing rods 216, the top ends of the pressing rods 216 sequentially penetrate through the rectangular rotating frames 208 and the umbrella frame 206 and extend to the upper parts of the umbrella frame 206, one ends of the pressing rods 216 extending to the upper parts of the umbrella frame 206 are rotatably connected with round head blocks 217, the round head blocks 217 can rotate so as to avoid friction with the conical round frames 221, the bottoms of the rectangular rotating frames 208 are fixedly connected with gear rods 218, one ends of the gear rods 218 penetrate through the umbrella frame 206 and extend to the lower parts of the umbrella frame 206, the gear rods 218 are rotatably connected with the umbrella frame 206 through bearing pieces, the two sides of the polygonal seat 205 are provided with lifting grooves 219, the inner sides of the lifting grooves 219 are slidably provided with guide strips 220, a conical round frame 221 matched with the round head block 217 for use is fixedly connected between the two guide strips 220, the top of the conical round frame 221 is rotatably connected with a rotating ring 222 through a bearing piece, friction generated when the rotating ring 222 rotates with the arc-shaped pressing plate 104 can be avoided, the surface of the driven column 204 is sleeved with a disc plate 227, the bottom of the disc plate 227 is sleeved with a third spring 228 on the surface of the driven column 204, two sides of the bottom of the disc plate 227 are fixedly connected with a sliding rod 225, the bottom end of the sliding rod 225 sequentially penetrates through the guide strips 220, the polygonal seat 205 and the umbrella frame 206 and extends to the lower side of the umbrella frame 206, the sliding rod 225 is fixedly connected with the guide strips 220, the sliding rod 225 is slidably connected with the polygonal seat 205 and the umbrella frame 206, the lower sides of the driven column 204 are provided with vertical slots 224, the one end fixedly connected with that the sliding rod 225 extends to umbrella stand frame 206 below and erects slot 224 matched with the bar inserted block 226 that uses, the bottom of driven post 204 is rotated through the bearing frame and is connected with the tooth ring frame 229 with spacing pinion rack 105 engaged with, be connected through the great damping bearing of damping nature between tooth ring frame 229 and the driven post 204, can not take place rotatoryly under the condition of not exerting strength, tooth socket 230 with gear pole 218 engaged with is seted up at the top of tooth ring frame 229, the top fixedly connected with of driven post 204 and the butt joint angle frame 231 of cooperation use with polygonal frame 119 and horizontal inserted plate 120, the equal fixedly connected with of both sides of driven post 204 inner chamber bottom blocks a position supporting plate 238, the butt joint swivel 232 has been placed to the inboard of position supporting plate 238, the one end that two butt joint swivel 232 carried on the back all runs through driven post 204 and extends to the inboard of annular disc frame 203, the opposite one end of two butt joint swivel 232 all has curved plates 233 through the bearing piece rotation connection, fixedly connected with fifth spring 237 between two curved plates 233, the bottom of butt joint angle frame inner chamber 231 is seted up with the butt joint angle frame 234 and the inside plate 234 is located the inside of arc surface 234 through the butt joint arc surface 234 and the inside of the two arc surface 234 that the inside contact plate 234 that the tip of the contact plate 234 and the two arc surface 234 and the inside contact plate 234 that the two arc surface 234 and the inside contact plate 234 can be located the inside of the fixed to the inside of the two arc surface 234 and the inside of the contact plate 234 when the contact plate 234 and the inside of the contact plate 234 is located and the inside of the contact plate 234 and the contact plate 234.
The invention also discloses an optical lens coating process, which specifically comprises the following steps:
S1, before use, firstly, placing powder for coating on the inner side of an evaporation boat 102, then placing a lens to be coated on the inner side of a coating groove 209, blocking the bottom of the lens by an arc-shaped blocking piece 211, and after the lens is placed completely, turning to the step S2;
s2, when film coating is needed, the starting motor 117 drives the belt pulley 112 and the belt 113 to rotate together by utilizing the rotating rod 118, because the rectangular vertical plate 116 is inserted into the inner side of the rectangular vertical groove 115 to limit the threaded rod 114, when the front belt pulley 112 rotates, the threaded rod 114 is driven to rise, the driven column 204 and the umbrella frame 206 are pulled to rise together by the transverse insertion guide plate 120 and the arc supporting block 121 when the threaded rod 114 rises, the starting motor 117 stops starting when the driven column 204 passes through the annular disc frame 203 to rise to the top of the bearing plate 202, the motor 117 can manually adjust the number of turns and the speed of rotation in advance, the starting can be stopped when the driven column 204 rises to the position of the butt joint rotating head 232 in the annular disc frame 203, then the double groove plate 234 can be separated from the arc supporting block 121 when the bearing plate 202 is driven by the carriage 201 to move backwards by pushing the I-shaped carriage 201 under the limit of the sliding frame 103, at this time, the fourth spring 236 pulls the double-groove plate 234 and the two cambered lifting plates 235 to descend together by using the self elastic force, the cambered lifting plates 235 do not press the bent plate 233 any more after descending, the two bent plates 233 pop up the driven column 204 to enter the inner side of the annular disc frame 203 by the elastic force of the fifth spring 237, at this time, the driven column 204 performs limit butt joint with the annular disc frame 203 by the effect of the butt joint rotary head 232, when the i-shaped carriage 201 enters the internal limit position of the coating box assembly 101, the limit toothed plate 105 and the tooth ring frame 229 are meshed to fix the tooth ring frame 229, at the same time, the arc pressing plate 104 presses the rotating ring 222 to press the tapered round frame 221 to descend under the limit of the guide bar 220, the tapered round frame 221 presses the plurality of round head blocks 217 to drive the pressing rods 216 and the lifting rods 212 to descend, so that the arc-shaped blocking frame 215 descends to cover and limit the top of the lens, then closing the sealing door 109 and driving the rectangular vertical plate 116 to separate from the rectangular vertical groove 115, simultaneously inserting the arc-shaped inserting cylinder 106 into the limit socket 122 by utilizing the thrust of the first spring 108 to fix the I-shaped sliding frame 201, at the moment, butting the butting angle frame 231 with the polygonal frame 119, then starting the coating box assembly 101 and the motor 117, heating and evaporating materials by the evaporation boat 102 to coat the lenses, driving the butting angle frame 231 and the driven column 204 to rotate by the motor 117 by utilizing the rotating rod 118 and the polygonal frame 119, driving the umbrella frame 206 to rotate by the driven column 204, driving the rectangular rotating frames 208 to rotate by utilizing the meshing of the gear rods 218 and the tooth grooves 230, and simultaneously, enabling the lenses to rotate to perform contact coating with the evaporated materials for front and back replacement during revolution, and turning to step S3 after coating is completed;
S3, stopping the motor 117 after coating is completed, then pulling the sealing door 109 to open the coating box assembly 101, inserting the rectangular vertical plate 116 into the inner side of the rectangular vertical groove 115 when the sealing door 109 is opened, simultaneously pushing the arc-shaped inserting barrel 106 by the baffle push plate 110 to be pulled out of the inner side of the limit socket 122, limiting and fixing the I-shaped sliding frame 201, pulling the I-shaped sliding frame 201 to pull the lens placing mechanism 2 out of the coating box assembly 101, separating the tooth ring frame 229 from the limit toothed plate 105 when the I-shaped sliding frame 201 drives the lens placing mechanism 2 to be pulled forwards, continuing to move the arc-shaped pressing plate 104 forwards along with the separation of the rotating ring 222, not pressing the round head block 217 when the conical round frame 221 rises under the elasticity of the third spring 228, not limiting the lens when the arc-shaped blocking frame 215 is communicated with the lifting rod 212 at the elasticity of the second spring 213, when the i-shaped sliding frame 201 is pulled to the limit position, the transverse insertion guide plate 120 is firstly inserted into the butt joint angle frame 231 to conduct limit guide in the process, then the arc propping block 121 is inserted into the double-groove plate 234 to be extruded to drive the double-groove plate 234 and the two arc lifting plates 235 to ascend, the arc lifting plates 235 are inserted into the inner sides of the two curved plates 233 and extrude the curved plates 233 to drive the butt joint rotary head 232 to retract to the inner side of the driven column 204 to be separated from the annular disc frame 203, at the moment, the motor 117 is started again to drive the belt pulley 112 to rotate, the threaded rod 114 drives the driven column 204 and the umbrella frame 206 to integrally descend under the limit of the rectangular vertical plate 116, the motor 117 stops when the limit position is lowered, then the coated lenses are removed to be replaced, and in the steps S2 and S3, the motor 117 can restore the initial positions after being stopped in advance.

Claims (5)

1. The utility model provides an optical lens piece coating film mechanism, includes coating film assembly mechanism (1) that are used for the tectorial membrane, its characterized in that: the film plating assembly mechanism (1) comprises a film plating box assembly (101), a lens placing mechanism (2) is arranged on the inner side of the film plating box assembly mechanism (1), an evaporation boat (102) matched with the lens placing mechanism (2) is arranged at the bottom of the inner cavity of the film plating box assembly (101), sliding frames (103) are fixedly connected to the two sides of the top of the inner cavity of the film plating box assembly (101) through brackets, arc-shaped pressing plates (104) are fixedly connected to the two sides of the rear part of the inner cavity of the film plating box assembly (101) through fixing blocks, a limit toothed plate (105) is fixedly connected to the lower part of the rear part of the inner cavity of the film plating box assembly (101), a guide block (107) is fixedly connected to the upper part of the left side of the inner cavity of the film plating box assembly (101), an arc-shaped inserting cylinder (106) is slidably arranged on the surface of the guide block (107) and the inner cavity of the arc-shaped inserting cylinder (106), a first spring (108) is fixedly connected between the guide block (107) and the inner cavity of the arc-shaped inserting cylinder (106), a sealing door (109) is slidably arranged on the surface of the film plating box assembly (101), the rear part of the sealing door (109) is fixedly connected with a limit toothed plate (105) through a baffle plate (110) and a top plate (111) on the upper side of the film plating box assembly through the bracket (111), the two belt pulleys (112) are connected through a belt (113) in a transmission way, the inner sides of the belt pulleys (112) at the front part are connected with threaded rods (114) through opening threads, the top ends of the threaded rods (114) penetrate through the upper top plate (111) and extend to the upper part of the upper top plate (111), rectangular vertical grooves (115) are formed in the tops of the threaded rods (114), rectangular vertical plates (116) matched with the rectangular vertical grooves (115) are fixedly connected to the surfaces of the sealing doors (109) through supports, the lens placing mechanism (2) comprises an I-shaped sliding frame (201), the I-shaped sliding frame (201) is slidably mounted between the inner sides of two sliding frames (103), limit sockets (122) matched with arc-shaped inserting barrels (106) are formed in one sides of the I-shaped sliding frame (201), bearing plates (202) are fixedly connected between the two I-shaped sliding frames (201), annular disc frames (203) are fixedly connected to the surfaces of the sealing doors through opening, umbrella frames (204) are fixedly connected to the inner sides of the annular disc frames (203), umbrella frames (204) are fixedly connected to the surfaces of the driven frames (204) and the bottom of the driven frames (206) are fixedly connected to the polygonal frames (204), the inner side of the rectangular rotating groove (207) is provided with a rectangular rotating frame (208), a coating groove (209) penetrating through the rear part is formed in the surface of the rectangular rotating frame (208), moving ports (210) which are communicated with the rectangular rotating frame (208) are formed in two sides of the inner cavity of the coating groove (209), arc-shaped baffle plates (211) are fixedly connected to the bottom of the inner side of the coating groove (209), lifting rods (212) are slidably mounted on two sides of the inner cavity of the rectangular rotating frame (208), second springs (213) are fixedly connected to the bottom of the lifting rods (212) and the bottom of the inner cavity of the rectangular rotating frame (208), transverse links (214) which are matched with the moving ports (210) are fixedly connected to one side of the lifting rods (212), arc-shaped baffle frames (215) which are matched with the arc-shaped baffle plates (211) are fixedly connected to one end of each transverse link (214), umbrella frames (206) which are positioned on the upper part are fixedly connected with the bottom of the inner side of the inner cavity of the coating groove (209), a pressing frame (216) is connected with a pressing frame (216) which is connected with a pressing frame (216), the pressing frame (216) extends to the upper end of the pressing frame (206), the bottom fixedly connected with gear pole (218) of rectangle frame (208), the one end of gear pole (218) runs through umbrella stand frame (206) and extends to the below of umbrella stand frame (206), and is connected through bearing piece rotation between gear pole (218) and umbrella stand frame (206), rising groove (219) have all been seted up to the both sides of polygonal seat (205), guide bar (220) are installed in the inner slip of rising groove (219), two fixedly connected with between guide bar (220) with conical round frame (221) that round head piece (217) cooperatees and use, conical round frame (221)'s top is connected with rotation ring (222) through the bearing piece rotation, the surface cover of driven post (204) is equipped with disc board (227), the bottom of disc board (227) and the surface cover that is located driven post (204) are equipped with third spring (228), both sides of disc board (227) bottom all fixedly connected with slide bar (225), and slide bar (225)'s bottom run through guide bar (205) and guide bar (206) and frame (225) in proper order and polygonal seat (206) and slide bar (225) are connected with polygonal frame (205) and slide bar (225) and are fixed connection, slide bar (205) are the slide bar (205), vertical slots (224) are formed in the lower portions of two sides of the driven column (204), one end of the sliding rod (225) extending to the lower portion of the umbrella stand frame (206) is fixedly connected with a strip-shaped inserting block (226) matched with the vertical slots (224), a tooth ring frame (229) meshed with the limiting toothed plate (105) is connected to the bottom end of the driven column (204) through rotation of a bearing frame, and tooth grooves (230) meshed with the gear rod (218) are formed in the top of the tooth ring frame (229).
2. The optical lens coating mechanism according to claim 1, wherein: the rear side at coating film case assembly (101) top is through support fixedly connected with motor (117), the output shaft of motor (117) passes through shaft coupling fixedly connected with dwang (118), roof (111), belt pulley (112) and coating film case assembly (101) are run through in proper order to the bottom of dwang (118) and extend to the inboard of coating film case assembly (101), and dwang (118) and rear portion belt pulley (112) fixed connection, dwang (118) extend to the inside one end fixedly connected with polygonal frame (119) of coating film case assembly (101), the bottom fixedly connected with of threaded rod (114) is violently inserted baffle (120), the bottom fixedly connected with arc of violently inserting baffle (120) supports piece (121).
3. An optical lens coating mechanism according to claim 2, wherein: the utility model discloses a pair of arc support plate, including driven post (204) and arc support block (121), driven post (204) top fixedly connected with and polygonal frame (119) and transverse insertion baffle (120) matched with butt joint angle frame (231) of use, the equal fixedly connected with in both sides of driven post (204) inner chamber bottom hinders position extension board (238), the inboard of holding up position extension board (238) has been placed butt joint rotor (232), two the one end that butt joint rotor (232) carried on the back all runs through driven post (204) and extends to the inboard of annular disc frame (203), two the opposite one end of butt joint rotor (232) all rotates through the bearing piece and is connected with curved plate (233), two fixedly connected with fifth spring (237) between curved plate (233), the bottom of butt joint angle frame (231) inner chamber is through seting up opening slidable mounting have double groove plate (234) with arc support block (121) matched with use, and the bottom of double groove plate (234) extends to the inboard of driven post (204), fixedly connected with between the bottom of double groove plate (234) and the top of driven post (204) inner chamber and curved plate (235), curved plate (235) top (235) and curved plate (233) matched with curved plate (233).
4. The optical lens coating process is characterized in that: the method specifically comprises the following steps:
S1, before use, firstly placing powder for coating on the inner side of an evaporation boat (102), then placing a lens to be coated on the inner side of a coating tank (209), blocking the bottom of the lens by an arc-shaped blocking piece (211), and after the lens is placed completely, turning to the step S2;
S2, when film coating is needed, the motor (117) is started to drive the belt pulley (112) and the belt (113) to rotate together by utilizing the rotating rod (118), the rectangular vertical plate (116) is inserted into the inner side of the rectangular vertical groove (115) to limit the threaded rod (114), the threaded rod (114) is driven to ascend when the front belt pulley (112) rotates, the threaded rod (114) can pull the driven column (204) together with the umbrella frame (206) to ascend through the transverse insertion guide plate (120) and the arc supporting block (121) when ascending, until the driven column (204) passes through the annular disc frame (203) to ascend to the top of the bearing plate (202), the motor (117) stops to start, then the square carriage (201) is pushed to the inside of the film coating box assembly (101) under the limit of the sliding frame (103), the double groove plate (234) can be separated from the arc supporting block (121) when the front belt pulley (112) rotates, the fourth spring (236) pulls the double groove plate (234) and the two arc supporting blocks (121) to descend by utilizing the elasticity of the self elastic force, the fifth spring (236) can not push the inner side of the driven column (233) to be pushed out of the annular disc (233) by the elastic force of the elastic force plate (233), at this time, the driven column (204) is in limit butt joint with the annular disc frame (203) by utilizing the effect of the butt joint swivel (232), when the I-shaped sliding frame (201) enters the internal limit position of the coating box assembly (101), stopping, at this time, the limit toothed plate (105) is meshed with the toothed ring frame (229) to fix the toothed ring frame (229), meanwhile, the arc pressing plate (104) presses the rotating ring (222) to press the conical round frame (221) to descend under the limit of the guide strip (220), the conical round frame (221) can press a plurality of round head blocks (217) to drive the pressing rod (216) to descend, so that the arc-shaped sliding frame (215) descends to cover the top of a lens and limit, then the sealing door (109) is closed, the rectangular vertical plate (116) is driven to be separated from the rectangular vertical groove (115), at the same time, the arc-shaped sliding frame (106) is fixedly provided by utilizing the thrust of the first spring (108) to insert the limit socket (122), at this time, the butt joint angle frame (231) is in butt joint with the frame (119), then the evaporation frame (117) is driven by the motor (119) to rotate the evaporation frame (118) to drive the evaporation frame (117) to rotate the evaporation frame (118) to rotate the evaporation frame (117) to rotate the evaporation frame (118) to drive the evaporation frame (117) to rotate the evaporation frame (118) to coat the film, when the umbrella stand frame (206) drives the rectangular rotating frames (208) to rotate, the gear rods (218) drive the rectangular rotating frames (208) to rotate by meshing with the tooth grooves (230), the lenses rotate while revolving, and the lenses can be subjected to contact coating with evaporated materials for front and back replacement, and the step S3 is carried out after coating is completed;
S3, stopping a motor (117) after coating is finished, then opening a coating box assembly (101) by pulling a sealing door (109), inserting a rectangular vertical plate (116) into the inner side of a rectangular vertical groove (115) when the sealing door (109) is opened, pushing an arc-shaped inserting cylinder (106) to be pulled out of the inner side of a limit jack (122) by a baffle plate (110) to stop and fix an I-shaped sliding frame (201), pulling the I-shaped sliding frame (201) to pull out a lens placing mechanism (2) from the inner side of the coating box assembly (101), pulling the I-shaped sliding frame (201) to drive the lens placing mechanism (2) to be pulled forwards, separating a tooth ring frame (229) from a limit toothed plate (105), continuously moving an arc-shaped pressing plate (104) forwards along with the I-shaped sliding frame (201) to be separated from a rotating ring (222) to press the arc-shaped vertical plate, lifting the arc-shaped circular frame (221) to be lifted under the elasticity of a third spring (228) to be not pressed on a round head block (217), connecting a lifting rod (212) to be pulled up by the elasticity of a second spring (213) to be lifted, pushing the arc-shaped sliding frame (215) to be pushed into a limit sliding frame (234) when the arc-shaped sliding frame (234) is pushed to be pushed into a limit position, and the arc-shaped sliding frame (234) to be pushed into a limit sliding frame (234) to press the arc-shaped sliding frame (234) to be pushed into a limit position, the cambered surface lifting plate (235) is inserted into the inner sides of the two curved plates (233) and extrudes the curved plates (233) to drive the butt joint rotating head (232) to retract to the inner side of the driven column (204) to be separated from the annular disc frame (203), at the moment, the motor (117) is started again to drive the belt pulley (112) to rotate, the threaded rod (114) drives the driven column (204) and the umbrella frame (206) to integrally descend under the limit of the rectangular vertical plate (116), the motor (117) stops when the limiting position is lowered, and then the coated lenses are taken down to be replaced.
5. The optical lens coating process according to claim 4, wherein: in the steps S2 and S3, the motor (117) can restore the initial positions of the threaded rod (114), the rectangular rotating frame (208) and the driven column (204) after being stopped in advance.
CN202410349956.6A 2024-03-26 2024-03-26 Optical lens coating mechanism and coating process Active CN117947398B (en)

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CN212128292U (en) * 2020-04-22 2020-12-11 上饶市豪亿光学科技有限公司 Optical lens piece coating film umbrella stand that thermal diffusivity is good
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