CN117646222A - Cleaning device for metal gear after surface treatment - Google Patents
Cleaning device for metal gear after surface treatment Download PDFInfo
- Publication number
- CN117646222A CN117646222A CN202410117691.7A CN202410117691A CN117646222A CN 117646222 A CN117646222 A CN 117646222A CN 202410117691 A CN202410117691 A CN 202410117691A CN 117646222 A CN117646222 A CN 117646222A
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- Prior art keywords
- cleaning
- fixed
- plate
- support
- gear
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- 238000004140 cleaning Methods 0.000 title claims abstract description 82
- 239000002184 metal Substances 0.000 title claims abstract description 79
- 238000004381 surface treatment Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 238000005096 rolling process Methods 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 11
- 230000002457 bidirectional effect Effects 0.000 claims description 8
- 239000012535 impurity Substances 0.000 claims description 8
- 238000009826 distribution Methods 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 238000009423 ventilation Methods 0.000 claims description 2
- 239000003651 drinking water Substances 0.000 claims 2
- 235000020188 drinking water Nutrition 0.000 claims 2
- 239000007921 spray Substances 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 7
- 230000001680 brushing effect Effects 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 238000007599 discharging Methods 0.000 abstract description 2
- 238000011010 flushing procedure Methods 0.000 abstract description 2
- 239000007864 aqueous solution Substances 0.000 description 9
- 239000012459 cleaning agent Substances 0.000 description 9
- 230000006872 improvement Effects 0.000 description 9
- 238000004804 winding Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 238000005485 electric heating Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G5/00—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
- C23G5/02—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents using organic solvents
- C23G5/04—Apparatus
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a cleaning device for a metal gear after surface treatment, which relates to the technical field of gear processing and comprises a cleaning table, wherein gear placing mechanisms are fixed on the left side and the right side of the top end of the cleaning table, and a top plate is fixed on the top end of the cleaning table through supporting plates which are symmetrically distributed in the front-back direction; according to the invention, the L-shaped clamping plate at the bottom end of the driving box is used for clamping and hanging the metal gear, and meanwhile, the first cylinder and the lifting plate are driven by the driving sliding plate of the coil taking machine to transversely move, so that automatic feeding, automatic cleaning and automatic discharging in the metal gear cleaning process are realized, the degree of automation is high, the adjustment is convenient, the clamping and hanging and cleaning can be well performed on the metal gears with different specifications and sizes within a certain range, the applicability is high, and in addition, the metal gears are sequentially subjected to primary rolling brush cleaning, spray flushing, rolling brushing and secondary rolling brush cleaning on the inner sides of two groups of supporting plates, and the metal gears are comprehensively and fully cleaned through the combination of various cleaning modes.
Description
Technical Field
The invention relates to the technical field of gear machining, in particular to a cleaning device for a metal gear after surface treatment.
Background
The gear is a mechanical element with teeth on the rim, which can continuously mesh and transmit motion and power, the application of the gear in transmission has long appeared, the special machine tool and the cutter for generating gear cutting method gear cutting appear successively in the end of 19 th century, the running stability of the gear is emphasized along with the development of production, the surface treatment processing such as sand blasting, polishing, spraying and polishing is inevitably needed to be carried out on the surface of the metal gear in the process of producing and processing the metal gear, and the residual impurities and dirt on the surface of the metal gear are needed to be cleaned by means of a corresponding cleaning device in order to ensure the cleanliness of the surface of the metal gear after the surface treatment processing.
In the prior art, when some metal gear manufacturers utilize a cleaning device to clean metal gears, most of metal gear manufacturers need to rely on manual work to feed and discharge the metal gears, the degree of automation is low, unnecessary manpower is wasted, the cleaning mode is single, or soaking cleaning or spraying cleaning is adopted, the cleaning effect is limited, dirt impurities on the surfaces of the metal gears cannot be effectively and thoroughly removed, and accordingly, the subsequent packaging and other working procedures of the metal gears are not well affected.
Disclosure of Invention
Aiming at the problems, the invention aims to provide a cleaning device for a metal gear after surface treatment, which solves the problems that the existing metal gear cleaning device is low in automation degree, and the metal gear is required to be fed and discharged by manpower, so that manpower is wasted, the cleaning mode is single, and the cleaning effect is poor.
In order to achieve the purpose of the invention, the invention is realized by the following technical scheme: the utility model provides a belt cleaning device behind metal gear surface treatment, includes the cleaning table, cleaning table top left and right sides all is fixed with gear placement machine, the cleaning table top is fixed with the roof through the backup pad of front and back symmetric distribution, the roof bottom slip is equipped with the slide through getting rolling machine drive displacement, the slide bottom is fixed with the lifter plate through first cylinder, the lifter plate is fixed with the drive box, the drive box bottom slip is equipped with and is the L type splint that is fore-and-aft symmetric distribution and pass through motor drive displacement, two sets of backup pad relative one side lateral wall all is fixed with the first support that is bilateral symmetric distribution through the elastic expansion piece, first support inboard rotates and is connected with the felt roller, two sets of be equipped with the second support through carousel drive displacement between the first support, the inboard rotation of second support is connected with the brush roller through motor drive rotation, evenly be fixed with cleaning brush hair on the brush roller, the water leakage through hole that is located the brush roller below is seted up to cleaning table intermediate position, the second support both sides all are equipped with the shower, one side that the shower kept away from the backup pad is fixed with high-pressure shower, the suction side is equipped with the shower, the suction side is connected with the suction pipe with the suction side of suction pipe, the suction side is connected with the suction pipe between the suction side of suction pipe and the suction side, the suction side is connected with the suction pipe.
The further improvement is that: the cleaning table bottom is fixed with the bottom plate through symmetrically distributed support rods, the liquid storage box is fixed on the top end of the bottom plate, and an impurity filter screen is placed inside the liquid storage box.
The further improvement is that: the drying mechanism comprises two groups of heating boxes fixed on the side walls of one opposite side of the supporting plate and heating wires fixed in the heating boxes, ventilation holes are formed in the side walls of one side, far away from the supporting plate, of the heating boxes at equal intervals, and an electric fan matched with the position of the heating boxes is installed on the supporting plate.
The further improvement is that: one side of the second support, which is close to the supporting plate, is rotationally connected with a one-way screw rod through a bearing, one end of the one-way screw rod, which is far away from the second support, penetrates through the supporting plate through threads and is fixedly connected with the turntable, and one side of the second support, which is close to the one-way screw rod, is symmetrically fixed with a limiting rod which slides to penetrate through the supporting plate.
The further improvement is that: the elastic expansion piece comprises an expansion pipe fixedly connected with the support plate and an expansion rod fixedly connected with the first support, the expansion rod is in sliding connection with the expansion pipe, and the inner wall of one side of the expansion pipe, which is close to the support plate, is fixedly connected with the expansion rod through a limiting spring.
The further improvement is that: the utility model discloses a coil taking machine, including slide, pull ring, pull rope, slider top is fixed with the supporting shoe, the supporting shoe top slides and runs through the roof and be fixed with the slide, slide top symmetry is fixed with the pull ring, the winding wheel of coil taking machine output is gone up the winded joint and is had the stay cord, the stay cord is kept away from the one end and the pull ring fixed connection of coil taking machine.
The further improvement is that: the outer walls of two sides of the driving box are fixedly welded with mounting blocks, mounting bolts penetrate through threads on the mounting blocks, and the driving box is fixedly connected with the bottom ends of the lifting plates through the mounting bolts on the mounting blocks.
The further improvement is that: the driving box is internally and rotatably connected with a bidirectional screw rod which is driven to rotate by a motor, screw blocks are sleeved on two sides of the bidirectional screw rod through threads, and the top end of the L-shaped clamping plate penetrates through the driving box in a sliding mode and is fixedly connected with the bottom end of each screw block.
The further improvement is that: the gear placing mechanism comprises a placing plate fixed at the top end of the cleaning table and limiting plates which are connected to the front side and the rear side of the top end of the placing plate in a sliding mode, fixing blocks are fixed on the opposite sides of the two groups of limiting plates, positioning bolts penetrate through threads on the fixing blocks, and positioning blocks are fixed at the bottom ends of the positioning bolts.
The further improvement is that: t-shaped sliding blocks are symmetrically fixed at the bottom ends of the limiting plates, and T-shaped sliding grooves matched with the T-shaped sliding blocks are formed in the top ends of the placing plates.
The beneficial effects of the invention are as follows: according to the invention, the gear placing mechanisms are arranged on two sides of the top end of the cleaning table to temporarily place the metal gears before and after cleaning respectively, the L-shaped clamping plates at the bottom end of the driving box are used for clamping and hanging the metal gears, and meanwhile, the first cylinder and the lifting plate are driven to transversely displace by the driving sliding plate of the coil taking machine, so that automatic feeding, automatic cleaning and automatic discharging in the cleaning process of the metal gears are realized, the degree of automation is higher, unnecessary manpower waste is avoided, and the use is convenient;
the L-shaped clamping plate at the bottom end of the driving box is driven by the motor to displace, so that the cleaning device can be suitable for clamping and fixing metal gears with different thicknesses, and meanwhile, the second bracket is driven by the turntable to displace the brush roller, so that the cleaning device can be suitable for brushing metal gears with different thicknesses, and further, the part of the cleaning device is convenient to adjust, can be well suitable for cleaning metal gears with different specifications and sizes in a certain range, and has higher applicability;
in addition, the inner sides of the two groups of supporting plates are sequentially subjected to primary rolling brush cleaning, spray flushing, rolling brushing and secondary rolling brush cleaning on the metal gear, and through the combination of multiple cleaning modes, the metal gear is cleaned more comprehensively and fully, so that the cleaning effect is better compared with that of the traditional single cleaning mode, and the surface dirt and impurities of the metal gear can be effectively and thoroughly cleaned.
Drawings
FIG. 1 is a front view of a first embodiment of the invention;
FIG. 2 is a front cross-sectional view of a first embodiment of the invention;
FIG. 3 is an enlarged view of the invention at A in FIG. 2;
FIG. 4 is a side cross-sectional view of the lifter plate and drive cassette of the present invention;
FIG. 5 is a side view of a first bracket of the present invention;
FIG. 6 is a side cross-sectional view of a shower pipe of the present invention;
FIG. 7 is a side cross-sectional view of a second bracket of the present invention;
fig. 8 is a side cross-sectional view of a heater cartridge of the present invention.
Wherein: 1. a cleaning table; 2. a support plate; 3. a top plate; 4. a reel taking machine; 5. a slide plate; 6. a first cylinder; 7. a lifting plate; 8. a drive box; 9. a motor; 10. an L-shaped clamping plate; 11. a first bracket; 12. mao Zhangun; 13. a turntable; 14. a second bracket; 15. a motor; 16. a brush roller; 17. a water leakage through hole; 18. a shower pipe; 19. a high pressure nozzle; 20. a liquid storage tank; 21. a water pumping pipe; 22. a water pump; 23. a support rod; 24. a bottom plate; 25. impurity filtering net; 26. a heating box; 27. heating wires; 28. a vent hole; 29. an electric fan; 30. a unidirectional screw rod; 31. a limit rod; 32. a telescopic tube; 33. a telescopic rod; 34. a support block; 35. a slide; 36. a pull ring; 37. a pull rope; 38. a mounting block; 39. a two-way screw rod; 40. a screw block; 41. placing a plate; 42. a limiting plate; 43. a fixed block; 44. positioning bolts; 45. a positioning block; 46. a T-shaped slider; 47. t-shaped chute.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7, fig. 8, the embodiment provides a cleaning device after metal gear surface treatment, which comprises a cleaning table 1 horizontally arranged and support plates 2 fixed on the front and rear sides of the top end of the cleaning table 1 through bolts, wherein a top plate 3 is jointly fixed on the top ends of two groups of support plates 2, the length of the top plate 3 is larger than that of the cleaning table 1, gear placing mechanisms for temporarily placing metal gears are fixed on the left and right sides of the top end of the cleaning table 1 through bolts, the metal gears to be fed and discharged are respectively placed, a reel 4 is fixed on the left and right sides of the top end of the top plate 3 through bolts, a slide plate 5 is arranged at the bottom end of the top plate 3 in a sliding way, the slide plate 5 is driven by two groups of reel 4 and is transversely displaced along the top plate 3, a first cylinder 6 is fixed on the bottom end of the slide plate 5 through bolts, the bottom end of the first air cylinder 6 is an output end and is fixedly provided with a lifting plate 7 through a bolt, the lifting plate 7 is driven by the first air cylinder 6 to lift and displace, the bottom end of the lifting plate 7 is fixedly provided with a driving box 8, the outer wall of the rear side of the driving box 8 is fixedly provided with a motor 9 through a bolt, the front side and the rear side of the bottom end of the driving box 8 are both slidably provided with L-shaped clamping plates 10 for clamping and hanging metal gears, and two groups of L-shaped clamping plates 10 which are symmetrically distributed front and rear are driven by the motor 9 and displace towards opposite directions, the gear placing mechanisms are arranged on the two sides of the top end of the cleaning table 1 to temporarily place the metal gears before and after cleaning respectively, the L-shaped clamping plates 10 at the bottom end of the driving box 8 are used for clamping and hanging the metal gears, and meanwhile, the coil taking machine 4 is used for driving the sliding plate 5 to drive the first air cylinder 6 and the lifting plate 7 to displace transversely, so that automatic feeding in the cleaning process of the metal gears is realized, automatic cleaning and automatic blanking;
the opposite sides of the two groups of support plates 2 are respectively provided with a first bracket 11 which is in bilateral symmetry distribution, the first brackets 11 are connected with the support plates 2 through elastic telescopic members, the inner sides of the first brackets 11 are rotationally connected with felt rollers 12 which are used for carrying out rolling brush cleaning on the surfaces of metal gears through bearings, the elastic telescopic members are utilized to provide elasticity for the first brackets 11, so that the felt rollers 12 can be attached to and collided with the metal gears when the metal gears pass through between the front and rear adjacent two groups of felt rollers 12, rolling brush cleaning effect is improved, the opposite sides of the two groups of support plates 2 are respectively provided with a turntable 13, a second bracket 14 is arranged between the two groups of first brackets 11, the second brackets 14 are driven to move by the turntable 13, the top ends of the second brackets 14 are fixedly connected with a motor 15 through bolts, the inner sides of the second brackets 14 are rotationally connected with brush rollers 16, the output ends of the motor 15 penetrate through bearings to the inner sides of the second brackets 14 and are fixedly connected with the top ends of the brush rollers 16, the brush roller 16 is uniformly fixed with cleaning brush hair, the brush roller 16 is driven to rotate by a motor 15, and the cleaning brush hair is utilized to brush a passing metal gear, a water leakage through hole 17 positioned below the brush roller 16 is arranged in the middle of the cleaning table 1, so that cleaning agent aqueous solution is conveniently discharged, a spray pipe 18 is arranged on the left side and the right side of the second bracket 14, the spray pipe 18 is fixedly connected with the supporting plate 2 through a connecting rod, a high-pressure spray head 19 is fixed on one side of the spray pipe 18 far away from the supporting plate 2 at equal intervals, a liquid storage tank 20 for storing cleaning agent aqueous solution is arranged below the water leakage through hole 17, water suction pipes 21 which are symmetrically distributed in left and right are respectively fixed on the front side wall and the rear side wall of the liquid storage tank 20, a water suction pump 22 is connected to the top end of the water suction pipe 21, the water suction pump 22 is fixed on the supporting plate 2 through bolts, the output end of the water suction pump 22 is connected with the spray pipe 18, the cleaning agent aqueous solution in the liquid storage tank 20 is pumped into the spray pipe 18 through the water suction pipe 21 by the water suction pump 22 and sprayed out by the high-pressure spray head 19, the cleaning agent aqueous solution is utilized to spray and wash the metal gear, a drying mechanism for heating and drying the cleaned metal gear is arranged between the first bracket 11 and the spray pipe 18 on the right side, the L-shaped clamping plate 10 at the bottom end of the driving box 8 is driven to move by the motor 9, so that the cleaning agent aqueous solution is suitable for clamping and fixing the metal gear with different thickness, and meanwhile, the second bracket 14 is driven by the turntable 13 to drive the brush roller 16 to move, so that the cleaning agent aqueous solution is suitable for brushing the metal gear with different thickness, and the part structure of the cleaning device is convenient to adjust and can be well suitable for cleaning the metal gear with different specifications and sizes in a certain range.
The four corners of the bottom end of the cleaning table 1 are fixedly welded with supporting rods 23, a bottom plate 24 is fixedly welded at the bottom ends of the four groups of supporting rods 23, the liquid storage tank 20 is fixed at the top end of the bottom plate 24 through bolts, an impurity filter screen 25 for filtering and purifying the cleaning agent aqueous solution discharged from the water leakage through holes 17 is placed in the liquid storage tank 20, and the filtered cleaning agent aqueous solution is convenient to recycle.
The drying mechanism comprises a heating box 26 and an electric heating wire 27, wherein the heating box 26 is fixed on a supporting plate 2 through bolts, the electric heating wire 27 is provided with a temperature control component and is fixedly installed inside the heating box 26, a vent hole 28 which is equidistantly distributed is formed in the side wall of one side, far away from the supporting plate 2, of the heating box 26, an electric fan 29 which is matched with the position of the heating box 26 is installed on the supporting plate 2, the electric fan 29 is used for blowing air in the heating box 26, and the electric heating wire 27 is used for heating the blowing air, so that the cleaned metal gear is dried in an accelerating mode through hot air.
One side wall of the second support 14, which is close to the support plate 2, is rotationally connected with a one-way screw rod 30 through a bearing, one end of the one-way screw rod 30, which is far away from the second support 14, penetrates through the support plate 2 and is fixedly connected with the turntable 13, the one-way screw rod 30 is driven to rotate through the turntable 13 so as to drive the second support 14 to displace, one side of the second support 14, which is close to the one-way screw rod 30, is symmetrically fixed with a limiting rod 31, which slides to penetrate through the support plate 2, the limiting rod 31 limits the second support 14, so that the second support 14 displaces more stably, and the turntable 13 drives two groups of second supports 14 to drive the brush rolls 16 to displace in opposite directions so as to adjust the distance between the two groups of brush rolls 16, thereby facilitating brushing by using metal gears with different thicknesses.
The elastic expansion piece comprises an expansion pipe 32 and an expansion rod 33 which is connected in the expansion pipe 32 in a sliding manner, wherein one end of the expansion pipe 32, which is far away from the first support 11, is fixedly connected with the support plate 2, one end of the expansion rod 33, which is far away from the support plate 2, is fixedly connected with the first support 11, a limit spring is fixed on the inner wall of one side of the expansion pipe 32, which is close to the support plate 2, and the other end of the limit spring is fixedly connected with the expansion rod 33, and elastic force is provided for the expansion rod 33 through the limit spring, so that the elastic expansion piece has an elastic expansion function.
The top of the sliding plate 5 is fixedly provided with a supporting block 34 which slides to penetrate through the top plate 3, the top of the supporting block 34 is fixedly provided with a sliding seat 35 through a bolt, the bottom of the sliding seat 35 is fixedly provided with pulleys which are contacted with the top of the top plate 3, the left side and the right side of the top of the sliding seat 35 are respectively fixedly provided with a pull ring 36, a pull rope 37 is wound on a winding wheel at the output end of the winding machine 4, one end of the pull rope 37, far away from the winding machine 4, is fixedly connected with the pull ring 36, the pull rope 37 is unreeled through one group of winding machines 4, the pull rope 37 is wound through the other group of winding machines 4, and the sliding seat 35 is driven to move by pulling and pulling of the two groups of pull ropes 37, and the sliding seat 35 drives the sliding plate 5 to move through the supporting block 34.
The outer walls of the two sides of the driving box 8 are fixedly welded with mounting blocks 38, mounting bolts penetrate through threads of the mounting blocks 38, and the driving box 8 is fixedly connected with the bottom end of the lifting plate 7 through the mounting bolts on the mounting blocks 38.
The output end of the motor 9 penetrates into the driving box 8 through a bearing and is fixedly provided with a bidirectional screw rod 39, screw blocks 40 are sleeved on two sides of the bidirectional screw rod 39 in a threaded mode, the directions of the screw threads are opposite, the top end of the L-shaped clamping plate 10 penetrates through the driving box 8 in a sliding mode and is fixedly connected with the bottom end of the screw blocks 40, through grooves matched with the L-shaped clamping plate 10 are formed in the bottom end of the driving box 8, the bidirectional screw rod 39 is driven to rotate through the motor 9, and the screw blocks 40 on two sides of the bidirectional screw rod 39 drive the two groups of L-shaped clamping plates 10 to move in opposite directions and clamp and fix a metal gear.
The gear placing mechanism comprises a placing plate 41 and limiting plates 42, wherein the placing plate 41 is fixed on the top end of the cleaning table 1 through bolts, the limiting plates 42 are slidably connected to the front side and the rear side of the top end of the placing plate 41, the metal gears placed on the placing plate 41 are limited through two groups of limiting plates 42, fixed blocks 43 are fixed to opposite sides of the two groups of limiting plates 42, positioning bolts 44 penetrate through threads of the fixed blocks 43, positioning blocks 45 are fixed to the bottom ends of the positioning bolts 44, the positioning blocks 45 are driven to abut against the placing plate 41 through downward rotation of the positioning bolts 44, fixed positioning of the limiting plates 42 is achieved, T-shaped sliding blocks 46 are symmetrically fixed to the bottom ends of the limiting plates 42, T-shaped sliding grooves 47 matched with the T-shaped sliding blocks 46 are formed in the top ends of the placing plates 41, and the sliding connection of the limiting plates 42 and the placing plates 41 is achieved through the matching of the T-shaped sliding blocks 46 and the T-shaped sliding grooves 47.
When the metal gear is required to be cleaned of dirt and impurities on the surface after being subjected to surface treatment, the metal gear to be cleaned is temporarily placed on a gear placing mechanism on the left side of the top end of the cleaning table 1, the coil taker 4 is started to drive the sliding plate 5 to drive the first air cylinder 6 and the lifting plate 7 to move to the position above the left gear placing mechanism, then the first air cylinder 6 is started to drive the lifting plate 7 to descend until the bent position at the bottom end of the L-shaped clamping plate 10 is driven to descend to the position of the central hole of the metal gear, meanwhile, the motor 9 is started to drive the two groups of L-shaped clamping plates 10 at the bottom end of the driving box 8 to displace oppositely and enable the bent position at the bottom end of the L-shaped clamping plate 10 to be inserted into the inner side of the central hole of the metal gear so as to clamp the metal gear to be cleaned by using the two groups of L-shaped clamping plates 10, then the first air cylinder 6 is started to drive the lifting plate 7 to ascend and lift the metal gear, simultaneously, the coil taking machine 4 is started to drive the sliding plate 5 to drive the first cylinder 6 and the lifting plate 7 to move at a constant speed from left to right and pass through between the two groups of support plates 2, when the suspended metal gear moves between the two groups of support plates 2, the two groups of felt rollers 12 on the left are firstly utilized to carry out preliminary rolling brush cleaning on the surface of the metal gear, then the water pump 22 is started to pump the cleaning agent aqueous solution in the liquid storage tank 20 into the spray pipe 18 and spray and rinse the metal gear by the high-pressure spray nozzle 19, meanwhile, the motor 15 is started to drive the brush roller 16 to rotate and brush the metal gear in the spraying process by utilizing the cleaning brush hair on the surface of the brush roller 16 (the rotary disc 13 is rotated in advance to drive the second support 14 to drive the brush roller 16 to move so that the cleaning brush hair on the brush roller 16 can fully contact with the metal gear), the drying mechanism is started to dry the water stain on the surface of the metal gear after spraying and brushing, and then, carrying out secondary rolling brush cleaning on the surface of the metal gear by utilizing two groups of felt rollers 12 on the right side, moving the metal gear to the position above the gear placing mechanism on the right side after the cleaning is finished, starting the first cylinder 6 to drive the lifting plate 7 to descend and place the cleaned metal gear on the gear placing mechanism, and simultaneously starting the motor 9 to drive the L-shaped clamping plate 10 to loosen the metal gear, so that the automatic cleaning work of the metal gear is finished.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a belt cleaning device after metal gear surface treatment which characterized in that: including wash platform (1), wash platform (1) top left and right sides all is fixed with gear placement mechanism, wash platform (1) top is fixed with roof (3) through backup pad (2) of fore-and-aft symmetric distribution, roof (3) bottom slip is equipped with slide (5) through getting rolling machine (4) drive displacement, slide (5) bottom is fixed with lifter plate (7) through first cylinder (6), lifter plate (7) are fixed with drive box (8), drive box (8) bottom slip is equipped with L type splint (10) that are fore-and-aft symmetric distribution and drive displacement through motor (9), two sets of backup pad (2) opposite one side lateral wall all is fixed with first support (11) that are bilateral symmetric distribution through elastic expansion piece, first support (11) inboard rotation is connected with felt roller (12), are equipped with between first support (11) through carousel (13) drive displacement second support (14), second support (14) inboard rotation is connected with brush roller (16) through motor (15) rotation, evenly brush roller (16) are equipped with on the brush roller (16) that are located the brush roller (16) and evenly be equipped with brush roller (16), brush roller (16) are located both sides (16) and evenly are equipped with brush roller (16, one side equidistance that backup pad (2) was kept away from to shower (18) is fixed with high-pressure nozzle (19), water leakage through-hole (17) below is equipped with holds liquid case (20), both sides wall all symmetry is fixed with drinking-water pipe (21) around holding liquid case (20), drinking-water pipe (21) top is connected with suction pump (22) that are fixed in on backup pad (2), the output of suction pump (22) is connected with shower (18), is located the right side be equipped with stoving mechanism between first support (11) and shower (18).
2. The apparatus for cleaning a metal gear after surface treatment according to claim 1, wherein: the bottom of the cleaning table (1) is fixed with a bottom plate (24) through symmetrically distributed supporting rods (23), the liquid storage box (20) is fixed at the top end of the bottom plate (24), and an impurity filter screen (25) is placed inside the liquid storage box (20).
3. The apparatus for cleaning a metal gear after surface treatment according to claim 1, wherein: the drying mechanism comprises two groups of heating boxes (26) fixed on the side walls of the opposite sides of the supporting plate (2) and heating wires (27) fixed in the heating boxes (26), ventilation holes (28) are formed in the side walls of the heating boxes (26) away from the supporting plate (2) at equal intervals, and an electric fan (29) matched with the positions of the heating boxes (26) is mounted on the supporting plate (2).
4. The apparatus for cleaning a metal gear after surface treatment according to claim 1, wherein: one side of the second support (14) close to the support plate (2) is rotationally connected with a one-way screw rod (30) through a bearing, one end of the one-way screw rod (30) far away from the second support (14) penetrates through the support plate (2) through threads and is fixedly connected with the turntable (13), and one side of the second support (14) close to the one-way screw rod (30) is symmetrically fixed with a limiting rod (31) which penetrates through the support plate (2) in a sliding mode.
5. The apparatus for cleaning a metal gear after surface treatment according to claim 1, wherein: the elastic telescopic piece comprises a telescopic pipe (32) fixedly connected with the supporting plate (2) and a telescopic rod (33) fixedly connected with the first support (11), the telescopic rod (33) is in sliding connection with the telescopic pipe (32), and the inner wall of the telescopic pipe (32) close to one side of the supporting plate (2) is fixedly connected with the telescopic rod (33) through a limiting spring.
6. The apparatus for cleaning a metal gear after surface treatment according to claim 1, wherein: the utility model discloses a reel, including slide (5) top, pull ring (36), pull rope (37) are wound on the reel of reel (4) output, one end and pull ring (36) fixed connection are kept away from to pull rope (37), support piece (34) top slip runs through roof (3) and is fixed with slide (35), slide (35) top symmetry is fixed with pull ring (36).
7. The apparatus for cleaning a metal gear after surface treatment according to claim 1, wherein: the device is characterized in that mounting blocks (38) are fixedly welded on the outer walls of two sides of the driving box (8), mounting bolts penetrate through threads of the mounting blocks (38), and the driving box (8) is fixedly connected with the bottom end of the lifting plate (7) through the mounting bolts on the mounting blocks (38).
8. The apparatus for cleaning a metal gear after surface treatment according to claim 1, wherein: the driving box (8) is internally and rotatably connected with a bidirectional screw rod (39) driven to rotate by a motor (9), threaded blocks (40) are sleeved on two sides of the bidirectional screw rod (39) in a threaded mode, and the top end of the L-shaped clamping plate (10) penetrates through the driving box (8) in a sliding mode and is fixedly connected with the bottom end of each threaded block (40).
9. The apparatus for cleaning a metal gear after surface treatment according to claim 1, wherein: the gear placing mechanism comprises a placing plate (41) fixed at the top end of the cleaning table (1) and limiting plates (42) connected to the front side and the rear side of the top end of the placing plate (41) in a sliding mode, fixing blocks (43) are fixed on the opposite sides of the two groups of limiting plates (42), positioning bolts (44) penetrate through the fixing blocks (43) in a threaded mode, and positioning blocks (45) are fixed at the bottom ends of the positioning bolts (44).
10. The apparatus for cleaning a metal gear after surface treatment according to claim 9, wherein: t-shaped sliding blocks (46) are symmetrically fixed at the bottom ends of the limiting plates (42), and T-shaped sliding grooves (47) matched with the T-shaped sliding blocks (46) are formed in the top ends of the placing plates (41).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202410117691.7A CN117646222B (en) | 2024-01-29 | 2024-01-29 | Cleaning device for metal gear after surface treatment |
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| CN202410117691.7A CN117646222B (en) | 2024-01-29 | 2024-01-29 | Cleaning device for metal gear after surface treatment |
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| CN117646222B CN117646222B (en) | 2024-06-11 |
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| CN117646222B (en) | 2024-06-11 |
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