Disclosure of Invention
In view of the above problems, embodiments of the present application provide an automatic tapping device for a workpiece in a gantry machining center, so as to solve the above technical problems.
In order to achieve the above purpose, the embodiment of the present application provides the following technical solutions: an automatic tapping device for a gantry machining center workpiece, comprising: the device comprises two guide rails, wherein the tops of the two guide rails are connected with a portal frame in a sliding mode, a mounting seat sliding along the length direction of the portal frame is connected to the portal frame, a tapping mechanism is arranged on the mounting seat, and a first cylinder for driving the tapping mechanism to move up and down is arranged on the mounting seat.
The fixed station is arranged between the two guide rails, the top of the fixed station is provided with a positioning adjusting mechanism for positioning the placement position of the shell, the top of the fixed station is also provided with a clamping mechanism for clamping and limiting the shell, and the middle part of the fixed station is provided with a driving mechanism for driving the positioning adjusting mechanism.
The positioning adjusting mechanism comprises three supporting positioning groups which are arranged at the top of the fixed table and distributed along the length direction of the fixed table, the sizes of the three supporting positioning groups are sequentially reduced along the length direction of the fixed table, the three supporting positioning groups are identical in structure, and other two supporting positioning groups except for the supporting positioning group positioned in the middle are fixedly connected with the fixed table and are slidably connected onto the fixed table through the interval adjusting groups.
The support positioning group comprises two connecting seats which are arranged at the top of the fixed table and symmetrically arranged along the width direction of the fixed table, the opposite faces of the two connecting seats are all connected with an inverted U-shaped cylinder in a sliding mode, a partition plate is arranged on the inner wall of the inverted U-shaped cylinder, a first reset spring is arranged between the partition plate and the connecting seats, the inverted U-shaped cylinder is arranged on the partition plate, a pull rod is connected with the inner sliding mode on one side of the partition plate far away from the connecting seats, a half cone column which is gradually reduced in one side of the partition plate is fixedly sleeved on the pull rod, an ejector rod which is evenly arranged is connected with the arc-shaped side wall of the inverted U-shaped cylinder in a sliding mode, a second reset spring which is sleeved on the ejector rod is arranged between the ejector rod and the inner wall of the inverted U-shaped cylinder in a sliding mode, an L-shaped clamping seat is arranged after the ejector rod penetrates through the inverted U-shaped cylinder, and a ball which is in rolling contact with the side wall of the half cone column is arranged on one side of the ejector rod far away from the L-shaped clamping seat.
In a possible implementation mode, the actuating mechanism is including seting up the rectangle recess at the fixed station middle part, be connected with cylinder two in the rectangle recess, the pulldown board is installed to the flexible end of cylinder two, sliding connection has the rectangular frame of arranging along its width direction symmetry on the fixed station, two rectangular frames are located between two pull rods of same group, set up the regulation logical groove of arranging along its length direction symmetry on the rectangular frame, sliding connection has L type piece on the regulation logical groove, except two pull rods and rectangular frame fixed connection at the middle part, other pull rods and L type piece fixed connection, articulated have the drive pole between rectangular frame and the pulldown board.
In a possible implementation mode, the interval adjusting group comprises four sliding grooves formed in a fixed table, a sliding block is installed at the bottom of a connecting seat in a supporting positioning group which is in sliding connection with the fixed table, the sliding block is in sliding connection with the sliding groove, a screw is rotationally connected in the sliding groove, screw threads on two sides of the connecting seat in the middle are opposite in direction, the screw is connected with the sliding block in a threaded fit mode, two accommodating grooves symmetrically arranged along the length direction of the screw are formed in the fixed table, two screws below the two connecting seats in the same group penetrate through the same accommodating groove, an adjusting rod is rotationally connected in the accommodating groove, two main bevel gears are fixedly sleeved on the adjusting rod, and a slave bevel gear in meshed transmission with the main bevel gears is installed on the screw.
In a possible implementation mode, the fixture includes the connection on the fixed station and follows the support frame of its length direction symmetrical arrangement, the rectangle recess is located between the support frame, the baffle is installed to one side that the support frame kept away from the rectangle recess, the mounting groove has been seted up on the baffle, the mounting groove internal connection has gliding lower pressure frame from top to bottom, a plurality of guide that follow its length direction evenly arranged move the groove has been seted up to the bottom of lower pressure frame, guide move the inslot sliding connection have L type layering, through reset spring three-phase connection between the vertical section of L type layering and the guide move the groove, it is connected through same synchronous displacement group to accept between frame and its adjacent two L type pieces.
In one possible implementation mode, the synchronous displacement group comprises fixing strips connected to one end, far away from the pull rod connected with the L-shaped piece, of each L-shaped piece, two opposite fixing strip bottoms distributed along the width direction of the fixing table are connected with T-shaped frames in a sliding mode, and the T-shaped frames are connected with the middle of the bearing frame.
In one possible implementation, the horizontal section of the L-shaped cartridge is provided with a balancing bar that slides through the arcuate sidewall of the inverted U-shaped barrel.
The above technical solutions in the embodiments of the present invention have at least one of the following technical effects: 1. according to the automatic tapping device for the gantry machining center workpiece, the positioning adjusting mechanism is matched with the clamping mechanism through the driving mechanism, so that the positioning adjustment of the fixed position of the shell is realized from multiple directions, the accuracy of the fixed position of the shell is improved, the shell is limited and fixed in multiple directions, the stability and the accuracy of the shell in tapping are greatly improved, and the problem that the tapping quality in a connecting hole is affected due to shaking of the shell in tapping processing is avoided.
2. The spacing adjusting group in the positioning adjusting mechanism can synchronously adjust the spacing between the three supporting positioning groups and the spacing between the two bearing frames in the clamping mechanism, so that the positioning adjusting mechanism is suitable for fixing shells with different sizes, the application range of the tapping device is enlarged, and the practicability of the tapping device is improved.
3. According to the invention, the L-shaped pressing strip in the clamping mechanism is matched with the third reset spring, when the L-shaped pressing strip moves downwards to be in contact with the arc-shaped surface of the shell, the shell pushes the L-shaped pressing strip to move towards the baffle, and the third reset spring is extruded, so that the problem that the L-shaped pressing strip cannot move downwards to limit the shell due to the fact that the placement position of the shell is offset when the L-shaped pressing strip moves downwards to limit the shell is prevented.
4. The L-shaped clamping seat can move along the diameter direction of the arc-shaped side wall of the inverted U-shaped cylinder and also can move along the width direction of the fixed table along with the inverted U-shaped cylinder, so that the L-shaped clamping seat is suitable for positioning, supporting and clamping shaft holes of shells with different sizes, and the application range of the tapping device is enlarged.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In order that those skilled in the art will better understand the present invention, the following description will be given in detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1, an automatic tapping device for a workpiece in a gantry machining center includes: the two guide rails 1, the top of two guide rails 1 is connected with portal frame 2 in a sliding manner, the portal frame 2 is connected with a mounting seat 3 sliding along the length direction of the portal frame, the mounting seat 3 is provided with a tapping mechanism 4, the tapping mechanism 4 is existing equipment, the tapping head is detachably replaced, and the mounting seat 3 is provided with a first cylinder 5 for driving the tapping mechanism 4 to move up and down.
Referring to fig. 1 and 3, a fixed table 6 is arranged between two guide rails 1, a positioning adjusting mechanism 7 for positioning the placement position of a shell 10 is arranged at the top of the fixed table 6, a clamping mechanism 8 for clamping and limiting the shell 10 is further arranged at the top of the fixed table 6, and a driving mechanism 9 for driving the positioning adjusting mechanism 7 is arranged in the middle of the fixed table 6.
Referring to fig. 1, the positioning adjustment mechanism 7 includes three supporting positioning groups 70 disposed at the top of the fixed table 6 and arranged along the length direction of the fixed table 6, the sizes of the three supporting positioning groups 70 sequentially decrease along the length direction of the fixed table 6, the three supporting positioning groups 70 have the same structure, and the two remaining supporting positioning groups 70 are slidably connected to the fixed table 6 through a spacing adjustment group 71 except for the supporting positioning group 70 disposed in the middle being fixedly connected to the fixed table 6.
The three supporting positioning groups 70 sequentially correspond to three shaft holes 101 (as shown in fig. 1 and 8) on the housing 10 from large to small, and the spacing adjustment groups 71 are used for adjusting the spacing between the three supporting positioning groups 70, so that the positioning adjustment mechanism 7 can position and adjust the housings 10 with different sizes, and the application range of the positioning adjustment mechanism 7 is enlarged.
Referring to fig. 2, 3 and 6, the supporting and positioning set 70 includes two connection bases 701 disposed at the top of the fixed table 6 and symmetrically disposed along the width direction of the fixed table 6, two opposite sides of the two connection bases 701 are slidably connected with an inverted U-shaped cylinder 702, a partition 703 is mounted on the inner wall of the inverted U-shaped cylinder 702, a first return spring 704 is mounted between the partition 703 and the connection base 701, a pull rod 705 is slidably connected to the interior of the side of the inverted U-shaped cylinder 702, a half cone 706 gradually decreasing along the direction away from the partition 703 is fixedly sleeved on the pull rod 705, a second return spring 708 is mounted between the arc-shaped side wall of the inverted U-shaped cylinder 702 and the inner wall of the inverted U-shaped cylinder 702, the second return spring 708 is sleeved on the push rod 707, an L-shaped clamping seat 707 is mounted after the push rod 707 penetrates through the inverted U-shaped cylinder 702, a ball in rolling contact with the side wall of the half cone 706 is mounted on the side of the push rod 707 away from the L-shaped clamping seat 709, a friction force between the ball in the side of the push rod 709 and the half cone 706 is reduced, and the horizontal friction force between the ball 709 and the horizontal clamping seat 709 is mounted on the horizontal segment of the L-shaped clamping seat 709 (the horizontal friction force between the two clamping seats is not reduced in the horizontal segment 101).
The shell 10 is placed on the clamping mechanism 8, the shaft holes 101 on the shell 10 are in one-to-one correspondence with the three supporting positioning groups 70, the two ends of the shell 10 are clamped and limited up and down through the clamping mechanism 8, and the shell 10 is prevented from moving up and down when the positioning adjusting mechanism 7 positions the shell 10 and performs tapping processing on the shell 10; after the shell 10 is limited, the pull rod 705 is driven to move towards the middle of the shell 10 by the driving mechanism 9, at the moment, the inverted U-shaped barrel 702 is not moved under the action of the elastic force of the first reset spring 704, the pull rod 705 drives the semi-cone 706 to move in the moving process, the semi-cone 706 pushes the push rod 707 to drive the L-shaped clamping seat 709 to move towards the inner wall of the shaft hole 101 in the moving process, the L-shaped clamping seat 709 performs position adjustment on the shell 10 in the moving process, when the horizontal sections of the plurality of L-shaped clamping seats 709 which are circumferentially arranged are abutted against the inner wall of the shaft hole 101, the positioning adjustment of the shell 10 in the length direction of the shell 10 is realized, meanwhile, the push rod and the semi-cone 706 are in an abutting state, the driving mechanism 9 continues to pull the pull rod 705 to move, the push rod 705 is abutted against the push rod 707 by the semi-cone 706, thereby driving the push rod 707 and the inverted U-shaped barrel 702 to move towards the middle of the shell 10, the first reset spring 704 stretches, the push rod 707 simultaneously drives the L-shaped clamping seat 709 to move towards the shell 10, and the vertical section of the L-shaped clamping seat 709 moves in the moving process to push the shell 10, so that the vertical section of the L-shaped clamping seat 709 moves the shell 10 to enable the vertical section to move along the width direction of the shell 10 to abut against the inner wall of the shaft 101, and the vertical section of the L-shaped clamping seat 709 is adjusted along the width direction, and the two sides of the L-shaped clamping seat 10 are adjusted along the width direction, and the direction of the vertical section of the L section is adjusted along the direction, and the direction of the shell 10.
The positioning adjusting mechanism 7 realizes positioning adjustment of the placement position of the shell 10 through the three supporting positioning groups 70, so that the accuracy of the position of the shell 10 is improved, and the tapping mechanism 4 can accurately tap the connecting hole 102 on the shell 10. The positioning adjusting mechanism 7 is matched with the clamping mechanism 8, so that the positioning adjustment of the shell 10 is realized from multiple directions, the shell 10 is limited and fixed in multiple directions, and the stability and accuracy of the shell 10 in tapping are greatly improved.
Referring to fig. 3, 5, 6 and 7, the driving mechanism 9 includes a rectangular groove 90 formed in the middle of the fixed table 6, a second cylinder is connected in the rectangular groove 90, a pull-down plate 91 is mounted at the telescopic end of the second cylinder, a rectangular frame 92 symmetrically arranged along the width direction of the second cylinder is slidably connected on the fixed table 6, two rectangular frames 92 are located between two pull rods 705 in the same group, an adjusting through slot 93 symmetrically arranged along the length direction of the rectangular frame 92 is formed in the rectangular frame 92, an L-shaped piece 94 is slidably connected on the adjusting through slot 93, except that the two pull rods 705 located in the middle are fixedly connected with the rectangular frame 92, the rest pull rods 705 are fixedly connected with the L-shaped piece 94, and a driving rod 95 is hinged between the rectangular frame 92 and the pull-down plate 91.
After the clamping mechanism 8 limits the shell 10 up and down, the air cylinder II is started, the air cylinder II pulls the pull-down plate 91 to move downwards, the pull-down plate 91 pulls the rectangular frame 92 to move through the driving rod 95, the rectangular frame 92 drives the pull rod 705 to move towards the middle of the shell 10, so that the positioning adjusting mechanism 7 is driven to adjust the positioning of the shell 10, and when the three supporting positioning groups 70 are used for adjusting the spacing to be suitable for shells 10 with different sizes, the pull rod 705 in the two supporting positioning groups 70 which are in sliding connection with the fixed table 6 drives the L-shaped sheet 94 to slide along the adjusting through groove 93, so that the driving mechanism 9 can always drive the positioning adjusting mechanism 7 to work.
Referring to fig. 1, 6 and 7, the distance adjusting set 71 includes four sliding grooves 710 formed on the fixed table 6, a sliding block 711 is mounted at the bottom of the connecting seat 701 in the supporting positioning set 70 slidably connected with the fixed table 6, the sliding block 711 is slidably connected with the sliding groove 710, a screw 712 is rotationally connected with the sliding groove 710, the screw 712 on two sides of the connecting seat 701 in the middle is in opposite screw direction, the screw 712 is connected with the sliding block 711 by screw fit, two accommodating grooves 713 symmetrically arranged along the length direction of the two accommodating grooves 713 are formed on the fixed table 6, two screws 712 under the two connecting seats 701 in the same set penetrate through the same accommodating groove 713, an adjusting rod 714 is rotationally connected with the accommodating groove 713, two main bevel gears 715 are fixedly sleeved on the adjusting rod 714, and slave bevel gears 716 meshed with the main bevel gears 715 are mounted on the screw 712.
The adjusting rod 714 is driven to rotate by an external driving source (such as a manual or driving motor), the adjusting rod 714 is driven to rotate by the meshing transmission of the main bevel gear 715 and the auxiliary bevel gear 716 in the rotating process, the sliding block 711 is driven to move by the screw 712 in the threaded fit mode in the rotating process, the sliding block 711 drives the connecting seat 701 connected with the sliding block 711 to move towards the connecting seat 701 in the middle, and therefore the distance between the supporting positioning groups 70 is adjusted, the positioning adjusting mechanism 7 is convenient to position and adjust shells 10 with different sizes, and the application range of the tapping device is enlarged.
Referring to fig. 2, 3 and 4, the clamping mechanism 8 includes a receiving frame 80 connected to the fixing table 6 and symmetrically arranged along the length direction thereof, balls (not shown in the drawing) uniformly arranged at the top of the receiving frame 80, a rectangular groove 90 is located between the receiving frames 80, a baffle 81 is installed at one side of the receiving frame 80 far away from the rectangular groove 90, a mounting groove 82 is provided on the baffle 81, a pressing frame 83 sliding up and down is connected in the mounting groove 82, a plurality of guiding and moving grooves 84 uniformly arranged along the length direction thereof are provided at the bottom of the pressing frame 83, the guiding and moving grooves 84 are slidably connected with L-shaped pressing strips 85, the vertical sections of the L-shaped pressing strips 85 are connected with the guiding and moving grooves 84 through return springs three 86, balls (not shown in the drawing) are installed at the bottom of the horizontal sections of the L-shaped pressing strips 85 and one ends of the L-shaped pressing strips 85 far away from the baffle 81, and the receiving frame 80 and two adjacent L-shaped strips 94 are connected through a same synchronous displacement group 87.
An external driving source (such as an electric sliding block) is arranged on the lower pressing frame 83, the shell 10 is placed at the tops of the two bearing frames 80, two ends of the shell 10 are located below the L-shaped pressing bars 85, then the lower pressing frame 83 is driven by the external driving source to move downwards, the lower pressing frame 83 drives the L-shaped pressing bars 85 to move downwards, if the L-shaped pressing bars 85 collide with the arc-shaped side walls of the ends of the shell 10 in the downward moving process, the shell 10 presses the L-shaped pressing bars 85 to move towards the baffle 81, the reset spring III 86 is extruded, the L-shaped pressing bars 85 are prevented from moving downwards when the shell 10 is limited due to the fact that the placing positions of the shell 10 deviate, then the L-shaped pressing bars 85 continue to move downwards until the L-shaped pressing bars 85 abut against the tops of the two ends of the shell 10, and therefore the upper limiting function and the lower limiting function of the shell 10 are achieved.
Then, when the shell 10 is adjusted and positioned, and the shell 10 moves between the L-shaped pressing strip 85 and the bearing frame 80 to adjust the position in the length direction, the balls on the L-shaped pressing strip 85 are used for reducing the friction force of the shell 10 during movement, and the L-shaped pressing strip 85 is also pushed by the elastic force of the return spring III 86 to always limit the shell 10 during the position adjustment of the shell 10, so that the L-shaped pressing strip 85 is prevented from being separated from the shell 10 and cannot limit the shell 10 during the positioning adjustment movement in the length direction.
Referring to fig. 3, the synchronous displacement set 87 includes a fixing bar 870 connected to an end of the L-shaped piece 94 far from the pull rod 705, the bottoms of the two opposite fixing bars 870 arranged along the width direction of the fixing table 6 are slidably connected with a T-shaped frame 871, and the T-shaped frame 871 is connected with the middle of the receiving frame 80.
When the distance between the supporting and positioning groups 70 is adjusted, the pull rod 705 drives the L-shaped piece 94 to move, the L-shaped piece 94 pulls the T-shaped frame 871 and the bearing frames 80 to move through the fixing strip 870, so that the distance between the two bearing frames 80 is synchronously adjusted along with the adjustment of the distance between the supporting and positioning groups 70, the need of independently adjusting the distance between the two bearing frames 80 is avoided, the adjustment step is simplified, and when the supporting and positioning groups 70 perform positioning adjustment on the shell 10 in the width direction, the fixing strip 870 slides along the T-shaped frame 871.
Referring to fig. 3, a balancing bar 720 is mounted on the horizontal section of the L-shaped card holder 709, the balancing bar 720 is slidably inserted through the arc-shaped side wall of the inverted U-shaped barrel 702, and the balancing bar 720 is used for supporting the L-shaped card holder 709 when the ejector rod 707 pushes the L-shaped card holder 709 to move, so as to ensure the moving stability of the L-shaped card holder 709.
When the device works, firstly, the shell 10 is placed on the clamping mechanism 8, the shaft holes 101 on the shell 10 are in one-to-one correspondence with the three supporting positioning groups 70, the two ends of the shell 10 are clamped and limited up and down through the clamping mechanism 8, and the shell 10 is prevented from moving up and down when the positioning adjusting mechanism 7 positions the shell 10 and performs tapping processing on the shell 10.
Then, the positioning adjustment mechanism 7 is used for carrying out positioning adjustment on the shell 10 in the width direction and the length direction, and the positioning adjustment mechanism 7 is used for realizing positioning adjustment on the placement position of the shell 10 through three supporting positioning groups 70, so that the accuracy of the position of the shell 10 is improved, and the tapping mechanism 4 can accurately tap the connecting hole 102 on the shell 10.
Finally, the tapping mechanism 4 is used for tapping the connecting hole 102 on the shell 10.
In the description of the present invention, it should be understood that the terms "long", "width", "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "connected," "mounted," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
The embodiments of the present invention are all preferred embodiments of the present invention, and are not limited in scope by the present invention, so that all equivalent changes according to the structure, shape and principle of the present invention are covered in the scope of the present invention.