CN117586130A - Preparation method of hexamethylenediamine - Google Patents
Preparation method of hexamethylenediamine Download PDFInfo
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- CN117586130A CN117586130A CN202311363527.6A CN202311363527A CN117586130A CN 117586130 A CN117586130 A CN 117586130A CN 202311363527 A CN202311363527 A CN 202311363527A CN 117586130 A CN117586130 A CN 117586130A
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- catalyst
- hexamethylenediamine
- reaction
- hydrogenation
- adiponitrile
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- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 238000002360 preparation method Methods 0.000 title claims abstract description 21
- 239000003054 catalyst Substances 0.000 claims abstract description 84
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 60
- BTGRAWJCKBQKAO-UHFFFAOYSA-N adiponitrile Chemical compound N#CCCCCC#N BTGRAWJCKBQKAO-UHFFFAOYSA-N 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 239000003607 modifier Substances 0.000 claims abstract description 9
- 239000012299 nitrogen atmosphere Substances 0.000 claims abstract description 7
- 238000002156 mixing Methods 0.000 claims abstract description 3
- 238000006243 chemical reaction Methods 0.000 claims description 73
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 37
- 239000001257 hydrogen Substances 0.000 claims description 33
- 229910052739 hydrogen Inorganic materials 0.000 claims description 33
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 32
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 29
- 230000008569 process Effects 0.000 claims description 12
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 10
- 241000282326 Felis catus Species 0.000 claims description 9
- 239000012046 mixed solvent Substances 0.000 claims description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- 230000004913 activation Effects 0.000 claims description 6
- 238000001914 filtration Methods 0.000 claims description 6
- 230000009467 reduction Effects 0.000 claims description 6
- 238000009210 therapy by ultrasound Methods 0.000 claims description 6
- 229910000564 Raney nickel Inorganic materials 0.000 claims description 5
- 238000007792 addition Methods 0.000 claims description 5
- 239000007868 Raney catalyst Substances 0.000 claims description 4
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 239000002243 precursor Substances 0.000 claims description 4
- 239000000843 powder Substances 0.000 claims description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 2
- 229910002651 NO3 Inorganic materials 0.000 claims description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 2
- NPXOKRUENSOPAO-UHFFFAOYSA-N Raney nickel Chemical compound [Al].[Ni] NPXOKRUENSOPAO-UHFFFAOYSA-N 0.000 claims description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 2
- 238000011068 loading method Methods 0.000 claims description 2
- 239000003513 alkali Substances 0.000 abstract description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 21
- 239000000203 mixture Substances 0.000 description 13
- 238000005070 sampling Methods 0.000 description 13
- 239000008367 deionised water Substances 0.000 description 10
- 229910021641 deionized water Inorganic materials 0.000 description 10
- 229910052757 nitrogen Inorganic materials 0.000 description 10
- 238000003756 stirring Methods 0.000 description 10
- 239000000047 product Substances 0.000 description 7
- 238000004458 analytical method Methods 0.000 description 5
- 238000001816 cooling Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 150000002431 hydrogen Chemical class 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229910052759 nickel Inorganic materials 0.000 description 5
- 229910002091 carbon monoxide Inorganic materials 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 238000000967 suction filtration Methods 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229940008841 1,6-hexamethylene diisocyanate Drugs 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 2
- 150000007529 inorganic bases Chemical class 0.000 description 2
- 239000002608 ionic liquid Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 description 1
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 description 1
- -1 alkaline hydroxides Chemical class 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 238000004873 anchoring Methods 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 150000007514 bases Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- SSJXIUAHEKJCMH-UHFFFAOYSA-N cyclohexane-1,2-diamine Chemical compound NC1CCCCC1N SSJXIUAHEKJCMH-UHFFFAOYSA-N 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 229910052615 phyllosilicate Inorganic materials 0.000 description 1
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011946 reduction process Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C209/00—Preparation of compounds containing amino groups bound to a carbon skeleton
- C07C209/44—Preparation of compounds containing amino groups bound to a carbon skeleton by reduction of carboxylic acids or esters thereof in presence of ammonia or amines, or by reduction of nitriles, carboxylic acid amides, imines or imino-ethers
- C07C209/48—Preparation of compounds containing amino groups bound to a carbon skeleton by reduction of carboxylic acids or esters thereof in presence of ammonia or amines, or by reduction of nitriles, carboxylic acid amides, imines or imino-ethers by reduction of nitriles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/74—Iron group metals
- B01J23/755—Nickel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J25/00—Catalysts of the Raney type
- B01J25/02—Raney nickel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/0234—Nitrogen-, phosphorus-, arsenic- or antimony-containing compounds
- B01J31/0235—Nitrogen containing compounds
- B01J31/0245—Nitrogen containing compounds being derivatives of carboxylic or carbonic acids
- B01J31/0248—Nitriles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/584—Recycling of catalysts
Abstract
The invention discloses a preparation method of hexamethylenediamine, which comprises the following steps: 1) Pretreatment of the catalyst: mixing a hydrogenation catalyst and a modifier, and treating for 0.5-2h in a nitrogen atmosphere to obtain a modified catalyst; 2) Hydrogenation reaction: adiponitrile is hydrogenated in the presence of a modified catalyst to hexamethylenediamine. The method for preparing hexamethylenediamine has the advantages of good catalyst stability, high product yield and low DCH (dedicated channel) production amount, and can avoid the problems of frequent device shutdown and the like without introducing inorganic alkali.
Description
Technical Field
The invention relates to a preparation method, in particular to a preparation method of hexamethylenediamine.
Background
Hexamethylenediamine is an important chemical raw material and is mainly used for producing nylon 66, HDI (1, 6-hexamethylene diisocyanate) and the like. The current industrial production method of hexamethylenediamine mainly comprises a high-pressure method and a low-pressure method.
The low-pressure method has mild process conditions and high safety, and is adopted by most manufacturers at home and abroad. The process generally adopts nickel or cobalt catalysts, and the nickel catalysts are low in price compared with cobalt catalysts, but as reported in the document Deactivation of nitrile hydrogenation catalysts: new mechanistic insight from a nylon recycle process, inorganic bases such as NaOH, KOH and the like are required to be added as cocatalysts when the nickel catalysts are used, otherwise, the nickel catalysts are deactivated rapidly. However, the serious defect is that in the post-treatment process, along with the removal of moisture, inorganic alkali is separated out and attached to the inner wall of a process pipeline and a rectifying tower tray, and the water distillation is required to be stopped periodically for removing the alkali, so that the operation of the device is affected.
To address this problem, patent CN108084035A and CN109647419A disclose rare earth metal oxide and alkaline earth metal oxide modified Ni/Al 2 O 3 The catalyst is used for adiponitrile hydrogenation reaction, and inorganic base promoter can be avoided from the source, but the yield of hexamethylenediamine is low. Patent CN116178174a discloses a low energy consumption method for purifying hexamethylenediamine, which uses ionic liquid to extract hexamethylenediamine from an aqueous phase containing alkali before rectification treatment, thereby achieving the purpose of removing alkali and avoiding a series of problems of subsequent rectification treatment. But the ionic liquid preparation and treatment processes are complex.
Another significant problem in the process of preparing hexamethylenediamine by hydrogenation of adiponitrile is the production of the byproduct 1, 2-cyclohexanediamine (DCH), which has very close boiling points to the product hexamethylenediamine, and is difficult to separate, resulting in problems of high energy consumption and product loss for refining.
Patent CN115335356a discloses a process for the hydrogenation of adiponitrile with raney nickel as catalyst and KOH and basic compounds (including alkaline hydroxides, alkaline earth metal hydroxides and ammonium hydroxide) as promoters, CN115298161a discloses the use of CO or CO in a liquid medium 2 A method for modifying Raney nickel catalysts. Both methods can reduce the generation of DCH to a certain extent, but have limited effect, and the content of DCH is still up to more than 1000 ppm; and using CO or CO 2 After modification, the activity of the catalyst is significantly reduced.
Disclosure of Invention
In order to solve the technical problems, the invention provides a preparation method of hexamethylenediamine. The method for preparing hexamethylenediamine has the advantages of good catalyst stability, high product yield and low DCH (dedicated channel) production amount, and can avoid the problems of frequent device shutdown and the like without introducing inorganic alkali.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a process for the preparation of hexamethylenediamine comprising the steps of:
1) Pretreatment of the catalyst: mixing a hydrogenation catalyst and a modifier, and treating for 0.5-2h in a nitrogen atmosphere to obtain a modified catalyst;
2) Hydrogenation reaction: hydrogenating adiponitrile in the presence of a modified catalyst to produce hexamethylenediamine;
the modifier is water and/or alcohol with adiponitrile content of 50-200 ppm;
preferably, the addition amount of the modifier is 5-50 times of the mass of the hydrogenation catalyst.
It has now surprisingly been found that if the hydrogenation catalyst is pretreated with a modifier containing a trace amount of adiponitrile, the catalyst activity can be maintained to a certain extent, the catalyst steady-state run time is increased, and in particular, the formation of DCH is significantly reduced, which is advantageous for improving the product quality and yield.
As a preferred embodiment, the reaction conditions for the hydrogenation of adiponitrile are: the reaction temperature is 50-100 ℃, preferably 70-90 ℃, and the hydrogen partial pressure in the reaction process is 1-8MPa, preferably 2-5MPa, and the gauge pressure.
As a preferred embodiment, the adiponitrile hydrogenation reaction is carried out in a mixed solvent consisting of liquid ammonia and water; the liquid ammonia and water are used as the mixed solvent to replace the conventional inorganic alkali, so that on one hand, the alkaline environment is maintained, and on the other hand, the product hexamethylenediamine is extracted into the water phase to accelerate the reaction;
preferably, the mass ratio of liquid ammonia to water in the mixed solvent is (3-50): 1, preferably (6-30): 1.
In a preferred embodiment, in step 2), the mass ratio of adiponitrile to the mixed solvent is 1 (1-6), preferably 1 (2-4).
Preferably, the adiponitrile is fed at a flow rate of 0.5 to 20g/g cat H, preferably 0.5-12g/g cat ·h。
As a preferred embodiment, the hydrogenation reaction is carried out in a fluidized bed, a fixed bed or a stirred tank reactor, and optionally, the hydrogenation reaction is carried out in a batch, continuous or semi-continuous reaction mode; the corresponding catalyst feeding modes are all disposable feeding, and the powder catalyst can be selected to be disposable fed or the formed catalyst can be filled into the reactor according to the type of the reactor.
As a preferred embodiment, the hydrogenation catalyst is selected from one or more of raney nickel, supported metallic Ni catalysts.
As a preferred embodiment, the hydrogenation catalyst is SiO prepared by a direct reduction method 2 A supported metallic Ni catalyst;
preferably, in the catalyst, the loading of the metal Ni in the carrier is 20-40wt%.
As a preferred embodiment, the direct reduction method is specifically:
dissolving precursor of Ni metal in water, and adding SiO 2 Carrying out ultrasonic treatment on the carrier for 1-2h at room temperature, filtering and drying to obtain catalyst powder, and optionally preparing a formed body;
preferably, the drying conditions are: drying at 60-100deg.C for 12-24 hr.
In the invention, ni/SiO prepared by a direct reduction method 2 The catalyst can keep the structure of nickel phyllosilicate which can be used as a catalyst anchoring agent to the greatest extent, so that the activity and stability of the catalyst are greatly improved, the stability of the catalyst after long-term use is comprehensively improved by combining the modification treatment of the modifier, the DCH production is reduced, and the product yield and quality are improved.
As a preferred embodiment, the precursor of metallic Ni is one or more of nitrate, sulfate, hydrochloride of Ni.
As a preferred embodiment, the direct reduction process produces SiO 2 The supported metallic Ni catalyst is applied to hydrogenation reaction after hydrogen activation.
The reaction conditions for hydrogen activation may be, for example, that the catalyst is subjected to an activation treatment with pure hydrogen at 300-400℃for 8-12 hours. Since hydrogen activation is a more conventional catalyst activation in the art, it is generally not described in too much detail, and the above is only one of the possible operating conditions provided by the present invention as applicable to the present reaction, but it should not be taken as any limitation of the protection of the present invention.
The hydrogenation method for preparing hexamethylenediamine has the advantages of high catalyst activity, less byproducts, high product selectivity, long catalyst service life and good stability, and is beneficial to prolonging the reaction operation period. Compared with the conventional technology, the scheme avoids using inorganic alkali, solves the problems of complex post-treatment and long shutdown cleaning period in the prior art, and has obvious advantages in application.
Detailed Description
The invention will now be further illustrated by means of specific examples which are given solely by way of illustration of the invention and do not limit the scope thereof.
Unless otherwise specified, the raw materials and reagents in the following examples and comparative examples were obtained by commercial purchase.
In the following embodiments, the reaction solution was analyzed by gas chromatography under the following conditions: agilent DB-5 chromatographic column, sample inlet temperature 280 ℃, FID detector temperature 300 ℃, column flow rate 1.5ml/min, hydrogen flow rate 30ml/min, air flow rate 400ml/min, temperature programming mode of 50 ℃ for 2min, temperature 5 ℃/min to 80 ℃, then 15 ℃/min to 280 ℃ for 10min.
The hydrogenation catalyst provided in the following preparation examples was activated uniformly in a hydrogen atmosphere at 350 ℃ for 10 hours before being used in hydrogenation reaction.
[ preparation example 1 ]
Preparation of hydrogenation catalyst C1:
14.9g of Ni (NO 3 ) 2 ·6H 2 O was dissolved in 20.0g deionized water and 10.0g SiO was weighed out 2 Carrier addition solutionIn the liquid. And carrying out ultrasonic treatment on the solution mixture for 2 hours at room temperature, carrying out suction filtration, and then drying in an oven at 80 ℃ for 12 hours to obtain the hydrogenation catalyst C1.
[ preparation example 2 ]
Preparation of hydrogenation catalyst C2:
9.9g of Ni (NO 3 ) 2 ·6H 2 O was dissolved in 13.4g deionized water and 8.0g SiO was weighed out 2 The carrier is added to the solution. And carrying out ultrasonic treatment on the solution mixture for 1h at room temperature, carrying out suction filtration, and then drying in an oven at 80 ℃ for 24h to obtain the hydrogenation catalyst C2.
[ preparation example 3 ]
Preparation of hydrogenation catalyst C3:
19.8g of Ni (NO) 3 ) 2 ·6H 2 O was dissolved in 26.7g deionized water and 10.0g SiO was weighed out 2 The carrier is added to the solution. And carrying out ultrasonic treatment on the solution mixture for 2 hours at room temperature, carrying out suction filtration, and then drying in an oven at 80 ℃ for 18 hours to obtain the hydrogenation catalyst C3.
[ PREPARATION EXAMPLE 4 ]
Preparation of hydrogenation catalyst C4:
14.9g of Ni (NO 3 ) 2 ·6H 2 O was dissolved in 20.0g deionized water and 10.0g SiO was weighed out 2 The carrier is added to the solution. And (3) carrying out ultrasonic treatment on the solution mixture for 2 hours at room temperature, carrying out suction filtration, then placing the solution mixture in an oven at 80 ℃ for drying for 12 hours, and finally roasting the solution mixture at 550 ℃ for 6 hours to obtain the hydrogenation catalyst C4.
The following examples, comparative examples, are used to prepare hexamethylenediamine:
[ example 1 ]
(1) Catalyst pretreatment
10g of hydrogenation catalyst C1 was added to the reaction vessel, after which 100g of water containing 100ppm of adiponitrile was added, and stirred under nitrogen atmosphere for 1 hour, and the water in the reaction vessel was filtered out to obtain a modified catalyst.
(2) Hydrogenation reaction
12.5g deionized water was added to the above-described catalyst-containing reaction vessel. 3 times with 1MPa nitrogen and 3 times with 1MPa hydrogen, after which 187.5g of liquid ammonia was introduced into the reaction vessel. Stirring is startedThe rotation speed is 1000rpm, a temperature raising program is started, and the temperature in the reaction kettle is raised to 70 ℃. At this time, a hydrogen valve was opened, hydrogen was introduced into the reaction vessel, and the hydrogen partial pressure was adjusted to 3.0MPa. Next, the adiponitrile feed pump and feed line valves were opened, adiponitrile at 6g/g cat H, adding the mixture into a reaction kettle at a flow rate to carry out hydrogenation reaction, and removing reaction heat through water passing through an inner coil in the reaction process. When the adiponitrile feed reached 67g, the feed was stopped and the reaction ended when the hydrogen flow meter indicated 0. Cooling to room temperature, stopping stirring, discharging the reaction kettle to normal pressure, replacing 3 times with 1MPa nitrogen, filtering out materials in the reaction kettle through a bottom inserting pipe with a filter head, sampling and analyzing, and calculating to obtain the hexamethylenediamine with the yield of 99.07% and the DCH content of 0.030%.
(3) Cycle test
And (3) repeating the hydrogenation reaction for 10 times according to the same method in the step (2), and finally sampling and analyzing to obtain the hexamethylenediamine with 98.83% yield and 0.042% DCH content.
[ example 2 ]
(1) Catalyst pretreatment
10g of hydrogenation catalyst C2 was added to the reaction vessel, followed by 300g of water containing 50ppm of adiponitrile, stirred under nitrogen for 2 hours, and the water in the reaction vessel was filtered out to obtain a modified catalyst.
(2) Hydrogenation reaction
6.5g deionized water was added to the above-described catalyst-containing reaction vessel. 3 times with 1MPa nitrogen and 3 times with 1MPa hydrogen, after which 193.5g of liquid ammonia was introduced into the reactor. Stirring is started, the rotating speed is 800rpm, a heating program is started, and the temperature in the reaction kettle is increased to 90 ℃. At this time, a hydrogen valve was opened, hydrogen was introduced into the reaction vessel, and the hydrogen partial pressure was adjusted to 5.0MPa. Next, the adiponitrile feed pump and feed line valves were opened, adiponitrile at 12g/g cat H, adding the mixture into a reaction kettle at a flow rate to carry out hydrogenation reaction, and removing reaction heat through water passing through an inner coil in the reaction process. When the adiponitrile feed reached 100g, the feed was stopped and the reaction was ended when the hydrogen flow meter indicated 0. Cooling to room temperature, stopping stirring, discharging the reaction kettle to normal pressure, and replacing 3 times with 1MPa nitrogen gas to pass through the beltThe materials in the reaction kettle are filtered out by a bottom inserting pipe with a filter head, and the sample analysis is carried out, so that the hexamethylenediamine yield is 99.52% and the DCH content is 0.042%.
(3) Cycle test
And (3) repeating the hydrogenation reaction for 10 times according to the same method in the step (2), and finally sampling and analyzing to obtain the hexamethylenediamine with the yield of 99.18% and the DCH content of 0.031%.
[ example 3 ]
(1) Catalyst pretreatment
10g of hydrogenation catalyst C3 was added to the reaction vessel, then 200g of ethanol containing 200ppm of adiponitrile was added thereto, and the mixture was stirred under nitrogen atmosphere for 1.5 hours, and the ethanol in the reaction vessel was filtered out to obtain a modified catalyst.
(2) Hydrogenation reaction
28.6g of deionized water was added to the above-mentioned reaction vessel containing the catalyst. 3 times with 1MPa nitrogen and 3 times with 1MPa hydrogen, after which 171.4g of liquid ammonia was introduced into the reaction vessel. Stirring is started, the rotating speed is 900rpm, a heating program is started, and the temperature in the reaction kettle is increased to 80 ℃. At this time, a hydrogen valve was opened, hydrogen was introduced into the reaction vessel, and the hydrogen partial pressure was adjusted to 2.0MPa. Next, the adiponitrile feed pump and feed line valves were opened, adiponitrile at 0.5g/g cat H, adding the mixture into a reaction kettle at a flow rate to carry out hydrogenation reaction, and removing reaction heat through water passing through an inner coil in the reaction process. When the adiponitrile feed reached 50g, the feed was stopped and the reaction was ended when the hydrogen flow meter indicated 0. Cooling to room temperature, stopping stirring, discharging the reaction kettle to normal pressure, replacing 3 times with 1MPa nitrogen, filtering out the materials in the reaction kettle through a bottom inserting pipe with a filter head, sampling and analyzing, and calculating to obtain the hexamethylenediamine with 99.15% yield and 0.037% DCH content.
(3) Cycle test
And (3) repeating the hydrogenation reaction for 10 times according to the same method in the step (2), and finally sampling and analyzing to obtain the hexamethylenediamine with 98.73% of yield and 0.044% of DCH content.
[ example 4 ]
(1) Catalyst pretreatment
10g of hydrogenation catalyst C4 was added to the reaction vessel, after which 100g of water containing 100ppm of adiponitrile was added, and stirred under nitrogen atmosphere for 1 hour, and the water in the reaction vessel was filtered out to obtain a modified catalyst.
(2) Hydrogenation reaction
12.5g deionized water was added to the above-described catalyst-containing reaction vessel. 3 times with 1MPa nitrogen and 3 times with 1MPa hydrogen, after which 187.5g of liquid ammonia was introduced into the reaction vessel. Stirring is started, the rotating speed is 1000rpm, a heating program is started, and the temperature in the reaction kettle is increased to 70 ℃. At this time, a hydrogen valve was opened, hydrogen was introduced into the reaction vessel, and the hydrogen partial pressure was adjusted to 3.0MPa. Next, the adiponitrile feed pump and feed line valves were opened, adiponitrile at 6g/g cat H, adding the mixture into a reaction kettle at a flow rate to carry out hydrogenation reaction, and removing reaction heat through water passing through an inner coil in the reaction process. When the adiponitrile feed reached 67g, the feed was stopped and the reaction ended when the hydrogen flow meter indicated 0. Cooling to room temperature, stopping stirring, discharging the reaction kettle to normal pressure, replacing 3 times with 1MPa nitrogen, filtering out the materials in the reaction kettle through a bottom inserting pipe with a filter head, sampling and analyzing, and calculating to obtain the hexamethylenediamine with the yield of 95.71% and the DCH content of 0.077%.
(3) Cycle test
And (3) repeating the hydrogenation reaction for 10 times according to the same method in the step (2), and finally sampling and analyzing to obtain the hexamethylenediamine with the yield of 92.26% and the DCH content of 0.18%.
[ example 5 ]
(1) Catalyst pretreatment
10g of Raney nickel catalyst (Jingjiang's Roc catalyst Co., ltd.) was added to the reaction vessel, after which 100g of water containing 100ppm of adiponitrile was added, and the mixture was stirred under nitrogen atmosphere for 1 hour, and the water in the reaction vessel was filtered out to obtain a modified catalyst.
(2) Hydrogenation reaction
12.5g deionized water was added to the above-described catalyst-containing reaction vessel. 3 times with 1MPa nitrogen and 3 times with 1MPa hydrogen, after which 187.5g of liquid ammonia was introduced into the reaction vessel. Stirring is started, the rotating speed is 1000rpm, a heating program is started, and the temperature in the reaction kettle is increased to 70 ℃. At this time, the hydrogen gas is turned onAnd introducing hydrogen into the reaction kettle by a valve, and adjusting the partial pressure of the hydrogen to 3.0MPa. Next, the adiponitrile feed pump and feed line valves were opened, adiponitrile at 6g/g cat H, adding the mixture into a reaction kettle at a flow rate to carry out hydrogenation reaction, and removing reaction heat through water passing through an inner coil in the reaction process. When the adiponitrile feed reached 67g, the feed was stopped and the reaction ended when the hydrogen flow meter indicated 0. Cooling to room temperature, stopping stirring, discharging the reaction kettle to normal pressure, replacing 3 times with 1MPa nitrogen, filtering out materials in the reaction kettle through a bottom inserting pipe with a filter head, sampling and analyzing, and calculating to obtain the hexamethylenediamine with the yield of 96.22% and the DCH content of 0.066%.
(3) Cycle test
And (3) repeating the hydrogenation reaction for 10 times according to the same method in the step (2), and finally sampling and analyzing to obtain the hexamethylenediamine with the yield of 93.28% and the DCH content of 0.14%.
Comparative example 1
The hydrogenation was carried out in the same manner as in example 1 except that 100ppm of water containing adiponitrile was replaced with deionized water in the pretreatment of the catalyst. Sampling analysis after the reaction is finished, and calculating to obtain the hexamethylenediamine with the yield of 93.11% and the DCH content of 0.35%.
And then the hydrogenation reaction is repeatedly carried out for 5 times according to the same method, and finally sampling analysis is carried out, so that the hexamethylenediamine yield is 88.47% and the DCH content is 0.91%.
Comparative example 2
The hydrogenation reaction was carried out in the same manner as in example 1 except that 100ppm of water containing adiponitrile was replaced with 100ppm of water containing liquid ammonia in the pretreatment of the catalyst. Sampling analysis after the reaction is finished, and calculating to obtain the hexamethylenediamine with the yield of 93.81% and the DCH content of 0.33%.
And then the hydrogenation reaction is repeatedly carried out for 5 times according to the same method, and finally sampling analysis is carried out, so that the hexamethylenediamine yield is 89.51% and the DCH content is 0.90%.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that modifications and additions may be made to those skilled in the art without departing from the method of the present invention, which modifications and additions are also to be considered as within the scope of the present invention.
Claims (10)
1. The preparation method of hexamethylenediamine is characterized by comprising the following steps of:
1) Pretreatment of the catalyst: mixing a hydrogenation catalyst and a modifier, and treating for 0.5-2h in a nitrogen atmosphere to obtain a modified catalyst;
2) Hydrogenation reaction: hydrogenating adiponitrile in the presence of a modified catalyst to produce hexamethylenediamine;
the modifier is water and/or alcohol with adiponitrile content of 50-200 ppm;
preferably, the addition amount of the modifier is 5-50 times of the mass of the hydrogenation catalyst.
2. The process for the preparation of hexamethylenediamine according to claim 1, characterized in that the reaction conditions for the hydrogenation of adiponitrile are: the reaction temperature is 50-100 ℃, preferably 70-90 ℃, and the hydrogen partial pressure in the reaction process is 1-8MPa, preferably 2-5MPa, and the gauge pressure.
3. The method for producing hexamethylenediamine according to claim 1, wherein the adiponitrile hydrogenation reaction is carried out in a mixed solvent composed of liquid ammonia and water;
preferably, the mass ratio of liquid ammonia to water in the mixed solvent is (3-50): 1, preferably (6-30): 1.
4. A process for the preparation of hexamethylenediamine according to any one of claims 1 to 3, characterized in that in step 2) the mass ratio of adiponitrile to mixed solvent is 1 (1-6), preferably 1 (2-4).
Preferably, the adiponitrile is fed at a flow rate of 0.5 to 20g/g cat H, preferably 0.5-12g/g cat ·h。
5. A process for the preparation of hexamethylenediamine according to any one of claims 1 to 3, characterized in that the hydrogenation reaction is carried out in a fluidized bed, a fixed bed or a stirred tank reactor.
6. The method for preparing hexamethylenediamine according to claim 1, wherein the hydrogenation catalyst is one or more selected from Raney nickel and supported metallic Ni catalysts.
7. The method for producing hexamethylenediamine according to claim 6, wherein the hydrogenation catalyst is SiO produced by a direct reduction method 2 A supported metallic Ni catalyst;
preferably, in the catalyst, the loading of the metal Ni in the carrier is 20-40wt%.
8. The method for producing hexamethylenediamine according to claim 7, characterized in that the direct reduction method is specifically:
dissolving precursor of Ni metal in water, and adding SiO 2 Carrying out ultrasonic treatment on the carrier for 1-2h at room temperature, filtering and drying to obtain catalyst powder, and optionally preparing a formed body;
preferably, the drying conditions are: drying at 60-100deg.C for 12-24 hr.
9. The method for producing hexamethylenediamine according to claim 8, wherein the precursor of metallic Ni is one or more of nitrate, sulfate, and hydrochloride of Ni.
10. The method for producing hexamethylenediamine according to any one of claims 7 to 9, characterized in that the direct reduction method produces SiO 2 The supported metallic Ni catalyst is applied to hydrogenation reaction after hydrogen activation.
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