CN117385310A - Laser micro-molecule melt-blown repair system for inner cavity of die - Google Patents
Laser micro-molecule melt-blown repair system for inner cavity of die Download PDFInfo
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- CN117385310A CN117385310A CN202311667038.XA CN202311667038A CN117385310A CN 117385310 A CN117385310 A CN 117385310A CN 202311667038 A CN202311667038 A CN 202311667038A CN 117385310 A CN117385310 A CN 117385310A
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- 230000008439 repair process Effects 0.000 title claims abstract description 44
- 230000033001 locomotion Effects 0.000 claims abstract description 83
- 230000003287 optical effect Effects 0.000 claims description 15
- 238000001514 detection method Methods 0.000 claims description 12
- 238000007405 data analysis Methods 0.000 claims description 9
- 230000008713 feedback mechanism Effects 0.000 claims description 9
- 238000012545 processing Methods 0.000 claims description 9
- 238000007664 blowing Methods 0.000 claims description 8
- 238000013500 data storage Methods 0.000 claims description 7
- 230000033228 biological regulation Effects 0.000 claims description 6
- 238000011217 control strategy Methods 0.000 claims description 6
- 239000012536 storage buffer Substances 0.000 claims description 6
- 238000005457 optimization Methods 0.000 claims description 4
- 230000017525 heat dissipation Effects 0.000 claims description 3
- 230000006641 stabilisation Effects 0.000 claims 2
- 238000011105 stabilization Methods 0.000 claims 2
- 238000002844 melting Methods 0.000 abstract description 20
- 230000008018 melting Effects 0.000 abstract description 20
- 239000000155 melt Substances 0.000 abstract description 8
- 238000013461 design Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 12
- 239000007921 spray Substances 0.000 description 12
- 230000007246 mechanism Effects 0.000 description 10
- 230000002159 abnormal effect Effects 0.000 description 8
- 238000012544 monitoring process Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 239000000956 alloy Substances 0.000 description 5
- 230000000087 stabilizing effect Effects 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000011859 microparticle Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 229910000990 Ni alloy Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000005253 cladding Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/123—Spraying molten metal
Abstract
The utility model relates to a mould inner chamber restoration technical field discloses a mould inner chamber laser micro molecule melts and spouts repair system, including motion and micro molecule melts the shower nozzle, motion is used for lateral shifting, motion is including placing the platform, the inside one side fixedly connected with fixed frame of motion, the inside driving motor that is provided with of fixed frame, driving motor output fixedly connected with screw rod, screw rod lateral wall threaded connection has the removal case, screw rod one end fixedly connected with gear two, place the inside rotation of platform and be connected with worm. The high-efficiency, high-quality and high-quality die cavity repair is realized through the high-energy local instantaneous heating of the laser beam and the accurate control of the micro-miniature melting nozzle, and simultaneously, the repair efficiency and the repair quality are greatly improved through the automatic design of the control system, the repair effect is even better than that of a new die state, and the operation difficulty is reduced.
Description
Technical Field
The invention relates to the technical field of mold cavity repair, in particular to a mold cavity laser micro-molecule melt-blown repair system.
Background
In the glass container manufacturing industry, molded glass containers are an important production variety, and have special process requirements, wherein the appearance quality of the products is important, a related special mold is an important ring, and the repair of the inner cavity of the mold is a common and important link.
However, the existing repairing method often has the problems of low repairing efficiency, poor repairing quality, large heat affected zone and the like, and severely restricts the manufacture and use of the die. Therefore, developing a laser micro-molecular melt-blown repair device for a die cavity with high efficiency, high quality, short downtime and micro-thermal influence becomes a necessary technical requirement.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a laser micro-molecule melt-blown repair system for a mold cavity, which solves the problems of low repair efficiency, poor repair quality and large heat affected zone existing in the existing repair method.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a mould inner chamber laser micro molecule melts spouts repair system, includes motion and micro molecule melts shower nozzle, motion is used for lateral shifting, motion is including placing the platform, the inside one side fixedly connected with fixed frame of motion, the inside driving motor that is provided with of fixed frame, driving motor output fixedly connected with screw rod, screw rod lateral wall threaded connection has the removal case, screw rod one end fixedly connected with gear two, place the inside rotation of platform and be connected with the worm, worm one end fixedly connected with gear one, the worm meshes with gear one, the worm runs through the removal case and does not laminate with the removal case, remove case top fixedly connected with fixed block, rotate between the fixed block and be connected with the turbine, the turbine meshes with the worm, turbine both sides fixedly connected with rotating turret, rotating turret top fixedly connected with micro molecule melts the case, micro molecule melts the case front side and is provided with micro molecule melts the shower nozzle, micro molecule melts the case top and is provided with the laser instrument, the laser instrument front side is provided with optical system, place the right side and is provided with the control panel.
Preferably, the fixed block both sides fixedly connected with connecting rod, the connecting rod bottom is provided with the runner, two removal grooves have been seted up to placing table top, the runner slides in the removal groove, both sides all are provided with the gear two around the removal case, the fixed frame both sides all are provided with the heat dissipation case, the gear two is connected with the control platform input.
Preferably, the optical system comprises a lens, a reflecting mirror, an optical filter and a beam splitter, and an optical scanner is arranged on one side of the laser.
Preferably, the control platform comprises a central data processing center, the central data center is electrically connected with a sensor data receiving module, the output end of the sensor data receiving module is connected with a feedback mechanism, the output end of the feedback mechanism is connected with a motion control module, the output end of the motion control module is connected with a laser control module, the output end of the laser control module is connected with a micro-molecule melting nozzle control module, the output end of the micro-molecule melting nozzle control module is connected with an automatic algorithm module, the output end of the automatic algorithm module is connected with a path planning module, and the output end of the path planning module is connected with a decision module.
Preferably, the output end of the decision module is connected with the motion control module, the laser control module and the micro-molecule melting nozzle control module.
Preferably, the sensor data receiving module comprises a data receiving interface, the output end of the data receiving interface is connected with a data analysis unit, the output end of the data analysis unit is connected with a multiplexing sensor support unit, the output end of the multiplexing sensor support unit is connected with a data storage buffer unit, the output end of the data storage buffer unit is connected with a data checking unit, and the output end of the data checking unit is connected with an error processing unit.
Preferably, the feedback mechanism comprises a state detection unit, the output end of the state detection unit is connected with a data analysis unit, the output end of the data analysis unit is connected with a control and regulation unit, the output end of the control and regulation unit is connected with an alarm safety unit, and the output end of the alarm safety unit is connected with a self-adapting unit.
Preferably, the motion control module comprises a motion planning unit, the output end of the motion planning unit is connected with a motion control algorithm unit, the output end of the motion control algorithm unit is connected with a motion control interface, the output end of the motion control interface is connected with a motion sensing unit, and the output end of the motion sensing unit is connected with a multi-axis control extension.
Preferably, the laser control module comprises a power adjusting unit, the output end of the power adjusting unit is connected with a mode control unit, the output end of the mode control unit is connected with a light beam adjusting unit, the output end of the light beam adjusting unit is connected with a frequency stabilizing unit, the output end of the frequency stabilizing unit is connected with a safety protection unit, the micro-molecule melting spray head control module comprises a spray head angle adjusting unit, and the output end of the spray head angle adjusting unit is connected with a spray quantity control unit.
Preferably, the automatic algorithm module comprises a target detection and identification unit, the output end of the target detection and identification unit is connected with the path planning module, the decision module comprises a control strategy unit, and the output end of the control strategy unit is connected with a self-learning optimization unit.
Working principle: when the device is used, the die is placed on the placing table, electric energy is provided for the laser and the movement mechanism through the power supply system, the output end of the driving motor drives the screw rod to rotate, so that the moving box can translate, the screw rod rotates and simultaneously is meshed with the gear II and the gear I, the worm can drive the worm to rotate, the worm rotates and simultaneously is meshed with the turbine, so that the rotating frame can be driven to rotate, the laser beam generated by the laser is focused on the surface to be repaired of the die cavity through the lens, the reflecting mirror, the optical filter and the beam splitter, the high energy of the laser enables the surface to be repaired to be in a molten state in a local instant, at the moment, the micro-particle alloy material is sprayed onto the molten surface to be repaired under the action of the laser through the micro-molecule melting nozzle, a layer of alloy melting cladding is formed, the micro-molecule melting nozzle sprays nickel alloy powder, the height Wen Wuzhuang is controlled, and the control system is according to the preset repairing path and speed, and the movement of the movement mechanism in the die cavity is realized, so that the full-automatic repairing of the laser beam and the micro-molecule melting nozzle in the die cavity is realized.
The invention provides a laser micro-molecule melt-blown repair system for a die cavity. The beneficial effects are as follows:
the invention realizes the high-efficiency, high-quality and high-quality repair of the inner cavity of the die by the high-energy local instantaneous heating of the laser beam and the accurate control of the micro-motor melting nozzle, and simultaneously greatly improves the repair efficiency and the repair quality by the automatic design of the control system, and the repair effect is even better than that of a new die state, and reduces the operation difficulty.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic view of the internal structure of the placement table according to the present invention;
FIG. 3 is a schematic cross-sectional view of a placement table according to the present invention;
FIG. 4 is a schematic diagram of a mobile case according to the present invention;
fig. 5 is a schematic flow chart of a control platform according to the present invention.
1, a laser; 2. an optical system; 3. a micro-molecule melting nozzle; 4. a movement mechanism; 401. a placement table; 402. a driving motor; 403. a heat radiation box; 404. a fixed frame; 405. a worm; 406. a moving case; 407. a screw; 408. a first gear; 409. a second gear; 410. a turbine; 411. a connecting rod; 412. a fixed block; 413. a rotating wheel; 414. a rotating frame; 415. a moving groove; 5. and controlling the platform.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: referring to fig. 2-4, the embodiment of the invention provides a laser micro-molecule melt-blowing repair system for a mold cavity, which comprises a moving mechanism 4 and a micro-molecule melt-blowing head 3, wherein the moving mechanism 4 is used for moving transversely, the moving mechanism 4 comprises a placing table 401, one side of the inside of the moving mechanism 4 is fixedly connected with a fixed frame 404, a driving motor 402 is arranged in the fixed frame 404, the output end of the driving motor 402 is fixedly connected with a screw 407, the outer side wall of the screw 407 is in threaded connection with a moving box 406, one end of the screw 407 is fixedly connected with a gear two 409, the inside of the placing table 401 is rotationally connected with a worm 405, one end of the worm 405 is fixedly connected with a gear one 408, the worm 405 is meshed with the gear one 408, the worm 405 penetrates through the moving box 406 and is not jointed with the moving box 406, the top of the moving box 406 is fixedly connected with a fixed block 412, a turbine 410 is rotationally connected between the fixed blocks 412, turbine 410 meshes with worm 405, turbine 410 both sides fixedly connected with rotating turret 414, rotating turret 414 top fixedly connected with micro molecule melt-blown case, micro molecule melt-blown case front side is provided with micro molecule melt-blown head 3, micro molecule melt-blown case top is provided with laser instrument 1, laser instrument 1 front side is provided with optical system 2, optical system 2 includes lens, the speculum, optical filter and beam splitter, laser instrument 1 one side is provided with the optical scanner, place the platform 401 right side and be provided with control platform 5, fixed block 412 both sides fixedly connected with connecting rod 411, connecting rod 411 bottom is provided with runner 413, two removal grooves 415 have been seted up at the top of placing platform 401, runner 413 slides in removal groove 415, both sides all are provided with gear two 409 around the removal case 406, both sides of fixing frame 404 all are provided with heat dissipation case 403, gear two 409 are connected with control platform 5 input.
When the device is used, a die is placed on the placing table 401, electric energy is supplied to the laser 1 and the movement mechanism 4 through the power supply system, the output end of the driving motor 402 drives the screw 407 to rotate, so that the moving box 406 can translate, the second gear 409 is meshed with the first gear 408 when the screw 407 rotates, the worm 405 can drive the worm 405 to rotate, the worm 405 rotates and is meshed with the turbine 410, so that the rotating frame 414 can be driven to rotate, a laser beam generated by the laser 1 is focused on the surface to be repaired of the die cavity through the lens, the reflector and the optical filter and the beam splitter, the high energy of the laser 1 enables the surface to be repaired to be in a molten state locally and instantly, at the moment, the micro-particle alloy material is sprayed onto the molten surface to be repaired through the micro-molecule melting nozzle 3 under the action of the laser 1, a layer of alloy cladding is formed, the micro-molecule melting nozzle sprays nickel alloy powder to the high Wen Wuzhuang, and the control system realizes full-automatic repair of the laser beam and the micro-molecule melting nozzle in the die cavity according to the preset repair path and speed.
Referring to fig. 5, the control platform 5 includes a central data processing center, the central data center is electrically connected with a sensor data receiving module, the sensor data receiving module includes a data receiving interface, an output end of the data receiving interface is connected with a data analyzing unit, an output end of the data analyzing unit is connected with a multiplexing sensor supporting unit, an output end of the multiplexing sensor supporting unit is connected with a data storage buffer unit, an output end of the data storage buffer unit is connected with a data checking unit, and an output end of the data checking unit is connected with an error processing unit;
the sensor data receiving module needs to provide an appropriate interface to communicate and exchange data with various sensors, which may include analog interfaces (e.g., analog signal inputs, voltage measurements, etc.) and digital interfaces (e.g., serial ports, I2C, SPI, etc.) to meet the interface requirements of different sensors; the sensor data receiving module needs to have the capability of data analysis and processing, and converts the received original data into a usable format. This may involve data decoding, calibration, filtering, unit conversion, etc. operations to ensure that the received data is accurate and reliable, in some cases it may be desirable to receive data from multiple sensors simultaneously, the sensor data receiving module may support multiplexing techniques to process data from multiple sensors simultaneously, which may be implemented through multiple data receiving channels or multiplexers, the sensor data receiving module may include data storage and buffering functions to ensure data integrity and instantaneity, which may ensure that sensor data may still be received and stored for subsequent processing and analysis even when the control system is temporarily unable to process the data, the sensor data receiving module may include data checksum error handling mechanisms to detect and correct errors or anomalies in the sensor data, which may include data checksum error correction codes, data retransmission mechanisms, etc. to improve the reliability and accuracy of the data;
the output end of the sensor data receiving module is connected with a feedback mechanism, the feedback mechanism comprises a state detection unit, the output end of the state detection unit is connected with a data analysis unit, the output end of the data analysis unit is connected with a control and regulation unit, the output end of the control and regulation unit is connected with an alarm safety unit, and the output end of the alarm safety unit is connected with a self-adaptive unit;
the state monitoring unit is responsible for monitoring the state information inside and outside the control system, and can comprise various sensors, monitoring devices and meters, and is used for monitoring parameters related to the repair process, such as temperature, pressure, speed, position and the like, the state monitoring unit transmits collected data to the control system so as to carry out further analysis and decision, the data processing and analyzing unit receives the data acquired from the state monitoring unit and processes and analyzes the data, various algorithms and technologies can be used for extracting useful information, such as calculation of average value, standard deviation, trend analysis and the like, the data processing and analyzing unit can identify potential problems or abnormal conditions and generate corresponding feedback signals, the control adjusting unit receives the feedback signals acquired from the data processing and analyzing unit and carries out corresponding control adjustment according to requirements, the power of the laser, the speed of the moving platform, the temperature of the micro-particle melting nozzle and the like are adjusted so as to realize real-time control and optimization of the repair process, the alarming and safety unit is responsible for monitoring the abnormal conditions of the state of the system and sending corresponding alarming signals, the data processing and analyzing unit can detect potential problems or abnormal conditions, the temperature and the abnormal conditions, the abnormal conditions of the equipment can be detected, the abnormal conditions and the abnormal conditions can be guaranteed, and the abnormal conditions can be timely operated. The alarm and safety unit can be integrated with an emergency stop device or other safety devices to ensure that the system can safely stop running under an emergency condition, the self-adaptive control unit can automatically adjust parameters and strategies of the control system according to the change of a feedback signal, the self-adaptive control unit can use a self-adaptive control algorithm to carry out on-line adjustment according to actual conditions so as to adapt to different working conditions and repair requirements, and the self-adaptive control unit can improve the stability and adaptability of the system, so that the requirements of a repair process can be better met.
The output end of the feedback mechanism is connected with a motion control module, the motion control module comprises a motion planning unit, the output end of the motion planning unit is connected with a motion control algorithm unit, the output end of the motion control algorithm unit is connected with a motion control interface, the output end of the motion control interface is connected with a motion sensing unit, and the output end of the motion sensing unit is connected with a multi-axis control expansion;
the motion planning unit is responsible for generating proper motion tracks and paths according to given targets and motion requirements, can use a motion planning algorithm to generate smooth and efficient motion tracks in consideration of dynamics, limiting conditions and optimization targets of a motion device, and can adjust and optimize according to real-time feedback information to adapt to different repair requirements, and comprises a motion control algorithm unit: the unit is responsible for realizing a specific motion control algorithm, converting a generated motion track into a control signal of a motion device, and can comprise different control algorithms such as position control, speed control and force control so as to meet different motion control requirements, the motion control algorithm unit can be adjusted and optimized according to actual conditions so as to improve the accuracy and stability of motion, the motion sensor unit is used for monitoring the actual motion state of the motion device and can comprise an encoder, a displacement sensor, a force sensor and the like, the motion sensor unit is used for measuring parameters such as the position, the speed and the force of the motion device, the motion sensor unit transmits the measured data to the motion control algorithm unit so as to realize closed-loop control and adjustment of the motion device, the multi-axis control expansion can be needed to simultaneously control the motion of a plurality of motion devices under certain conditions, and the motion control module can support multi-axis control expansion so as to realize synchronous and coordinated control of the plurality of motion devices, and the multi-axis control can be realized through a plurality of motion control algorithm units or a distributed controller so as to meet the complex repair task requirements.
The output end of the motion control module is connected with a laser control module, the laser control module comprises a power adjusting unit, the output end of the power adjusting unit is connected with a mode control unit, the output end of the mode control unit is connected with a light beam adjusting unit, the output end of the light beam adjusting unit is connected with a frequency stabilizing unit, and the output end of the frequency stabilizing unit is connected with a safety protection unit.
The micro-molecule melting spray head control module comprises a spray head angle adjusting unit, the output end of the spray head angle adjusting unit is connected with a spray quantity control unit, the output end of the laser control module is connected with a micro-molecule melting spray head control module, the output end of the micro-molecule melting spray head control module is connected with an automatic algorithm module, the automatic algorithm module comprises a target detection and identification unit, the output end of the target detection and identification unit is connected with a path planning module, the decision module comprises a control strategy unit, the output end of the control strategy unit is connected with a self-learning optimizing unit, the output end of the automatic algorithm module is connected with a path planning module, and the output end of the path planning module is connected with a decision module.
The control system monitors parameters and states in the repair process in real time by using various sensors, such as temperature sensors, pressure sensors, displacement sensors, etc., which feed back collected data to the control system for adjustment and control as needed; the movement platform control is responsible for controlling the movement of the movement platform in the inner cavity of the die so as to ensure that the laser beam and the micro-micro melting nozzle operate according to a preset repairing path and speed, the precise control and positioning of the repairing process can be realized through the precise movement platform control, the laser control needs to control the laser, including the switching, the power adjustment and the positioning of the laser, and the precise control of the energy input and the focal position in the repairing process can be realized through controlling the output power of the laser and the position of the light beam, the micro-micro melting nozzle is one of key equipment in the repairing process, and the control system needs to precisely control the parameters such as the temperature, the spraying speed and the spraying angle of the nozzle, so as to ensure that the sprayed alloy powder can be fused with the surface of the die accurately; the automatic algorithm and path planning require the use of an automatic algorithm and path planning technique to convert preset repair paths and speeds into specific operation instructions of the motion platform and the micro-motor melt nozzle, and the algorithm and the path planning technique can optimize the repair paths according to repair requirements and the geometric shapes of the mold so as to improve repair efficiency and quality.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a mould inner chamber laser micro molecule melt-blown repair system, includes motion (4) and micro molecule melt shower nozzle (3), its characterized in that, motion (4) are used for lateral shifting, motion (4) are including placing platform (401), one side fixedly connected with fixed frame (404) inside motion (4), fixed frame (404) inside are provided with driving motor (402), driving motor (402) output fixedly connected with screw rod (407), screw rod (407) lateral wall threaded connection has movable box (406), screw rod (407) one end fixedly connected with gear two (409), place platform (401) inside rotation is connected with worm (405), worm (405) one end fixedly connected with gear one (408), worm (405) mesh with gear one (408), worm (405) run through movable box (406) and do not laminate with movable box (406), movable box (406) top fixedly connected with fixed block (412), be connected with turbine (410) between fixed block (412) rotation, turbine (410) are connected with turbine (414) in rotation, worm (410) one end fixedly connected with worm (405) meshes with worm (410), the micro-molecule melt-blowing box is characterized in that a micro-molecule melt-blowing head (3) is arranged on the front side of the micro-molecule melt-blowing box, a laser (1) is arranged on the top of the micro-molecule melt-blowing box, an optical system (2) is arranged on the front side of the laser (1), and a control platform (5) is arranged on the right side of the placement platform (401).
2. The die cavity laser micro-molecule melt-blown repair system according to claim 1, wherein connecting rods (411) are fixedly connected to two sides of the fixed block (412), rotating wheels (413) are arranged at the bottoms of the connecting rods (411), two moving grooves (415) are formed in the tops of the placing tables (401), the rotating wheels (413) slide in the moving grooves (415), two gears (409) are arranged on the front side and the rear side of the moving box (406), two heat dissipation boxes (403) are arranged on the two sides of the fixed frame (404), and the two gears (409) are connected with the input end of the control platform (5).
3. The die cavity laser micro-molecule melt-blown repair system according to claim 1, wherein the optical system (2) comprises a lens, a reflecting mirror, an optical filter and a beam splitter, and an optical scanner is arranged on one side of the laser (1).
4. The die cavity laser micro-molecule melt-blown repair system according to claim 1, wherein the control platform (5) comprises a central data processing center, the central data center is electrically connected with a sensor data receiving module, the output end of the sensor data receiving module is connected with a feedback mechanism, the output end of the feedback mechanism is connected with a motion control module, the output end of the motion control module is connected with a laser control module, the output end of the laser control module is connected with a micro-molecule melt-blown head control module, the output end of the micro-molecule melt-blown head control module is connected with an automatic algorithm module, the output end of the automatic algorithm module is connected with a path planning module, and the output end of the path planning module is connected with a decision module.
5. The system for repairing the laser micro-molecular melt-blown in the inner cavity of the die according to claim 4, wherein the output end of the decision module is connected with a motion control module, a laser control module and a micro-molecular melt-blowing head control module.
6. The die cavity laser micro-molecule melt-blown repair system according to claim 4, wherein the sensor data receiving module comprises a data receiving interface, the output end of the data receiving interface is connected with a data analyzing unit, the output end of the data analyzing unit is connected with a multiplexing sensor supporting unit, the output end of the multiplexing sensor supporting unit is connected with a data storage buffer unit, the output end of the data storage buffer unit is connected with a data checking unit, and the output end of the data checking unit is connected with an error processing unit.
7. The die cavity laser micro-molecule melt-blown repair system according to claim 4, wherein the feedback mechanism comprises a state detection unit, the output end of the state detection unit is connected with a data analysis unit, the output end of the data analysis unit is connected with a control and regulation unit, the output end of the control and regulation unit is connected with an alarm safety unit, and the output end of the alarm safety unit is connected with a self-adapting unit.
8. The mold cavity laser micro-molecule melt-blown repair system according to claim 4, wherein the motion control module comprises a motion planning unit, the output end of the motion planning unit is connected with a motion control algorithm unit, the output end of the motion control algorithm unit is connected with a motion control interface, the output end of the motion control interface is connected with a motion sensing unit, and the output end of the motion sensing unit is connected with a multi-axis control expansion.
9. The mold cavity laser micro-molecule melt-blown repair system according to claim 4, wherein the laser control module comprises a power adjustment unit, the output end of the power adjustment unit is connected with a mode control unit, the output end of the mode control unit is connected with a light beam adjustment unit, the output end of the light beam adjustment unit is connected with a frequency stabilization unit, the output end of the frequency stabilization unit is connected with a safety protection unit, the micro-molecule melt-blown nozzle control module comprises a nozzle angle adjustment unit, and the output end of the nozzle angle adjustment unit is connected with a blowing amount control unit.
10. The die cavity laser micro-molecule melt-blown repair system of claim 4, wherein the automated algorithm module comprises a target detection and recognition unit, the output end of the target detection and recognition unit is connected with the path planning module, the decision module comprises a control strategy unit, and the output end of the control strategy unit is connected with a self-learning optimization unit.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311667038.XA CN117385310A (en) | 2023-12-07 | 2023-12-07 | Laser micro-molecule melt-blown repair system for inner cavity of die |
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| CN202311667038.XA CN117385310A (en) | 2023-12-07 | 2023-12-07 | Laser micro-molecule melt-blown repair system for inner cavity of die |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004035960A (en) * | 2002-07-04 | 2004-02-05 | Mitsubishi Heavy Ind Ltd | Automatic thermal spraying apparatus for inside wall face of circular steel structure |
| US6925346B1 (en) * | 1998-06-30 | 2005-08-02 | Jyoti Mazumder | Closed-loop, rapid manufacturing of three-dimensional components using direct metal deposition |
| JP2006070315A (en) * | 2004-09-01 | 2006-03-16 | Tosoh Corp | Plasma thermal spraying apparatus |
| KR100707673B1 (en) * | 2005-12-16 | 2007-04-13 | 두산중공업 주식회사 | Spray apparatus for constant deposite thickness |
| CN204825049U (en) * | 2015-04-30 | 2015-12-02 | 齐欢 | Only, repair system appears |
| CN214440160U (en) * | 2021-01-06 | 2021-10-22 | 郎永博 | Spray gun of spraying device applied to building industry |
| CN114892166A (en) * | 2022-06-06 | 2022-08-12 | 响水县弘博重型轴承座制造有限公司 | Laser repair equipment for abraded centrifugal fan bearing block and using method thereof |
-
2023
- 2023-12-07 CN CN202311667038.XA patent/CN117385310A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6925346B1 (en) * | 1998-06-30 | 2005-08-02 | Jyoti Mazumder | Closed-loop, rapid manufacturing of three-dimensional components using direct metal deposition |
| JP2004035960A (en) * | 2002-07-04 | 2004-02-05 | Mitsubishi Heavy Ind Ltd | Automatic thermal spraying apparatus for inside wall face of circular steel structure |
| JP2006070315A (en) * | 2004-09-01 | 2006-03-16 | Tosoh Corp | Plasma thermal spraying apparatus |
| KR100707673B1 (en) * | 2005-12-16 | 2007-04-13 | 두산중공업 주식회사 | Spray apparatus for constant deposite thickness |
| CN204825049U (en) * | 2015-04-30 | 2015-12-02 | 齐欢 | Only, repair system appears |
| CN214440160U (en) * | 2021-01-06 | 2021-10-22 | 郎永博 | Spray gun of spraying device applied to building industry |
| CN114892166A (en) * | 2022-06-06 | 2022-08-12 | 响水县弘博重型轴承座制造有限公司 | Laser repair equipment for abraded centrifugal fan bearing block and using method thereof |
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