CN117898518A - Production method of seamless waterproof warm-keeping garment - Google Patents
Production method of seamless waterproof warm-keeping garment Download PDFInfo
- Publication number
- CN117898518A CN117898518A CN202410084403.2A CN202410084403A CN117898518A CN 117898518 A CN117898518 A CN 117898518A CN 202410084403 A CN202410084403 A CN 202410084403A CN 117898518 A CN117898518 A CN 117898518A
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- Prior art keywords
- tpu film
- base
- base cloth
- base layer
- cloth
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000004744 fabric Substances 0.000 claims abstract description 105
- 238000009958 sewing Methods 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 11
- 230000000903 blocking effect Effects 0.000 claims description 10
- 239000003292 glue Substances 0.000 claims description 10
- 238000007731 hot pressing Methods 0.000 claims description 10
- 238000000926 separation method Methods 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 5
- 238000013329 compounding Methods 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000003490 calendering Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 7
- 238000003825 pressing Methods 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000011900 installation process Methods 0.000 abstract description 2
- 239000004831 Hot glue Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004321 preservation Methods 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/02—Handling garment parts or blanks, e.g. feeding, piling, separating or reversing
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/02—Linings
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/20—Pockets; Making or setting-in pockets
- A41D27/201—Pocket closures
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/20—Pockets; Making or setting-in pockets
- A41D27/208—Pockets; Making or setting-in pockets with waterproof feature
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/04—Materials specially adapted for outerwear characterised by special function or use
- A41D31/10—Impermeable to liquids, e.g. waterproof; Liquid-repellent
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Outer Garments And Coats (AREA)
Abstract
The production method of the seamless waterproof warm-keeping garment comprises the following steps: covering the back surface of the first base cloth on the front surface of the second base cloth, sewing the first base cloth and the second base cloth together by using a sewing thread to form a base layer, and enclosing a plurality of filling cavities between the first base cloth and the second base cloth by using the sewing thread; attaching a first TPU film to the front surface of a first base fabric of the base layer, and attaching the front surface of a second TPU film to the back surface of a second base fabric of the base layer; the first TPU film, the base layer and the second TPU film form a waterproof base layer; and filling the velvet material into the filling cavity of the waterproof base layer. By adopting the technical scheme, the invention has the beneficial effects that: according to the invention, the first TPU film and the second TPU film are adhered to the base layer formed by the first base cloth and the second base cloth to form a waterproof structure, and then the filling cavity is filled with the velvet, so that the first TPU film and the second TPU film are adhered to the base layer in a simple process and have high bonding strength with the base layer. The zipper is arranged on the waterproof base layer by the pressing head and the clamping device, and the installation process is more convenient.
Description
Technical Field
The invention relates to the field of clothing, in particular to a production method of seamless waterproof warm clothing.
Background
Cold-proof garments are generally filled with a warm fleece between the face and inner layers of the garment, the fleece being separated by stitches in different chambers within the garment to avoid displacement of the fleece, but the stitches passing through the face or inner layers leave voids from which the fleece can be drilled during use of the garment. And external wind and rainwater can enter the garment from the holes, so that the warm-keeping effect of the garment is affected. At present, seamless cold-proof clothes begin to appear on the market, velvet materials are firstly made into an inner liner, and then the fabrics are attached to the outer side of the inner liner, so that a seamless effect is achieved. However, the inner container is of a continuous undulating structure, the fabric and the inner container are not well attached, the attaching process is complex, and the fabric is easy to detach after being attached.
Disclosure of Invention
The invention aims to overcome the defects and provide a production method of a seamless waterproof warm-keeping garment with firm combination.
In order to achieve the above object, the technical solution of the present invention is: the production method of the seamless waterproof warm-keeping garment comprises the following steps:
Covering the back surface of the first base cloth on the front surface of the second base cloth, sewing the first base cloth and the second base cloth together by using a sewing thread to form a base layer, and enclosing a plurality of filling cavities between the first base cloth and the second base cloth by using the sewing thread;
Attaching a first TPU film to the front surface of a first base fabric of the base layer, and attaching the front surface of a second TPU film to the back surface of a second base fabric of the base layer; the first TPU film, the base layer and the second TPU film form a waterproof base layer;
And filling the velvet material into the filling cavity of the waterproof base layer.
According to the invention, the first TPU film and the second TPU film are adhered to the base layer formed by the first base cloth and the second base cloth to form a waterproof structure, and then the filling cavity is filled with the velvet, so that the first TPU film and the second TPU film are adhered to the base layer in a simple process and have high bonding strength with the base layer.
Preferably, the method further comprises the following steps:
The aluminum powder coating is sprayed on the back surface of the second TPU film through the screen plate, a reflection block area with the aluminum powder coating and a separation strip area without the aluminum powder coating are formed on the back surface of the second TPU film, an inner layer is adhered on the back surface of the second TPU film, the inner layer comprises a transparent film layer and an inner fabric which are compounded together, the transparent film layer of the inner layer is adhered on the back surface of the second TPU film, a hot pressing head carries out hot pressing along the position of the separation strip area, and the inner layer and the second TPU film are compounded in a hot pressing mode. The aluminum powder coating is a mixture of glue, a coupling agent, aluminum powder and silver powder, and the transparent film layer is a PU film. The reflection block area is used for reflecting heat energy and improving the heat preservation effect.
Preferably, the method further comprises the following steps:
Cutting a first opening on the basic layer, sewing the first base cloth and the second base cloth together along the first opening by using a suture line, and sewing a bonding ring at the periphery of the first opening; sewing an extension lining on the back surface of the bonding ring, wherein one end of the extension lining extends to the first opening; a baffle is stuck on two sides of the first opening, one end of the baffle is stuck on the front surface of the combining ring, and the other end of the baffle extends to the first opening; attaching a blocking cap to one end of the front surface of the combining ring, wherein one end of the blocking cap extends to the first opening and is positioned above the two blocking sheets;
When the first TPU film is stuck to the front surface of the first base cloth of the base layer, the first TPU film covers the part of the baffle plate positioned above the combining ring; when the second TPU film is stuck to the back surface of the second base cloth of the base layer, the second TPU film covers the part of the extension lining below the bonding ring;
the zipper is combined with the front side of the extension liner, and the pocket is combined with the back side of the extension liner.
The zipper structure of the switch pocket is also made into a windproof structure, so that the heat preservation and waterproof performance are improved.
Preferably, the method further comprises the following steps:
Corona is carried out on the front surface of the first base cloth of the base layer by using a corona machine, first glue is coated on the front surface of the first base cloth after corona, and a first TPU film is attached to the front surface of the first base cloth coated with the first glue. The first TPU film is opposite to the outside, the received pulling conditions are more, and the bonding strength of the first TPU film and the first base cloth is increased through the corona first base cloth.
Preferably, the zipper comprises a pull head and two cloth belts, one side of each cloth belt is provided with a zipper tooth, two sides of the pull head are respectively arranged on the zipper teeth of the two cloth belts, the upper part of the pull head extends out from between the two baffle plates, and the pull head can move into the lower part of the baffle cap;
compounding the zipper and the extension liner by using a compound die, wherein the compound die comprises a pressure head and a clamping device, the clamping device comprises a bearing seat and a clamping arm, a first groove and a rotating shaft are arranged on the bearing seat, the clamping arm is rotatably arranged on the rotating shaft, one end of the clamping arm can move in or out of the first groove by rotating the clamping arm, an air suction hole is arranged at the bottom of the first groove on the bearing seat, a through hole which is communicated with the top and the bottom is arranged on the clamping arm, a first gap is formed between the clamping arm and the first groove when the clamping arm moves into the first groove, and the through hole is communicated with the first gap; the top of the clamping arm is provided with a second groove;
The clamp device clamps the separation blade in first gap, places the strap at the top of arm lock and makes its chain tooth put into the second recess, and the suction port in the bearing inhales, adsorbs the strap on the arm lock, and the top surface of strap is equipped with the gum, will lengthen the lining on the strap, and the pressure head is from the long lining of top calendering, will lengthen lining and strap complex.
The blocking piece is clamped by the clamping device, the cloth belt of the chain is supported at the same time, the cloth belt and the extension lining are pressed together by the pressing head, the pressing head can be a heating pressing head, and the hot melt adhesive between the extension lining and the cloth belt is melted by hot pressing.
Preferably, the first base cloth and the second base cloth are mesh fabrics.
By adopting the technical scheme, the invention has the beneficial effects that: according to the invention, the first TPU film and the second TPU film are adhered to the base layer formed by the first base cloth and the second base cloth to form a waterproof structure, and then the filling cavity is filled with the velvet, so that the first TPU film and the second TPU film are adhered to the base layer in a simple process and have high bonding strength with the base layer. The zipper is arranged on the waterproof base layer by the pressing head and the clamping device, and the installation process is more convenient.
Drawings
Fig. 1 is a schematic view of the structure of the clamping device of the present invention when a slide fastener is attached.
The main reference numerals illustrate:
A socket 11; a first groove 111; a rotation shaft 112; an air suction hole 113; a clamp arm 12; a second groove 121; a through hole 122; a baffle 3; the liner 4 is elongated.
Detailed Description
The invention is further described below with reference to the drawings and specific examples.
Example 1:
the invention relates to a production method of a seamless waterproof warm-keeping garment, which comprises the following steps:
s1, covering the back surface of a first base cloth on the front surface of a second base cloth, sewing the first base cloth and the second base cloth together by using a seam to form a base layer, and enclosing a plurality of filling cavities between the first base cloth and the second base cloth by using the seam;
s2, attaching a first TPU film to the front surface of a first base fabric of the base layer, and attaching the front surface of a second TPU film to the back surface of a second base fabric of the base layer; the first TPU film, the base layer and the second TPU film form a waterproof base layer;
And S3, filling the velvet material into the filling cavity of the waterproof foundation layer.
Example 2:
the invention relates to a production method of a seamless waterproof warm-keeping garment, which comprises the following steps:
S1, covering the back surface of the first base cloth on the front surface of the second base cloth, wherein the first base cloth and the second base cloth are mesh fabrics, and sewing the first base cloth and the second base cloth together by using a sewing thread to form a base layer. The stitching lines enclose a plurality of filling cavities between the first base cloth and the second base cloth. All of the filler layers extend to one end of the base layer.
S2, cutting a first opening on the basic layer, sewing the first base cloth and the second base cloth together along the first opening by using a suture line, and sewing a bonding ring at the periphery of the first opening; sewing an extension lining on the back surface of the bonding ring, wherein one end of the extension lining extends to the first opening; a baffle is stuck on two sides of the first opening, one end of the baffle is stuck on the front surface of the combining ring, and the other end of the baffle extends to the first opening; and a blocking cap is attached to one end of the front surface of the combining ring, and one end of the blocking cap extends to the first opening and is positioned above the two blocking sheets.
S3, corona is carried out on the front surface of the first base cloth of the base layer by using a corona machine, first glue is coated on the front surface of the first base cloth after corona, and a first TPU film is attached to the front surface of the first base cloth coated with the first glue. The first TPU film covers the portion of the barrier above the bond ring. Attaching the front surface of the second TPU film to the back surface of the second base fabric of the base layer; the second TPU film covers the portion of the extension backing below the bond ring. The first TPU film, the base layer, and the second TPU film form a waterproof base layer.
And S4, spraying aluminum powder paint on the back surface of the second TPU film through a screen plate. The net plate is a grid plate, and the net plate is provided with net holes. Forming a reflecting block area with aluminum powder coating and a separation strip area without aluminum powder coating on the back of the second TPU film, attaching an inner layer to the back of the second TPU film, wherein the inner layer comprises a transparent film layer and an inner fabric which are compounded together, attaching the transparent film layer of the inner layer to the back of the second TPU film, and carrying out hot pressing on the position of the separation strip area by a hot pressing head to carry out hot pressing compounding on the inner layer and the second TPU film.
S5, compounding the zipper and the extension lining by using a compound die. The zipper comprises a pull head and two cloth belts. One side of the cloth belt is provided with chain teeth, and the other side of the cloth belt is of a zigzag structure. Immersing the serrated side of the cloth belt into the hot melt adhesive and taking out the cloth belt, so that the serrated side of the cloth belt is hardened. The both sides of pull head set up respectively on the chain tooth of two strap, and the upper portion of pull head stretches out from between two separation blades, and the pull head can move into the separation cap below.
The composite die comprises a pressure head and a clamping device. As shown in fig. 1, the clamping device comprises a bearing seat 11 and a clamping arm 12. The bearing 11 is provided with a first groove 111 and a rotating shaft 112, the clamping arm 12 is rotatably arranged on the rotating shaft 112, and one end of the clamping arm 12 can be moved into or out of the first groove 111 by rotating the clamping arm 12. The bearing 11 is provided with a suction hole 113 at the bottom of the first groove 111, the clamping arm 12 is provided with a through hole 122 communicating the top and the bottom of the clamping arm, when the clamping arm 12 moves into the first groove 111, a first gap is formed between the clamping arm 12 and the first groove 111, and at this time, the through hole 122 is communicated with the first gap. The top of the clamping arm 12 is provided with a second groove 121; the clamping device clamps the baffle 3 in the first gap, places the cloth belt at the top of the clamping arm and places the chain teeth thereof into the second groove, the air suction hole 113 in the bearing seat 11 sucks air, the through hole 122 also sucks air, the cloth belt 2 is adsorbed on the clamping arm 12, the top surface of the cloth belt 2 is provided with back glue, and the back glue is hot melt glue. The extension lining 4 is covered on the cloth belt 2, one serrated side of the cloth belt is inserted between the baffle plate and the extension lining, the pressure head downwards presses the extension lining from the upper direction of the extension lining, and the hot melt adhesive between the extension lining and the cloth belt is melted, so that the extension lining and the cloth belt are compounded. The pressure head carries out hot melting on the hot melt adhesive on the serrated side of the cloth belt, so that the roots of the extension lining, the cloth belt and the baffle plate are compounded together.
After the zipper is fixed on the extension lining, the pocket is combined with the back surface of the extension lining.
S6, filling the velvet material into the filling cavity of the waterproof foundation layer. And filling the velvet material into the filling cavity from the position where the filling cavity extends to one end of the base layer, and closing one end of the base layer after the velvet filling is completed.
The foregoing description is only illustrative of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, which is defined by the appended claims.
Claims (6)
1. The production method of the seamless waterproof warm-keeping garment is characterized by comprising the following steps of:
Covering the back surface of the first base cloth on the front surface of the second base cloth, sewing the first base cloth and the second base cloth together by using a sewing thread to form a base layer, and enclosing a plurality of filling cavities between the first base cloth and the second base cloth by using the sewing thread;
Attaching a first TPU film to the front surface of a first base fabric of the base layer, and attaching the front surface of a second TPU film to the back surface of a second base fabric of the base layer; the first TPU film, the base layer and the second TPU film form a waterproof base layer;
And filling the velvet material into the filling cavity of the waterproof base layer.
2. The method for producing a seamless waterproof thermal garment according to claim 1, further comprising the steps of:
The aluminum powder coating is sprayed on the back surface of the second TPU film through the screen plate, a reflection block area with the aluminum powder coating and a separation strip area without the aluminum powder coating are formed on the back surface of the second TPU film, an inner layer is adhered on the back surface of the second TPU film, the inner layer comprises a transparent film layer and an inner fabric which are compounded together, the transparent film layer of the inner layer is adhered on the back surface of the second TPU film, a hot pressing head carries out hot pressing along the position of the separation strip area, and the inner layer and the second TPU film are compounded in a hot pressing mode.
3. The method for producing a seamless waterproof thermal garment according to claim 1, further comprising the steps of:
Cutting a first opening on the basic layer, sewing the first base cloth and the second base cloth together along the first opening by using a suture line, and sewing a bonding ring at the periphery of the first opening; sewing an extension lining on the back surface of the bonding ring, wherein one end of the extension lining extends to the first opening; a baffle is stuck on two sides of the first opening, one end of the baffle is stuck on the front surface of the combining ring, and the other end of the baffle extends to the first opening; attaching a blocking cap to one end of the front surface of the combining ring, wherein one end of the blocking cap extends to the first opening and is positioned above the two blocking sheets;
When the first TPU film is stuck to the front surface of the first base cloth of the base layer, the first TPU film covers the part of the baffle plate positioned above the combining ring; when the second TPU film is stuck to the back surface of the second base cloth of the base layer, the second TPU film covers the part of the extension lining below the bonding ring;
the zipper is combined with the front side of the extension liner, and the pocket is combined with the back side of the extension liner.
4. The method for producing a seamless waterproof thermal garment according to claim 1, further comprising the steps of:
Corona is carried out on the front surface of the first base cloth of the base layer by using a corona machine, first glue is coated on the front surface of the first base cloth after corona, and a first TPU film is attached to the front surface of the first base cloth coated with the first glue.
5. A method for producing a seamless waterproof thermal garment according to claim 3, wherein,
The zipper comprises a pull head and two cloth belts, one side of each cloth belt is provided with a chain tooth, two sides of the pull head are respectively arranged on the chain teeth of the two cloth belts, the upper part of the pull head extends out from between the two baffle plates, and the pull head can move into the lower part of the baffle cap;
compounding the zipper and the extension liner by using a compound die, wherein the compound die comprises a pressure head and a clamping device, the clamping device comprises a bearing seat and a clamping arm, a first groove and a rotating shaft are arranged on the bearing seat, the clamping arm is rotatably arranged on the rotating shaft, one end of the clamping arm can move in or out of the first groove by rotating the clamping arm, an air suction hole is arranged at the bottom of the first groove on the bearing seat, a through hole which is communicated with the top and the bottom is arranged on the clamping arm, a first gap is formed between the clamping arm and the first groove when the clamping arm moves into the first groove, and the through hole is communicated with the first gap; the top of the clamping arm is provided with a second groove;
The clamp device clamps the separation blade in first gap, places the strap at the top of arm lock and makes its chain tooth put into the second recess, and the suction port in the bearing inhales, adsorbs the strap on the arm lock, and the top surface of strap is equipped with the gum, will lengthen the lining on the strap, and the pressure head is from the long lining of top calendering, will lengthen lining and strap complex.
6. The method for producing a seamless waterproof thermal garment according to claim 1, wherein the first base fabric and the second base fabric are mesh fabrics.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202410084403.2A CN117898518A (en) | 2024-01-19 | 2024-01-19 | Production method of seamless waterproof warm-keeping garment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410084403.2A CN117898518A (en) | 2024-01-19 | 2024-01-19 | Production method of seamless waterproof warm-keeping garment |
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Publication Number | Publication Date |
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CN117898518A true CN117898518A (en) | 2024-04-19 |
Family
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CN202410084403.2A Pending CN117898518A (en) | 2024-01-19 | 2024-01-19 | Production method of seamless waterproof warm-keeping garment |
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CN (1) | CN117898518A (en) |
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2024
- 2024-01-19 CN CN202410084403.2A patent/CN117898518A/en active Pending
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