CN117463545B - Tower section of thick bamboo application mechanism - Google Patents
Tower section of thick bamboo application mechanism Download PDFInfo
- Publication number
- CN117463545B CN117463545B CN202311455988.6A CN202311455988A CN117463545B CN 117463545 B CN117463545 B CN 117463545B CN 202311455988 A CN202311455988 A CN 202311455988A CN 117463545 B CN117463545 B CN 117463545B
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- coating
- roller
- plate
- rust removing
- rolling
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- 230000007246 mechanism Effects 0.000 title claims abstract description 48
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims description 11
- 235000017491 Bambusa tulda Nutrition 0.000 title claims description 11
- 241001330002 Bambuseae Species 0.000 title claims description 11
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims description 11
- 239000011425 bamboo Substances 0.000 title claims description 11
- 238000000576 coating method Methods 0.000 claims abstract description 103
- 239000011248 coating agent Substances 0.000 claims abstract description 98
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 57
- 239000010959 steel Substances 0.000 claims abstract description 57
- 238000005096 rolling process Methods 0.000 claims abstract description 40
- 238000000034 method Methods 0.000 claims abstract description 34
- 230000008569 process Effects 0.000 claims abstract description 27
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 54
- 238000007789 sealing Methods 0.000 claims description 49
- 239000007921 spray Substances 0.000 claims description 49
- 238000005498 polishing Methods 0.000 claims description 32
- 238000007605 air drying Methods 0.000 claims description 25
- 230000001360 synchronised effect Effects 0.000 claims description 21
- 238000004140 cleaning Methods 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 15
- 238000000227 grinding Methods 0.000 claims description 12
- 238000005507 spraying Methods 0.000 claims description 11
- 238000005086 pumping Methods 0.000 claims description 9
- 230000003028 elevating effect Effects 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 7
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000007517 polishing process Methods 0.000 claims description 2
- 230000002441 reversible effect Effects 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims 1
- 239000003638 chemical reducing agent Substances 0.000 abstract description 6
- 230000000694 effects Effects 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000000725 suspension Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/14—Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
- B24B41/047—Grinding heads for working on plane surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
Abstract
The invention provides a tower cylinder coating mechanism, wherein a lifting seat is driven by a hydraulic lifting mechanism to perform lifting motion, the axes of an upper rolling plate roller and a lower rolling plate roller are respectively and fixedly connected to the output end of a rolling plate speed reducer, a rolling plate gap for a steel plate to pass through is formed between the upper rolling plate roller and the lower rolling plate roller, the upper rolling plate roller and the lower rolling plate roller are enclosed with a steel plate to form a coating space in the rolling plate process, the lifting seat is positioned below the coating space, and a coating groove is formed in the lifting seat.
Description
Technical Field
The invention relates to the technical field of tower barrel coating forming devices, in particular to a tower barrel coating mechanism.
Background
The utility model provides a tower section of thick bamboo veneer reeling bracket device and tower section of thick bamboo veneer reeling machine of publication number "CN210847787U" among the prior art, tower section of thick bamboo veneer reeling bracket device include: the device comprises a support, a first lifting assembly, a second lifting assembly, a longitudinal support frame and a transverse support arm; the first lifting component and the second lifting component are respectively and fixedly connected with the support, the transverse two ends of the longitudinal supporting frame are respectively and movably connected with the first lifting component and the second lifting component, two transverse supporting arms are arranged, and two the horizontal support arm respectively with vertical support frame is connected, and is located not co-altitude position, and the device's a tower section of thick bamboo veneer reeling bracket device and a tower section of thick bamboo veneer reeling machine have can adjust the support height thereby can process the advantage of little internal diameter tower section of thick bamboo.
However, the tower coiled plate bracket device and the tower coiled plate machine still have obvious defects in the use process: the device can only realize the coil forming operation of the tower, and because the steel plate needs to be subjected to reciprocating curling forming in the coil forming process and a large amount of time is consumed in the forming process, the device has single function, the coil forming process is not effectively utilized, and the processing and forming efficiency of the device needs to be further improved.
Disclosure of Invention
The invention aims to provide a tower barrel coating mechanism which is used for solving the problems in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides a tower section of thick bamboo coating machine constructs, including the fixed upper veneer reeling roller that sets up in axle center and the lower veneer reeling roller that sets up of its below bilateral symmetry, lower veneer reeling roller axle center fixed mounting is in the elevating platform, elevating platform carries out elevating movement under hydraulic lifting mechanism drive, the axle center of upper veneer reeling roller and lower veneer reeling roller is fixed connection respectively in the output of veneer reeling speed reducer, the input of veneer reeling speed reducer is connected with the drive shaft of veneer reeling motor, veneer reeling motor drive upper veneer reeling roller and lower veneer reeling roller carry out each other and are reverse rotation motion, form the veneer reeling clearance that supplies the steel sheet to pass between upper veneer reeling roller and the lower veneer reeling roller, upper veneer reeling roller and lower veneer reeling roller are in veneer reeling process, both sides lower veneer reeling roller and elevating platform enclose with the steel sheet and form the application space, the coating groove has been seted up to the elevating platform is located the coating space below, the fixed type of coating operation roller of axle center, the operation roller carries out the rotation motion of preset angle under the rotation motor drive, set up polishing operation roller, the veneer reeling mechanism, the finish operation is set up in the rotation angle of the polishing operation motor, the finish operation mechanism is carried out in the synchronous operation, the finish operation is carried out in the rotation operation, the synchronous operation is finished in the finish operation, the finish operation is finished through the finish operation, and the finish operation is finished, and is finished.
Preferably, the rust removing mechanism comprises a rust removing laser groove, a rust removing spray head slide way is arranged in a lifting seat where the rust removing laser groove is located, a rust removing spray head is arranged in the rust removing spray head slide way in a translation sliding mode, the rust removing spray head is matched with a translation threaded rod through a threaded hole arranged in the rust removing spray head, in the reciprocating rotation process of the translation threaded rod, the rust removing spray head slides in a reciprocating translation mode in the rust removing spray head slide way to remove rust on the outer surface of the steel plate, and the rust removing spray head is connected with an external laser generator.
Preferably, the polishing and grinding mechanism comprises a plurality of polishing turntables which are linearly arranged on the coating operation roller, and the polishing turntables are abutted against the outer surface of the steel plate to perform grinding operation through rotary motion.
Preferably, the coating spraying mechanism and the air drying mechanism respectively comprise a plurality of coating spray heads or air drying spray heads which are fixedly arranged on the coating operation roller and are in linear arrangement, the coating spray heads or the air drying spray heads respectively communicate with a coating pump or an air drying pump which are correspondingly arranged outside through a pipeline through coating holes or air drying holes formed in the side edge of the coating operation roller, and the coating or air is respectively sprayed to the outer surface of the steel plate through the coating spray heads or the air drying spray heads through the coating pump or the air drying pump.
Preferably, a plurality of polishing carousel all includes cup joints portion and telescopic part, telescopic part inserts through the activity of lift piston and locates in the cup joints portion, the inboard of rotatory axle sleeve is located to the equal fixed cover of cup joints portion, still fixed mounting has synchronous pulley on the cup joints portion, a plurality of synchronous pulley links in same hold-in range, synchronous pulley still overlaps and locates on the driving pulley, driving pulley drives a plurality of synchronous pulleys and rotates and then drive cup joints portion and telescopic part rotation in the rotatory in-process of polishing motor, polishes the steel sheet surface through the carousel of telescopic part top installation, cup joints portion bottom and offered the pump and annotates the hole, pump annotates hole external fixed mounting has sealed pivot, sealed pivot activity sets up in sealed passageway, set up the through-hole that makes cup joint portion and sealed passageway intercommunication in the sealed passageway through external pump machine, thereby make telescopic part carry out flexible motion in cup joints portion, when needs polish the steel sheet surface, thereby make telescopic part rise and then make closely lean on the steel sheet surface through external pump machine to the pressurization in the sealed passageway, make the process of pressing down to one side of sealed passageway shrink to the sealed portion after polishing.
Preferably, the axial center of the telescopic part is also provided with a pumping channel, the pumping channel is communicated with the smearing hole formed in the surface of the turntable, and when the liquid medium is pumped into the sealing channel, the liquid flows out through the smearing hole through the pumping channel due to the action of high pressure and is smeared on the outer surface of the steel plate along with polishing.
Preferably, the coating groove both sides all translate the slidingtype and are provided with the closing plate, be connected through the multilayer expansion plate between closing plate and the coating groove both ends, both sides the closing plate is synchronous to be carried out in opposite directions or is separated the motion mutually, in the sealing plate of both sides and steel sheet edge support and lean on the in-process, the multilayer expansion plate covers the coating groove that will be located the steel sheet both sides and expose to the external environment through expanding.
Preferably, the lifting seat bottom at lower veneer reeling roller place still is provided with the clearance groove, the clearance inslot is provided with the cleaning blade that supports and lean on lower veneer reeling roller surface, the cleaning shower nozzle is still installed to the clearance inslot, the cleaning shower nozzle passes through the pipeline and communicates with the cleaning pump machine that outside set up, sprays cleaning medium through the cleaning pump machine and rolls up veneer reeling roller surface down, thereby cooperates the cleaning blade support to lean on and clean its surface at lower veneer reeling roller rotatory in-process.
Compared with the prior art, the invention has the beneficial effects that:
According to the invention, the coating structure is arranged at the gap of the rolling plate rollers at the two sides below, and the steel plate needs to be repeatedly rolled and molded in the curling molding process, so that the tower can be molded and coated synchronously by the arrangement of the coating mechanism, the manufacturing efficiency of the tower is greatly improved, in addition, the lower rolling plate roller is kept against the outer surface of the steel plate at all times in the rolling plate process, and the coating mechanism is arranged in a narrow coating space formed by encircling, so that the influence of the coating process on the external environment is minimized, personnel participation is not needed, and the burden of manpower coating and adverse effects on health are reduced.
Drawings
FIG. 1 is a schematic view of a coil forming process of a steel sheet according to the present invention;
FIG. 2 is a schematic view of the sealing plate abutting position of the present invention;
FIG. 3 is a schematic view of the connection structure of the coating operation roller of the present invention;
Fig. 4 is a schematic cross-sectional view of a painting operation roller of the present invention.
In the figure: the device comprises an upper rolling plate roller, a lower rolling plate roller, a 3 lifting seat, a 4 steel plate, a 5 rolling plate gap, a 6 coating space, a 7 coating groove, an 8 coating operation roller, a 9 derusting laser groove, a 10 derusting spray head slideway, an 11 derusting spray head, a12 polishing turntable, a 13 cleaning scraper, a14 cleaning spray head, a 15 coating hole, a 16 air drying hole, a 17 sleeving part, a 18 telescopic part, a 19 lifting piston, a 20 rotating shaft sleeve, a 21 synchronous pulley, a 22 synchronous belt, a 23 translation threaded rod, a 24 turntable, a 25 pump injection hole, a 26 sealing rotating shaft, a 27 sealing channel, a 28 coating hole, a 29 sealing plate, a 30 multilayer telescopic plate and a 31 cleaning groove.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-4, the present invention provides a technical solution:
embodiment one:
The utility model provides a tower section of thick bamboo coating machine constructs, including the fixed upper veneer reeling roller 1 that sets up in axle center and the lower veneer reeling roller 2 that sets up of its below bilateral symmetry, lower veneer reeling roller 2 axle center fixed mounting is in lifting seat 3, lifting seat 3 carries out lifting movement under hydraulic lifting mechanism drive, upper veneer reeling roller 1 and lower veneer reeling roller 2 axle center fixed connection in the output of veneer reeling speed reducer respectively, the input of veneer reeling speed reducer is connected with the drive shaft of veneer reeling motor, veneer reeling motor drive upper veneer reeling roller 1 and lower veneer reeling roller 2 carry out mutual counter-rotating motion, form veneer reeling clearance 5 that supplies steel sheet 4 to pass between upper veneer reeling roller 1 and the lower veneer reeling roller 2, upper veneer reeling roller 1 and lower veneer reeling roller 2 are in veneer reeling process, lower veneer reeling roller 2 and lifting seat 3 and steel sheet 4 enclose and form coating space 6 in the both sides, lifting seat 3 is located coating space 6 below and is seted up coating groove 7, the fixed installation of axle center in coating groove 7 has coating operation roller 8, the rotation operation roller 8 carries out the rotation motion of preset angle under the rotation motor drive, the rotation of veneer reeling speed reducer, the upper veneer reeling roller 1 and lower veneer reeling roller 2 forms veneer reeling machine 4 and passes through the veneer reeling machine, the operation mechanism is set up, the finish operation is finished in the finish operation is finished and air-dried through the finish operation, the finish operation is finished and air-dried.
In this embodiment, the upper and lower coil rollers 1 and 2 belong to a coil forming structure commonly used in the prior art, by placing the steel plate 4 in a coil gap 5 formed by the upper and lower coil rollers 1 and 2, clamping the steel plate 4 by lifting the lower coil roller 2, and performing coil operation during the matching process of the upper and lower coil rollers 1 and 2, since the steel plate 4 needs to be repeatedly performed during the coil process to finally form a tower structure, the coil mechanism function in the prior art is generally single, unlike the prior art, the application sets a coating operation roller 8 between the lower coil rollers 2, since the lower coil rollers 2 at both sides closely abut against the outer surface of the steel plate 4 during the coil process, by setting a coating mechanism in the gap, the waste gas and gas suspension generated in the coating process can be limited in the narrow space, furthermore, the coating operation roller 8 in this embodiment is provided with a rust removing, polishing, grinding, spraying and air drying mechanism, in which the prior art also needs to remove rust and clean the outer surface of the tower in advance during the coating process of the tower, the rust removing mode used by the rust removing mechanism includes, but is not limited to, one or more of laser rust removing, chemical rust removing, sand blasting and grinding rust removing modes, the rust removing mechanism adopts a common structural mode in the prior art, and no repeated description is needed again, and in this embodiment, the polishing, grinding, spraying and air drying mechanisms all use corresponding mechanisms which are common in the prior art, and in this embodiment, the position of the spraying mechanism is significantly different from the setting position of the prior art, the arrangement of the position enables the tower to be capable of carrying out coating operation in the coil plate forming process and benefits from the close fit of the lower coil plate roller 2 and the steel plate 4, the device is used as a forming mechanism of a plate, is also used as a combined mechanism of the coating space 6, and is used for limiting waste gas or gas suspended matters formed by spraying into the long and narrow coating space 6 through the fit of the lower coil plate roller 2, so that the influence on the environment and operators is minimized, and particularly, the coating spraying mechanism and the air drying mechanism respectively comprise a plurality of coating spray heads or air drying spray heads which are fixedly arranged on the coating operation roller 8 and are in linear arrangement, and the coating spray heads or the air drying spray heads are respectively communicated with a coating pump or an air drying pump which are correspondingly arranged outside through pipelines through coating holes 15 or air drying holes 16 formed on the side edges of the coating operation roller 8, and the coating or the air is respectively sprayed to the outer surface of the steel plate 4 through the coating spray heads or the air drying pump.
Embodiment two:
the rust removing mechanism comprises a rust removing laser groove 9, a rust removing spray head slide way 10 is arranged in a lifting seat 3 where the rust removing laser groove 9 is arranged, a rust removing spray head 11 is arranged in the rust removing spray head slide way 10 in a sliding manner, the rust removing spray head 11 is matched with a sliding threaded rod 23 through a threaded hole, and in the reciprocating rotation process of the sliding threaded rod 23, the rust removing spray head 11 slides in a reciprocating manner in the rust removing spray head slide way 10 to remove rust on the outer surface of the steel plate 4, and the rust removing spray head 11 is connected with an external laser generator.
In this embodiment, in order to meet the efficient rust removal requirement in the plate rolling process, in this example, a laser rust removal mode is used to perform efficient rust removal operation, the rotation of the externally-arranged rust removal motor drives the translation threaded rod 23 to rotate, the rotation of the translation threaded rod 23 drives the rust removal spray head 11 to perform translation sliding, and in the translation sliding process of the rust removal spray head 11, the laser beam generated by the rust removal spray head 11 performs rapid rust removal operation on the outer surface of the steel plate 4.
Embodiment III:
The polishing and grinding mechanism comprises a plurality of polishing turntables 12 which are linearly arranged on the coating operation roller 8, and the polishing turntables 12 are abutted against the outer surface of the steel plate 4 to carry out grinding operation through rotary motion.
The polishing turnplates 12 comprise a sleeving part 17 and a telescopic part 18, the telescopic part 18 is movably inserted into the sleeving part 17 through a lifting piston 19, the sleeving part 17 is fixedly sleeved on the inner side of a rotary shaft sleeve 20, a synchronous pulley 21 is fixedly installed on the sleeving part 17, the synchronous pulleys 21 are connected with a synchronous belt 22, the synchronous belt 22 is sleeved on a driving pulley, the driving pulley drives the synchronous pulleys 21 to rotate in the rotating process of a polishing motor so as to drive the sleeving part 17 and the telescopic part 18 to rotate, the outer surface of the steel plate 4 is polished through a turnplate 24 installed at the top end of the telescopic part 18, a pumping hole 25 is formed in the bottom of the sleeving part 17, a sealing rotating shaft 26 is fixedly installed outside the pumping hole 25, the sealing rotating shaft 26 is movably arranged in the sealing channel 27, a through hole for enabling the sleeving part 17 and the sealing channel 27 to be communicated is formed in the sealing rotating shaft 26, the sealing channel 27 through an external pump machine to be pressurized or depressurized so as to enable the telescopic part 18 to stretch out and draw back in the sleeving part 17, when the outer surface of the steel plate 4 needs to be polished, the external surface of the steel plate is pressurized in the sealing channel 27 through the external pump machine so as to enable the telescopic part 18 to be enabled to rise so as to enable the telescopic part 18 to tightly lean against the outer surface of the turnplate 4 to be polished, and the outer surface of the steel plate 4 is enabled to be polished through the external pump 24, and the sealing channel 27 is enabled to be contracted to one side by the sealing channel 27 after the sealing channel is sealed by the sealing channel 27.
The axial center of the telescopic part 18 is also provided with a pumping channel which is communicated with the smearing hole 28 arranged on the surface of the turntable 24, and when the liquid medium is pumped into the sealing channel 27, the liquid flows out through the smearing hole 28 through the pumping channel due to the action of high pressure and is smeared on the outer surface of the steel plate 4 along with polishing.
In this embodiment, in order to ensure that the polishing turntable 12 can be smoothly attached to the outer surface of the steel plate 4, the polishing turntable 12 is provided with a telescopic mechanism comprising a sleeving part 17 and a telescopic part 18, the telescopic part 18 can perform lifting motion in the sleeving part 17, a pushing mechanism for lifting motion of the telescopic part 18 is a sealing channel 27, because the sealing channel 27 is communicated with the sleeving part 17, when the sleeving part 17 is pressurized through the sealing channel 27, under the action of pressure, the telescopic part 18 is lifted under the action of a bottom lifting piston 19 so that the top turntable 24 closely abuts against the outer surface of the steel plate 4, and in the same way, if the turntable 24 needs to be retracted, only negative pressure is required to be applied to the sealing channel 27, when the turntable 24 is attached to the outer surface of the steel plate 4, the turntable 24 rotates to rotate by driving pulleys 21 installed in a lifting seat 3, further, polishing liquid is required to be added in the sealing rotating shaft 26 in the polishing process, the polishing liquid is pumped in the sealing rotating shaft 26 through the sealing channel, the rotating channel through the rotating channel, the rotating liquid is finally discharged from the coating hole 28 through the rotating channel of the rotating part 24, the polishing turntable 24 is usually sleeved with the fiber-absorbing liquid is pumped into the sealing channel 27 through the sealing channel 27, the sealing channel is also increased, the pressure is increased by the sealing channel is increased, and the pressure is increased by the two-way, the pressure is increased by the rotating device is increased, and the inside the sealing channel is also pumped into the sealing channel is increased, the sealing channel is used as a sealing channel is filled with the sealing medium, the inside is filled with the liquid is pumped into the sealing channel, and the inside is filled with the polishing liquid, and is filled, and the liquid is finally, and the liquid is pumped into the inside is filled, the telescopic part 18 pushes the lifting piston 19 to extend outwards under the action of pressure so as to enable the turntable 24 to lean against the surface of the steel plate 4, and a small amount of rotary grinding media finally flows out from the smearing hole 28 through a channel formed in the telescopic part 18 under the action of internal liquid pressure, so that the rotation of the turntable 24 is finally assisted to polish the surface of the steel plate 4.
Embodiment four:
the coating groove 7 both sides all translate the slidingtype and are provided with closing plate 29, are connected through multilayer expansion plate 30 between closing plate 29 and the coating groove 7 both ends, and the closing plate 29 of both sides is synchronous to be carried out in opposite directions or is kept away from the motion mutually, in the sealing plate 29 of both sides and steel sheet 4 edge butt process, and multilayer expansion plate 30 covers the coating groove 7 that will be located steel sheet 4 both sides and expose to the external environment through expanding.
In this embodiment, in order to prevent exhaust gas or suspension gas from flowing out through the open areas at both sides of the coating tank 7 during the spraying process, sealing plates 29 are provided at both sides of the coating tank 7, and closely abut against both side edges of the steel plate 4 through the sealing plates 29 during the coating process, and are matched with the arrangement of the multi-layer expansion plates 30, so that the open areas are further covered, the influence on the external environment is minimized during the spraying operation, further, an adsorption hole can be further provided in the coating tank 7, and the adsorption hole is communicated with an external negative pressure air pump, so that the gas suspension medium is timely extracted during the polishing, rust removing and coating processes, and the work load of the negative pressure air pump is greatly reduced due to the narrow coating space 6, and the air purifying effect is remarkably improved.
Fifth embodiment:
the lifting seat 3 bottom that lower veneer reeling roller 2 place still is provided with clearance groove 31, is provided with in the clearance groove 31 to support and lean on the clean scraper 13 of lower veneer reeling roller 2 surface, still installs clean shower nozzle 14 in the clearance groove 31, and clean shower nozzle 14 passes through the pipeline and the clean pump machine intercommunication that the outside set up, sprays cleaning medium through clean shower nozzle 14 at lower veneer reeling roller 2 surface through clean pump machine, thereby cooperates the support of clean scraper 13 to clean its surface at lower veneer reeling roller 2 rotatory in-process.
In this embodiment, because the lower plate rolling roller 2 can smear dust or paint due to contact in the process of contacting with the outer surface of the steel plate 4, dirt attached to the surface of the lower plate rolling roller 2 can be rapidly scraped by arranging the cleaning scraper 13 at the bottom of the lower plate rolling roller 2, the plate rolling effect is ensured, and meanwhile, cleaning media are sprayed to the surface of the lower plate rolling roller 2 through the cleaning nozzle 14, so that the dirt can be effectively scraped by the cleaning scraper 13 in a further assisting manner.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a tower section of thick bamboo coating mechanism, includes the fixed upper plate rolling roller (1) that sets up in axle center and lower plate rolling roller (2) that set up of its below bilateral symmetry, lower plate rolling roller (2) axle center fixed mounting is in elevating socket (3), elevating socket (3) are under hydraulic lifting mechanism drive down go on elevating movement, the axle center of upper plate rolling roller (1) and lower plate rolling roller (2) is fixed connection respectively in the output of rolling reduction gear, rolling reduction gear's input and rolling motor's drive shaft connection, rolling motor drive upper plate rolling roller (1) and lower plate rolling roller (2) are each other for reverse rotation motion, form between upper plate rolling roller (1) and lower plate rolling roller (2) and supply rolling clearance (5) that steel sheet (4) passed, its characterized in that: the coating device comprises an upper rolling plate roller (1) and a lower rolling plate roller (2), wherein the lower rolling plate roller (2) and a lifting seat (3) on two sides are enclosed with a steel plate (4) to form a coating space (6) in the rolling plate process, a coating groove (7) is formed below the coating space (6) by the lifting seat (3), a coating operation roller (8) is fixedly arranged in the coating groove (7) in an axial manner, the coating operation roller (8) is driven by a rotating motor to perform rotation movement of a preset angle, a rust removing mechanism, a polishing and grinding mechanism, a coating and spraying mechanism and an air drying mechanism are arranged on the coating operation roller (8), and in the rolling plate process of the steel plate (4), the coating operation roller (8) synchronously performs rust removing, grinding, spraying and air drying operation procedures outside the steel plate (4) and performs rotation switching operation of the preset angle through the rotating motor;
The polishing and grinding mechanism comprises a plurality of polishing turntables (12) which are linearly arranged on the coating operation roller (8), and the polishing turntables (12) are abutted against the outer surface of the steel plate (4) to perform grinding operation through rotary motion;
The polishing turntable (12) comprises a sleeving part (17) and a telescopic part (18), the telescopic part (18) is movably inserted into the sleeving part (17) through a lifting piston (19), the sleeving part (17) is fixedly sleeved on the inner side of a rotary shaft sleeve (20), a synchronous pulley (21) is fixedly installed on the sleeving part (17), the synchronous pulleys (21) are connected with a synchronous belt (22), the synchronous belt (22) is sleeved on a driving pulley, the driving pulley drives the synchronous pulleys (21) to rotate in the rotating process of a polishing motor so as to drive the sleeving part (17) and the telescopic part (18) to rotate, a pump injection hole (25) is formed in the bottom of the sleeving part (17), a sealing rotating shaft (26) is fixedly installed outside the pump injection hole (25), the sealing rotating shaft (26) is movably arranged in a sealing channel (27) in a sleeving manner, a sealing rotating shaft (26) is internally provided with a sealing channel (27) which enables the sleeving part (17) and the sealing rotating part (27) to be connected with the outer surface of a steel plate (4) through a rotary table (24) installed at the top end of the telescopic part (18) to polish the outer surface of the steel plate (4) when the steel plate (4) is required to be connected with the sealing channel (27) in a sealing rotating way, the external pump is used for pressurizing the sealing channel (27) so as to promote the telescopic part (18) to rise and further promote the turntable (24) to tightly lean against the outer surface of the steel plate (4), and after the polishing process is finished, the telescopic part (18) is promoted to shrink towards the sleeving part (17) side by decompressing the sealing channel (27).
2. A tower coating mechanism according to claim 1, wherein: the rust removing mechanism comprises a rust removing laser groove (9), a rust removing spray head slide way (10) is arranged in a lifting seat (3) where the rust removing laser groove (9) is arranged, a rust removing spray head (11) is arranged in the rust removing spray head slide way (10) in a sliding manner, the rust removing spray head (11) is matched with a sliding threaded rod (23) through a threaded hole arranged in the rust removing spray head, in the reciprocating rotating process of the sliding threaded rod (23), the rust removing spray head (11) slides in the rust removing spray head slide way (10) in a reciprocating sliding manner so as to perform rust removing operation on the outer surface of a steel plate (4), and the rust removing spray head (11) is connected with a peripheral laser generator.
3. A tower coating mechanism according to claim 2, wherein: the coating spraying mechanism and the air drying mechanism respectively comprise a plurality of coating spray heads or air drying spray heads which are fixedly arranged on the coating operation roller (8) and are in linear arrangement, the coating spray heads or the air drying spray heads are respectively communicated with coating pumps or air drying pumps which are correspondingly arranged outside through pipelines through coating holes (15) or air drying holes (16) formed in the side edges of the coating operation roller (8), and coating or air is respectively sprayed to the outer surface of the steel plate (4) through the coating spray heads or the air drying spray heads through the coating pumps or the air drying pumps.
4. A tower coating mechanism according to claim 3, wherein: the axial center of the telescopic part (18) is also provided with a pumping channel which is communicated with a coating hole (28) formed in the surface of the rotary table (24), liquid medium is pumped into the sealing channel (27), and meanwhile, liquid flows out through the coating hole (28) through the pumping channel due to the action of high pressure and is coated on the outer surface of the steel plate (4) along with polishing.
5. A tower coating mechanism according to any one of claims 1-4, wherein: the coating groove (7) both sides all translate the slidingtype and are provided with closing plate (29), be connected through multilayer expansion plate (30) between closing plate (29) and coating groove (7) both ends, both sides closing plate (29) are synchronous to be carried out in opposite directions or are separated from the motion mutually, in the both sides closing plate (29) with steel sheet (4) edge support and lean on the in-process, multilayer expansion plate (30) are covered in coating groove (7) that are located steel sheet (4) both sides and expose the environment through expanding.
6. A tower coating mechanism according to claim 5, wherein: the lifting seat (3) bottom that lower veneer reeling roller (2) is located still is provided with clearance groove (31), be provided with in clearance groove (31) and support and lean on clean scraper (13) of lower veneer reeling roller (2) surface, still install clean shower nozzle (14) in clearance groove (31), clean shower nozzle (14) are through the pipeline and the clean pump machine intercommunication that the outside set up, spray cleaning medium through clean shower nozzle (14) at lower veneer reeling roller (2) surface through clean pump machine, thereby cooperate the support of clean scraper (13) to clean its surface under veneer reeling roller (2) rotatory in-process.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311455988.6A CN117463545B (en) | 2023-11-02 | 2023-11-02 | Tower section of thick bamboo application mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311455988.6A CN117463545B (en) | 2023-11-02 | 2023-11-02 | Tower section of thick bamboo application mechanism |
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| CN117463545B true CN117463545B (en) | 2024-05-03 |
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| CN202311455988.6A Active CN117463545B (en) | 2023-11-02 | 2023-11-02 | Tower section of thick bamboo application mechanism |
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| CN215612618U (en) * | 2021-06-15 | 2022-01-25 | 江苏天时新材料科技有限公司 | Automobile antirust coating filling device |
| CN219291807U (en) * | 2023-04-11 | 2023-07-04 | 重山风力设备(连云港)有限公司 | Auxiliary device for spraying large-diameter split type heavy tower drum |
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| EP0686827A2 (en) * | 1994-06-10 | 1995-12-13 | Messelektronik Dresden GmbH | Device for the contactless determination of the surface profile of a workpiece |
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| CN117463545A (en) | 2024-01-30 |
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