CN117566221A - Automatic packaging equipment and packaging method - Google Patents

Abstract

The application discloses automatic packaging equipment and a packaging method, wherein the automatic packaging equipment comprises a conveying device, and a tray device, a discharging device and a pasting device which are distributed along a conveying path of the conveying device. The material tray device is used for placing the material carrying tray on the conveying device, conveying the material carrying tray through the material placing device by the conveying device, and pasting the protective film and the label through the pasting device; the discharging device comprises a plurality of discharging units, each discharging unit comprises a material taking mechanism, a first moving mechanism and a material storage mechanism, and the first moving mechanism drives the material taking mechanism to place materials acquired from the material storage mechanism on a material carrying disc on the conveying device. Through automatic setting of charging tray device, conveyer, blowing device and paste the device, realized carrying out automatic matching, placing and packing the purpose to the material, a plurality of blowing unit free collocation for this automatic packaging equipment possesses the effect of flexible manufacturing, in order to satisfy the assembly demand of the material of this application adaptation multiple type product.

Description

Automatic packaging equipment and packaging method

Technical Field

The application relates to the technical field of packaging equipment, in particular to automatic packaging equipment and a packaging method.

Background

Materials such as screws are often needed in the process of maintaining or assembling electronic equipment, and for different products, the materials matched with the products are needed to be prepared in advance and placed in a material tray so as to package the materials, thereby avoiding the materials from being lost.

In the packaging process of materials, the materials of specified types and quantity are required to be matched manually, the matched materials are loaded into specified material trays, and then the matched materials are attached to the corresponding positions of the material trays through protective films, so that the materials are prevented from falling.

Disclosure of Invention

In view of the above, it is necessary to provide an automatic packaging device to solve the problems of low material packaging efficiency caused by large amount of manual work and various kinds and amounts of materials in the existing material packaging process.

The application provides an automatic packaging equipment, include: the conveying device, the material tray device, the discharging device and the pasting device; the transfer device includes opposite first and second ends; the material tray device is arranged on one side of the conveying device, which is close to the first end compared with the second end, and is used for storing a plurality of material carrying trays corresponding to different products, respectively feeding the appointed material carrying trays onto the conveying device, and conveying the material carrying trays along the X-axis direction by the conveying device; the pasting device is arranged on one side of the conveying device, which is close to the second end compared with the first end, and is used for pasting the protective film and the label on a loading tray on the conveying device; the discharging device is arranged between the first end and the second end and is used for placing materials on a loading tray on the conveying device; the discharging device comprises a plurality of discharging units distributed along the X-axis direction, wherein each discharging unit comprises a storage mechanism, a material taking mechanism and a first moving mechanism; the material storage mechanism is used for storing materials, the material taking mechanism is arranged on the first moving mechanism, and the material taking mechanism is used for grabbing the materials on the material storage mechanism; the first moving mechanism is used for driving the material taking mechanism to move so that the material taking mechanism can place the materials obtained from the material storage mechanism on the material carrying disc on the conveying device.

According to the automatic packaging equipment, the specified product information is input, the carrying tray corresponding to the product is placed on the conveying device through the tray device to be conveyed, a plurality of discharging units are adopted to provide more kinds of materials, the automatic packaging equipment is conducive to the function that different products can be assembled, the first material taking mechanism is driven by the first moving mechanism to take and convey the materials corresponding to the product from different material storage mechanisms to the specified position of the carrying tray, and therefore the purpose of automatically taking and placing the corresponding materials for different products is achieved, manual operation is replaced, and the effect of improving the assembly and packaging efficiency of the materials is achieved; the material carrying disc is provided with a material carrying area, a material protecting film is adhered to the material carrying area through the adhering device, and corresponding labels are adhered to the material carrying disc, so that products corresponding to the material carrying disc can be identified conveniently.

In some embodiments, the pasting device comprises a plurality of first pasting units which are sequentially arranged along the X-axis direction, wherein the first pasting units comprise a first unreeling mechanism and a first pasting mechanism; the first pasting mechanism is arranged above the first unreeling mechanism and the conveying device along the Z-axis direction; the material carrying disc is provided with a plurality of placing areas, and the materials are arranged in the plurality of placing areas; the first unreeling mechanism is used for outputting a protective film corresponding to the placement area, and the first pasting mechanism is used for obtaining the protective film and pasting the protective film to the placement area.

In the above embodiment, a plurality of first pasting units are adopted to paste different types of protection films, so that the pasting device is helped to adapt to different material carrying trays to paste the protection films, the protection films are unreeled through the first unreeling mechanism, the protection films unreeled by the first unreeling mechanism are accurately pasted to the appointed position of the material carrying tray through the first pasting mechanism, and therefore the effect that the protection films are automatically pasted by the first pasting units is achieved.

In some embodiments, the pasting device further comprises a plurality of second pasting units sequentially arranged along the X-axis direction, and the second pasting units comprise a second unreeling mechanism and a second pasting mechanism; the storage box is provided with an identification area; the second unreeling mechanism is used for outputting labels corresponding to the material carrying disc, and the second pasting mechanism is used for obtaining the labels and pasting the labels to the identification area.

In the above embodiment, a plurality of second pasting units are adopted to paste different labels, so that the pasting device is helped to adapt to different carrying trays to paste labels, the protective film is unreeled through the second unreeling mechanism, and the labels unreeled by the second unreeling mechanism are accurately pasted to the appointed positions of the carrying trays through the second pasting mechanism, so that the effect of automatically pasting the labels by the second pasting units is achieved.

In some embodiments, the first pasting mechanism includes a first moving assembly for driving the first adsorbing assembly to move and a first adsorbing assembly for adsorbing the protective film to transfer the protective film; the second pasting mechanism comprises a second moving assembly and a second adsorption assembly, the second moving assembly is used for driving the second adsorption assembly to move, and the second adsorption assembly is used for adsorbing labels so as to transfer the labels.

In the above embodiment, the first adsorption component and the second adsorption component adopt a vacuum adsorption mode to respectively take the protective film and the label, so that the protective film and the label can be automatically attached to the material carrying tray.

In some embodiments, the conveying device comprises a plurality of conveying units distributed along the X-axis direction, the plurality of conveying units together form a first end and a second end, the conveying units can be arranged in one-to-one correspondence with the discharging units, each conveying unit comprises a first conveying component and a second conveying component, the first conveying component of one conveying unit and the first conveying component of the other conveying unit are connected with each other in two adjacent conveying units, and a feeding path is formed, and is used for conveying a loading tray to be assembled; in the two adjacent conveying units, the second conveying assembly of one conveying unit and the second conveying assembly of the other conveying unit are connected with each other and form a discharging path, and the discharging path is used for conveying the assembled loading tray.

In the embodiment, the plurality of conveying units are respectively arranged in one-to-one correspondence with the plurality of discharging units so as to flexibly arrange the quantity and types of the discharging units according to actual demands, thereby realizing the function of flexible manufacturing of the equipment, and being beneficial to adapting to assembling materials of different products; adopt the two-way setting of first conveying subassembly and second conveying subassembly to make and carry the charging tray and carry out the packing work back in proper order through first conveying subassembly, rethread second conveying subassembly passback makes the structure of this equipment more simple compact, and when having avoided single carrying the charging tray at the back and forth movement, can produce the hindrance to other carrying the charging tray, make this equipment can carry out work to a plurality of carrying the charging tray simultaneously, help improving this equipment and carry out the efficiency of packing to the material.

In some embodiments, the conveying device further includes a transfer unit disposed on one side of the last conveying unit along the X-axis direction, and the transfer unit is configured to transfer the tray on the first conveying assembly to the second conveying assembly.

In the above embodiment, the first conveying component and the second conveying component are connected through the transfer unit to form a loop, so that the packaged loading tray can be transferred from the first conveying component to the second conveying component.

In some embodiments, the material taking mechanism comprises a rotating member and a plurality of material taking parts, wherein the material taking parts are arranged at the bottom of the rotating member along the Z-axis direction, the material taking parts are used for taking materials, and the rotating member is rotatably arranged on the first moving mechanism so as to drive the material taking parts to change positions.

In the above embodiment, the rotation member rotates to adjust the positions of the different material taking portions respectively, so that the material taking portions take the materials respectively, and the material taking mechanism is convenient to take the materials at one time, so that the efficiency of placing the materials on the material carrying tray is improved.

In some embodiments, the tray device includes a second moving mechanism and a plurality of carrying mechanisms, where the plurality of carrying mechanisms are respectively used for carrying and placing the tray, and the second moving mechanism is disposed above the conveying device and the plurality of carrying mechanisms along the Z-axis direction and is used for transferring the tray on the carrying mechanisms to the conveying device.

In the embodiment, a plurality of loading trays are supported by a plurality of material supporting mechanisms, so that the requirement of assembling materials for a plurality of times is met, and the efficiency of placing the loading trays by the tray device is improved; the second moving mechanism transfers the material carrying tray on the material carrying mechanism to the conveying device, so that the automatic feeding function of the material tray device is realized.

In some embodiments, further comprising a detection device comprising: the first detection mechanism is arranged on the placing device and is used for detecting the tray device; the second detection mechanism is arranged on the discharging device and is used for detecting the discharging device; the third detection mechanism is arranged on the pasting device and is used for detecting the pasting device.

In the above embodiment, the first detection mechanism is used for detecting the tray device so that the tray device can smoothly grasp the designated carrying tray, the second detection mechanism is used for detecting the discharging device so that the first discharging device can feed the designated amount and type of materials and put the materials into the carrying tray on the conveying device, and the third detection device is used for detecting the pasting device so that the pasting device can smoothly paste the corresponding protective film and label to the carrying tray; adopt detection device's setting to improve reliability and the security of this equipment, with the material that reduces on the year charging tray, protection film and label take place the risk of leaking by mistake easily, and then improve the yields of material packing.

The application also provides an automatic assembly method which is applied to the automatic packaging equipment and comprises the following steps: inputting a loading tray, inputting product information, and enabling the tray device to take the loading tray of the corresponding product to the conveying device according to the product information; placing materials, namely placing the materials of the corresponding products into a designated position of a material carrying disc through a material placing device; sticking a film and a label, and sticking the protective film to the area of the material carrying tray where the corresponding materials are placed through a sticking device so as to fix the materials; the corresponding label is stuck on the material carrying disc through the sticking device so as to mark the material carrying disc.

In the above-mentioned embodiment, through the material carrying tray according to the automatic appointed of taking of product, put the material of corresponding product to carrying in the tray automatically, paste the protection film of appointed size in carrying the region of putting the material on the tray to prevent that the material from droing, in order to improve the material and reduce the phenomenon that takes place the assembly error easily when adopting artifical assembly material, help improving the precision and the packing rate of material assembly.

Drawings

Fig. 1 is a schematic structural view of an automatic packaging apparatus according to an embodiment of the present application.

Fig. 2 is a schematic structural diagram of a tray device of an automatic packaging apparatus according to an embodiment of the present application.

Fig. 3 is a schematic structural view of a conveying device of an automatic packaging apparatus according to an embodiment of the present application.

Fig. 4 is a schematic structural diagram of a discharging device of an automatic packaging device according to an embodiment of the present application.

Fig. 5 is a schematic structural view of a material taking mechanism of an automatic packaging device according to an embodiment of the present application.

Fig. 6 is a schematic structural view of an attaching device of an automatic packaging apparatus according to an embodiment of the present application.

Fig. 7 is a schematic structural diagram of a loading tray of an automatic assembling apparatus according to an embodiment of the present application.

Description of the main reference signs

Conveyor 1

Tray device 2

Discharging device 3

Adhesive device 4

First end 101

Second end 102

Discharging unit 30

Material taking mechanism 31

First moving mechanism 32

Storage mechanism 33

Rotating member 311

Material taking portion 312

The first attaching unit 41

First unreeling mechanism 411

First affixing mechanism 412

First moving assembly 4121

First adsorption assembly 4122

The second attaching unit 42

Second unreeling mechanism 421

Second attaching mechanism 422

Second movement assembly 4221

Second adsorption assembly 4222

Transfer unit 10

First transfer assembly 11

Second transfer assembly 12

Transfer unit 13

Feed path 14

Discharge path 15

Second moving mechanism 21

Bearing mechanism 22

Tray 20

Placement area 201

Identification area 202

Detection device 5

First detection mechanism 51

Second detection mechanism 52

Third detection mechanism 53

Automatic packaging apparatus 100

Detailed Description

The following description of the technical solutions in the embodiments of the present application will be made with reference to the drawings in the embodiments of the present application, and it is apparent that the described embodiments are only some embodiments of the present application, but not all embodiments.

It is noted that when one component is considered to be "connected" to another component, it may be directly connected to the other component or intervening components may also be present. When an element is referred to as being "disposed" on another element, it can be directly on the other element or intervening elements may also be present.

The terms "first," "second," and the like, are used merely to distinguish between different objects and should not be construed as indicating or implying a relative importance or number of technical features, a particular order or a primary or secondary relationship indicated.

It should be appreciated that the dimensions of the structures shown in the drawings are presented for better understanding and for easier description, and the present application is not limited to the dimensions shown in the drawings. Elements not relevant to the description are omitted from the details of the present description for clarity of the invention.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.

The application discloses automatic equipment for packing, include: conveyer, charging tray device, blowing device and sticking device.

The transfer device includes opposite first and second ends. The tray device is arranged on one side, close to the first end, of the conveying device compared with the second end, and is used for storing a plurality of carrying trays corresponding to different products, the designated carrying trays are respectively fed onto the conveying device, and the conveying device conveys the carrying trays along the X-axis direction. The pasting device is arranged on one side, close to the second end, of the conveying device compared with the first end, and is used for pasting the protective film and the label on the material carrying disc. The discharging device is arranged between the first end and the second end and is used for placing matched materials on a material carrying disc conveyed by the conveying device. The discharging device comprises a plurality of discharging units distributed along the X-axis direction, and each discharging unit comprises a storage mechanism, a material taking mechanism and a first moving mechanism; the material storage mechanism is used for storing materials, and the material taking mechanism is arranged on the first moving mechanism and used for grabbing the materials on the material storage mechanism; the first moving mechanism is arranged above the material storage mechanism and the conveying device along the Z-axis direction and is used for driving the material taking mechanism to move so that the material taking mechanism can place the materials acquired from the material storage mechanism on the material carrying disc on the conveying device. The Z-axis direction is a vertical direction perpendicular to the X-axis direction.

According to the automatic packaging equipment, the specified product information is input, the carrying tray corresponding to the product is placed in the tray device, so that the tray device places the carrying tray corresponding to the product in the conveying device for conveying, a plurality of discharging units are adopted to provide more kinds of materials, the adaptability of material assembly is improved, the material taking mechanism is driven by the first moving mechanism to take and convey the materials corresponding to the product from different material storage mechanisms to the specified positions of the carrying tray, the purpose of automatically taking and placing the corresponding materials for different products is achieved, manual operation is replaced, the risk that assembly errors are easy to occur in manual assembly is reduced, the accuracy of material assembly is effectively improved, and the effects of improving the assembly and packaging efficiency of the materials are achieved; in addition, a plurality of discharging units are freely matched to meet the assembly requirement of the automatic packaging equipment for materials of various types of products, so that the automatic packaging equipment has the function of flexible manufacturing; the area of putting the material on to carrying the charging tray through pasting the device pastes the protection film to fix the material, and paste corresponding label on carrying the charging tray, so that the corresponding product of this year charging tray of discernment is convenient for, and then realizes this automatic packaging equipment and carries out the purpose of automatic equipment and packing to the material.

It can be understood that through putting the material loading tray of different loading trays respectively in the tray device in proper order according to different products, put the material loading tray in order to carry out the material assembly to make the material loading tray that corresponds same product can be placed on conveyer by the tray device fast, help improving the material loading speed of carrying the tray, and then improve the efficiency of this automatic packaging equipment assembly material.

The quantity and the kind of the materials needed by different products are different, so that the corresponding material carrying trays of different products are also different. In the process of material assembly, materials corresponding to products are matched according to the quantity and the types, the matched materials are placed on corresponding material carrying trays, and the material carrying trays are packaged, so that the purpose of material assembly corresponding to different products is achieved.

It should be noted that the flexible manufacturing system is an automatic production manufacturing system, and the flexible manufacturing is also called flexible production, which has the characteristics of small scale, individuation and controllable period, and compared with other flow line production devices, the flexible production device can freely adjust the number and types of components to meet the production requirements of different numbers or different products, thereby realizing single-variety small-batch production, being capable of producing any range of product families with minimum human intervention, and simultaneously producing different products on the flexible production device.

Some embodiments of the present application will be described below with reference to the accompanying drawings. The embodiments described below and features of the embodiments may be combined with each other without conflict.

In this embodiment, the scenario applied in this embodiment is illustrated by a maintenance process of an electronic device, and the material packaged in this embodiment is a screw.

Referring to fig. 1, an embodiment of the present application provides an automatic packaging apparatus 100 for packaging materials corresponding to specified products, including: a conveying device 1, a tray device 2, a discharging device 3 and an adhering device 4.

In some embodiments, as shown in fig. 1 and 2, the tray device 2 includes a second moving mechanism 21 and a plurality of carrying mechanisms 22, where the carrying mechanisms 22 are illustratively a carrying frame or a carrying table with a lifting function, and a carrying surface for placing the carrying tray 20 is provided on the carrying frame or the carrying table, and after product information is input, the second moving mechanism 21 moves in the Y-axis direction to above the carrying mechanism 22 on which the specified carrying tray 20 is placed, and then the second moving mechanism 21 takes and transfers the carrying tray 20 onto the conveying device 1, so that the conveying device 1 conveys the carrying tray 20 along the X-axis direction (the Y-axis direction is a direction perpendicular to the X-axis direction).

After the second moving mechanism 21 removes the tray 20 on one of the carrying mechanisms 22, the external driving device drives the carrying surface of the carrying mechanism 22 to rise, so as to drive the tray 20 stacked on the carrying mechanism 22 to rise, so that the height of the tray 20 located on the topmost layer is always kept unchanged, and the second moving mechanism 21 can smoothly take the tray 20 stacked on the topmost layer.

The second moving mechanism 21 includes a tray suction cup and a robot arm or manipulator for driving the tray 20 suction cup to move, for example.

In some other embodiments, the tray device 2 further includes a tray recognition mechanism, which is illustratively a CCD camera, and is disposed above the conveying device 1 along the Z-axis direction (the Z-axis direction is a direction perpendicular to the X-axis direction and the Y-axis direction), and when the specified product information is input, the second moving mechanism 21 performs visual detection on the tray 20 through the tray recognition mechanism after the tray 20 is taken and placed on the conveying device 1, so as to determine that the tray 20 corresponds to the input product information, so as to perform the material assembly work; when the material to be assembled of the material carrying tray 20 is returned to pass through the material tray identification mechanism after the material is assembled, the material tray identification mechanism performs visual identification on the material carrying tray 20 to determine whether the material carrying tray 20 corresponds to the material specified by the product information assembly, and then the effect of reducing assembly errors is achieved.

It is understood that the loading tray 20 is divided into a loading tray 20 to be assembled, a loading tray 20 that is qualified for assembly, and a loading tray 20 that is unqualified for assembly according to the operation process.

In some other embodiments, the plurality of carrying mechanisms 22 carry the carrying trays 20 to be assembled, the carrying trays 20 which are qualified in assembly and the carrying trays 20 which are unqualified in assembly respectively, so that carrying trays 20 with different processing states and processing results are classified, the assembly efficiency and the assembly accuracy of the carrying trays 20 are improved, and the production efficiency and the yield of material packaging are improved. In other embodiments, the plurality of carrying mechanisms 22 can also carry different carrying trays 20 at the same time, which is helpful for improving the efficiency of placing the carrying trays 20 on the carrying mechanisms 22, and reducing the procedures and time required to place different carrying trays 20 respectively. At this time, the tray recognition mechanism moves to the upper side of the carrying mechanism 22 along with the second moving mechanism 21, and the tray 20 stacked on the uppermost layer is visually recognized by the tray recognition mechanism.

When the tray recognition mechanism recognizes that the tray 20 corresponds to the input product information, the second moving mechanism 21 receives a feedback signal of the tray recognition mechanism to take and transfer the tray 20 to the conveying device 1;

When the tray recognition mechanism recognizes that the tray 20 does not correspond to the input product information, the feedback signal of the tray recognition mechanism is received by the second moving mechanism 21 to move towards other carrying mechanisms 22, or the second moving mechanism 21 takes and transfers the tray 20 which does not correspond to the product to other carrying mechanisms 22, so that the tray recognition mechanism recognizes the tray 20 stacked and under; after the tray recognition mechanism recognizes that the tray 20 corresponds to the input product information, the second moving mechanism 21 receives the feedback signal of the tray recognition mechanism to take and transfer the tray 20 to the conveying device 1. Thereby realizing the function that the tray device 2 can automatically match according to the input product information and output the corresponding carrying tray 20 to the conveying device 1, and being beneficial to improving the efficiency and the accuracy of the carrying tray 20 output.

In some embodiments, as shown in fig. 1 and fig. 3, the conveying device 1 includes a plurality of conveying units 10 distributed along the X-axis direction, where the plurality of conveying units 10 form a first end 101 and a second end 102 together, so that the plurality of conveying units 10 and the plurality of discharging units 30 are arranged in a one-to-one correspondence, and when the number of the discharging units 30 is changed according to the use requirement of the automatic packaging device 100, the conveying units 10 are flexibly configured along with the corresponding discharging units 30, so that not only the purpose that the automatic packaging device 100 can adapt to different kinds of materials for assembly, but also the purpose that the conveying units 10 can accurately convey the material carrying tray 20 to the specified discharging units 30 for material assembly is satisfied, and the automatic packaging device 100 has the function of flexible production.

In some embodiments, of the two adjacent transfer units 10, the first transfer assembly 11 of one transfer unit 10 and the first transfer assembly 11 of the other transfer unit 10 are connected to each other and form a feed path 14, the feed path 14 being used for transporting the trays 20 to be assembled; in the adjacent two conveying units 10, the second conveying assembly 12 of one conveying unit 10 and the second conveying assembly 12 of the other conveying unit 10 are connected with each other and form a discharging path 15, and the discharging path 15 is used for conveying the assembled loading tray 20; the first conveying component 11 and the second conveying component 12 are arranged in a bidirectional mode, so that after the material carrying tray 20 to be assembled can be packaged sequentially through the first conveying component 11, the material carrying tray 20 after the packaging is completed is returned through the second conveying component 12, the structure of the automatic packaging equipment is simpler and more compact, and the size of the automatic packaging equipment 100 can be reduced; and avoided single year charging tray 20 when the back and forth movement, can produce the hindrance to other year charging tray 20 for this equipment can carry out work to a plurality of year charging tray 20 simultaneously, helps improving this equipment and packs the efficiency of material.

In some embodiments, as shown in fig. 3, the conveying device 1 further includes a transfer unit 13, where the transfer unit 13 is disposed on one side of the last conveying unit 10 along the X-axis direction, and the transfer unit 13 transfers the tray 20 from the first conveying component 11 to the second conveying component 12, so that the first conveying component 11 and the second conveying component 12 form a loop, and the purpose that the packaged tray 20 can be smoothly transferred from the first conveying component 11 to the second conveying component 12.

The transfer unit 13 includes a third conveying component capable of moving up and down, and when the tray 20 is packaged, the first conveying component 11 conveys the tray 20 to the third conveying component, and the third conveying component carries the tray 20 to descend until one end of the third conveying component aligns with one end of the second conveying component 12, and the third conveying component conveys the tray 20 to the second conveying component 12, so that the purpose that the transfer unit 13 transfers the tray 20 from the first conveying component 11 to the second conveying component 12 can be achieved.

The first conveying component 11, the second conveying component 12 and the third conveying component are all conveying belts, so that the number of the die openings of the first conveying component 11, the second conveying component 12 and the third conveying component is reduced, the first conveying component 11, the second conveying component 12 and the third conveying component can be mutually applicable, the production cost of the conveying device 1 is reduced, and the effect of convenient maintenance is achieved.

In some embodiments, when the plurality of carrying mechanisms 22 carry corresponding to the tray 20 to be assembled, the tray 20 that is qualified for assembly and the tray 20 that is unqualified for assembly respectively, the transfer unit 13 is also disposed at the first end 101 of the conveying device 1, and when the tray device 2 transfers the tray 20 to be assembled towards the conveying device 1, the third conveying component of the transfer unit 13 ascends and is connected with the first conveying component 11, so that the tray device 2 places the tray 20 on the third conveying component, and then the third conveying component conveys the tray towards the first conveying component 11;

When the assembly of the loading tray 20 is completed and returned, the third conveying assembly of the transferring unit 13 descends and is connected with the second conveying assembly 12, so that the second conveying assembly 12 conveys the assembled loading tray 20 towards the third conveying assembly, and the third conveying assembly drives the assembled loading tray 20 to ascend, so that the loading tray device 2 retrieves the assembled loading tray 20, and the packaging process of the materials can be completed.

In other embodiments, the transferring unit 13 may be a manipulator, and the tray 20 on the first conveying assembly 11 is clamped by the manipulator, and the tray 20 is placed on the second conveying assembly 12, so that the transferring unit 13 may also transfer the tray 20 between the first conveying assembly 11 and the second conveying assembly 12. The manipulator belongs to the prior art and is not described in detail here.

In some embodiments, as shown in fig. 1 and 4, the storage mechanism 33 includes a storage box and a feeding structure, the feeding structure is disposed in the storage box, a discharge hole is formed in the top of the storage box, and the feeding structure can obtain a material in the storage box, and one end of the material extends out of the discharge hole, so that the material taking mechanism 31 can obtain the material.

In some embodiments, the first moving mechanism 32 is a mechanical arm or a mechanical arm movably disposed above the storage mechanism 33 and the conveying device 1, and the material taking mechanism 31 is driven to move by the mechanical arm or the mechanical arm, so that the material taking mechanism 31 places the material obtained from the storage mechanism 33 on the loading tray 20 on the conveying device 1.

In some embodiments, as shown in fig. 5, the material taking mechanism 31 includes a rotating member 311 and a plurality of material taking portions 312, the rotating member 311 is rotatably disposed on the first moving mechanism 32, the plurality of material taking portions 312 are disposed at the bottom of the rotating member 311 along the Z-axis direction, the rotating member 311 is driven by the first moving mechanism 32 to move to the above of the designated material storing mechanism 33 and move closer to the material storing mechanism 33, so that one of the material taking portions 312 on the rotating member 311 obtains the material provided by the material storing mechanism 33, the first moving mechanism 32 drives the rotating member 311 to move to the above of the next material storing mechanism 33, and the rotating member 311 rotates to respectively adjust the positions of the plurality of material taking portions 312, so that the plurality of material taking portions 312 respectively obtain the material, thereby facilitating the material taking mechanism 31 to take the plurality of materials at one time and further helping to improve the efficiency of placing the material on the material tray 20.

After the material taking parts 312 all obtain the corresponding materials, the first moving mechanism 32 drives the rotating member 311 to move to the upper side of the corresponding conveying device 1, and the material taking parts 312 are respectively arranged in the designated areas on the material carrying tray 20 on the conveying device 1 according to the product information by matching the rotating member 311 and the first moving mechanism 32, so that the material taking mechanism 31 can automatically obtain the materials and automatically place the materials.

Illustratively, the material taking part 312 includes a suction nozzle or a clamping jaw, when the material taking part 312 is a suction nozzle, the bottoms of the material taking parts 312 are respectively provided with a groove for accommodating the head of the material, a negative pressure cavity communicated with the grooves is formed in the material taking part 312, when the material taking part 312 needs to obtain the material, the material taking part 312 moves towards the material to enable the head of the material to enter the grooves, and negative pressure is provided for the grooves through the negative pressure cavity, so that the material is adsorbed and fixed in the grooves, and the effect that the material taking part 312 obtains the material is achieved.

In some embodiments, as shown in fig. 6, the pasting device 4 includes a plurality of first pasting units 41 sequentially arranged along the X-axis direction, the first pasting units 41 are used for pasting the protective film on the tray 20, when the conveying device 1 includes a plurality of conveying units 10, the plurality of conveying units 10 are arranged in one-to-one correspondence with the plurality of first pasting units 41, and the conveying units 10 are arranged at one side of the corresponding first pasting units 41. When this automatic packaging equipment 100 changes the quantity of first pasting unit 41 according to the user demand to can paste different protection films on carrying tray 20, make the flexible configuration of conveying unit 10 along with corresponding first pasting unit 41, not only satisfied the purpose that this automatic packaging equipment 100 can adapt to different kinds of protection films and paste, still satisfied conveying unit 10 can carry carrying tray 20 to appointed first pasting unit 41 accurately and paste the purpose of protection film, help realizing that this automatic packaging equipment 100 possesses the function of flexible production.

In some embodiments, as shown in fig. 6 and 7, a plurality of placement areas 201 are provided on the tray 20, so that materials can be placed on the tray 20 through the placement areas 201.

The first pasting unit 41 comprises a first unreeling mechanism 411 and a first pasting mechanism 412, the first unreeling mechanism 411 is provided with a discharge end facing the conveying device 1, the first pasting mechanism 412 is arranged above the first unreeling mechanism 411 and the conveying device 1 along the Z-axis direction, after the material carrying tray 20 is assembled, the conveying device 1 sequentially conveys the material carrying tray 20 towards the first pasting unit 41 corresponding to the placement area 201 on the material carrying tray 20 according to product information, the protective film corresponding to one of the placement areas 201 on the material carrying tray 20 is unreeled and output through the first unreeling mechanism 411, the protective film output by the first unreeling mechanism 411 is accurately pasted to the placement area 201 corresponding to the material carrying tray 20 through the first pasting mechanism 412, after pasting is completed, the conveying device 1 conveys the material carrying tray 20 towards the next first pasting unit 41, so that the pasting device 4 sequentially pastes the protective film to the plurality of placement areas 201 on the material carrying tray 20, and the effect of automatically pasting the protective film by the pasting device 4 is achieved.

In some embodiments, as shown in fig. 6 and fig. 7, a plurality of identification areas 202 are disposed on the tray 20, the attaching device 4 includes a plurality of second attaching units 42 sequentially disposed along the Y-axis direction, the second attaching units 42 are used for attaching labels to the identification areas 202, and when the conveying device 1 includes a plurality of conveying units 10, the plurality of conveying units 10 are disposed in one-to-one correspondence with the plurality of second attaching units 42, and the conveying units 10 are disposed on one side of the corresponding second attaching units 42. When this automatic packaging equipment 100 changes the quantity of second pasting unit 42 according to the user demand to can paste different labels on carrying tray 20, make the flexible configuration of conveying unit 10 along with corresponding second pasting unit 42, not only satisfied the purpose that this automatic packaging equipment 100 can adapt to the label of different grade type and paste, still satisfied the conveying unit 10 and can carry carrying tray 20 to the purpose that appointed second pasting unit 42 pasted the label accurately, help realizing that this automatic packaging equipment 100 possesses the function of flexible production.

In other embodiments, the pasting device 4 further includes a protective film recognition mechanism, and the protective film recognition mechanism is an exemplary CCD camera, when the protective film is required to be pasted, the protective film recognition mechanism moves to the upper side of the carrying tray 20 along with the second pasting unit 42, and visual recognition is performed on the placement area 201 on the carrying tray 20 through the protective film recognition mechanism, so that the second pasting unit 42 drives the protective film to adjust the position, so that the protective film can be accurately pasted on the designated placement area 201, thereby helping to improve the pasting accuracy of the pasting device 4.

It can be understood that the protection film recognition mechanism can also visually recognize the placement state of the material on the material carrying tray 20, and when the protection film recognition mechanism recognizes that the material on the material carrying tray 20 is correctly placed according to the corresponding product, the pasting device 4 can paste a protection film or label the material carrying tray 20; when the protective film recognition mechanism recognizes that the materials on the carrying tray 20 are too much, too little or wrong according to the corresponding products, the conveying device 1 directly conveys out the unqualified carrying tray 20, thereby achieving the purpose of improving the yield.

In some embodiments, a plurality of identification areas 202 are provided on the tray 20, and the identification areas 202 are used for attaching labels so as to identify corresponding product information of the tray 20 and/or information for identifying materials carried on the tray 20.

The second pasting unit 42 comprises a second unreeling mechanism 421 and a second pasting mechanism 422, the second unreeling mechanism 421 is provided with a discharge end facing the conveying device 1, the second pasting mechanism 422 is arranged above the second unreeling mechanism 421 and the conveying device 1 along the Z-axis direction, after the material carrying disc 20 is assembled, the conveying device 1 sequentially conveys the material carrying disc 20 towards the second pasting unit 42 corresponding to the identification area on the material carrying disc 20 according to product information, the second unreeling mechanism 421 is used for unreeling and outputting a label corresponding to one of the identification areas on the material carrying disc 20, the second pasting mechanism 422 is used for accurately pasting the label outputted by the second unreeling mechanism 421 to the placement area 201 corresponding to the material carrying disc 20, after pasting, the conveying device 1 conveys the material carrying disc 20 towards the next second pasting unit 42, so that the pasting device 4 sequentially pastes labels on the plurality of identification areas on the material carrying disc 20, and the effect of automatically pasting the labels by the pasting device 4 is achieved.

It can be understood that when the first adhering unit 41 or the second adhering unit 42 are several, the first adhering unit 41 and the second adhering unit 42 may be sequentially set, or the first adhering unit 41 and the second adhering unit 42 may be alternatively set, so as to meet different adhering requirements of the tray 20, thereby being beneficial to realizing that the automatic packaging apparatus 100 has a function of flexible production.

In other embodiments, the first unreeling mechanism 411 and the second unreeling mechanism 421 can unreel the protective film and the label respectively, so that the adaptability of the first pasting unit 41 and the second pasting unit 42 is improved, the first pasting unit 41 and the second pasting unit 42 can perform general setting on the output protective film and the output label, which is helpful for reducing the number of components used, so as to reduce the production cost of the device.

In some embodiments, the first pasting mechanism 412 includes a first moving assembly 4121 and a first adsorbing assembly 4122, the first moving assembly 4121 is used for driving the first adsorbing assembly 4122 to move, and the first adsorbing hole is used for adsorbing the protective film to transfer the protective film; the second pasting mechanism 422 includes a second moving member 4221 and a second adsorbing member 4222, the second moving member 4221 is used for driving the second adsorbing member 4222 to move, and the second adsorbing hole is used for adsorbing the label to transfer the label. That is, the purpose that the first attaching mechanism 412 can acquire and transfer the protective film and the purpose that the second attaching mechanism 422 can acquire and transfer the label can be achieved.

The first moving assembly 4121 and the second moving assembly 4221 are mechanical arms, the first adsorption assembly 4122 and the second adsorption assembly 4222 are adhesive suction cups, a plurality of first adsorption holes or a plurality of second adsorption holes are formed in the adhesive suction cups, the working amount of the first adsorption holes or the second adsorption holes on the adhesive suction cups can be changed, when protective films or labels of a university are required to be adsorbed, the number of the first adsorption holes or the second adsorption holes in working is correspondingly changed, so that the adsorption area of the adhesive suction cups is changed, the function that the adhesive suction cups can accurately adsorb the protective films or labels of different sizes is realized, and the design is favorable for improving the adhesive precision of the adhesive device 4 and also favorable for reducing the energy consumption of the adhesive device 4.

In some embodiments, as shown in fig. 1, 2, 4 and 6, the device further comprises a detection device 5, wherein the detection device 5 comprises a first detection mechanism 51 arranged on the placement device, a second detection mechanism 52 arranged on the discharging device 3 and a third detection mechanism 53 arranged on the pasting device 4; before the user uses this automatic packaging equipment 100 to assemble the material, detect putting device, blowing device 3 and pasting device 4 respectively through detection device 5, when putting device, blowing device 3 and pasting device 4's operating condition appears unusual, take place alarm signal through detection device 5 to in time maintain this automatic packaging equipment 100, in order to ensure putting device, blowing device 3 and pasting device 4 all to be in normal condition, thereby help improving this automatic packaging equipment 100 assembly material's stability and precision.

The first detecting mechanism 51, the second detecting mechanism 52 and the third detecting mechanism 53 each comprise a negative pressure detecting component, the negative pressure detecting components are air pressure sensors, the air pressure sensors are arranged on the air suction paths of the tray suction cups, the suction nozzles and the pasting suction cups, the negative pressure values of the suction ports of the tray suction cups, the suction ports of the suction nozzles and the suction ends of the pasting suction cups are detected respectively through the arrangement of the first detecting mechanism 51 corresponding to the tray suction cups, the arrangement of the second detecting mechanism 52 corresponding to the suction nozzles and the arrangement of the third detecting mechanism 53 corresponding to the pasting suction cups, after the new tray suction cups, suction nozzles and pasting suction cups are replaced, the initial negative pressure values of the suction ports of the tray suction cups, suction nozzles and pasting suction cups are detected after the tray suction cups, suction nozzles and pasting suction cups are finished, and when the actual negative pressure values of the detected suction ports of the tray suction cups, suction nozzles and pasting suction ends of the pasting suction cups and the initial negative pressure values are kept within a certain range (the actual negative pressure values and the initial negative pressure values are within 10%, 15% or 20% of the actual negative pressure values and the initial values can be proved to be in perfect functions; otherwise, the suction ends of the tray suction disc, the suction nozzle and the adhesive suction disc can be proved to be damaged, and the normal work can not be performed.

The second detecting mechanism 52 further comprises a material detecting component, the material detecting component is a CCD camera, when the material storing mechanism 33 comprises a material storing box and a feeding mechanism, the material detecting component is arranged on the material storing box, and visual detection is carried out on the height of the material supplied by the material storing mechanism 33 through the material detecting component, so that the function of judging whether the material can be smoothly supplied by the material storing mechanism 33 is achieved, and the purpose of accurately discharging the material according to product information is achieved when the discharging device 3 is achieved.

In other embodiments, the first detection mechanism 51, the second detection mechanism 52, and the third detection mechanism 53 include other detection components as well.

The first detection mechanism 51 includes a tray detection assembly, when the second movement mechanism 21 includes a tray suction cup, the tray detection assembly is a CCD camera, the tray detection assembly is disposed below a movement path of the second movement mechanism 21, and a detection direction of the tray detection assembly is set along a Z-axis direction, and the tray suction cup is visually detected by the tray detection assembly to determine whether the tray suction cup is complete, so as to determine whether the tray suction cup can smoothly adsorb the tray 20, thereby achieving a purpose of detecting whether the tray device 2 can smoothly provide a function of the tray 20.

The second detection mechanism 52 also includes a nozzle detection assembly.

The suction nozzle detection component is a CCD camera, when the material taking part 312 is a suction nozzle, the suction nozzle detection component is arranged below the moving path of the first moving mechanism 32, and the detection direction of the suction nozzle detection component is set along the Z-axis direction, and the suction nozzle is visually detected by the suction nozzle detection component so as to judge whether the suction nozzle is complete or not, thereby determining whether the suction nozzle can smoothly adsorb materials or not, and further achieving the purpose of detecting whether the material placing device 3 can smoothly acquire and place the functions of the materials or not.

The third detection mechanism 53 includes a paste suction cup detection component, when the first adsorption component 4122 and the second adsorption component 4222 in the paste device 4 are paste suction cups, the paste suction cup detection component is disposed below the moving path of the first moving component 4121 or the second moving component 4221, and the detection direction of the paste suction cup detection component is set along the Z-axis direction, and the paste suction cup detection component is used for performing visual detection on the paste suction cup so as to determine whether the paste suction cup is complete or not, thereby determining whether the paste suction cup can smoothly adsorb a protective film or a label, and achieving the purpose of detecting whether the paste device 4 can smoothly paste the protective film or the label on the material carrying disc 20.

In other embodiments, when the first unwinding mechanism 411 or the second unwinding mechanism 421 is provided with the flyer mechanism, the third detecting mechanism 53 further includes a flyer detecting component, and the flyer mechanism in the first unwinding mechanism 411 or the second unwinding mechanism 421 is detected by the flyer detecting component, so as to ensure that the first unwinding mechanism 411 can smoothly output the protective film or ensure that the second unwinding mechanism 421 can smoothly output the label. The flyer mechanism belongs to the prior art and is not described in detail herein.

In some embodiments, the automatic packaging device further comprises an authentication device, wherein the authentication device comprises a fingerprint identification mechanism and/or a face identification mechanism and/or a voice identification mechanism which are respectively connected with the material tray device 2 in a signal manner, when a user uses the automatic packaging device 100, the fingerprint and/or the face and/or the voice of the user are identified through the authentication device, and the identification result of the authentication device is matched with authentication information stored in the authentication device, so that the use authority of the user is controlled, so that different users can accurately control the automatic packaging device 100 according to the use authority, and the purpose that the automatic packaging device 100 can accurately assemble materials for appointed users is achieved.

Based on the automatic packaging apparatus 100 of any of the above embodiments, the present application further provides a packaging method for packaging materials, including the steps of:

inputting the carrying tray 20 and the product information, so that the tray device 2 can take the carrying tray 20 of the corresponding product to the conveying device 1 according to the product information;

placing materials, namely placing the materials of corresponding products into the appointed position of the material carrying tray 20 through the material placing device 3;

the protective film is stuck to the area of the material carrying tray 20 where the corresponding materials are placed through the sticking device 4 so as to fix the materials; the corresponding label is attached to the tray 20 by the attaching device 4 to identify the tray 20.

Through adopting this method, according to actual product information automatic taking appointed year charging tray 20, put the material of corresponding product to carrying in the charging tray 20 voluntarily, paste the protection film of appointed size in carrying the region that has the material on the charging tray 20 to prevent that the material from droing, in order to improve the material and reduce the phenomenon that takes place the assembly error easily when adopting artifical assembly material, help improving the precision and the packing rate of material assembly.

In some embodiments, when the tray 20 is input, the tray 20 is visually identified to ensure that the tray 20 corresponds to product information, and after the tray 20 is assembled, the tray 20 is visually identified to ensure that the material is assembled correctly, so as to facilitate improvement of accuracy of material assembly.

In some embodiments, identity verification is also included prior to entering the product information.

The face and/or fingerprint and/or sound of the user are identified and judged, so that the use permission of the user is determined, the purpose of accurately matching materials is achieved for the user, and the assembly efficiency and the assembly precision of the materials are improved.

In some embodiments, a job check is also included before the tray 20 is input.

Working conditions such as pendulum, material feeding, material pendulum taking, protective film sticking and label sticking are detected through the material carrying tray 20, and after detection is qualified, all working parts are reset completely, so that smooth material assembly can be ensured, and stability and accuracy of material assembly are improved.

In other embodiments, the protective film may be first and then labeled, or the protective film may be first and then labeled, in the steps of labeling and labeling.

When it is necessary to apply a plurality of protective films or a plurality of labels to the tray 20, the application of the protective films and the application of the labels can be alternately performed.

In addition, those of ordinary skill in the art will recognize that the above embodiments are presented for purposes of illustration only and are not intended to be limiting, and that appropriate modifications and variations of the above embodiments are within the scope of the disclosure of the present application.

Claims (10)

1. An automatic packaging device, characterized in that: comprising the following steps:

a transfer device comprising opposed first and second ends;

the material tray device is arranged on one side, close to the first end, of the conveying device compared with the second end, and is used for storing a plurality of material carrying trays corresponding to different products, respectively feeding the appointed material carrying trays onto the conveying device, and conveying the material carrying trays along the X-axis direction;

the pasting device is arranged on one side, close to the second end, of the first end, and is used for pasting a protective film and a label on the material carrying disc on the conveying device;

the discharging device is arranged between the first end and the second end and is used for placing materials on the material carrying disc on the conveying device;

the discharging device comprises a plurality of discharging units distributed along the X-axis direction, and the discharging units comprise a storing mechanism, a material taking mechanism and a first moving mechanism; the material storage mechanism is used for storing the materials, the material taking mechanism is arranged on the first moving mechanism, and the material taking mechanism is used for grabbing the materials on the material storage mechanism; the first moving mechanism is used for driving the material taking mechanism to move, so that the material taking mechanism places the materials acquired from the material storage mechanism on the material carrying disc.

2. The automatic packaging apparatus of claim 1, wherein: the pasting device comprises a plurality of first pasting units which are sequentially arranged along the X-axis direction, and each first pasting unit comprises a first unreeling mechanism and a first pasting mechanism;

the first pasting mechanism is arranged above the first unreeling mechanism and the conveying device along the Z-axis direction;

the material carrying disc is provided with a plurality of placing areas, and the materials are arranged in the plurality of placing areas;

the first unreeling mechanism is used for outputting the protective film corresponding to the placement area, and the first pasting mechanism is used for obtaining the protective film and pasting the protective film to the placement area.

3. The automatic packaging apparatus of claim 2, wherein: the sticking device further comprises a plurality of second sticking units which are sequentially arranged along the X-axis direction, and each second sticking unit comprises a second unreeling mechanism and a second sticking mechanism;

the material carrying disc is provided with an identification area;

the second unreeling mechanism is used for outputting the label corresponding to the material carrying disc, and the second pasting mechanism is used for obtaining the label and pasting the label to the identification area.

4. An automatic packaging apparatus as recited in claim 3, wherein: the first pasting mechanism comprises a first moving assembly and a first adsorption assembly, and the first moving assembly is used for driving the first adsorption assembly to move;

the second pasting mechanism comprises a second moving assembly and a second adsorption assembly, and the second moving assembly is used for driving the second adsorption assembly to move.

5. The automatic packaging apparatus of claim 1, wherein: the conveying device comprises a plurality of conveying units distributed along the X-axis direction, the plurality of conveying units jointly form the first end and the second end, the conveying units can be arranged in one-to-one correspondence with the discharging units, each conveying unit comprises a first conveying component and a second conveying component,

in two adjacent conveying units, the first conveying assembly of one conveying unit and the first conveying assembly of the other conveying unit are connected with each other and form a feeding path, and the feeding path is used for conveying the loading tray to be assembled;

in the two adjacent conveying units, the second conveying assembly of one conveying unit and the second conveying assembly of the other conveying unit are connected with each other and form a discharging path, and the discharging path is used for conveying the assembled loading tray.

6. The automatic packaging apparatus of claim 5, wherein: the conveying device further comprises a transfer unit, the transfer unit is arranged on one side of the last conveying unit along the X-axis direction, and the transfer unit is used for transferring the material carrying tray on the first conveying assembly to the second conveying assembly.

7. The automatic packaging apparatus of claim 1, wherein: the material taking mechanism comprises a rotating piece and a plurality of material taking parts, the material taking parts are arranged at the bottom of the rotating piece along the Z-axis direction, the material taking parts are used for obtaining materials, and the rotating piece is arranged on the first moving mechanism in a rotating way so as to drive the material taking parts to change positions.

8. The automatic packaging apparatus of claim 1, wherein: the tray device comprises a second moving mechanism and a plurality of bearing mechanisms, wherein the bearing mechanisms are respectively used for bearing the tray, and the second moving mechanism is arranged above the conveying device and the bearing mechanisms along the Z-axis direction and used for transferring the tray on the bearing mechanisms to the conveying device.

9. The automatic packaging apparatus of claim 1, wherein: also included is a detection device comprising:

the first detection mechanism is arranged on the discharging device and is used for detecting the charging tray device;

the second detection mechanism is arranged on the discharging device and is used for detecting the discharging device;

and the third detection mechanism is arranged on the pasting device and is used for detecting the pasting device.

10. A method of packaging, characterized by: application to an automatic packaging apparatus according to any one of claims 1 to 9, comprising the steps of:

inputting a material carrying disc, inputting product information, and enabling a material disc device to take and send the material carrying disc of a corresponding product to a conveying device according to the product information;

placing materials, namely placing the materials corresponding to the products into a designated position of the material carrying tray through a material placing device;

sticking a film and a label, and sticking a protective film to the area of the material carrying tray where the corresponding material is placed through a sticking device so as to fix the material; and the corresponding label is stuck on the material carrying disc through the sticking device so as to mark the material carrying disc.