CN117944952A - Full-automatic ton bag equipment for packing of roll pocket type - Google Patents
Full-automatic ton bag equipment for packing of roll pocket type Download PDFInfo
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- CN117944952A CN117944952A CN202211294362.7A CN202211294362A CN117944952A CN 117944952 A CN117944952 A CN 117944952A CN 202211294362 A CN202211294362 A CN 202211294362A CN 117944952 A CN117944952 A CN 117944952A
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- 238000012856 packing Methods 0.000 title description 4
- 230000007246 mechanism Effects 0.000 claims abstract description 153
- 238000004806 packaging method and process Methods 0.000 claims abstract description 85
- 238000007789 sealing Methods 0.000 claims abstract description 34
- 238000003860 storage Methods 0.000 claims abstract description 14
- 238000013519 translation Methods 0.000 claims description 45
- 230000005540 biological transmission Effects 0.000 claims description 33
- 238000010438 heat treatment Methods 0.000 claims description 32
- 238000003825 pressing Methods 0.000 claims description 30
- 238000005303 weighing Methods 0.000 claims description 20
- 230000003014 reinforcing effect Effects 0.000 claims description 19
- 238000007664 blowing Methods 0.000 claims description 17
- 239000000758 substrate Substances 0.000 claims description 17
- 238000004804 winding Methods 0.000 claims description 16
- 238000010415 tidying Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000012858 packaging process Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 238000002372 labelling Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/123—Feeding flat bags connected to form a series or chain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
- B65B1/06—Methods of, or means for, filling the material into the containers or receptacles by gravity flow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/32—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by weighing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/34—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure
- B65B43/36—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure applied pneumatically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Supplying Of Containers To The Packaging Station (AREA)
Abstract
The invention provides a roll-up type full-automatic ton bag packaging device which comprises a bag warehouse component, a lifting bag clamping mechanism, a net weight balance body, a bag holding positioning device, a sealing device, a lifting steering device, a conveying belt and a control system, wherein the bag warehouse component is arranged on one side of the net weight balance body; the sealing device, the lifting steering device and the conveyer belt are all arranged on the other side of the clean weight scale body, the sealing device is arranged between the lifting steering device and the clean weight scale body, and the conveyer belt extends from the lower part of the clean weight scale body to the lower part of the lifting steering device; the control system is arranged at the other side of the conveyor belt. The invention realizes the full-automatic packaging process of the ton bags, and the application of the rolled ton bags further improves the bag storage capacity of the ton bag warehouse, reduces the frequency of manual intervention and further improves the production efficiency.
Description
Technical Field
The invention relates to the field of packaging of granular materials in industries such as PET, PTA, cement and the like, in particular to a full-automatic roll-bag type ton bag packaging device.
Background
In the prior art, ton bag packaging equipment is mainly used for weighing and packaging ton bag materials, and is large-scale weighing and packaging equipment for ton bag packaging materials, and is a multipurpose packaging machine integrating functions of weighing by a current collector, automatically removing bags and removing dust.
The ton bag packaging equipment is very convenient for the treatment of the subsequent working procedures. The ton bag packaging equipment is suitable for the ton bag packaging of materials in mineral, chemical, building materials, grains and feed industries.
At present, the domestic ton bag packaging industry mainly uses semi-automatic packaging equipment and manual packaging, the degree of automation is lower, and the four lifting ton bags are manually hung before packaging. After the packaging is finished, the packaging bag is manually subjected to bag opening arrangement and sealing operation, the packaging bag is affected by manual operation proficiency, and the packaging efficiency of the equipment is low.
Meanwhile, each equipment needs to be provided with more than two workers for carrying out bag hanging, bundling and ton bag forking operations, and the degree of dependence on manpower is high.
Meanwhile, the ton bags used at home are all in a four-lifting-tab form, and are stored, transported and used in a stacking mode.
The ton bag packaging equipment with the structures is low in automation degree and high in dependence on manual operation, so that the equipment packaging efficiency is low.
In view of this, the applicant of the present invention devised a full-automatic ton bag packaging apparatus of the rolled bag type, in order to overcome the above-mentioned technical problems.
Disclosure of Invention
The invention aims to overcome the defects of low automation degree, high dependence on manpower, low packaging efficiency and the like of ton bag packaging equipment in the prior art, and provides the full-automatic ton bag packaging equipment with a rolled bag.
The invention solves the technical problems by the following technical proposal:
The full-automatic ton bag packaging equipment is characterized by comprising a bag warehouse component, a lifting bag clamping mechanism, a net weight balance body, a bag holding positioning device, a sealing device, a lifting steering device, a conveying belt and a control system, wherein the bag warehouse component is arranged on one side of the net weight balance body, the lifting bag clamping mechanism is arranged in the lower area of the net weight balance body, and the bag holding positioning device is fixed at the lower end part of the net weight balance body and is positioned below the lifting bag clamping mechanism;
The sealing device, the lifting steering device and the conveyer belt are all arranged on the other side of the clean weight scale body, the sealing device and the lifting steering device are positioned on one side part of the conveyer belt, the sealing device is positioned between the lifting steering device and the clean weight scale body, and the conveyer belt extends from the lower part of the clean weight scale body to the lower part of the lifting steering device;
the control system is arranged on the other side part of the conveying belt and is connected with the sealing device and the lifting steering device.
According to one embodiment of the invention, the bag magazine assembly comprises: the automatic bag opening device comprises a fixed frame, a power conveying belt, a folding arm type bag storage bracket, a bag opening workbench, an upper bag opening mechanism, a lower bag opening mechanism and an upper bag opening mechanism, wherein the power conveying belt is arranged on the upper end face of the fixed frame, the bag storage bracket is arranged at the end head of the power conveying belt, and the bag opening workbench is arranged at the tail end of the power conveying belt;
the upper bag opening mechanism is arranged on one side of the bag opening workbench and used for automatically opening bags for tons of bags, the upper bag opening mechanism is arranged above the bag opening workbench, and the lower bag opening mechanism is arranged below the bag opening workbench and used for automatically opening bags for tons of bags.
According to one embodiment of the invention, the bag magazine assembly further comprises a winding assembly mounted on the fixed frame below the lower bag opening mechanism for connecting a winding tape of a ton bag roll.
According to one embodiment of the invention, the storage bag support comprises a winding mandrel, an upper supporting cylinder, a lower supporting cylinder, an upper folding arm, a lower folding arm and a winding changing cylinder, wherein the lower folding arm is arranged on the fixed frame through a rotating shaft, one end part of the upper folding arm is rotatably connected with the lower folding arm, and the winding mandrel is arranged at the other end part of the upper folding arm and is used for mounting ton bag rolls;
the upper supporting cylinder is connected with the lower supporting cylinder, a piston rod of the lower supporting cylinder is connected with the lower folding arm, and a piston rod of the upper supporting cylinder is connected with the upper folding arm;
the tail end of the roll changing cylinder is arranged on the fixed frame, and a piston rod of the roll changing cylinder is connected with the lower folding arm.
According to one embodiment of the present invention, the upper bag opening mechanism includes:
the bag opening workbench comprises an upper bracket and a bag opening pressing plate, wherein the upper bracket is fixed on the bag opening workbench, and the tail end of the bag opening pressing plate is connected with the upper bracket;
the tail end of the bag opening air cylinder is fixed on the upper bracket, and a piston rod of the bag opening air cylinder is connected with the bag opening pressing plate;
the automatic bag opening device comprises a bag opening clamp and a first clamp cylinder, wherein the tail end of the first clamp cylinder is fixed on a bag opening pressing plate, the first bag opening clamp is installed at the end part of the bag opening pressing plate, and the first bag opening clamp is connected with a piston rod of the first clamp cylinder.
According to one embodiment of the invention, the upper bag opening mechanism further comprises a first sucker, wherein the first sucker is fixed at the end part of the first bag opening gripper and is used for sucking the bag opening of the ton bag.
According to one embodiment of the present invention, the lower bag opening mechanism includes:
The lower bracket is fixed below the bag opening workbench;
The second bag mouth tongs and the second tongs cylinder, the second bag mouth tongs are fixed on the lower bracket and are connected with a piston rod of the second tongs cylinder, and the tail end of the second tongs cylinder is connected with the lower bracket.
According to one embodiment of the invention, the lower bag opening mechanism further comprises a second sucker and a second sucker cylinder, wherein the second sucker is installed on the lower bracket and connected with a piston rod of the second sucker cylinder, and the tail end of the second sucker cylinder is connected with the lower bracket.
According to one embodiment of the invention, the bag feeding mechanism comprises:
The mounting bracket is fixed on one side of the bag opening workbench;
the transmission system and the driving motor are fixed on the mounting bracket, and the driving motor drives the transmission system;
The bag rotating device comprises a bag rotating fixing plate, a bag rotating air cylinder and a bag feeding bracket, wherein the bag rotating fixing plate is arranged on the transmission system, the bag rotating air cylinder is arranged on the bag rotating fixing plate, and a piston rod of the bag rotating air cylinder is connected with the bag feeding bracket;
The upper bag fixing clamp plate is fixed on the upper bag support, and the tail end of the upper bag moving clamp plate is hinged with the upper bag support in a rotating way;
The tail end of the bag clamping cylinder is hinged with the upper bag support, and the piston rod end of the bag clamping cylinder is hinged with the upper bag movable clamping plate.
According to one embodiment of the present invention, the lifting bag clamping mechanism includes: the device comprises a main frame, a reinforcing base, a lifting cantilever assembly, an electric lifting system, a fixed feeding pipe, a flaring bag clamping assembly and a control system, wherein the lifting cantilever assembly is arranged on lifting guide rails of the main frame and the reinforcing base and is connected with a chain of the electric lifting system;
The electric lifting system is arranged at the top of the main frame and the reinforcing base and is used for driving the lifting cantilever component to lift and run along the main frame and the reinforcing base and stop;
the fixed feeding pipe is arranged on the top cantilevers of the main frame and the reinforcing base, the flaring bag clamping component is arranged at the tail end of the lifting cantilever component and is connected with the lower end of the fixed feeding pipe, and the control system is arranged on the side surfaces of the main frame and the reinforcing base.
According to one embodiment of the invention, the electric lifting system comprises a power part, a transmission part, a guide part and a counterweight part, wherein the counterweight part is arranged in the main frame and the reinforcing base through the guide part, and the transmission part is connected with the counterweight part and the power part and is used for adjusting the height and the weight of the counterweight part.
According to one embodiment of the invention, the flare pocket assembly includes:
The bag clamping cylinder is arranged at the tail end part of the lifting cantilever assembly, and the mounting substrate is fixed at the side part of the lifting cantilever assembly and is positioned at one side of the bag clamping cylinder;
The bag clamping mechanism is arranged on one side of the lower part of the mounting substrate, is positioned on the outer side of the bag clamping cylinder and is used for fixing the mouth of the ton bag;
The bag pressing mechanism is arranged on the other side of the lower part of the mounting substrate and is used for fixing the bag opening of the ton bag;
The flaring assembly is arranged on the mounting substrate, so that flaring parts of the flaring assembly are positioned at two sides of the bag clamping cylinder and used for opening a bag opening of the ton bag;
and the driving mechanism is connected with the flaring assembly and used for driving the flaring assembly to move up and down.
According to one embodiment of the invention, the flaring assembly comprises at least one pair of flaring rods, a flaring cylinder and a flaring bracket, and the driving mechanism comprises a lifting cylinder, a guide shaft and a connecting bracket;
The tail end of the lifting cylinder is fixed on the mounting substrate, and the end head is connected with the flaring bracket;
The guide shaft is fixed on the mounting substrate, one end of the connecting bracket is arranged on the guide shaft in a penetrating way, and the other end of the connecting bracket is fixed on the flaring bracket;
the flaring rod is arranged on two sides of the flaring bracket, the flaring cylinder is arranged on the flaring bracket and connected with the flaring rod, and the flaring cylinder drives the flaring rod to open and close.
According to one embodiment of the invention, the flaring bag clamping assembly further comprises a bag blowing and exhausting pipe, and the bag blowing and exhausting pipe is arranged on the outer side part of the bag clamping cylinder and used for exhausting gas in the ton bag.
According to one embodiment of the invention, the net weight scale body comprises: the balance comprises a balance body frame, a buffer hopper, a feeding device, a weighing hopper and a bag blowing assembly, wherein the buffer hopper is arranged at the top of the balance body frame, the weighing hopper is arranged in the balance body frame, and the buffer hopper is connected with the weighing hopper through the feeding device; the bag blowing component is arranged at the side part of the scale body frame.
According to one embodiment of the invention, the bag holding positioning device comprises a front bag holding drive, at least one pair of front bag holding plates, at least one pair of rear bag holding plates and a rear bag holding drive, wherein the front bag holding drive and the rear bag holding drive are respectively arranged on lower cross bars at two sides of the scale body frame, the front bag holding plates are oppositely connected with the front bag holding drive, and the rear bag holding plates are oppositely connected with the rear bag holding drive and are used for carrying out bag holding positioning treatment on ton bags after blowing and in the packaging process.
According to one embodiment of the invention, the sealing device comprises: the device comprises a lifting mechanism, a support upright, a translation mechanism, a translation driving motor, a clamping device, a lifting driving motor and a heating component, wherein the support upright is arranged on the lifting mechanism, the translation mechanism is in sliding connection with the support upright, the clamping device is arranged at one end part of the translation mechanism, and the heating component is arranged on the translation mechanism;
The lifting driving motor is arranged on the translation mechanism and used for driving the translation mechanism to move up and down along the supporting upright post, and the translation driving motor is arranged on the translation mechanism and used for driving the translation mechanism to drive the clamping device.
According to one embodiment of the invention, the heating assembly comprises a fixed heating assembly, a movable heating assembly and a clamping cylinder, wherein the fixed heating assembly is fixed on the translation mechanism, the movable heating assembly is connected with the translation mechanism through the clamping cylinder, and the clamping cylinder drives the movable heating assembly to open or close relative to the fixed heating assembly.
According to one embodiment of the invention, the lifting and steering device comprises: the lifting device comprises a bracket, a connecting frame, a lifting cylinder, a bag rotating cylinder, a lifting hook swinging cylinder and a bag opening guide arrangement mechanism, wherein the lifting cylinder is arranged on the bracket;
the lifting hook and the bag opening guide and tidying mechanism are arranged on the connecting frame and extend downwards;
The bag rotating cylinder and the lifting hook swinging cylinder are installed on the connecting frame, the lifting hook is connected with the bag rotating cylinder and the lifting hook swinging cylinder, the bag rotating cylinder drives the lifting hook to rotate, and the lifting hook swinging cylinder drives the lifting hook to swing upwards.
The invention has the positive progress effects that:
The full-automatic ton bag packaging equipment of the invention realizes the full-automatic ton bag packaging process by rolling the bags, supplying the bags, automatically feeding the bags, automatically metering, feeding and packaging, clamping the bags, sealing the bags, turning the lifting bags until entering the later process, and carrying out code spraying, labeling and fork transporting and stacking. The application of the roll type ton bag improves the bag storage capacity of the ton bag warehouse, reduces the frequency of manual intervention, and further improves the production efficiency.
Drawings
The above and other features, properties and advantages of the present invention will become more apparent from the following description of embodiments taken in conjunction with the accompanying drawings in which like reference characters designate like features throughout the drawings, and in which:
fig. 1 is a perspective view of a roll-up full-automatic ton bag packaging apparatus of the present invention.
Fig. 2 is a front view of the full-automatic ton bag packing apparatus of the present invention.
Fig. 3 is a perspective view of a bag magazine assembly in the roll pocket type full automatic ton bag packaging apparatus of the present invention.
Fig. 4 is a schematic structural view of a folding arm type storage bag bracket in a bag warehouse component in the roll-up type full-automatic ton bag packaging equipment.
Fig. 5 is a schematic structural view of an upper bag opening mechanism in a bag warehouse component in the roll bag type full-automatic ton bag packaging equipment.
Fig. 6 is a schematic structural view of a lower bag opening mechanism in a bag warehouse component of the full-automatic ton bag packaging equipment.
Fig. 7 is a schematic structural view of a bag feeding mechanism in a bag warehouse assembly of the full-automatic roll bag type ton bag packaging equipment.
Fig. 8 is a perspective view of a lifting and clamping mechanism in the full-automatic roll-up bag type ton bag packaging apparatus of the present invention.
Fig. 9 is a schematic structural view of an electric lifting system in a lifting bag clamping mechanism in a full-automatic bag rolling type ton bag packaging device.
Fig. 10 is a schematic structural view of a flaring and bag clamping assembly in a lifting and bag clamping mechanism in a full-automatic bag rolling type ton bag packaging device.
Fig. 11 is a perspective view of a clear weight scale body in the roll-up bag type full-automatic ton bag packaging apparatus of the present invention.
Fig. 12 is a schematic structural view of a bag holding and positioning device in the roll-bag type full-automatic ton bag packaging equipment.
Fig. 13 is a perspective view of a sealing device in the roll-bag type full-automatic ton bag packaging apparatus of the present invention.
Fig. 14 is a perspective view of a lifting and steering device in the full-automatic roll-up bag type ton bag packaging apparatus of the present invention.
Detailed Description
In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below.
Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. Reference will now be made in detail to the preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
Furthermore, although terms used in the present invention are selected from publicly known and commonly used terms, some terms mentioned in the present specification may be selected by the applicant at his or her discretion, the detailed meanings of which are described in relevant parts of the description herein.
Furthermore, it is required that the present invention is understood, not simply by the actual terms used but by the meaning of each term lying within.
As shown in fig. 1 and 2, the invention discloses a full-automatic ton bag packaging device with a rolled bag, which comprises a bag warehouse assembly 100, a lifting and clamping mechanism 200, a net weight scale 300, a bag holding positioning device 400, a sealing device 500, a lifting and steering device 600, a conveying belt 700 and a control system 800. Wherein, the bag warehouse component 100 is arranged at one side of the weight balance 300, the lifting bag clamping mechanism 200 is arranged at the lower area of the weight balance 300, and the bag holding positioning device 400 is fixed at the lower end part of the weight balance 300 and is positioned below the lifting bag clamping mechanism 200.
The sealing device 500, the lifting steering device 600 and the conveyer belt 700 are all arranged on the other side of the clean weight body 300, the sealing device 500 and the lifting steering device 600 are positioned on one side of the conveyer belt 700, the sealing device 500 is positioned between the lifting steering device 600 and the clean weight body 300, and the conveyer belt 700 extends from the lower side of the clean weight body 300 to the lower side of the lifting steering device 600. The control system 800 is disposed at the other side of the conveyor 700 and connected to the sealing device 500 and the lift steering device 600. The control system 800 may preferably be a control box.
As shown in fig. 3 to 7, the bag magazine assembly 100 includes: a fixed frame 110, a power transmission belt 120, a folding arm type bag support 130, a bag opening workbench 140, an upper bag opening mechanism 150, a lower bag opening mechanism 160 and an upper bag opening mechanism 170. Wherein, the power conveyer belt 120 is installed on the upper end surface of the fixed frame 110, the storage bag bracket 130 is installed at the end of the power conveyer belt 120, and the bag opening workbench 140 is installed at the tail end of the power conveyer belt 120. The upper bag opening mechanism 170 is installed at one side of the bag opening workbench 140, and is used for automatically opening bags for tons of bags, the upper bag opening mechanism 150 is installed above the bag opening workbench 140, and the lower bag opening mechanism 160 is installed below the bag opening workbench 140, and is used for automatically opening bags for tons of bags.
Further, the bag magazine assembly 100 further includes a winding assembly 180, wherein the winding assembly 180 is mounted on the fixed frame 110 below the lower bag opening mechanism 160, and the winding assembly 180 is used for connecting a winding belt of the ton-pack bag coil 190.
As shown in fig. 4, the pouch bracket 130 preferably includes a roll mandrel 131, an upper support cylinder 132, a lower support cylinder 133, an upper folding arm 134, a lower folding arm 135, and a roll changing cylinder 136. Wherein, the lower folding arm 135 is mounted on the fixed frame 110 through a rotating shaft, one end of the upper folding arm 134 is rotatably connected with the lower folding arm 135, and the winding mandrel 131 is mounted on the other end of the upper folding arm 134 for mounting the ton bag roll 190.
The upper support cylinder 132 and the lower support cylinder 133 are connected to each other, and a piston rod of the lower support cylinder 133 is connected to the lower folding arm 135, and a piston rod of the upper support cylinder 132 is connected to the upper folding arm 134. The tail end of the roll changing cylinder 136 is mounted on the fixed frame 110, and the piston rod of the roll changing cylinder 136 is connected with the lower folding arm 135.
As shown in fig. 5, the upper bag opening mechanism 150 preferably includes: an upper bracket 151, a pocket pressure plate 152, a pocket opening cylinder 153, a first pocket gripper 154 and a first gripper cylinder 155. Wherein, the upper bracket 151 is fixed on the bag opening workbench 140, and the tail end of the bag opening pressing plate 152 is connected with the upper bracket 151. The tail end of the bag opening air cylinder 153 is fixed on the upper bracket 151, and a piston rod of the bag opening air cylinder 153 is connected with the bag opening pressing plate 152. The tail end of the first handle cylinder 155 is fixed on the pocket pressing plate 152, the first pocket handle 154 is installed at the end of the pocket pressing plate 152, and the first pocket handle 154 is connected with a piston rod of the first handle cylinder 155.
Further, the upper bag opening mechanism 150 preferably further includes a first suction cup 156, the first suction cup 156 being fixed to an end of the first bag mouth gripper 154 for sucking a bag mouth of the ton bag.
As shown in fig. 6, the lower bag opening mechanism 160 preferably includes: a lower bracket 161, a second pocket grip 162, and a second grip cylinder 163. Wherein the lower bracket 161 is fixed below the bag opening table 140. The second pocket grip 162 is fixed on the lower bracket 161 and connected with a piston rod of the second grip cylinder 163, and a tail end of the second grip cylinder 163 is connected with the lower bracket 161.
Preferably, the lower bag opening mechanism 160 further comprises a second suction cup 164 and a second suction cup air cylinder 165, wherein the second suction cup 164 is installed on the lower bracket 161 and is connected with a piston rod of the second suction cup air cylinder 165, and the tail end of the second suction cup air cylinder 165 is connected with the lower bracket 161.
As shown in fig. 7, the upper pouch mechanism 170 preferably includes: the bag clamping device comprises a mounting bracket 171, a transmission system 172, a driving motor 173, a bag rotating fixing plate 174, a bag rotating cylinder 175, an upper bag bracket 176, at least one pair of upper bag fixing clamping plates 177, an upper bag moving clamping plate 178 and a bag clamping cylinder 179. Wherein the mounting bracket 171 is fixed to one side of the bag opening table 140. The transmission system 172 and the driving motor 173 are fixed to the mounting bracket 171, and the driving motor 173 drives the transmission system 172. The transfer bag fixing plate 174 is mounted on the transmission system 172, the transfer bag cylinder 175 is mounted on the transfer bag fixing plate 174, and a piston rod of the transfer bag cylinder 175 is connected with the upper bag bracket 176.
The upper bag fixing clamp plate 177 is fixed on the upper bag bracket 176, and the tail end of the upper bag movable clamp plate 178 is rotatably hinged with the upper bag bracket 176. The tail end of the bag clamping cylinder 179 is hinged with the upper bag bracket 176, and the piston rod end of the bag clamping cylinder 179 is hinged with the upper bag movable clamping plate 178.
According to the above description, the bag house assembly 100 operates as follows: above the fixed frame 110 is mounted a power transmission belt 120, and the power transmission belt 120 is driven to rotate by a transmission motor. The end of the power conveying belt 120 is provided with a bag storage bracket 130, the ton bag roll 190 is fixed on a bag roll suspension, lifting actions of the bag storage bracket 130 are controlled by an upper supporting cylinder 132, a lower supporting cylinder 133 and a roll changing cylinder 136 to realize bag roll replacement and bag roll compaction of the power conveying belt 120, a conveying motor drives the power conveying belt 120 to rotate, and the ton bag roll is driven to rotate by friction force to realize ton bag conveying. The tail end of the power conveying belt 120 is provided with a bag opening workbench 140, a winding assembly 180 is arranged below the bag opening workbench 140, and the winding assembly 180 is used for recycling the guide rope when the ton bags are wound while the ton bags are conveyed. A bag opening pressing plate 152 is arranged above the bag opening workbench 140, and the bag opening cylinder 153 drives the bag opening pressing plate 152 to press the ton bag opening downwards, and the first sucker 156 and the second sucker 164 establish negative pressure to suck the ton bag opening. The bag opening cylinder 153 drives the bag opening pressing plate 152 to ascend to open the ton bag opening, when the bag opening pressing plate 152 ascends to a preset position, the first bag opening gripper 154 and the second bag opening gripper 162 clamp the ton bag opening, the sucker negative pressure is closed, and the bag opening pressing plate 152 ascends to the highest position.
The bag feeding mechanism 170 is driven by the transmission system 172 to move back to the middle preset position to start the bag taking operation. The bag turning cylinder 175 drives the upper bag mechanism 170 to swing down until the upper bag fixed clamp plate 177 and the upper bag movable clamp plate 178 are parallel to the bag opening table 140. The transmission system 172 drives the upper bag mechanism 170 to move, so that the upper bag fixed clamping plate 177, the upper bag movable clamping plate 178 and the bag opening workbench 140 are inserted into the opened ton bag opening, the upper bag fixed clamping plate 177 is arranged on the outer side of the bag opening, the upper bag movable clamping plate 178 is arranged on the inner side of the bag opening, and the upper bag movable clamping plate 178 is outwards opened and clamps the bag opening together with the upper bag fixed clamping plate 177. The first bag mouth gripper 154 and the second bag mouth gripper 162 loosen the bag mouth, the transmission system 172 drives the bag feeding mechanism 170 to drive the packaging bags to move to the middle set position, the bag rotating cylinder 175 drives the bag feeding mechanism 170 to clamp the ton bag mouth to swing upwards until the bag feeding mechanism 170 is horizontal, the ton bag is vertical to the ground, and the transmission system 172 drives the bag feeding mechanism 170 to move forwards, so that the ton bag is moved below the subsequent lifting bag clamping mechanism 200.
As shown in fig. 8 to 10, the lifting bag clamping mechanism 200 includes: the main frame and reinforcement base 210, the lifting and lowering cantilever assembly 220, the motorized lifting and lowering system 230, the fixed feed tube 240, the flared bag clamping assembly 250, and the control system 260. The lifting cantilever assembly 220 is mounted on a lifting rail of the main frame and the reinforcing base 210, and is connected to a chain of the electric lifting system 230. An electric lifting system 230 is mounted on top of the main frame and the reinforcing base 210 for driving the lifting cantilever assembly 220 to move up and down along the main frame and the reinforcing base 210 and stop.
The fixed feed tube 240 is mounted on the top boom of the main frame and reinforcement base 210, the flare clamping bag assembly 250 is mounted at the end of the lifting boom assembly 220 and is docked with the lower end of the fixed feed tube 240, and the control system 260 is mounted to the sides of the main frame and reinforcement base 210.
As shown in fig. 9, the electric lifting system 230 preferably includes a power part 231, a transmission part 232, a guide part 233, and a weight part 234, the weight part 234 being installed inside the main frame and the reinforcing base 210 through the guide part 233, the transmission part 232 connecting the weight part 234 and the power part 231 for adjusting the height and weight of the weight part 234.
As shown in fig. 10, the flare pocket assembly 250 preferably includes: bag holder 251, mounting substrate 252, bag holder 253, bag pressing 254, flare assembly 255, and drive 256. Wherein, bag holder 251 is mounted at the distal end of lifting arm assembly 220, and mounting substrate 252 is fixed at the side of lifting arm assembly 220, at one side of bag holder 251.
The bag clamping mechanism 253 is mounted on one side of the lower portion of the mounting substrate 252, and is located outside the bag clamping cylinder 251, and is used for fixing the mouth of the ton bag. The bag pressing mechanism 254 is installed at the other side of the lower portion of the installation base plate 252 for fixing the mouth of the ton bag. The flare assembly 255 is mounted on the mounting base plate 252 such that the flare portions of the flare assembly 255 are located on both sides of the bag-in-clamp cylinder 251 for opening the mouth of the ton bag. A drive mechanism 256 is coupled to the flare assembly 255 for driving the flare assembly 255 up and down.
Preferably, the flare assembly 255 may include at least one pair of a flare rod 2551, a flare cylinder 2552, and a flare bracket 2553. The driving mechanism 256 includes a lifting cylinder 2561, a guide shaft 2562, and a connection bracket 2563. The tail end of the lifting cylinder 2561 is fixed on the mounting substrate 252, and the end is connected with the flaring bracket 2553. The guide shaft 2562 is fixed to the mounting substrate 252, one end of the connecting bracket 2563 is penetrated through the guide shaft 2562, and the other end is fixed to the flaring bracket 2553. The flaring rod 2551 is installed on two sides of the flaring bracket 2553, the flaring cylinder 2552 is installed on the flaring bracket 2553 and connected with the flaring rod 2551, and the flaring cylinder 2552 drives the flaring rod 2551 to open and close.
Additionally, the flare stack assembly 250 also preferably includes a blow-down and vent tube 257, the blow-down and vent tube 257 being mounted on the exterior side of the stack 251 for venting gas from the ton bag.
As shown in fig. 11, the net weight scale body 300 preferably includes: a scale body frame 310, a buffer bucket 320, a feeding device 330, a weighing bucket 340, and a blowing bag assembly 350. Wherein, buffer hopper 320 is installed at the top of scale body frame 310, and scale hopper 340 is installed in scale body frame 310, buffer hopper 320 is connected with scale hopper 340 through feed arrangement 330. The blowing pouch assembly 350 is mounted to a side of the scale body frame 310. The net weight scale body 300 performs weighing and metering treatment on the packaged materials, and adopts a net weight type weighing mode.
As shown in fig. 12, the bag holder 400 preferably includes a front bag drive 410, at least one pair of front bag plates 420, at least one pair of rear bag plates 430, and a rear bag drive 440. The front bag holding drive 410 and the rear bag holding drive 440 are respectively installed on lower cross bars at two sides of the scale body frame 310, the front bag holding plate 420 is relatively connected with the front bag holding drive 410, and the rear bag holding plate 430 is relatively connected with the rear bag holding drive 440, so as to carry out bag holding positioning treatment on ton bags after blowing and in the packaging process. The bag holding and positioning device 400 performs bag holding and positioning treatment on ton bags in the process of packaging after blowing.
As shown in fig. 13, the sealing device 500 preferably includes: the lifting mechanism 510, the support column 520, the translation mechanism 530, the translation drive motor 531, the clamping device 540, the lifting drive motor 550, and the heating assembly 560. Wherein, the supporting column 520 is installed on the lifting mechanism 510, the translation mechanism 530 is slidably connected with the supporting column 520, and the clipping device 540 is installed at one end of the translation mechanism 530. The heating assembly 560 is mounted on the translation mechanism 530, and the elevating drive motor 550 is mounted on the translation mechanism 530 for driving the translation mechanism 530 to move up and down along the support column 520. The translation driving motor 531 is installed on the translation mechanism 530, and is used for driving the translation mechanism 530 to drive the clipping device 540.
Among them, the heating assembly 560 preferably includes a fixed heating assembly 561, a movable heating assembly 562, and a clamping cylinder 563. The fixed heating element 561 is fixed on the translation mechanism 530, and the movable heating element 562 is connected to the translation mechanism 530 through a clamping cylinder 563, and the clamping cylinder 563 drives the movable heating element 562 to be opened or closed with respect to the fixed heating element 561.
According to the above-described structure, in the sealing device 500, the pinching device 540 is composed of the left and right pinching plates, which are connected by the rotation shaft, and are driven to open and close by the cylinder. The jaw device 540 is mounted on the translation mechanism 530, and after the jaw device 540 clamps the ton bag mouth, the flaring assembly 255 in the lifting and lowering bag clamping mechanism 200 rises until the bag mouth is removed. The clamping state of the clamping device 540 is maintained, the conveying belt 700 drives the ton bags to move, the translation driving motor 531 drives the translation mechanism 530 to drive the clamping device 540 to synchronously move with the ton bags, and the ton bags move to the position where the package bag opening is close to the fixed heating assembly 561, and the conveying belt 700 and the translation mechanism 530 synchronously stop. The clamping cylinder 563 drives the movable heating assembly 562 to clamp the ton bag mouth for sealing operation, meanwhile, the clamping device 540 is opened, the packaging bag mouth is loosened, and the translation mechanism 530 drives the clamping device 540 to move below the lifting clamping mechanism 200 to repeatedly clamp the ton bag mouth.
As shown in fig. 14, the lift steering device 600 includes a bracket 610, a link 620, a lift cylinder 630, a bag turning cylinder 640, a hook 650, a hook swing cylinder 660, and a bag mouth guide finishing mechanism 670. Wherein, the lifting cylinder 630 is installed on the support 610, the connection frame 620 is connected with the lifting cylinder 630, and the lifting cylinder 630 drives the connection frame 620 to move up and down along the guide rail of the support 610.
The hooks 650 and the pocket alignment finishing mechanism 670 are mounted on the connection frame 620 and extend downward. The bag turning cylinder 640 and the hook swing cylinder 660 are mounted on the connection frame 620. The lifting hook 650 is connected with the bag rotating cylinder 640 and the lifting hook swinging cylinder 660, the bag rotating cylinder 640 drives the lifting hook 650 to rotate, and the lifting hook swinging cylinder 660 drives the lifting hook 650 to swing upwards.
According to the above-described structure, in the lifting and steering device 600, the hooks 650 and the bag mouth guide and tidying mechanism 670 are fixed in the guide rail of the bracket 610, and the lifting and tidying action is achieved by the lifting cylinder 630, and the hooks 650 hoist the ton bag lifting bar. Lifting cylinder 630 drives to rise to lift the ton bags off conveying bag 700, bag opening guiding and arranging mechanism 670 arranges the ton bags to the inner side of the ton bags, and bag rotating cylinder 640 drives lifting hook 650 to drive the ton bags to rotate by 90 degrees. Lifting cylinder 630 drives down and the ton bags fall back into conveying bag 700, and hook swing cylinder 660 drives hook 650 to swing upwards, giving off sufficient height for the ton bags to pass.
Therefore, the full-automatic ton bag packaging equipment of the roll-up bag type provides a full-automatic solution for the existing ton bag packaging industry, realizes full automation of automatic bag feeding, packaging, sealing and conveying of the ton bag, reduces the degree of manual dependency and improves the production efficiency of users. Wherein, the weight balance 300 is located at the middle position of the device, the bag warehouse component 100 is located at the right side of the weight balance 300, the lifting bag clamping mechanism 200 is located below the weight balance 300, and the bag holding positioning device 400 is located below the lifting bag clamping mechanism 200. The sealing device 500 is on the left side of the weight scale body 300, the lifting steering device 600 is positioned on the left side of the sealing device 500, and the conveyor belt 700 extends from below the weight scale body 300 to below the lifting steering device 600.
The power conveyer belt 120 is driven by a conveying motor to rotate in the bag warehouse assembly 100, and the ton bag roll fixed on the bag roll hanger is driven by friction force to rotate, so that the ton bag is conveyed, and the winding assembly 180 winds and recovers the ton bag winding guide rope in the bag conveying process. When the ton bag is sent to the bag opening workbench 140, the position of the packaging bag is detected under the bag opening workbench 140 by photoelectric detection, and the power conveyor belt 120 stops.
The bag opening cylinder 153 drives the bag opening pressing plate 152 to press down the ton bag opening, the first sucker 156 and the second sucker 164 establish negative pressure to suck the ton bag opening, the bag opening cylinder 153 drives the bag opening pressing plate 152 to ascend to open the ton bag opening, and when the bag opening pressing plate 152 ascends to a preset position, the first bag opening gripper 154 and the second bag opening gripper 162 clamp the ton bag opening.
The suction cup is closed under negative pressure, the bag opening air cylinder 153 is lifted to the highest position, the bag feeding mechanism 170 is driven by the transmission system 172 to move back to the middle preset position to start bag taking operation, and the bag rotating air cylinder 175 drives the lower hem of the bag feeding mechanism 170 until the upper bag fixing clamp plate 177 and the upper bag moving clamp plate 178 are parallel to the bag opening workbench 140. The transmission system 172 drives the upper bag mechanism 170 to move, so that the upper bag fixed clamping plate 177, the upper bag movable clamping plate 178 and the bag opening workbench 140 are inserted into the opened ton bag opening. The upper bag fixed clamping plate 177 is arranged outside the bag opening, the upper bag movable clamping plate 178 is arranged inside the bag opening, and the upper bag movable clamping plate 178 is outwards opened to clamp the packaging bag opening together with the upper bag fixed clamping plate 177.
The first bag mouth gripper 154 and the second bag mouth gripper 162 loosen the bag mouth, the transmission system 172 drives the bag feeding mechanism 170 to drive the packaging bags to move to the middle set position, the bag rotating cylinder 175 drives the bag feeding mechanism 170 to clamp the ton bag mouth to swing upwards until the bag feeding mechanism 170 is horizontal, the ton bag is vertical to the ground, and the transmission system 172 drives the bag feeding mechanism 170 to move forwards, so that the ton bag is moved below the subsequent lifting bag clamping mechanism 200. The conveyor belt 700 continues to send out the ton bags to the bag opening table 140, and the bag opening operation is repeated.
The bag clamping cylinder 251 descends to be inserted into the inner side of the ton bag opening, when the ton bag opening descends to the middle preset position, the bag pressing mechanism 254 stretches out to press the packaging bag opening, the bag clamping cylinder 251 drives the packaging bag to continuously descend, the ton bag opening is separated from the upper bag fixing clamping plate 177 and the upper bag moving clamping plate 178, and the bag clamping mechanism 253 stretches out to clamp the packaging bag opening.
The transmission system 172 drives the bag feeding mechanism 170 to move backwards to repeat the bag taking operation, and the driving motor 256 reversely rotates to drive the bag clamping cylinder 251 and the packaging bag to ascend together through the transmission part 232. When the weighing scale body 300 is lifted to a preset position, the bag blowing assembly 350 in the weighing scale body performs bag blowing operation on the lifted ton bags. The bag holding positioning device 400 closes the front bag holding plate 420 and the rear bag holding plate 430 to position the blown ton bags. The bag clamping cylinder 251 descends along the bag holding plate with the ton bags until the package feeding position is reached. The weighing hopper 340 opens the material door, and the material that finishes the measurement in the weighing hopper 340 is put into the wrapping bag and is packed, and after the packing finishes, the weighing hopper 340 closes the material door and carries out next round weighing measurement.
Simultaneously, the bag pressing mechanism 254 and the bag clamping mechanism 253 are opened, the flaring bag clamping assembly 250 is used for opening the ton bag mouth, the bag clamping cylinder 251 is lifted, the flaring rod 2551 is driven by the air cylinder to reversely downwards, and the bag opening state of the flaring rod 2551 is kept unchanged. The clipping device 540 in the sealing device 500 clips the package bag mouth. The flaring and bag clamping assembly 250 of the lifting and bag clamping mechanism 200 is lifted until the bag mouth is removed. The clamping state of the clamping device 540 is maintained, the conveying belt 700 drives the ton bags to move, the translation driving motor 531 drives the translation mechanism 530 to drive the clamping device 540 to synchronously move with the ton bags, and the ton bags move to the position where the package bag opening is close to the fixed heating assembly 561, and the conveying belt 700 and the translation mechanism 530 synchronously stop.
The clamping cylinder 563 drives the movable heating assembly 562 to clamp the ton bag mouth for sealing operation, and simultaneously the mouth clamping device 540 is opened to release the bag mouth. The translation mechanism 530 drives the mouth clamping device 540 to move below the lifting bag clamping mechanism 200 to repeatedly clamp the ton bag mouth. After sealing, the clamping cylinder 563 drives the movable heating assembly 562 to open, the conveying bag 700 drives the ton bag to move backwards to the position below the lifting steering device 600, the lifting hook 650 lifts the ton bag lifting tab, and the lifting cylinder 630 drives to ascend to lift the ton bag away from the conveying bag 700. The bag opening guiding and arranging mechanism 670 arranges the bags of the ton bags to the inner side of the outer bags of the ton bags, and the bag rotating cylinder 640 drives the lifting hook 650 to drive the ton bags to rotate by 90 degrees. Lifting cylinder 630 drives down and the ton bags fall back to conveying bag 700, and hook swing cylinder 660 drives hook 650 to swing upwards, giving off enough height for the ton bags to pass through, conveying bag 700 starts conveying the ton bags to the back station.
According to the above structural description, the lifting and bag clamping mechanism 200 operates as follows: the bag clamping cylinder 251 is fixed on the main frame and the reinforcing base 210 through a connecting piece, and the electric lifting system 230 drives the transmission part 232 to realize the lifting action of the bag clamping cylinder 251. After the upper bag mechanism 170 clamps the ton bags below the bag clamping cylinder 251, the electric lifting system 230 is driven to start. The bag clamping cylinder 251 descends to be inserted into the inner side of the ton bag opening, when the ton bag opening descends to the middle preset position, the bag pressing mechanism 254 stretches out to press the packaging bag opening, and the bag clamping cylinder 251 drives the packaging bag to continuously descend, so that the ton bag opening is separated from the upper bag fixing clamping plate 177 and the upper bag moving clamping plate 178. The bag clamping mechanism 253 extends out to clamp the opening of the packaging bag.
The transmission system 172 drives the bag feeding mechanism 170 to move backwards and repeat the bag taking operation, the electric lifting system 230 reversely rotates to drive the bag clamping cylinder 251 and the packaging bag to ascend together through the transmission part 232, when the bag clamping cylinder and the packaging bag ascend to a preset position, the bag blowing assembly 350 in the net weight scale body 300 blows the ascending ton bags, the bag holding positioning device 400 closes the front bag holding plate 420 and the rear bag holding plate 430 to position the blown ton bags, and the ton bags are prevented from being inclined after being packaged.
The bag clamping cylinder 251 carries the ton bag to descend along the bag holding plate until the ton bag reaches a packaging feeding position, after weighing is finished, the weighing hopper 340 opens a material door to start packaging, after packaging is finished, the bag pressing mechanism 254 and the bag clamping mechanism 253 are opened, the flaring component 255 props up the ton bag mouth, the bag clamping cylinder 251 ascends, the flaring component 255 is driven by the air cylinder to reversely downwards, the bag supporting state of the flaring component 255 is kept unchanged until the mouth clamping device 540 in the sealing device 500 clamps the packaging bag mouth.
In summary, the full-automatic ton bag packaging equipment for the rolled bags realizes the full-automatic ton bag packaging process by rolling bags, supplying bags, automatically feeding bags, automatically metering, feeding and packaging, clamping bags, sealing, turning the lifting bags until entering the later process, and carrying out code spraying, labeling and fork conveying stacking. The application of the roll type ton bag improves the bag storage capacity of the ton bag warehouse, reduces the frequency of manual intervention, and further improves the production efficiency. The ton bags used in the invention are coiled single lifting ton bags, the ton bags are coiled for use, the number of the single coiled ton bags can be up to 100, and the convenience of transportation and storage is improved.
While specific embodiments of the invention have been described above, it will be appreciated by those skilled in the art that these are by way of example only, and the scope of the invention is defined by the appended claims. Various changes and modifications to these embodiments may be made by those skilled in the art without departing from the principles and spirit of the invention, but such changes and modifications fall within the scope of the invention.
Claims (19)
1. The full-automatic ton bag packaging equipment is characterized by comprising a bag warehouse component, a lifting bag clamping mechanism, a net weight balance body, a bag holding positioning device, a sealing device, a lifting steering device, a conveying belt and a control system, wherein the bag warehouse component is arranged on one side of the net weight balance body, the lifting bag clamping mechanism is arranged in the lower area of the net weight balance body, and the bag holding positioning device is fixed at the lower end part of the net weight balance body and is positioned below the lifting bag clamping mechanism;
The sealing device, the lifting steering device and the conveyer belt are all arranged on the other side of the clean weight scale body, the sealing device and the lifting steering device are positioned on one side part of the conveyer belt, the sealing device is positioned between the lifting steering device and the clean weight scale body, and the conveyer belt extends from the lower part of the clean weight scale body to the lower part of the lifting steering device;
the control system is arranged on the other side part of the conveying belt and is connected with the sealing device and the lifting steering device.
2. The roll-to-roll full automatic ton bag packaging apparatus of claim 1, wherein said bag magazine assembly comprises: the automatic bag opening device comprises a fixed frame, a power conveying belt, a folding arm type bag storage bracket, a bag opening workbench, an upper bag opening mechanism, a lower bag opening mechanism and an upper bag opening mechanism, wherein the power conveying belt is arranged on the upper end face of the fixed frame, the bag storage bracket is arranged at the end head of the power conveying belt, and the bag opening workbench is arranged at the tail end of the power conveying belt;
the upper bag opening mechanism is arranged on one side of the bag opening workbench and used for automatically opening bags for tons of bags, the upper bag opening mechanism is arranged above the bag opening workbench, and the lower bag opening mechanism is arranged below the bag opening workbench and used for automatically opening bags for tons of bags.
3. The full-automatic ton bag packaging apparatus of claim 2, wherein said bag magazine assembly further comprises a winding assembly mounted on said fixed frame below said lower opening mechanism for connecting a winding tape of a ton bag roll.
4. The full-automatic ton bag packaging equipment of the roll-up bag type according to claim 2, wherein the bag storage bracket comprises a roll-up shaft, an upper supporting cylinder, a lower supporting cylinder, an upper folding arm, a lower folding arm and a roll changing cylinder, wherein the lower folding arm is arranged on the fixed frame through a rotating shaft, one end part of the upper folding arm is rotatably connected with the lower folding arm, and the roll-up shaft is arranged at the other end part of the upper folding arm and is used for mounting a ton bag roll;
the upper supporting cylinder is connected with the lower supporting cylinder, a piston rod of the lower supporting cylinder is connected with the lower folding arm, and a piston rod of the upper supporting cylinder is connected with the upper folding arm;
the tail end of the roll changing cylinder is arranged on the fixed frame, and a piston rod of the roll changing cylinder is connected with the lower folding arm.
5. The roll-to-roll full automatic ton bag packaging apparatus of claim 2, wherein said upper bag opening mechanism comprises:
the bag opening workbench comprises an upper bracket and a bag opening pressing plate, wherein the upper bracket is fixed on the bag opening workbench, and the tail end of the bag opening pressing plate is connected with the upper bracket;
the tail end of the bag opening air cylinder is fixed on the upper bracket, and a piston rod of the bag opening air cylinder is connected with the bag opening pressing plate;
the automatic bag opening device comprises a bag opening clamp and a first clamp cylinder, wherein the tail end of the first clamp cylinder is fixed on a bag opening pressing plate, the first bag opening clamp is installed at the end part of the bag opening pressing plate, and the first bag opening clamp is connected with a piston rod of the first clamp cylinder.
6. The roll-up full-automatic ton bag packaging apparatus of claim 5, wherein the upper bag opening mechanism further comprises a first suction cup fixed at an end of the first bag mouth gripper for sucking a mouth of a ton bag.
7. The roll-to-roll full automatic ton bag packaging apparatus of claim 2, wherein said lower bag opening mechanism comprises:
The lower bracket is fixed below the bag opening workbench;
The second bag mouth tongs and the second tongs cylinder, the second bag mouth tongs are fixed on the lower bracket and are connected with a piston rod of the second tongs cylinder, and the tail end of the second tongs cylinder is connected with the lower bracket.
8. The roll-up type full-automatic ton bag packaging device according to claim 7, wherein the lower bag opening mechanism further comprises a second sucker and a second sucker cylinder, the second sucker is mounted on the lower support and connected with a piston rod of the second sucker cylinder, and the tail end of the second sucker cylinder is connected with the lower support.
9. The roll-to-roll full-automatic ton bag packaging apparatus of claim 2, wherein said bag loading mechanism comprises:
The mounting bracket is fixed on one side of the bag opening workbench;
the transmission system and the driving motor are fixed on the mounting bracket, and the driving motor drives the transmission system;
The bag rotating device comprises a bag rotating fixing plate, a bag rotating air cylinder and a bag feeding bracket, wherein the bag rotating fixing plate is arranged on the transmission system, the bag rotating air cylinder is arranged on the bag rotating fixing plate, and a piston rod of the bag rotating air cylinder is connected with the bag feeding bracket;
The upper bag fixing clamp plate is fixed on the upper bag support, and the tail end of the upper bag moving clamp plate is hinged with the upper bag support in a rotating way;
The tail end of the bag clamping cylinder is hinged with the upper bag support, and the piston rod end of the bag clamping cylinder is hinged with the upper bag movable clamping plate.
10. The roll-to-roll full-automatic ton bag packaging apparatus of claim 1, wherein said lifting and bagging mechanism comprises: the device comprises a main frame, a reinforcing base, a lifting cantilever assembly, an electric lifting system, a fixed feeding pipe, a flaring bag clamping assembly and a control system, wherein the lifting cantilever assembly is arranged on lifting guide rails of the main frame and the reinforcing base and is connected with a chain of the electric lifting system;
The electric lifting system is arranged at the top of the main frame and the reinforcing base and is used for driving the lifting cantilever component to lift and run along the main frame and the reinforcing base and stop;
the fixed feeding pipe is arranged on the top cantilevers of the main frame and the reinforcing base, the flaring bag clamping component is arranged at the tail end of the lifting cantilever component and is connected with the lower end of the fixed feeding pipe, and the control system is arranged on the side surfaces of the main frame and the reinforcing base.
11. The roll-up type full-automatic ton bag packaging device according to claim 10, wherein the electric lifting system comprises a power part, a transmission part, a guide part and a counterweight part, the counterweight part is installed inside the main frame and the reinforcing base through the guide part, and the transmission part is connected with the counterweight part and the power part and is used for adjusting the height and the weight of the counterweight part.
12. The roll-to-roll full automatic ton bag packaging apparatus of claim 10, wherein said flared bag clamping assembly comprises:
The bag clamping cylinder is arranged at the tail end part of the lifting cantilever assembly, and the mounting substrate is fixed at the side part of the lifting cantilever assembly and is positioned at one side of the bag clamping cylinder;
The bag clamping mechanism is arranged on one side of the lower part of the mounting substrate, is positioned on the outer side of the bag clamping cylinder and is used for fixing the mouth of the ton bag;
The bag pressing mechanism is arranged on the other side of the lower part of the mounting substrate and is used for fixing the bag opening of the ton bag;
The flaring assembly is arranged on the mounting substrate, so that flaring parts of the flaring assembly are positioned at two sides of the bag clamping cylinder and used for opening a bag opening of the ton bag;
and the driving mechanism is connected with the flaring assembly and used for driving the flaring assembly to move up and down.
13. The full-automatic roll-to-roll bag packaging apparatus of claim 12, wherein the flaring assembly comprises at least a pair of flaring rods, a flaring cylinder and a flaring bracket, and the driving mechanism comprises a lifting cylinder, a guide shaft and a connecting bracket;
The tail end of the lifting cylinder is fixed on the mounting substrate, and the end head is connected with the flaring bracket;
The guide shaft is fixed on the mounting substrate, one end of the connecting bracket is arranged on the guide shaft in a penetrating way, and the other end of the connecting bracket is fixed on the flaring bracket;
the flaring rod is arranged on two sides of the flaring bracket, the flaring cylinder is arranged on the flaring bracket and connected with the flaring rod, and the flaring cylinder drives the flaring rod to open and close.
14. The full-automatic bag-in-roll type ton bag packaging device according to claim 13, wherein the flaring bag clamping assembly further comprises a bag blowing and exhausting pipe, and the bag blowing and exhausting pipe is arranged on the outer side of the bag clamping cylinder and used for exhausting gas in the ton bag.
15. The roll-to-roll full automatic ton bag packaging apparatus of claim 1, wherein said dry weight scale comprises: the balance comprises a balance body frame, a buffer hopper, a feeding device, a weighing hopper and a bag blowing assembly, wherein the buffer hopper is arranged at the top of the balance body frame, the weighing hopper is arranged in the balance body frame, and the buffer hopper is connected with the weighing hopper through the feeding device; the bag blowing component is arranged at the side part of the scale body frame.
16. The roll-up full-automatic ton bag packaging apparatus of claim 15, wherein the bag holding positioning device comprises a front bag holding drive, at least one pair of front bag holding plates, at least one pair of rear bag holding plates and a rear bag holding drive, wherein the front bag holding drive and the rear bag holding drive are respectively mounted on lower cross bars at two sides of the scale body frame, the front bag holding plates are relatively connected with the front bag holding drive, and the rear bag holding plates are relatively connected with the rear bag holding drive for carrying out bag holding positioning treatment on ton bags after blowing and during packaging.
17. The roll-to-roll full-automatic ton bag packaging apparatus of claim 1, wherein said sealing device comprises: the device comprises a lifting mechanism, a support upright, a translation mechanism, a translation driving motor, a clamping device, a lifting driving motor and a heating component, wherein the support upright is arranged on the lifting mechanism, the translation mechanism is in sliding connection with the support upright, the clamping device is arranged at one end part of the translation mechanism, and the heating component is arranged on the translation mechanism;
The lifting driving motor is arranged on the translation mechanism and used for driving the translation mechanism to move up and down along the supporting upright post, and the translation driving motor is arranged on the translation mechanism and used for driving the translation mechanism to drive the clamping device.
18. The roll-to-roll full-automatic ton bag packaging apparatus of claim 17, wherein the heating assembly comprises a fixed heating assembly, a movable heating assembly and a clamping cylinder, the fixed heating assembly is fixed on the translation mechanism, the movable heating assembly is connected with the translation mechanism through the clamping cylinder, and the clamping cylinder drives the movable heating assembly to open or close relative to the fixed heating assembly.
19. The roll-to-roll full-automatic ton bag packaging apparatus of claim 1, wherein said lift steering means comprises: the lifting device comprises a bracket, a connecting frame, a lifting cylinder, a bag rotating cylinder, a lifting hook swinging cylinder and a bag opening guide arrangement mechanism, wherein the lifting cylinder is arranged on the bracket;
the lifting hook and the bag opening guide and tidying mechanism are arranged on the connecting frame and extend downwards;
The bag rotating cylinder and the lifting hook swinging cylinder are installed on the connecting frame, the lifting hook is connected with the bag rotating cylinder and the lifting hook swinging cylinder, the bag rotating cylinder drives the lifting hook to rotate, and the lifting hook swinging cylinder drives the lifting hook to swing upwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211294362.7A CN117944952A (en) | 2022-10-21 | 2022-10-21 | Full-automatic ton bag equipment for packing of roll pocket type |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211294362.7A CN117944952A (en) | 2022-10-21 | 2022-10-21 | Full-automatic ton bag equipment for packing of roll pocket type |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117944952A true CN117944952A (en) | 2024-04-30 |
Family
ID=90801975
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211294362.7A Pending CN117944952A (en) | 2022-10-21 | 2022-10-21 | Full-automatic ton bag equipment for packing of roll pocket type |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117944952A (en) |
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2022
- 2022-10-21 CN CN202211294362.7A patent/CN117944952A/en active Pending
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