CN117773397B - Automatic welding boat support machining device and method - Google Patents
Automatic welding boat support machining device and method Download PDFInfo
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- CN117773397B CN117773397B CN202410202682.8A CN202410202682A CN117773397B CN 117773397 B CN117773397 B CN 117773397B CN 202410202682 A CN202410202682 A CN 202410202682A CN 117773397 B CN117773397 B CN 117773397B
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- 238000003466 welding Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims description 9
- 238000003754 machining Methods 0.000 title description 2
- 238000013016 damping Methods 0.000 claims description 88
- 230000002457 bidirectional effect Effects 0.000 claims description 25
- 238000003825 pressing Methods 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 19
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 238000003672 processing method Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
The invention relates to the technical field of welding boat holders, and discloses a processing device and a processing method of an automatic welding boat holder, which solve the problems that a worker is required to repeatedly adjust the positions of a strip and an end piece, the strip and the end piece are ensured to be installed on welding equipment in a centered manner and are inconvenient to operate in practice; the position of the end piece and the position of the strip piece do not need to be adjusted repeatedly by a worker, so that the end piece and the strip piece are installed on the supporting table in the middle, the end piece and the strip piece are convenient to weld, and convenience is improved.
Description
Technical Field
The invention belongs to the technical field of welding boat holders, and particularly relates to a processing device and a processing method for an automatic welding boat holder.
Background
The processing of semiconductor or photovoltaic materials is typically accomplished by feeding sheet material into a furnace to react under conditions of temperature and pressure, and during the processing of the semiconductor or photovoltaic material, devices are typically used to load or move the material to be processed, during processing or after processing, such loaded or moved devices are commonly referred to in the industry as boat structures, and devices loaded with multiple boat structures are commonly referred to as boat supports. The boat support is assembled at present by manually fixing and splicing the strips and the end pieces on the welding equipment, then welding the joint through an automatic welding mechanism, and the positions of the strips and the end pieces are required to be adjusted repeatedly by staff, so that the strips and the end pieces are ensured to be installed on the welding equipment in the middle, the actual operation is inconvenient, and certain limitations exist.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides a processing device and a processing method for an automatic welding boat support, which effectively solve the problems that in the prior art, workers are required to repeatedly adjust the positions of a strip and an end piece, the strip and the end piece are ensured to be arranged on welding equipment in the middle, and the actual operation is inconvenient.
In order to achieve the above purpose, the present invention provides the following technical solutions: the automatic welding boat support processing device comprises a supporting table, wherein a supporting box is arranged above the supporting table, the supporting box and the supporting table are connected through a connecting column, two sides of the supporting box are respectively provided with a movable box, a rotating shaft penetrates through the supporting box, a first supporting part positioned in the supporting box is sleeved outside the rotating shaft, a bearing is arranged at the joint of the rotating shaft and the first supporting part, the first supporting part is fixedly connected with the inner wall of the supporting box, a driving piece matched with the rotating shaft is arranged on the supporting box, first supporting plates for supporting strips are respectively arranged on two sides of the supporting box, the first supporting plates are connected with the supporting boxes through guide pieces, a baffle is fixedly connected with the top of the first supporting plates, a first clamping plate is arranged on one side of the baffle close to the supporting box, a first guide groove is formed in the first supporting plate, a first guide block is arranged in the first guide groove, and the bottom of the first guide block is fixedly connected with the first clamping plate, the first clamping plate is connected with the rotating shaft through a pushing clamping sliding structure, the two ends of the rotating shaft are respectively sleeved with a rotating sleeve positioned in two movable boxes, the outer part of the rotating sleeve is sleeved with a second supporting part, the joint of the rotating sleeve and the second supporting part is provided with a bearing, the second supporting part is fixedly connected with the inner wall of the movable box, a guide hole is formed in the rotating sleeve, a second guide block is arranged in the guide hole, the second guide block is fixedly connected with the rotating shaft, the rotating shaft is connected with the two movable boxes through an anisotropic damping moving assembly, one sides of the two movable boxes, which are far away from each other, are respectively and fixedly connected with a supporting frame, the bottom of the supporting frame is provided with a second supporting plate used for supporting end pieces, one side of the supporting frame, which is far away from the movable boxes, is provided with a second clamping plate, the top of the second clamping plate is fixedly connected with the second supporting plate, and the rotating shaft are connected through a clamping stopping mechanism, the movable box is provided with a centering pushing unit matched with the end piece.
Preferably, the pushing clamping sliding structure comprises a bidirectional thread sleeve sleeved outside the rotating shaft, a third supporting part is sleeved outside the bidirectional thread sleeve, a bearing is arranged at the joint of the bidirectional thread sleeve and the third supporting part, the third supporting part is fixedly connected with the inner wall of the supporting box, two ends of the bidirectional thread sleeve are fixedly connected with first damping discs respectively, two second damping discs are fixedly sleeved outside the rotating shaft, the second damping discs are contacted with the first damping discs, two movable seats are sleeved outside the bidirectional thread sleeve, the movable seats and the bidirectional thread sleeve are connected in a threaded manner, threads on the two movable seats are opposite in direction, a second guide groove is formed in one side, close to the movable box, of the first clamping plate, rectangular holes are formed in the inner walls of two sides of the movable box respectively, a third guide block is arranged in the second guide groove, two swinging plates are respectively arranged at two ends of the third guide block, the swinging plates penetrate the rectangular holes, and the movable seats and the third guide blocks are respectively connected with two ends of the swinging plates in a rotating manner.
Preferably, the guide piece comprises connecting plates which are respectively arranged at two sides of the first supporting plate, the connecting plates are fixedly connected with the supporting box, two adjacent connecting plates are connected through the first guide plates, and the first guide plates penetrate through the first supporting plate.
Preferably, the driving piece comprises a first bevel gear fixedly sleeved outside the rotating shaft, a motor is fixedly connected to the supporting box, a second bevel gear is fixedly connected to the output end of the motor, and the second bevel gear is meshed with the first bevel gear.
Preferably, the different-direction damping moving assembly comprises a first threaded pipe fixedly mounted on the movable box, the first threaded pipe is sleeved outside the rotary shaft, a second threaded pipe positioned in the supporting box is sleeved outside the first threaded pipe, the second threaded pipe is in threaded connection with the first threaded pipe, the directions of threads on the two second threaded pipes are opposite, a fourth supporting part is sleeved outside the second threaded pipe, a bearing is arranged at the joint of the second threaded pipe and the fourth supporting part, the fourth supporting part is fixedly connected with the inner wall of the supporting box, a second guide plate is arranged below the second threaded pipe, the two second guide plates are fixedly connected with the two movable boxes respectively, a third damping disc is fixedly connected to the second threaded pipe, two fourth damping discs are sleeved outside the rotary shaft, and the two fourth damping discs are respectively contacted with the two third damping discs.
Preferably, the clamping and stopping mechanism comprises a screw rod arranged in the movable box, the second supporting plate is fixedly connected with a fixed block positioned in the movable box, one end of the screw rod is connected with the inner wall of the movable box through a bearing, the other end of the screw rod is fixedly connected with a fifth damping disc, the screw rod penetrates through the fixed block, the screw rod is connected with the fixed block in a threaded manner, a sixth damping disc is fixedly connected to the rotary sleeve, and the sixth damping disc is in contact with the fifth damping disc.
Preferably, the pushing unit placed in middle includes the support of fixed mounting in the activity case both sides respectively, and the top fixedly connected with fixed plate of support, one side that two adjacent fixed plates are close to mutually is equipped with respectively presses the seat, presses the seat and is connected through the elastic component with the fixed plate.
Preferably, the elastic piece comprises at least two guide posts fixedly mounted on the pressing seat, the guide posts penetrate through the fixing plate, compression springs are sleeved outside the guide posts, and two ends of each compression spring are fixedly connected with the pressing seat and the guide posts respectively.
Preferably, the bottom fixedly connected with a plurality of support columns of activity case, the bottom fixedly connected with gyro wheel of support column, and gyro wheel and supporting bench's top contact.
The invention also provides a processing method of the automatic welding boat support, which comprises the processing device of the automatic welding boat support, and comprises the following steps:
Step one: the staff places two end pieces on the tops of the two second supporting plates respectively, one side of the end piece is contacted with one side of the supporting frame, the end pieces are centrally fixed on one side of the supporting frame through the centering pushing unit, the staff places two strips on the tops of the two first supporting plates respectively, the strips are positioned between the first clamping plates and the baffle, and one side of the strips is contacted with the baffle;
step two: the driving piece drives the rotating shaft to rotate, the rotating shaft pushes the first clamping plate to move towards the baffle plate by pushing the clamping sliding structure, the first guide block slides in the first guide groove, and finally the first clamping plate and the baffle plate clamp the strip, and after the first clamping plate and the baffle plate clamp the strip, the first clamping plate stops moving;
step three: along with the continuous rotation of the rotating shaft, the rotating shaft drives the second supporting plate to move through the clamping and stopping mechanism, the second supporting plate drives the second clamping plate to move towards the end piece, after the second clamping plate and the supporting frame clamp the end piece, the second supporting plate and the second clamping plate stop moving, meanwhile, the rotating shaft drives the two movable boxes to move close to each other through the different-direction damping moving assembly, and the movable boxes drive the second supporting plate and the second clamping plate to move synchronously so as to enable the end piece to move towards the strip piece;
Step four: when one of the end pieces contacts with the strip pieces, one of the end pieces pushes the two strip pieces to slide relative to the supporting box along with continuous rotation of the rotating shaft, when the two end pieces contact with two sides of the strip pieces respectively, the two strip pieces are centered relative to the supporting box, the movable box and the end pieces stop moving, at the moment, the two end pieces contact with two sides of the strip pieces respectively, and then the joint of the end pieces and the strip pieces is welded through an external automatic welding mechanism.
Compared with the prior art, the invention has the beneficial effects that:
The staff places two end pieces at the top of two second supporting plates respectively, one side of the end pieces contacts with one side of the supporting frame, the end pieces are fixed at one side of the supporting frame in the middle through the centering pushing unit, the staff places two strips at the top of two first supporting plates respectively, the strips are positioned between the first clamping plates and the baffle, one side of the strips contacts with the baffle, the driving piece drives the rotating shaft to rotate, the rotating shaft pushes the first clamping plates to move towards the baffle through pushing the clamping sliding structure, the first guide block slides in the first guide groove, finally the first clamping plates and the baffle clamp the strips, after the first clamping plates and the baffle clamp the strips, the first clamping plates stop moving, along with the continuous rotation of the rotating shaft, the rotating shaft drives the second clamping plates to move through the clamping stopping mechanism, the second clamping plates drive the second clamping plates to move towards the end pieces, after the second clamping plates and the supporting frame clamp the end pieces, the second supporting plate and the second clamping plate stop moving, the rotating shaft drives the two movable boxes to move close to each other through the different-direction damping moving assembly, the movable boxes drive the second supporting plate and the second clamping plate to move synchronously, so that the end plates move towards the strip plates, after one of the end plates contacts with the strip plates, one of the end plates pushes the two strip plates to slide relative to the supporting box along with the continuous rotation of the rotating shaft, when the two end plates respectively contact with two sides of the strip plates, the two strip plates are centered relative to the supporting box, the movable boxes and the end plates stop moving, at the moment, the two end plates respectively contact with two sides of the strip plates, then the joint of the end plates and the strip plates is welded through an external automatic welding mechanism, the end plates and the strip plates can be arranged on the supporting table in a centered manner without repeated adjustment of staff, the end plates and the strip plates are convenient to weld, the convenience is improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the inside of the supporting case of the present invention;
FIG. 3 is an enlarged partial schematic view of the present invention at A in FIG. 2;
FIG. 4 is a schematic view of a second threaded pipe according to the present invention;
FIG. 5 is a schematic view of the structure of the two-way thread bushing of the present invention;
FIG. 6 is a schematic view of the structure of the interior of the movable box of the present invention;
FIG. 7 is a schematic view of the overall structure of the support box of the present invention;
FIG. 8 is a schematic view of the structure of the first pallet of the present invention;
Fig. 9 is a schematic structural view of the stent of the present invention.
In the figure: 1. a support table; 2. a supporting box; 3. a movable box; 4. a rotating shaft; 5. a first pallet; 6. a baffle; 7. a first clamping plate; 8. a first guide groove; 9. a first guide block; 10. a rotating sleeve; 11. a first support portion; 12. a guide hole; 13. a second guide block; 14. a second supporting part; 15. a support frame; 16. a second clamping plate; 17. a second pallet; 18. a bidirectional thread sleeve; 19. a third supporting part; 20. a first damping disk; 21. a second damping disk; 22. a movable seat; 23. a second guide groove; 24. a third guide block; 25. a swinging plate; 26. a first guide plate; 27. a connecting plate; 28. a rectangular hole; 29. a first bevel gear; 30. a motor; 31. a second bevel gear; 32. a first threaded pipe; 33. a second threaded tube; 34. a fourth supporting part; 35. a second guide plate; 36. a third damping disk; 37. a fourth damping disk; 38. an end piece; 39. a screw rod; 40. a fixed block; 41. a fifth damping disk; 42. a sixth damping disk; 43. a bracket; 44. a fixing plate; 45. a pressing seat; 46. a guide post; 47. a compression spring; 48. a support column; 49. a roller; 50. a connecting column; 51. a strip.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The first embodiment is shown in fig. 1 to 9, the invention comprises a supporting table 1, a supporting box 2 is arranged above the supporting table 1, the supporting box 2 and the supporting table 1 are connected through a connecting column 50, two sides of the supporting box 2 are respectively provided with a movable box 3, a rotating shaft 4 penetrates through the supporting box 2, a first supporting part 11 positioned in the supporting box 2 is sleeved outside the rotating shaft 4, a bearing is arranged at the joint of the rotating shaft 4 and the first supporting part 11, the first supporting part 11 is fixedly connected with the inner wall of the supporting box 2, a driving piece matched with the rotating shaft 4 is arranged on the supporting box 2, two sides of the supporting box 2 are respectively provided with a first supporting plate 5 used for supporting a strip 51, the first supporting plate 5 is connected with the supporting box 2 through a guide piece, the top of the first supporting plate 5 is fixedly connected with a baffle 6, one side of the baffle 6 close to the supporting box 2 is provided with a first clamping plate 7, a first guide groove 8 is formed in the first supporting plate 5, the first guide groove 8 is internally provided with a first guide block 9, the first guide block 9 is fixedly connected with the bottom of the first clamping plate 7, the first clamping plate 7 is connected with the rotating shaft 4 through a pushing clamping sliding structure, two ends of the rotating shaft 4 are respectively sleeved with a rotating sleeve 10 positioned in the two movable boxes 3, the outer part of the rotating sleeve 10 is sleeved with a second supporting part 14, the joint of the rotating sleeve 10 and the second supporting part 14 is provided with a bearing, the second supporting part 14 is fixedly connected with the inner wall of the movable box 3, the rotating sleeve 10 is provided with a guide hole 12, the guide hole 12 is internally provided with a second guide block 13, the second guide block 13 is fixedly connected with the rotating shaft 4, the rotating shaft 4 is connected with the two movable boxes 3 through a different-direction damping moving assembly, one sides of the two movable boxes 3, which are far away from each other, are respectively fixedly connected with a supporting frame 15, the bottom of the supporting frame 15 is provided with a second supporting plate 17 used for supporting an end piece 38, the side of the support frame 15 far away from the movable box 3 is provided with a second clamping plate 16, the top of the second clamping plate 16 is fixedly connected with the top of a second supporting plate 17, the second supporting plate 17 is connected with the rotating shaft 4 through a clamping and stopping mechanism, and the movable box 3 is provided with a centering pushing unit matched with the end piece 38; the staff places two end pieces 38 on the top of two second supporting plates 17 respectively, one side of the end piece 38 contacts with one side of the supporting frame 15, the end piece 38 is centered and fixed on one side of the supporting frame 15 through the centering pushing unit, the staff places two strips 51 on the top of two first supporting plates 5 respectively, the strips 51 are positioned between the first clamping plates 7 and the baffle 6, one side of the strips 51 contacts with the baffle 6, the rotating shaft 4 is driven to rotate through the driving piece, the rotating shaft 4 pushes the first clamping plates 7 to move towards the baffle 6 through pushing the clamping sliding structure, the first guide block 9 slides in the first guide groove 8, finally the strips 51 are clamped by the first clamping plates 7 and the baffle 6, after the strips 51 are clamped by the first clamping plates 7 and the baffle 6, the first clamping plates 7 stop moving, the rotating shaft 4 drives the second supporting plates 17 to move through the clamping stopping mechanism along with the continuous rotation of the rotating shaft 4, the second pallet 17 drives the second clamping plate 16 to move towards the end piece 38, when the second clamping plate 16 and the supporting frame 15 clamp the end piece 38, the second pallet 17 and the second clamping plate 16 stop moving, meanwhile, the rotating shaft 4 drives the two movable boxes 3 to move close to each other through the opposite-direction damping moving assembly, the movable boxes 3 drive the second pallet 17 and the second clamping plate 16 to move synchronously so that the end piece 38 moves towards the strip piece 51, when one of the end pieces 38 contacts with the strip piece 51, with the continuous rotation of the rotating shaft 4, one of the end pieces 38 pushes the two strip pieces 51 to slide relative to the supporting box 2, when the two end pieces 38 contact with two sides of the strip piece 51 respectively, the two strip pieces 51 are centered relative to the supporting box 2, the movable boxes 3 and the end pieces 38 stop moving, and at the moment, the two end pieces 38 contact with two sides of the strip piece 51 respectively, then the junction of end piece 38 and strip piece 51 is welded through outside automatic weld mechanism, does not need the staff to adjust the position of end piece 38 and strip piece 51 repeatedly, can make end piece 38 and strip piece 51 install on supporting bench 1 in the middle, conveniently welds end piece 38 and strip piece 51, has improved the convenience.
In the second embodiment, based on the first embodiment, as shown in fig. 2,3, 4, 5, 7 and 8, the pushing and clamping sliding structure includes a bidirectional threaded sleeve 18 sleeved outside the rotating shaft 4, a third supporting portion 19 sleeved outside the bidirectional threaded sleeve 18, a bearing is arranged at the joint of the bidirectional threaded sleeve 18 and the third supporting portion 19, the third supporting portion 19 is fixedly connected with the inner wall of the supporting box 2, two ends of the bidirectional threaded sleeve 18 are fixedly connected with a first damping disc 20 respectively, two second damping discs 21 are fixedly sleeved outside the rotating shaft 4, the second damping discs 21 are in contact with the first damping disc 20, two movable seats 22 are sleeved outside the bidirectional threaded sleeve 18, the movable seats 22 are in threaded connection with the bidirectional threaded sleeve 18, the thread directions on the two movable seats 22 are opposite, a second guide groove 23 is formed in one side, close to the movable box 3, of the first clamping plate 7, rectangular holes 28 are formed in the inner walls of the two sides of the movable box 3 respectively, a third guide block 24 is arranged in the second guide groove 23, two swinging plates 25 are respectively arranged at the two ends of the third guide block 24, the swinging plates 25 penetrate through the rectangular holes 28, the movable seats 22 and the third guide block 24 are respectively and rotatably connected with the two ends of the swinging plates 25, the guide piece comprises connecting plates 27 which are respectively arranged at the two sides of the first supporting plate 5, the connecting plates 27 are fixedly connected with the supporting box 2, two adjacent connecting plates 27 are connected through the first guide plates 26, and the first guide plates 26 penetrate through the first supporting plate 5;
When the rotating shaft 4 rotates, the rotating shaft 4 drives the second damping disc 21 to rotate, the second damping disc 21 drives the first damping disc 20 and the bidirectional thread sleeve 18 to rotate through friction force, the bidirectional thread sleeve 18 drives the two movable seats 22 to move close to each other, the two movable seats 22 respectively drive the two third guide blocks 24 to move away from each other through the eight swinging plates 25, the third guide blocks 24 push the first clamping plate 7 to move towards the baffle 6, when the first clamping plate 7 and the baffle 6 clamp the strip 51, the second damping disc 21 cannot drive the first damping disc 20 and the bidirectional thread sleeve 18 to rotate continuously through friction force along with continuous rotation of the rotating shaft 4, the first clamping plate 7 and the baffle 6 keep clamping the strip 51, and when one end piece 38 is contacted with the strip 51, one end piece 38 pushes the two strip 51 to slide relative to the supporting box 2 along with continuous rotation of the rotating shaft 4, the baffle 6, the first clamping plate 7 and the first 5 follow the strip 51 to move synchronously, the third guide blocks 24 slide in the second guide grooves 23, and the first clamping plate 5 and the first guiding plate 26 and the first supporting plate 26 slide relative to the supporting box 2 through the first guiding plate 27 and the second supporting plate 5 are designed to slide relatively smoothly.
In the third embodiment, based on the first embodiment, as shown in fig. 2,3, 4 and 6, the driving member includes a first bevel gear 29 fixedly sleeved outside the rotating shaft 4, a motor 30 is fixedly connected to the supporting case 2, an output end of the motor 30 is fixedly connected to a second bevel gear 31, the second bevel gear 31 is meshed with the first bevel gear 29, the anisotropic damping moving assembly includes a first threaded pipe 32 fixedly installed on the movable case 3, the first threaded pipe 32 is sleeved outside the rotating shaft 4, a second threaded pipe 33 located in the supporting case 2 is sleeved outside the first threaded pipe 32, the second threaded pipe 33 is connected with the first threaded pipe 32 in a threaded manner, the directions of threads on the two second threaded pipes 33 are opposite, a fourth supporting part 34 is sleeved outside the second threaded pipes 33, a bearing is arranged at the joint of the second threaded pipes 33 and the fourth supporting part 34, the fourth supporting part 34 is fixedly connected with the inner wall of the supporting box 2, a second guide plate 35 is arranged below the second threaded pipes 33, the two second guide plates 35 are respectively and fixedly connected with the two movable boxes 3, a third damping disc 36 is fixedly connected to the second threaded pipes 33, two fourth damping discs 37 are fixedly sleeved outside the rotating shaft 4, and the two fourth damping discs 37 are respectively contacted with the two third damping discs 36;
The motor 30 drives the second bevel gear 31 to rotate, the second bevel gear 31 drives the rotating shaft 4 to rotate through the first bevel gear 29, the rotating shaft 4 drives the fourth damping disc 37 to synchronously rotate, the fourth damping disc 37 drives the third damping disc 36 to synchronously rotate through friction force, the third damping disc 36 drives the second threaded pipe 33 to rotate relative to the fourth supporting part 34 and the supporting box 2, the second threaded pipe 33 drives the first threaded pipe 32 and the movable box 3 to move horizontally relative to the supporting box 2, the rotating sleeve 10 slides relative to the rotating shaft 4, the second guide block 13 slides in the guide hole 12, the movable box 3 drives the second guide plate 35 to slide relative to the supporting box 2, and when the movable box 3 drives the second supporting plate 17 and the second clamping plate 16 to synchronously move so that the two end plates 38 push the two strips 51 to be centered relative to the supporting box 2, the fourth damping disc 37 cannot drive the third damping disc 36 and the second threaded pipe 33 to continuously rotate through friction force along with continuous rotation of the rotating shaft 4, and the strips 51 are ensured to stop moving after being centered.
The fourth embodiment is provided by fig. 1, fig. 2, fig. 6 and fig. 9, on the basis of the first embodiment, the clamping and stopping mechanism comprises a screw rod 39 arranged in the movable box 3, the second supporting plate 17 is fixedly connected with a fixed block 40 positioned in the movable box 3, one end of the screw rod 39 is fixedly connected with the inner wall of the movable box 3 through a bearing, the other end of the screw rod 39 is fixedly connected with a fifth damping disc 41, the screw rod 39 penetrates through the fixed block 40, the screw rod 39 and the fixed block 40 are connected in a threaded manner, a sixth damping disc 42 is fixedly connected on the rotary sleeve 10, the sixth damping disc 42 is in contact with the fifth damping disc 41, the middle pushing unit comprises a bracket 43 fixedly arranged at two sides of the movable box 3 respectively, the top of the bracket 43 is fixedly connected with a fixed plate 44, one side, close to the two adjacent fixed plates 44, of the pressing seat 45 and the fixed plate 44 are respectively provided with a pressing seat 45, the elastic piece is connected with at least two guide posts 46 fixedly arranged on the pressing seat 45, the guide posts 46 penetrate through the fixed plate 44, a compression spring 47 is sleeved outside the guide posts 46, the compression spring 47 is respectively connected with the bottom of the support posts 48, and the bottom of the support posts 48 are fixedly connected with the bottom of the movable box 1, and the bottom of the support posts 48 are fixedly connected with the bottom of the supporting columns 48;
The worker pushes the adjacent two pressing seats 45 to move away from each other, the compression spring 47 is in a compressed state, the worker places the end piece 38 between the two pressing seats 45, the bottom of the end piece 38 is contacted with the top of the second supporting plate 17, one side of the end piece 38 is contacted with one side of the supporting frame 15, the worker releases the pressing seats 45, the compression spring 47 drives the pressing seats 45 to move towards the end piece 38, finally the two pressing seats 45 elastically clamp the two sides of the end piece 38, so that the end piece 38 is primarily fixed in the middle relative to the supporting frame 15, the movable box 3 is stably moved in the horizontal direction relative to the supporting table 1 and the supporting box 2 through the design of the supporting columns 48 and the rollers 49, when the rotating shaft 4 rotates, the rotating shaft 4 drives the rotating sleeve 10 and the sixth damping disc 42 to rotate through the second guide block 13, the sixth damping disc 42 drives the fifth damping disc 41 and the screw rod 39 to rotate through friction force, the screw rod 39 drives the fixed block 40, the second supporting plate 17 and the second clamping plate 16 to synchronously move, after the second clamping plate 16 and the supporting frame 15 clamp the end piece 38 to fix the end piece 38 relative to the supporting frame 15 and the movable box 3, the sixth damping disc 42 cannot drive the fifth damping disc 41 and the screw rod 39 to rotate through friction force along with continuous rotation of the sixth damping disc 42, so that the fixed block 40 and the second supporting plate 17 cannot move again, and the second clamping plate 16 and the supporting frame 15 can keep clamping and fixing the end piece 38 along with continuous rotation of the rotating shaft 4.
The method for processing the automatic welding boat support comprises the processing device for the automatic welding boat support, and comprises the following steps:
Step one: the staff put two end pieces 38 on the top of two second supporting plates 17 respectively, one side of the end piece 38 contacts with one side of the supporting frame 15, the end piece 38 is centrally fixed on one side of the supporting frame 15 through the central pushing unit, the staff put two strips 51 on the top of two first supporting plates 5 respectively, the strips 51 are located between the first clamping plates 7 and the baffle 6, and one side of the strips 51 contacts with the baffle 6;
Step two: the rotating shaft 4 is driven to rotate by the driving piece, the rotating shaft 4 pushes the first clamping plate 7 to move towards the baffle plate 6 by pushing the clamping sliding structure, the first guide block 9 slides in the first guide groove 8, finally the first clamping plate 7 and the baffle plate 6 clamp the strip plate 51, and after the first clamping plate 7 and the baffle plate 6 clamp the strip plate 51, the first clamping plate 7 stops moving;
Step three: along with the continuous rotation of the rotating shaft 4, the rotating shaft 4 drives the second supporting plate 17 to move through the clamping and stopping mechanism, the second supporting plate 17 drives the second clamping plate 16 to move towards the end piece 38, after the second clamping plate 16 and the supporting frame 15 clamp the end piece 38, the second supporting plate 17 and the second clamping plate 16 stop moving, meanwhile, the rotating shaft 4 drives the two movable boxes 3 to move close to each other through the different-direction damping moving assembly, and the movable boxes 3 drive the second supporting plate 17 and the second clamping plate 16 to move synchronously, so that the end piece 38 moves towards the strip piece 51;
step four: when one of the end pieces 38 contacts with the strip pieces 51, and as the rotating shaft 4 continuously rotates, one of the end pieces 38 pushes the two strip pieces 51 to slide relative to the supporting box 2, when the two end pieces 38 contact with two sides of the strip pieces 51 respectively, the two strip pieces 51 are centered relative to the supporting box 2, the movable box 3 and the end pieces 38 stop moving, at the moment, the two end pieces 38 contact with two sides of the strip pieces 51 respectively, and then the joint of the end pieces 38 and the strip pieces 51 is welded through an external automatic welding mechanism.
Working principle: when in work, a worker respectively places two end pieces 38 on the tops of the two second supporting plates 17, one side of the end piece 38 is contacted with one side of the supporting frame 15, the end piece 38 is centrally fixed on one side of the supporting frame 15 through the centering pushing unit, the worker respectively places two strip pieces 51 on the tops of the two first supporting plates 5, the strip pieces 51 are positioned between the first clamping plates 7 and the baffle plates 6, one side of the strip pieces 51 is contacted with the baffle plates 6, the driving piece drives the rotating shaft 4 to rotate, the rotating shaft 4 pushes the first clamping plates 7 to move towards the baffle plates 6 through pushing the clamping sliding structure, the first guide blocks 9 slide in the first guide grooves 8, finally the strip pieces 51 are clamped by the first clamping plates 7 and the baffle plates 6, after the strip pieces 51 are clamped by the first clamping plates 7 and the baffle plates 6, the first clamping plates 7 stop moving, along with the continuous rotation of the rotating shaft 4, the rotating shaft 4 drives the second supporting plate 17 to move through the clamping and stopping mechanism, the second supporting plate 17 drives the second clamping plate 16 to move towards the end piece 38, when the second clamping plate 16 and the supporting frame 15 clamp the end piece 38, the second supporting plate 17 and the second clamping plate 16 stop moving, meanwhile, the rotating shaft 4 drives the two movable boxes 3 to move close to each other through the different-direction damping moving assembly, the movable boxes 3 drive the second supporting plate 17 and the second clamping plate 16 to synchronously move so as to enable the end piece 38 to move towards the strip piece 51, when one of the end pieces 38 contacts with the strip piece 51, one of the end pieces 38 pushes the two strip pieces 51 to slide relative to the supporting box 2 along with continuous rotation of the rotating shaft 4, when the two end pieces 38 contact with two sides of the strip piece 51 respectively, the two strip pieces 51 are centered relative to the supporting box 2, at the moment, the two end pieces 38 contact with two sides of the strip piece 51 respectively, then the joint of the end piece 38 and the strip piece 51 is welded through an external automatic welding mechanism, and the end piece 38 and the strip piece 51 can be arranged on the supporting table 1 in the middle without repeatedly adjusting the positions of the end piece 38 and the strip piece 51 by a worker, so that the end piece 38 and the strip piece 51 are welded conveniently, and the convenience is improved;
When the rotating shaft 4 rotates, the rotating shaft 4 drives the second damping disc 21 to rotate, the second damping disc 21 drives the first damping disc 20 and the bidirectional thread sleeve 18 to rotate through friction force, the bidirectional thread sleeve 18 drives the two movable seats 22 to move close to each other, the two movable seats 22 respectively drive the two third guide blocks 24 to move away from each other through the eight swinging plates 25, the third guide blocks 24 push the first clamping plate 7 to move towards the baffle 6, when the first clamping plate 7 and the baffle 6 clamp the strip 51, the second damping disc 21 cannot drive the first damping disc 20 and the bidirectional thread sleeve 18 to rotate continuously through friction force along with continuous rotation of the rotating shaft 4, the first clamping plate 7 and the baffle 6 keep clamping the strip 51, and when one end piece 38 is contacted with the strip 51, one end piece 38 pushes the two strip 51 to slide relative to the supporting box 2 along with continuous rotation of the rotating shaft 4, the baffle 6, the first clamping plate 7 and the first 5 follow the strip 51 to move synchronously, the third guide blocks 24 slide in the second guide grooves 23, and the first clamping plate 5 and the first guiding plate 26 and the first supporting plate 27 slide relative to the supporting box 2 through the first guiding plate 27 and the second supporting plate 5;
the motor 30 drives the second bevel gear 31 to rotate, the second bevel gear 31 drives the rotating shaft 4 to rotate through the first bevel gear 29, the rotating shaft 4 drives the fourth damping disc 37 to synchronously rotate, the fourth damping disc 37 drives the third damping disc 36 to synchronously rotate through friction force, the third damping disc 36 drives the second threaded pipe 33 to rotate relative to the fourth supporting part 34 and the supporting box 2, the second threaded pipe 33 drives the first threaded pipe 32 and the movable box 3 to move horizontally relative to the supporting box 2, the rotating sleeve 10 slides relative to the rotating shaft 4, the second guide block 13 slides in the guide hole 12, the movable box 3 drives the second guide plate 35 to slide relative to the supporting box 2, when the movable box 3 drives the second supporting plate 17 and the second clamping plate 16 to synchronously move so that the two end pieces 38 push the two strips 51 to be centered relative to the supporting box 2, the fourth damping disc 37 cannot drive the third damping disc 36 and the second threaded pipe 33 to continuously rotate through friction force along with continuous rotation of the rotating shaft 4, and the strips 51 are ensured to stop moving after being centered;
The worker pushes the adjacent two pressing seats 45 to move away from each other, the compression spring 47 is in a compressed state, the worker places the end piece 38 between the two pressing seats 45, the bottom of the end piece 38 is contacted with the top of the second supporting plate 17, one side of the end piece 38 is contacted with one side of the supporting frame 15, the worker releases the pressing seats 45, the compression spring 47 drives the pressing seats 45 to move towards the end piece 38, finally the two pressing seats 45 elastically clamp the two sides of the end piece 38, so that the end piece 38 is primarily fixed in the middle relative to the supporting frame 15, the movable box 3 is stably moved in the horizontal direction relative to the supporting table 1 and the supporting box 2 through the design of the supporting columns 48 and the rollers 49, when the rotating shaft 4 rotates, the rotating shaft 4 drives the rotating sleeve 10 and the sixth damping disc 42 to rotate through the second guide block 13, the sixth damping disc 42 drives the fifth damping disc 41 and the screw rod 39 to rotate through friction force, the screw rod 39 drives the fixed block 40, the second supporting plate 17 and the second clamping plate 16 to synchronously move, after the second clamping plate 16 and the supporting frame 15 clamp the end piece 38 to fix the end piece 38 relative to the supporting frame 15 and the movable box 3, the sixth damping disc 42 cannot drive the fifth damping disc 41 and the screw rod 39 to rotate through friction force along with continuous rotation of the sixth damping disc 42, so that the fixed block 40 and the second supporting plate 17 cannot move again, and the second clamping plate 16 and the supporting frame 15 can keep clamping and fixing the end piece 38 along with continuous rotation of the rotating shaft 4.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an automatic change processingequipment of welding boat support, includes brace table (1), its characterized in that: the upper part of supporting bench (1) is equipped with supporting box (2), supporting box (2) and supporting bench (1) are connected through spliced pole (50), both sides of supporting box (2) are equipped with movable box (3) respectively, run through on supporting box (2) have pivot (4), the outside cover of pivot (4) is equipped with first supporting part (11) that are located supporting box (2), the junction of pivot (4) and first supporting part (11) is equipped with the bearing, the inner wall fixed connection of first supporting part (11) and supporting box (2), be equipped with on supporting box (2) with pivot (4) matched with driving piece, the both sides of supporting box (2) are equipped with first layer board (5) that are used for supporting strip piece (51) respectively, first layer board (5) and supporting box (2) are connected through the guide piece, the top fixedly connected with baffle (6) of first layer board (5), one side that baffle (6) are close to supporting box (2) is equipped with first splint (7), first guide slot (8) have been seted up on first layer board (5), first guide slot (8) are equipped with first guide block (9) and first guide block (7) are connected through first guide plate (7) and fixed connection bottom part (7), the two ends of the rotating shaft (4) are respectively sleeved with a rotating sleeve (10) positioned in two movable boxes (3), the outer part of the rotating sleeve (10) is sleeved with a second supporting part (14), the joint of the rotating sleeve (10) and the second supporting part (14) is provided with a bearing, the second supporting part (14) is fixedly connected with the inner wall of the movable box (3), the rotating sleeve (10) is provided with a guide hole (12), a second guide block (13) is arranged in the guide hole (12), the second guide block (13) is fixedly connected with the rotating shaft (4), the rotating shaft (4) and the two movable boxes (3) are connected through an anisotropic damping moving assembly, one side, away from each other, of the two movable boxes (3) is fixedly connected with a supporting frame (15), the bottom of the supporting frame (15) is provided with a second supporting plate (17) used for supporting an end plate (38), one side, away from the movable boxes (3), of the supporting frame (15) is provided with a second clamping plate (16), the top of the second clamping plate (16) is fixedly connected with the second supporting plate (17), and the second supporting plate (17) is fixedly connected with the rotating shaft (4) through a clamping mechanism, and the movable boxes (3) are connected with a stop unit (38) which is matched with the centering unit;
The pushing clamping sliding structure comprises a bidirectional thread sleeve (18) sleeved outside a rotating shaft (4), a third supporting part (19) is sleeved outside the bidirectional thread sleeve (18), bearings are arranged at the connecting positions of the bidirectional thread sleeve (18) and the third supporting part (19), the third supporting part (19) is fixedly connected with the inner wall of a supporting box (2), two ends of the bidirectional thread sleeve (18) are fixedly connected with a first damping disc (20) respectively, two second damping discs (21) are fixedly sleeved outside the rotating shaft (4), the second damping discs (21) are contacted with the first damping disc (20), two movable seats (22) are sleeved outside the bidirectional thread sleeve (18), the movable seats (22) are in threaded connection with the bidirectional thread sleeve (18), the threaded directions on the two movable seats (22) are opposite, one side of a first clamping plate (7) close to the supporting box (2) is provided with a second guide groove (23), two side inner walls of the supporting box (2) are respectively provided with a rectangular hole (28), the second guide groove (23) is internally provided with a third guide block (24), two ends of the third guide block (24) are respectively provided with two swing plates (25), the movable seat (22) and the third guide block (24) are respectively connected with the two ends of the swinging plate (25) in a rotating way;
The opposite damping moving assembly comprises a first threaded pipe (32) fixedly arranged on a movable box (3), the first threaded pipe (32) is sleeved outside a rotating shaft (4), a second threaded pipe (33) positioned in a supporting box (2) is sleeved outside the first threaded pipe (32), the second threaded pipe (33) and the first threaded pipe (32) are connected in a threaded mode, the directions of threads on the two second threaded pipes (33) are opposite, a fourth supporting part (34) is sleeved outside the second threaded pipe (33), a bearing is arranged at the joint of the second threaded pipe (33) and the fourth supporting part (34), the fourth supporting part (34) is fixedly connected with the inner wall of the supporting box (2), a second guide plate (35) is arranged below the second threaded pipe (33), the two second guide plates (35) are respectively fixedly connected with the two movable boxes (3), a third damping disc (36) is fixedly connected on the second threaded pipe (33), two fourth damping discs (37) are respectively contacted with the outer fixed sleeve of the rotating shaft (4), and the two fourth damping discs (37) are respectively contacted with the fourth damping discs (37);
the clamping and stopping mechanism comprises a screw rod (39) arranged in the movable box (3), the second supporting plate (17) is fixedly connected with a fixed block (40) positioned in the movable box (3), one end of the screw rod (39) is connected with the inner wall of the movable box (3) through a bearing, the other end of the screw rod (39) is fixedly connected with a fifth damping disc (41), the screw rod (39) penetrates through the fixed block (40), the screw rod (39) is connected with the fixed block (40) in a threaded manner, a sixth damping disc (42) is fixedly connected on the rotary sleeve (10), and the sixth damping disc (42) is in contact with the fifth damping disc (41);
The centering pushing unit comprises brackets (43) fixedly installed on two sides of the movable box (3), the tops of the brackets (43) are fixedly connected with fixing plates (44), one sides, close to the two adjacent fixing plates (44), of the two fixing plates are respectively provided with a pressing seat (45), and the pressing seats (45) are connected with the fixing plates (44) through elastic pieces.
2. The automated welding boat support processing apparatus of claim 1, wherein: the guide piece comprises connecting plates (27) which are respectively arranged at two sides of the first supporting plate (5), the connecting plates (27) are fixedly connected with the supporting box (2), two adjacent connecting plates (27) are connected through a first guide plate (26), and the first guide plate (26) penetrates through the first supporting plate (5).
3. The automated welding boat support processing apparatus of claim 1, wherein: the driving piece comprises a first bevel gear (29) fixedly sleeved outside the rotating shaft (4), a motor (30) is fixedly connected to the supporting box (2), a second bevel gear (31) is fixedly connected to the output end of the motor (30), and the second bevel gear (31) is meshed with the first bevel gear (29).
4. The automated welding boat support processing apparatus of claim 1, wherein: the elastic piece comprises at least two guide posts (46) fixedly mounted on the pressing seat (45), the guide posts (46) penetrate through the fixing plate (44), compression springs (47) are sleeved outside the guide posts (46), and two ends of each compression spring (47) are fixedly connected with the pressing seat (45) and the guide posts (46) respectively.
5. The automated welding boat support processing apparatus of claim 1, wherein: the bottom of movable box (3) fixedly connected with a plurality of support columns (48), the bottom fixedly connected with gyro wheel (49) of support column (48), and gyro wheel (49) and the top of supporting bench (1) contact.
6. A method for processing an automated welding boat support, comprising the apparatus for processing an automated welding boat support according to claim 1, wherein: the method comprises the following steps:
step one: the staff places two end pieces (38) on the tops of the two second supporting plates (17) respectively, one side of the end pieces (38) is contacted with one side of the supporting frame (15), the end pieces (38) are centrally fixed on one side of the supporting frame (15) through the central pushing unit, the staff places two strips (51) on the tops of the two first supporting plates (5) respectively, the strips (51) are located between the first clamping plates (7) and the baffle plates (6), and one side of the strips (51) is contacted with the baffle plates (6);
Step two: the rotating shaft (4) is driven to rotate through the driving piece, the rotating shaft (4) pushes the first clamping plate (7) to move towards the baffle plate (6) through pushing the clamping sliding structure, the first guide block (9) slides in the first guide groove (8), finally the first clamping plate (7) and the baffle plate (6) clamp the strip plate (51), and after the first clamping plate (7) and the baffle plate (6) clamp the strip plate (51), the first clamping plate (7) stops moving;
Step three: along with the continuous rotation of the rotating shaft (4), the rotating shaft (4) drives the second supporting plate (17) to move through the clamping and stopping mechanism, the second supporting plate (17) drives the second clamping plate (16) to move towards the end piece (38), after the second clamping plate (16) and the supporting frame (15) clamp the end piece (38), the second supporting plate (17) and the second clamping plate (16) stop moving, meanwhile, the rotating shaft (4) drives the two movable boxes (3) to move close to each other through the anisotropic damping moving assembly, and the movable boxes (3) drive the second supporting plate (17) and the second clamping plate (16) to synchronously move so as to enable the end piece (38) to move towards the strip piece (51);
Step four: when one of the end pieces (38) contacts with the strip piece (51), one of the end pieces (38) pushes the two strip pieces (51) to slide relative to the supporting box (2) along with the continuous rotation of the rotating shaft (4), when the two end pieces (38) contact with two sides of the strip piece (51) respectively, the two strip pieces (51) are centered relative to the supporting box (2), the movable box (3) and the end pieces (38) stop moving, at the moment, the two end pieces (38) contact with two sides of the strip piece (51) respectively, and then the joint of the end pieces (38) and the strip piece (51) is welded through an external automatic welding mechanism.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410202682.8A CN117773397B (en) | 2024-02-23 | 2024-02-23 | Automatic welding boat support machining device and method |
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| CN202410202682.8A CN117773397B (en) | 2024-02-23 | 2024-02-23 | Automatic welding boat support machining device and method |
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