CN117842622A - Remote control inspection robot for mining rubber belt conveyor - Google Patents
Remote control inspection robot for mining rubber belt conveyor Download PDFInfo
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- CN117842622A CN117842622A CN202410074408.7A CN202410074408A CN117842622A CN 117842622 A CN117842622 A CN 117842622A CN 202410074408 A CN202410074408 A CN 202410074408A CN 117842622 A CN117842622 A CN 117842622A
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- 238000007689 inspection Methods 0.000 title claims abstract description 29
- 238000005065 mining Methods 0.000 title claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 4
- 239000002390 adhesive tape Substances 0.000 claims abstract description 3
- 230000005540 biological transmission Effects 0.000 claims description 18
- 238000001514 detection method Methods 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 13
- 230000001360 synchronised effect Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention relates to the technical field related to inspection machinery, and discloses a remote control inspection robot for a mining adhesive tape conveyor, which comprises a frame and guide rails, wherein a conveyor belt for conveying materials is arranged on the surface of the frame, the guide rails positioned on the outer side of the conveyor belt are fixedly arranged on the surface of the frame, the cross sections of the guide rails are circular, a driving shell is arranged on the side wall of the guide rails, an anti-falling wheel and a fixed wheel are arranged on the inner wall of the driving shell, and the anti-falling wheel and the fixed wheel are clamped on two sides of the guide rails so that the driving shell slides on the guide rails. According to the invention, the driving machine shell is half clamped on the guide rail through the driving wheel and the fixed wheel, and the guide block is arranged at the front end of the driving machine shell, so that when the driving machine shell encounters an obstacle in inspection, the driving machine shell is propped against the obstacle through the guide block to cause the driving machine shell to deflect on the guide rail independently, and the purpose of automatically avoiding the obstacle is finally achieved by changing the clamping and the position on the guide rail and further crossing the obstacle.
Description
Technical Field
The invention relates to the technical field related to inspection machinery, in particular to a remote control inspection robot for a mining rubber belt conveyor.
Background
The belt conveyor is also called a belt conveyor, is the most common equipment in a mine conveying system, and in the process of conveying by the conveyor, the damage of a carrier roller and a belt is easy to occur, and because the environment in a mine cavity is severe, the inspection robot is required to replace manual inspection so as to ensure that the conveyor can normally move and maintain in time.
The existing inspection robot mainly installs the track frames on two sides of the conveying belt and is provided with the inspection robot on the track, so that inspection of the conveying belt and the conveying rollers is realized through the inspection robot, but in the actual use process, since ores on the conveying belt can slide onto the track, the inspection robot only runs on the fixed track, when the moving track is provided with the obstacle, the inspection robot can not normally advance in the moving process, and therefore, staff is required to clean, and inspection efficiency is affected.
Disclosure of Invention
Aiming at the defects of the conventional inspection robot for the belt conveyor in the prior art in the use process, the invention provides the remote control inspection robot for the belt conveyor for the mine, which has the advantage of automatic obstacle avoidance and solves the technical problems in the prior art.
The invention provides the following technical scheme: the utility model provides a mining sticky tape conveyer remote control inspection robot, includes frame and guide rail, the surface of frame is provided with the conveyer belt that is used for carrying the material, and the surface fixed mounting of frame has the guide rail that is located the conveyer belt outside, the cross-section of guide rail is circular, the lateral wall of guide rail is provided with the drive casing, and the inner wall of drive casing installs anticreep wheel and tight pulley, anticreep wheel and tight pulley clamp make the drive casing slide on the guide rail in the guide rail both sides, anticreep wheel and tight pulley realize drive casing card to the guide rail on, one side fixed mounting of tight pulley has the alignment jig that is used for realizing going on elasticity to the tight pulley, one side fixed mounting of drive casing has the detection mechanism that is used for carrying out the detection to the conveyer belt, and the inner wall fixed mounting of drive casing is used for carrying out driven through the guide rail, the one end of drive casing is provided with the guide block, and the drive casing is the "concave" word structure of parcel guide rail, anticreep wheel, tight pulley and drive wheel are located concave structure to press from both sides the guide rail to realize that the drive casing slides on the guide rail, the terminal surface is the same with the drive casing shape, the low oblique angle of drive casing is set up to the both sides.
Preferably, a driving motor is fixed on the inner wall of the driving shell, a driving gear is fixedly arranged on an output shaft of the driving motor, a transmission gear meshed with the outer teeth of the driving gear is movably arranged on the inner wall of the driving shell, driving bevel gears are fixedly arranged on a rotating shaft of the transmission gear, and driving bevel gears meshed with the driving bevel gears are fixedly arranged on the rotating shaft of the driving wheel.
Preferably, the reversing gear is movably mounted on the inner wall of the driving machine shell, the main pushing gear used for driving the machine shell (6) to rotate on the guide rail (3) is movably mounted on the inner wall of the driving machine shell, the reset spring is fixedly mounted on the outer side of the main pushing gear, one end of the reset spring is fixedly mounted on the inner wall of the driving machine shell, the auxiliary reversing rod is movably mounted on one end of the main pushing gear, and one end of the auxiliary reversing rod penetrates out of the driving machine shell and is connected with the guide block.
Preferably, the inner wall movable mounting of drive casing has the vice gear that pushes away that is used for realizing drive gear and switching-over gear break-make, and the outside fixed mounting of vice gear that pushes away has auxiliary spring, auxiliary spring's one end and drive casing fixed mounting, auxiliary spring's the other end movable mounting has main switching-over pole, and main switching-over pole's one end pass drive casing and with the guide block ball joint, the guide block ball joint with main switching-over pole, vice switching-over pole and main switching-over pole symmetry are in the both sides of guide rail.
Preferably, the inner wall of the driving shell is provided with a movable groove for realizing the movement of the reversing gear, and the outer diameter value of the auxiliary pushing gear is twice that of the main pushing gear.
Preferably, one end of the main pushing gear and one end of the auxiliary pushing gear are respectively provided with a conical tooth block.
The invention has the following beneficial effects:
1. according to the invention, the driving machine shell is half clamped on the guide rail through the driving wheel and the fixed wheel, and the guide block is arranged at the front end of the driving machine shell, so that when the driving machine shell encounters an obstacle in inspection, the driving machine shell is propped against the obstacle through the guide block to cause the driving machine shell to deflect on the guide rail independently, and the purpose of automatically avoiding the obstacle is finally achieved by changing the clamping and the position on the guide rail and further crossing the obstacle.
2. According to the invention, the main pushing gear is arranged in the driving shell, and the reversing gear is in contact with the guide rail, so that when reversing is performed, the main pushing gear is caused to intervene to realize that the reversing gear rotates on the guide rail, and the driving shell is further forced to rotate on the guide rail, so that the aim of enhancing the obstacle avoidance sensitivity of the driving shell is fulfilled.
3. According to the invention, the auxiliary reversing rod and the main reversing rod are arranged and are in ball joint with the guide block, so that in the obstacle avoidance process, one side of the guide block is propped against an obstacle, the auxiliary reversing rod and the main reversing rod are pushed to drive the driving shell to rotate in different directions, the obstacle avoidance is further carried out more efficiently, and the guide block can deflect in the avoidance process due to the ball joint of the auxiliary reversing rod and the main reversing rod and the guide block, and the guide block rotates along with the driving shell, so that the deflected guide block is arranged on one side of the obstacle, and pushes the obstacle out of the guide rail, thereby finally achieving the purposes of efficient avoidance and self-cleaning of the obstacle.
Drawings
FIG. 1 is a schematic view of the overall three-dimensional structure of the present invention;
FIG. 2 is a schematic diagram of the external structure of the driving housing of the present invention;
FIG. 3 is a schematic view of the structure of the guide block of the present invention;
FIG. 4 is a schematic view of the driving structure of the inner wall of the driving housing of the present invention;
fig. 5 is a schematic diagram of a reversing gear drive structure according to the present invention.
In the figure: 1. a frame; 2. a conveyor belt; 3. a guide rail; 4. a detection mechanism; 5. an anti-drop wheel; 6. a drive housing; 60. a movable groove; 7. a driving wheel; 8. a fixed wheel; 80. an adjusting frame; 9. a main reversing lever; 90. an auxiliary reversing lever; 10. a guide block; 11. driving bevel gear; 12. driving the bevel gear; 13. a transmission gear; 14. a driving motor; 15. a drive gear; 16. a return spring; 17. a main push gear; 18. an auxiliary spring; 19. a secondary push gear; 20. reversing gears.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, 2 and 4, a remote control inspection robot for a mining adhesive tape conveyor comprises a frame 1 and a guide rail 3, wherein a conveyor belt 2 for conveying materials is arranged on the surface of the frame 1, the guide rail 3 positioned on the outer side of the conveyor belt 2 is fixedly arranged on the surface of the frame 1, the cross section of the guide rail 3 is circular, a driving machine shell 6 is arranged on the side wall of the guide rail 3, an anti-drop wheel 5 and a fixed wheel 8 are arranged on the inner wall of the driving machine shell 6, the anti-drop wheel 5 and the fixed wheel 8 are clamped on two sides of the guide rail 3 so that the driving machine shell 6 slides on the guide rail 3, the driving machine shell 6 is half clamped on the guide rail 3 through the anti-drop wheel 5 and the fixed wheel 8, an adjusting frame 80 for realizing tightness of the fixed wheel 8 is fixedly arranged on one side of the fixed wheel 8, in the process of actual use, the adjusting frame 80 is ensured, so that the fixed wheel 8 is retracted, the installation and the disassembly of the driving shell 6 on the guide rail 3 are realized, the detection mechanism 4 for detecting the conveyor belt 2 is fixedly arranged on one side of the driving shell 6, the driving wheel 7 for driving through the guide rail 3 is fixedly arranged on the inner wall of the driving shell 6, the guide block 10 is arranged at one end of the driving shell 6, the driving shell 6 is of a concave structure for wrapping the guide rail 3, the anti-drop wheel 5, the fixed wheel 8 and the driving wheel 7 are positioned in the concave structure and clamp the guide rail 3, the driving shell 6 slides on the guide rail 3 through the driving wheel 7, the end face of the guide block 10 is the same as the shape of the driving shell 6, and the inclined angles with the two sides low are arranged at one end of the guide block 10, so that the continuous advancing of the guide block 10 is pushed by the driving shell 6 during the detection, and receive the barrier through guide block 10 and block the back, the oblique angle can make drive casing 6 take place to rotate along guide rail 3, and because drive casing 6 passes through anticreep wheel 5 and half card of tight pulley 8 to on guide rail 3 to make drive casing 6 pass the obstacle through the position department that does not fix with guide rail 3, thereby realize the purpose of avoiding the obstacle.
Referring to fig. 2 and 4, in order to realize driving of the driving wheel 7, a driving motor 14 is fixed in the middle of the inner wall of the driving casing 6, a driving gear 15 is fixedly installed on an output shaft of the driving motor 14, a transmission gear 13 meshed with the driving gear 15 is movably installed on the inner wall of the driving casing 6, a driving bevel gear 12 is fixedly installed on a rotating shaft of the driving wheel 13, and a driving bevel gear 11 meshed with the driving bevel gear 12 is fixedly installed on the rotating shaft of the driving wheel 7, so that the driving casing 6 is integrally pushed forward through the rotation of the driving motor 14 via the driving gear 15, the driving gear 13, the driving bevel gear 12 and the driving bevel gear 11 to the driving wheel 7 in the working process.
Referring to fig. 4, in order to enhance the deflection strength of the driving housing 6 when being blocked, the reversing gear 20 is movably mounted on the inner wall of the driving housing 6, and the reversing gear 20 contacts with the inner wall of the guide rail 3 to realize the reversing of the driving housing 6 on the guide rail 3, and the main pushing gear 17 for separating and connecting the transmission gear 13 and the reversing gear 20 is movably mounted on the inner wall of the driving housing 6, and the return spring 16 is fixedly mounted on the outer side of the main pushing gear 17, one end of the return spring 16 is fixedly mounted on the inner wall of the driving housing 6, and the auxiliary reversing lever 90 is movably mounted on one end of the main pushing gear 17, and one end of the auxiliary reversing lever 90 penetrates out of the driving housing 6 and is connected with the guide block 10, so that in the use process, the main pushing gear 17 is separated from the transmission gear 13 and the reversing gear 20 by the elasticity of the return spring 16, and the guide block 10 is ejected by the auxiliary reversing lever 90, when the guide block 10 is blocked, the main pushing gear 17 is synchronously pressed into the main pushing gear 17, the transmission gear 13 and the reversing gear 20 are inserted between the transmission gear 17 and the main pushing gear 20, and the auxiliary reversing lever 90 is movably mounted on one end of the inner side of the main pushing gear 17, and one end of the main pushing gear 20, and one end of the auxiliary reversing lever 90 is movably mounted on the guide rail 3, and the main reversing gear 20 is pushed to rotate on the guide rail 6, so that the driving housing 6 is forced to rotate on the guide rail 3.
Referring to fig. 3-5, in order to enable the guide block 10 to avoid an obstacle through different rotation directions, the sensitivity of avoiding is increased, so that the guide block 10 is prevented from tilting to enable the driving casing 6 to change direction in the process of pressing the guide block 10, an auxiliary spring 18 is fixedly mounted on the outer side of the auxiliary gear 19, one end of the auxiliary spring 18 is fixedly mounted with the driving casing 6, a main reversing rod 9 is movably mounted on the other end of the auxiliary spring 18, one end of the main reversing rod 9 penetrates through the driving casing 6 and is in ball joint with the guide block 10, the guide block 10 is in ball joint with the main reversing rod 9, the auxiliary reversing rod 90 is located on two sides of one end of the guide block 10, and therefore the guide block 10 is prevented from tilting to enable the driving casing 6 to change direction in the process of pressing the guide block 10, and meanwhile, the obstacle is pushed out through the deflection generated when the guide block 10 is pressed on one side and the rotation of the driving casing 6 on the guide rail 3.
Referring to fig. 4 and 5, in order to prevent the connection between the main push gear 17 and the auxiliary push gear 19 and the reversing gear 20, which are synchronous due to the simultaneous compression of both sides of the guide block 10, from interfering with each other, a movable slot 60 for realizing the movement of the reversing gear 20 is formed in the inner wall of the driving housing 6, and the external diameter of the auxiliary push gear 19 is twice as large as that of the main push gear 17, so that during the operation, the reversing gear 20, the main push gear 17, the transmission gear 13 and the guide rail 3 are driven through the intervention of the main push gear 17, and when the auxiliary push gear 19 is interposed, the reversing gear 20 moves along the movable slot 60, so that the reversing gear 20 is driven to separate from the main push gear 17, and further, the driving gear 15, the auxiliary push gear 19, the reversing gear 20 and the guide rail 3 are driven, thereby ensuring the reversing stability.
Referring to fig. 4, in order to facilitate connection between the main push gear 17 and the auxiliary push gear 19 and the reversing gear 20, one end of the main push gear 17 and one end of the auxiliary push gear 19 are provided with tapered tooth blocks, so that the main push gear 17 and the auxiliary push gear 19 are guided by the tooth blocks during insertion, and are convenient to connect with the reversing gear 20.
The working principle of the invention is as follows: during the use, through with the drive casing 6 card to the guide rail 3 to through the locking of regulating frame 80, make tight pulley 8 and drive wheel 7 with the drive casing 6 half card to the guide rail 3 lateral wall on, secondly, detection mechanism 4 is to the rotation of drive motor 14 control for drive gear 15 and transmission gear 13 synchronous rotate, transmission gear 13 drives coaxial drive awl tooth 12 and rotates, drive awl tooth 12 can make the synchronous rotation of transmission awl tooth 11, the rotation of transmission awl tooth 11 drives the synchronous rotation of drive wheel 7, along with drive wheel 7 rotates on guide rail 3, make drive casing 6 advance to direction of guide block 10 along guide rail 3.
When the guide block 10 moves forwards, the guide block 10 is blocked by ores, the guide block 10 is firstly propped against an obstacle, the guide block 10 is deflected by contacting the obstacle on one side of the guide block 10, for example, after the left side of the guide block 10 is propped against the obstacle in fig. 2, the main reversing rod 9 is firstly extruded, so that the main reversing rod 9 is forced to push the auxiliary push gear 19 and extrude the auxiliary spring 18, the auxiliary push gear 19 is forced to be arranged between the reversing gear 20 and the driving gear 15 by pushing force, the reversing gear 20 is forced to contact with the guide rail 3 and rotate relatively, and the driving machine shell 6 is deflected by the rotation of the reversing gear 20, so that the pressed side of the guide block 10 is gradually far away from the obstacle; similarly, when the right side of the guide block 10 deflects, the right side guide block 10 presses the auxiliary reversing lever 90 to force the main pushing gear 17 to push between the transmission gear 13 and the reversing gear 20, and the transmission gear 13 rotates the reversing gear 20 through the main pushing gear 17, so that the reversing gear 20 drives the driving housing 6 to enable the right side of the guide block 10 to be far away from the obstacle.
As can be seen from fig. 1, the ore is conveyed on the conveyor belt 2, if an obstacle is pressed between the conveyor belt 2 and the inner side wall of the guide rail 3, if the obstacle is placed between the conveyor belt 2 and the guide rail 3, the right side of the guide block 10 is pressed, the right side of the guide block 10 is propped against the obstacle, the left side and the right side of the guide block 10 are inclined, and as the driving machine shell 6 continuously rotates, the obstacle can make the driving machine shell 6 pass over after deflecting, as the driving machine shell 6 deflects, the ore slides and moves forward on the guide rail 3, and when the obstacle makes the driving machine shell 6 fail to pass over, the left side of the deflected guide block 10 can push the obstacle pressed on the guide rail 3 due to the extending out, and as the driving machine shell 6 continuously rotates, the guide block 10 is further forced to push the obstacle to the conveyor belt 2 along with the rotation of the driving machine shell 6, as the driving machine shell 6 continuously rotates, so that the ore pressed between the conveyor belt 2 and the guide rail 3 can be pushed onto the conveyor belt 2, and finally, the obstacle is removed.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a mining sticky tape conveyer remote control inspection robot, includes frame (1), guide rail (3) and drive casing (6), its characterized in that: the surface of the frame (1) is provided with a conveying belt (2) for conveying materials, the surface of the frame (1) is fixedly provided with a guide rail (3) positioned at the outer side of the conveying belt (2), the side wall of the guide rail (3) is provided with a driving machine shell (6), the inner wall of the driving machine shell (6) is provided with an anti-drop wheel (5) and a fixed wheel (8), the anti-drop wheel (5) and the fixed wheel (8) are clamped at the two sides of the guide rail (3) so that the driving machine shell (6) slides on the guide rail (3), the anti-drop wheel (5) and the fixed wheel (8) realize that the driving machine shell (6) is clamped on the guide rail (3), one side of the fixed wheel (8) is fixedly provided with an adjusting frame (80) for realizing tightness of the fixed wheel (8), one side of the driving machine shell (6) is fixedly provided with a detection mechanism (4) for detecting the conveying belt (2), the inner wall of the driving machine shell (6) is fixedly provided with a driving wheel (7) for driving through the guide rail (3), one end (6) of the driving machine shell (6) is provided with a guide block (10) and one end (7) of the driving machine shell (6) is in a concave structure (7) and the concave structure (8) is coated on the concave structure, the guide rail (3) is clamped, the driving machine shell (6) slides on the guide rail (3) through the driving wheel (7), and the end face of the guide block (10) is the same as the shape of the driving machine shell (6).
2. The mining remote control inspection robot of the belt conveyor according to claim 1, wherein: the inner wall of the driving machine shell (6) is fixedly provided with a driving motor (14), an output shaft of the driving motor (14) is fixedly provided with a driving gear (15), the inner wall of the driving machine shell (6) is movably provided with a transmission gear (13) meshed with the driving gear (15), a rotating shaft of the transmission gear (13) is fixedly provided with a driving bevel gear (12), and a rotating shaft of the driving wheel (7) is fixedly provided with a transmission bevel gear (11) meshed with the driving bevel gear (12).
3. The mining remote control inspection robot of the belt conveyor according to claim 2, wherein: the inner wall movable mounting of drive casing (6) has reversing gear (20) that are used for drive casing (6) to take place pivoted on guide rail (3), the inner wall movable mounting of drive casing (6) has main push gear (17), and the outside fixed mounting of main push gear (17) has reset spring (16), the one end of reset spring (16) and the inner wall fixed mounting of drive casing (6), the one end movable mounting of main push gear (17) has vice reversing lever (90), the one end of vice reversing lever (90) wears out drive casing (6) and is connected with guide block (10).
4. A mining adhesive tape transporter remote control inspection robot according to claim 3, wherein: the inner wall movable mounting of drive casing (6) has pinion (19) that are used for realizing drive gear (15) and switching-over gear (20) break-make, and the outside fixed mounting of pinion (19) has auxiliary spring (18), the one end and the drive casing (6) fixed mounting of auxiliary spring (18), the other end movable mounting of auxiliary spring (18) has main switching-over pole (9), and the one end of main switching-over pole (9) passes drive casing (6) and connects with guide block (10) ball, guide block (10) connect with main switching-over pole (9) ball, auxiliary switching-over pole (90) and main switching-over pole (9) symmetry are in the both sides of guide rail (3).
5. The mining rubber belt conveyor remote control inspection robot according to claim 4, wherein: the inner wall of the driving machine shell (6) is provided with a movable groove (60) for realizing the movement of the reversing gear (20), and the outer diameter value of the auxiliary pushing gear (19) is twice that of the main pushing gear (17).
6. The mining rubber belt conveyor remote control inspection robot according to claim 4, wherein: one end of the main pushing gear (17) and one end of the auxiliary pushing gear (19) are respectively provided with a conical tooth block.
7. The mining remote control inspection robot of the belt conveyor according to claim 1, wherein: the section of the guide rail (3) is circular.
8. The mining remote control inspection robot of the belt conveyor according to claim 1, wherein: one end of the guide block (10) is provided with an oblique angle with the middle part protruding and the two sides being low.
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CN202410074408.7A CN117842622A (en) | 2024-01-18 | 2024-01-18 | Remote control inspection robot for mining rubber belt conveyor |
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