CN117142503B - Composite active alumina powder and preparation method thereof - Google Patents
Composite active alumina powder and preparation method thereof Download PDFInfo
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 title claims abstract description 82
- 239000002131 composite material Substances 0.000 title claims abstract description 82
- 239000000843 powder Substances 0.000 title claims abstract description 74
- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- 229920001223 polyethylene glycol Polymers 0.000 claims abstract description 52
- 239000002202 Polyethylene glycol Substances 0.000 claims abstract description 44
- 229920000642 polymer Polymers 0.000 claims abstract description 44
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims abstract description 31
- 239000000084 colloidal system Substances 0.000 claims abstract description 31
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000007864 aqueous solution Substances 0.000 claims abstract description 28
- 239000000243 solution Substances 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 24
- 238000001354 calcination Methods 0.000 claims abstract description 16
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 14
- 230000032683 aging Effects 0.000 claims abstract description 13
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims abstract description 12
- 235000011114 ammonium hydroxide Nutrition 0.000 claims abstract description 12
- 125000003827 glycol group Chemical group 0.000 claims abstract description 10
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 48
- FYSNRJHAOHDILO-UHFFFAOYSA-N thionyl chloride Chemical compound ClS(Cl)=O FYSNRJHAOHDILO-UHFFFAOYSA-N 0.000 claims description 18
- 150000001875 compounds Chemical class 0.000 claims description 15
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 claims description 10
- 229920000858 Cyclodextrin Polymers 0.000 claims description 9
- 239000001116 FEMA 4028 Substances 0.000 claims description 9
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 9
- 125000002252 acyl group Chemical group 0.000 claims description 9
- WHGYBXFWUBPSRW-FOUAGVGXSA-N beta-cyclodextrin Chemical compound OC[C@H]([C@H]([C@@H]([C@H]1O)O)O[C@H]2O[C@@H]([C@@H](O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O3)[C@H](O)[C@H]2O)CO)O[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@@H]3O[C@@H]1CO WHGYBXFWUBPSRW-FOUAGVGXSA-N 0.000 claims description 9
- 235000011175 beta-cyclodextrine Nutrition 0.000 claims description 9
- 229960004853 betadex Drugs 0.000 claims description 9
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 claims description 8
- 239000004709 Chlorinated polyethylene Substances 0.000 claims description 8
- 229940014800 succinic anhydride Drugs 0.000 claims description 8
- 150000001263 acyl chlorides Chemical class 0.000 claims description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 5
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 claims description 3
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 3
- 229960002920 sorbitol Drugs 0.000 claims description 3
- TVXBFESIOXBWNM-UHFFFAOYSA-N Xylitol Natural products OCCC(O)C(O)C(O)CCO TVXBFESIOXBWNM-UHFFFAOYSA-N 0.000 claims description 2
- 229960005150 glycerol Drugs 0.000 claims description 2
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 claims description 2
- 229940059574 pentaerithrityl Drugs 0.000 claims description 2
- 239000000811 xylitol Substances 0.000 claims description 2
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 claims description 2
- 229960002675 xylitol Drugs 0.000 claims description 2
- 235000010447 xylitol Nutrition 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 1
- 239000011148 porous material Substances 0.000 abstract description 59
- 238000006243 chemical reaction Methods 0.000 description 28
- 238000010438 heat treatment Methods 0.000 description 25
- 239000003054 catalyst Substances 0.000 description 23
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 16
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 16
- 238000001035 drying Methods 0.000 description 15
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 14
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 13
- 238000002390 rotary evaporation Methods 0.000 description 12
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 230000000694 effects Effects 0.000 description 9
- 238000005406 washing Methods 0.000 description 9
- 238000000605 extraction Methods 0.000 description 8
- 238000001914 filtration Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- -1 aluminum ions Chemical class 0.000 description 6
- 238000001816 cooling Methods 0.000 description 6
- 239000000706 filtrate Substances 0.000 description 6
- 238000001556 precipitation Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 229910001961 silver nitrate Inorganic materials 0.000 description 6
- 239000000376 reactant Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000011258 core-shell material Substances 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000011065 in-situ storage Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 238000001179 sorption measurement Methods 0.000 description 3
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229920001690 polydopamine Polymers 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 1
- MXRIRQGCELJRSN-UHFFFAOYSA-N O.O.O.[Al] Chemical compound O.O.O.[Al] MXRIRQGCELJRSN-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000004033 diameter control Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000011343 solid material Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F7/00—Compounds of aluminium
- C01F7/02—Aluminium oxide; Aluminium hydroxide; Aluminates
- C01F7/44—Dehydration of aluminium oxide or hydroxide, i.e. all conversions of one form into another involving a loss of water
- C01F7/441—Dehydration of aluminium oxide or hydroxide, i.e. all conversions of one form into another involving a loss of water by calcination
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y30/00—Nanotechnology for materials or surface science, e.g. nanocomposites
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y40/00—Manufacture or treatment of nanostructures
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2004/00—Particle morphology
- C01P2004/60—Particles characterised by their size
- C01P2004/64—Nanometer sized, i.e. from 1-100 nanometer
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/12—Surface area
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/14—Pore volume
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/16—Pore diameter
- C01P2006/17—Pore diameter distribution
Abstract
The application provides a composite active alumina powder and a preparation method thereof, wherein the method comprises the following steps: s10: dissolving soluble aluminum salt in a template agent aqueous solution to obtain a composite aluminum salt aqueous solution; the template agent is a star-shaped multi-arm branched polymer, the number of arms in the star-shaped multi-arm branched polymer is not less than 3, and the arms are independently represented as polyethylene glycol chain segments; s20: dropwise adding ammonia water into the composite aluminum salt aqueous solution until the pH value of the solution is 8-9, and aging to obtain aluminum hydroxide colloid; s30: and calcining and crushing the composite aluminum hydroxide colloid to obtain the composite active alumina powder. The composite active alumina powder prepared by the method forms pore canals which diverge from the center to the periphery, and all pore canals are mutually communicated to obtain the composite active alumina powder with better pore size distribution.
Description
Technical Field
The application relates to the technical field of catalyst carriers, in particular to composite active alumina powder and a preparation method thereof.
Background
Activated alumina (gamma-Al) 2 O 3 ) Is a porous and highly dispersed solid material, has the characteristics of large surface area, good adsorption performance, good surface acidity and good thermal stability, and can be used as a catalyst and a catalyst carrier for various chemical reactions.
The catalyst carrier needs to have a larger specific surface area, and the large specific surface area is beneficial to the adhesion and dispersion of the catalyst active substances, so that the catalyst activity is improved. Therefore, the active alumina powder is characterized as a main index of the catalyst carrier, and has pore volume and specific surface area. When these two parameters are high, the activity is generally considered to be high. The activity of the active alumina powder is guaranteed and improved by the high importance of the activity of the active alumina powder at present, and the preparation of raw materials, the proportion of the raw materials during molding, the selection of auxiliary agents, the molding process, the drying and the activation are strictly controlled.
Since the activity and selectivity of the catalyst are directly related to the carrier, the selectivity of the catalyst using activated alumina powder as the carrier is often also referred to as the problem of selectivity of the catalyst using activated alumina powder as the carrier, and the selectivity and pore size distribution of the catalyst are directly related to the pore size distribution of the carrier. Thus, the activated alumina powder as a carrier also needs to have a reasonable pore size distribution.
The macropores in the activated alumina powder are usually channels for participating in the catalytic reaction of the reactant entering the catalyst, and have a small Kong Caishi catalytic reaction occurrence point with rich specific surface area, meanwhile, the concentration of the reactant in the macropores is relatively uniform, the reactant is easy for the contact reaction on the surface of the catalyst, and the molecules of the reacted product can quickly migrate from the macropores to the macropores and then diffuse from the surface of the macropores to the medium. Thus, in order to obtain a catalyst having good activity and conversion, it is necessary to obtain activated alumina powder having a good pore size distribution.
Patent CN112794351a discloses a preparation method of macroporous active alumina powder, which comprises the following steps: 1) Mixing aluminum hydroxide powder and sodium hydroxide solution, pressurizing to 0.1-0.4 MPa, heating to 110-140 ℃, and reacting for 2-6 h to obtain sodium metaaluminate solution; 2) Adding the sodium metaaluminate solution obtained in the step 1) and the aluminum sulfate solution into a stirring reaction kettle in parallel, heating to 30-60 ℃, starting to react, adding the sodium metaaluminate solution, controlling the pH of the reaction solution to 8.5-9.5, continuing to react until the reaction is finished, heating to 70-90 ℃, standing and ageing; 3) Washing, drying and crushing the product obtained in the step 2) to obtain the product. The macroporous activated alumina powder is prepared by the method, but the problem is that the particle size distribution of the activated alumina powder prepared by the method is uncontrollable.
Patent CN115318267a discloses a preparation method of small-pore alumina powder, which comprises the following steps: a1, preparing an alumina precursor, A2, preparing core-shell alumina precursor-silica, A3, wrapping the core-shell alumina precursor-silica by polydopamine, and A4, calcining at high temperature, and crushing to obtain double-layer core-shell activated alumina-silica-carbonized polydopamine powder, namely the small-pore activated alumina powder. The patent prepares the small-pore active alumina powder with good thermal stability, high dispersion, high specific surface area and uniform crystal particle size distribution by the method. However, there is a problem in that the particle size distribution of the activated alumina powder prepared by this method is not controllable.
At present, when activated alumina powder is used as a catalyst carrier, the main focus is on expanding the specific surface area and pore volume of the activated alumina powder so as to improve the activity of the catalyst. It has now been found that the pore size distribution of the catalyst support is related to the activity and selectivity of the catalyst.
The prior art has little research on pore diameter control in activated alumina powder, and mainly prepares activated alumina powder with relatively large pore diameter or small pore diameter. In general, in order to increase the specific surface area and pore volume of the activated alumina powder, the aluminum hydroxide colloid is directly calcined, and water vapor produced during dehydration of aluminum hydroxide forms a high gas pressure in the crystal, thereby producing pores with wide distribution and obtaining activated alumina powder with smaller pore diameter. In order to obtain the active alumina powder with larger pore diameter, a plurality of pore expanding agents such as polyethylene glycol, fiber, carbon black and the like are added into the aluminum hydroxide colloid, and gas is generated in the calcination process to expand the pore diameter. However, the active alumina powder obtained by the above method has a narrow pore size distribution, which is disadvantageous for the use of the active alumina powder as a catalyst carrier.
Based on this, it is desirable to provide a method for preparing composite activated alumina powder having a better pore size distribution.
Disclosure of Invention
The application provides a composite active alumina powder and a preparation method thereof, which aim to prepare aluminum hydroxide colloid in situ by using a specific template agent, and prepare the composite active alumina powder with better pore size distribution by further calcining.
In a first aspect, the present application provides a method for preparing composite activated alumina powder, comprising the steps of:
s10: dissolving soluble aluminum salt in a template agent aqueous solution to obtain a composite aluminum salt aqueous solution; the template agent is a star-shaped multi-arm branched polymer, the number of arms in the star-shaped multi-arm branched polymer is not less than 3, and the arms are independently represented as polyethylene glycol chain segments;
s20: dropwise adding ammonia water into the composite aluminum salt aqueous solution until the pH value of the solution is 8-9, and aging to obtain aluminum hydroxide colloid;
s30: and calcining and crushing the composite aluminum hydroxide colloid to obtain the composite active alumina powder.
According to the application, in step S10, the soluble aluminum salt is directly dissolved in the aqueous solution of the template agent, wherein the template agent is a star-shaped multi-arm branched polymer, the number of arms in the star-shaped multi-arm branched polymer is not less than 3, the arms are independently represented as polyethylene glycol chain segments, the polyethylene glycol chain segments contain more ether bonds, the surface of the oxygen atoms contains more lone pair electrons, meanwhile, the polyethylene glycol chain segments have better flexibility, and aluminum ions can promote the extension of the polyethylene glycol chain segments and are dispersed around the star-shaped multi-arm branched polymer.
In step S20, ammonia water is added dropwise into the aqueous solution of the compound aluminum salt, so that aluminum hydroxide can be generated on the star-shaped multi-arm branched polymer in situ, and the compound aluminum hydroxide colloid compounded by the star-shaped multi-arm branched polymer and the compound aluminum hydroxide colloid can be formed through aging. In the composite aluminum hydroxide colloid, the star-shaped multi-arm branched polymer is embedded in the aluminum hydroxide colloid.
In step S30, the composite aluminum hydroxide colloid is calcined, wherein aluminum hydroxide is dehydrated to form a small-aperture pore canal, and the star-shaped multi-arm branched polymer embedded in the aluminum hydroxide colloid is decomposed to form a pore canal similar to the structure of the star-shaped multi-arm branched polymer in the interior of the active alumina, the pore canal diverges from the center to the periphery, and meanwhile, the aperture of the surface of the active alumina can be enlarged by gas generated by decomposition, so that the composite active alumina with better aperture distribution is obtained by cooperation of the three materials. In addition, because of the special structure of the template star-shaped multi-arm branched polymer, the inside of the activated alumina is communicated with each other, which is favorable for the diffusion and transmission of reactants, so that the composite activated alumina powder prepared by the method is more suitable for being used as a catalyst carrier.
It can be understood that the star-shaped multi-arm branched polymer is used as a template agent, compared with common chain polyethylene glycol or fiber, the proportion of the medium-aperture pore canal can be effectively improved, and the specific surface area and the pore volume of the activated alumina can be considered while better aperture distribution can be obtained; on the other hand, the pore channels formed by the chain template agent are mutually independent, which is unfavorable for the diffusion and transmission of reactants. In addition, a polymer having a complicated structure and a certain degree of crosslinking may cause excessive pore size due to the influence on the formation of aluminum hydroxide colloid.
According to the method, the star-shaped multi-arm branched polymer is used as a template agent, and the compound aluminum hydroxide colloid is obtained in situ by dropwise adding ammonia water into an aluminum salt aqueous solution, and because of the unique structure of the star-shaped multi-arm branched polymer which diverges from the center to the periphery, pore channels which diverge from the center to the periphery can be formed in the compound active alumina powder after calcination, and all pore channels are mutually communicated, so that the compound active alumina powder with better pore size distribution is obtained, the diffusion transfer in the compound active alumina powder which is a reaction substrate is facilitated, and the compound active alumina powder is more suitable to be used as a catalyst carrier.
In some embodiments, in step S10, the soluble aluminum salt may include at least one of aluminum chloride, aluminum nitrate, and aluminum sulfate.
In some embodiments, in step S10, the mass fraction of the template in the aqueous solution of the template is 0.1% to 2%. The proper mass fraction is beneficial to controlling the pore diameter in the composite active alumina powder.
In some embodiments, in step S10, the concentration of the soluble aluminum salt in the complex aluminum salt aqueous solution is 0.5-2 g/mL.
In some embodiments, in step S10, the method for preparing the star-shaped multi-arm branched polymer comprises the steps of:
m1: dissolving methoxy polyethylene glycol with weight average molecular weight of 500-1500 and succinic anhydride in toluene for reaction to obtain single-end carboxylated polyethylene glycol;
m2: dissolving single-end carboxylated polyethylene glycol and thionyl chloride in toluene for reaction to obtain single-end acyl chlorinated polyethylene glycol;
m3: and mixing single-end acyl chloride polyethylene glycol with polyhydroxy compound with hydroxyl number not less than 3, and heating to react to obtain the star-shaped multi-arm branched polymer.
In some embodiments, a preparation method of a star-shaped multi-arm branched polymer is specifically provided, wherein hydroxyl groups of methoxy polyethylene glycol end groups with weight average molecular weight of 500-1500 are carboxylated, then the carboxylated hydroxyl groups are reacted with thionyl chloride to carry out acyl chlorination on the end groups, and finally single-end acyl chlorinated polyethylene glycol and polyhydroxy compounds are mixed and heated to react, so that the star-shaped multi-arm branched polymer is obtained. The weight average molecular weight of the methoxy polyethylene glycol is 500-1500, which is favorable for obtaining the composite active alumina powder with better pore size distribution.
It will be appreciated that in the above preparation method, the product may be isolated after the reaction in each step by using operations including, but not limited to, drying, filtering, extracting, rotary steaming, etc.
In some embodiments, in step M1, the amount ratio of polyethylene glycol, succinic anhydride, and toluene is 20g: 5-15 g: 100-150 mL, and the reaction condition is that the reaction is carried out for 5-12 h at 60-80 ℃.
In some embodiments, in step M2, the amount ratio of single-ended carboxylated polyethylene glycol, thionyl chloride, and toluene is 10g: 10-25 mL: 50-100 mL, and the reaction condition is that the reaction is carried out for 20-30 h at 70-90 ℃.
In some embodiments, in step M3, the mass ratio of single end acyl chlorinated polyethylene glycol to polyhydroxy compound is 1:0.05 to 0.5, and the heating reaction condition is that the reaction is carried out for 5 to 10 hours at the temperature of 80 to 100 ℃. The appropriate mass ratio can be selected according to the kind of the polyol.
In some embodiments, in step M3, the polyhydroxy compound comprises at least one of glycerol, pentaerythritol, xylitol, D-sorbitol, β -cyclodextrin.
In some of the above embodiments, a few polyhydroxy compounds are specifically exemplified, and it is understood that the star-shaped multi-arm branched polymer is prepared by the above method, and the more the number of hydroxyl groups in the polyhydroxy compound, the more the number of arms of the star-shaped multi-arm branched polymer correspondingly prepared. Different polyhydroxy compounds are selected to obtain the composite active alumina powder with different particle size distribution.
In some embodiments, the polyhydroxy compound may be a β -cyclodextrin. Experiments show that when the hydroxyl compound is beta-cyclodextrin, the obtained composite active alumina powder has higher specific surface and pore volume, and the possible reason is that on one hand, the beta-cyclodextrin has more polyhydroxy than common polyol, so that the obtained star-shaped multi-arm branched polymer has more arms and more pore channels which are mutually communicated, and on the other hand, the beta-cyclodextrin has better stability than grafted polyethylene glycol chain segments, the polyethylene glycol chain segments are decomposed firstly in the calcination process, and the beta-cyclodextrin is decomposed again under the action of secondary reaming, so that the specific surface and pore volume of the composite active alumina powder are further improved, and the composite active alumina powder is more favorable for serving as a catalyst carrier.
In some embodiments, in step S20, S20 specifically includes: and (3) dropwise adding ammonia water into the aluminum salt aqueous solution until the pH value of the solution is 8-9, aging for 2-5 h, and filtering and washing to obtain the composite aluminum hydroxide colloid. The washing after aging is mainly to remove anions introduced by the soluble aluminum salt.
In some embodiments, in step S30, the calcination conditions are elevated to 700-800 ℃ at a rate of 3-5 ℃/min and incubated for 3-8 hours. The formation of composite activated alumina powder with better pore size distribution can be ensured by proper temperature rising rate.
In a second aspect, the present application provides a composite activated alumina powder prepared according to the method of any one of the embodiments of the first aspect.
According to the application, the composite active alumina powder is prepared by the method according to any embodiment of the first aspect, so that the composite active alumina powder has the beneficial effects of the first aspect.
Detailed Description
Each example or embodiment in this specification is described in a progressive manner, each example focusing on differences from other examples.
In the description of the present specification, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Hereinafter, embodiments of the present application are described. The embodiments described below are exemplary only for the purpose of illustrating the present application and are not to be construed as limiting the present application. The examples are not to be construed as limiting the specific techniques or conditions described in the literature in this field or as per the specifications of the product. The reagents or apparatus used were conventional products commercially available without the manufacturer's attention.
Example 1
Preparation of star-shaped multi-arm branched polymer:
m1: dissolving 20g of methoxy polyethylene glycol with weight average molecular weight of 1000 and 7.5g of succinic anhydride in 150mL of toluene, heating at 70 ℃ for reaction for 6 hours, adding chloroform for extraction, drying, removing chloroform by rotary evaporation, dissolving in diethyl ether, and drying to obtain single-end carboxylated polyethylene glycol;
m2: dissolving 10g of single-end carboxylated polyethylene glycol and 15.5mL of thionyl chloride in 50mL of toluene, heating at 80 ℃ for reaction for 24 hours, and performing rotary evaporation and drying to obtain single-end acyl chlorinated polyethylene glycol;
m3: 10g of single-end acyl chloride polyethylene glycol and 1g of glycerol are mixed, heated at 90 ℃ for reaction for 8 hours, dissolved in water, stood for 2 hours, added with methylene dichloride for extraction, dried by anhydrous sodium sulfate, and the methylene dichloride is removed by rotary evaporation to obtain the star-shaped multi-arm branched polymer.
Preparation of composite active alumina powder:
s10: 200g of aluminum chloride is heated and dissolved in 200mL of 1wt% of the aqueous solution of the star-shaped multi-arm branched polymer at 60 ℃ to obtain a composite aluminum salt aqueous solution;
s20: dropwise adding 7mg/mL ammonia water into the composite aluminum salt water solution until the pH value of the solution is 8, aging for 3 hours, filtering, washing until silver nitrate is added into the filtrate without precipitation, and obtaining composite aluminum hydroxide colloid;
s30: and (3) placing the composite aluminum hydroxide colloid in a heating furnace, heating to 750 ℃ at a speed of 3 ℃/min, preserving heat for 5 hours, calcining, cooling and crushing to obtain the composite active alumina powder.
Example 2
Preparation of star-shaped multi-arm branched polymer:
m1: dissolving 20g of methoxy polyethylene glycol with weight average molecular weight of 1000 and 7.5g of succinic anhydride in 150mL of toluene, heating at 70 ℃ for reaction for 6 hours, adding chloroform for extraction, drying, removing chloroform by rotary evaporation, dissolving in diethyl ether, and drying to obtain single-end carboxylated polyethylene glycol;
m2: dissolving 10g of single-end carboxylated polyethylene glycol and 15.5mL of thionyl chloride in 50mL of toluene, heating at 80 ℃ for reaction for 24 hours, and performing rotary evaporation and drying to obtain single-end acyl chlorinated polyethylene glycol;
m3: 10g of single-end acyl chloride polyethylene glycol and 1g of pentaerythritol are mixed, heated at 90 ℃ for reaction for 8 hours, dissolved in water, kept stand for 2 hours, added with methylene dichloride for extraction, dried by anhydrous sodium sulfate, and the methylene dichloride is removed by rotary evaporation to obtain the star-shaped multi-arm branched polymer.
Preparation of composite active alumina powder:
s10: 200g of aluminum chloride is heated and dissolved in 200mL of 1wt% of the aqueous solution of the star-shaped multi-arm branched polymer at 60 ℃ to obtain a composite aluminum salt aqueous solution;
s20: dropwise adding 7mg/mL ammonia water into the composite aluminum salt water solution until the pH value of the solution is 8, aging for 3 hours, filtering, washing until silver nitrate is added into the filtrate without precipitation, and obtaining composite aluminum hydroxide colloid;
s30: and (3) placing the composite aluminum hydroxide colloid in a heating furnace, heating to 750 ℃ at a speed of 3 ℃/min, preserving heat for 5 hours, calcining, cooling and crushing to obtain the composite active alumina powder.
Example 3
Preparation of star-shaped multi-arm branched polymer:
m1: dissolving 20g of methoxy polyethylene glycol with weight average molecular weight of 1000 and 7.5g of succinic anhydride in 150mL of toluene, heating at 70 ℃ for reaction for 6 hours, adding chloroform for extraction, drying, removing chloroform by rotary evaporation, dissolving in diethyl ether, and drying to obtain single-end carboxylated polyethylene glycol;
m2: dissolving 10g of single-end carboxylated polyethylene glycol and 15.5mL of thionyl chloride in 50mL of toluene, heating at 80 ℃ for reaction for 24 hours, and performing rotary evaporation and drying to obtain single-end acyl chlorinated polyethylene glycol;
m3: 10g of single-end acyl chloride polyethylene glycol and 1g D-sorbitol are mixed, heated at 90 ℃ for reaction for 8 hours, dissolved in water, stood for 2 hours, added with methylene dichloride for extraction, dried by anhydrous sodium sulfate, and the methylene dichloride is removed by rotary evaporation to obtain the star-shaped multi-arm branched polymer.
Preparation of composite active alumina powder:
s10: 200g of aluminum chloride is heated and dissolved in 200mL of 1wt% of the aqueous solution of the star-shaped multi-arm branched polymer at 60 ℃ to obtain a composite aluminum salt aqueous solution;
s20: dropwise adding 7mg/mL ammonia water into the composite aluminum salt water solution until the pH value of the solution is 8, aging for 3 hours, filtering, washing until silver nitrate is added into the filtrate without precipitation, and obtaining composite aluminum hydroxide colloid;
s30: and (3) placing the composite aluminum hydroxide colloid in a heating furnace, heating to 750 ℃ at a speed of 3 ℃/min, preserving heat for 5 hours, calcining, cooling and crushing to obtain the composite active alumina powder.
Example 4
Preparation of star-shaped multi-arm branched polymer:
m1: dissolving 20g of methoxy polyethylene glycol with weight average molecular weight of 1000 and 7.5g of succinic anhydride in 150mL of toluene, heating at 70 ℃ for reaction for 6 hours, adding chloroform for extraction, drying, removing chloroform by rotary evaporation, dissolving in diethyl ether, and drying to obtain single-end carboxylated polyethylene glycol;
m2: dissolving 10g of single-end carboxylated polyethylene glycol and 15.5mL of thionyl chloride in 50mL of toluene, heating at 80 ℃ for reaction for 24 hours, and performing rotary evaporation and drying to obtain single-end acyl chlorinated polyethylene glycol;
m3: 10g of single-end acyl chloride polyethylene glycol and 2g of beta-cyclodextrin are mixed, heated at 90 ℃ for reaction for 8 hours, dissolved in water, stood for 2 hours, added with methylene dichloride for extraction, dried by anhydrous sodium sulfate, and the methylene dichloride is removed by rotary evaporation to obtain the star-shaped multi-arm branched polymer.
Preparation of composite active alumina powder:
s10: 200g of aluminum chloride is heated and dissolved in 200mL of 1wt% of the aqueous solution of the star-shaped multi-arm branched polymer at 60 ℃ to obtain a composite aluminum salt aqueous solution;
s20: dropwise adding 7mg/mL ammonia water into the composite aluminum salt water solution until the pH value of the solution is 8, aging for 3 hours, filtering, washing until silver nitrate is added into the filtrate without precipitation, and obtaining composite aluminum hydroxide colloid;
s30: and (3) placing the composite aluminum hydroxide colloid in a heating furnace, heating to 750 ℃ at a speed of 3 ℃/min, preserving heat for 5 hours, calcining, cooling and crushing to obtain the composite active alumina powder.
Comparative example 1
Preparation of composite active alumina powder:
s10: 200g of aluminum chloride is heated and dissolved in 200mL of 1wt% methoxy polyethylene glycol aqueous solution with weight average molecular weight of 1000 at 60 ℃ to obtain composite aluminum salt aqueous solution;
s20: dropwise adding 7mg/mL ammonia water into the composite aluminum salt water solution until the pH value of the solution is 8, aging for 3 hours, filtering, washing until silver nitrate is added into the filtrate without precipitation, and obtaining composite aluminum hydroxide colloid;
s30: and (3) placing the composite aluminum hydroxide colloid in a heating furnace, heating to 750 ℃ at a speed of 3 ℃/min, preserving heat for 5 hours, calcining, cooling and crushing to obtain the composite active alumina powder.
Comparative example 2
The star multi-arm branched polymer was prepared as in example 1.
Preparation of composite active alumina powder:
s10: 200g of aluminum chloride is heated and dissolved in water at 60 ℃ to obtain an aluminum salt aqueous solution;
s20: dropwise adding 7mg/mL ammonia water into the composite aluminum salt water solution until the pH value of the solution is=8, adding 2g of the star-shaped multi-arm branched polymer, performing ultrasonic dissolution, aging for 3 hours, filtering, washing until silver nitrate is added into the filtrate without precipitation, and obtaining composite aluminum hydroxide colloid;
s30: and (3) placing the composite aluminum hydroxide colloid in a heating furnace, heating to 750 ℃ at a speed of 3 ℃/min, preserving heat for 5 hours, calcining, cooling and crushing to obtain the composite active alumina powder.
The composite activated alumina powder obtained in the above examples and comparative examples was subjected to nitrogen adsorption process by a nitrogen physical adsorption instrument (ASAP 2010 type of Micromeritics Co., U.S.A.), and the specific surface area, pore volume, pore size and distribution were measured. The results are shown in Table 1.
TABLE 1
According to the results shown in Table 1, the composite activated alumina powder obtained in the embodiment of the present application has a higher specific surface area and pore volume than those of the comparative example, and at the same time, the pore size distribution is more concentrated in 20-50 nm, the proportion of pores with diameters larger than 50nm is reduced, and the composite activated alumina powder can have a larger specific surface area and pore volume while having large pore channels, so that the composite activated alumina powder is more suitable for being used as a carrier of a catalyst. The single-chain polyethylene glycol used in comparative example 1, as a template agent, was not effective in increasing the specific surface area and pore volume of the composite activated alumina powder, nor in increasing the proportion of pore diameters of 20 to 50 nm; in comparative example 2, although a star-shaped multi-arm branched polymer was used, the addition after the preparation of aluminum hydroxide colloid resulted in failure to function similarly to that in example 1, and the specific surface area, pore volume and pore size distribution of the composite activated alumina powder were poor.
The results of comparative examples 1 to 4 revealed that, as the number of arms in the star-shaped multi-arm branched polymer increases, the specific surface area and pore volume of the composite activated alumina powder tend to increase, and the proportion of pore diameters of 20 to 50nm increases relatively, wherein example 4 is better than examples 1 to 3, the proportion of pore diameters of 20 to 50nm is the largest, the proportion of pore diameters of less than 20nm decreases relatively, and the specific surface area and pore volume are the best, probably because the secondary pore-enlarging effect of beta-cyclodextrin can enlarge the pore diameters of 2 part of pore channels in addition to the increase in the number of arms.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.
Claims (5)
1. A process for preparing a composite activated alumina powder comprising the steps of:
s10: dissolving soluble aluminum salt in a template agent aqueous solution to obtain a composite aluminum salt aqueous solution; the template agent is a star-shaped multi-arm branched polymer, the number of arms in the star-shaped multi-arm branched polymer is not less than 3, and the arms are independently represented as polyethylene glycol chain segments;
the preparation method of the star-shaped multi-arm branched polymer comprises the following steps:
m1: dissolving methoxy polyethylene glycol and succinic anhydride with weight average molecular weight of 500-1500 in toluene, and reacting at 60-80 ℃ for 5-12 h to obtain single-end carboxylated polyethylene glycol; wherein the dosage ratio of the methoxy polyethylene glycol, the succinic anhydride and the toluene is 20g: 5-15 g: 100-150 mL;
m2: dissolving the single-end carboxylated polyethylene glycol and thionyl chloride in toluene, and reacting for 20-30 hours at 70-90 ℃ to obtain single-end acyl chlorinated polyethylene glycol; wherein the dosage ratio of the single-end carboxylated polyethylene glycol to the thionyl chloride to the toluene is 10g: 10-25 mL: 50-100 mL;
m3: mixing the single-end acyl chloride polyethylene glycol with a polyhydroxy compound with the hydroxyl number not less than 3, and reacting for 5-10 hours at 80-100 ℃ to obtain a star-shaped multi-arm branched polymer; the mass ratio of the single-end acyl chloride polyethylene glycol to the polyhydroxy compound is 1: 0.05-0.5 of polyhydroxy compound comprising at least one of glycerol, pentaerythritol, xylitol, D-sorbitol and beta-cyclodextrin;
s20: dropwise adding ammonia water into the composite aluminum salt aqueous solution until the pH value of the solution is 8-9, and aging to obtain composite aluminum hydroxide colloid;
s30: and calcining and crushing the aluminum hydroxide colloid to obtain the composite active alumina powder.
2. The method according to claim 1, wherein in the step S10, the mass fraction of the template in the aqueous solution of the template is 0.1% -2%.
3. The method according to claim 1, wherein in the step S10, the concentration of the soluble aluminum salt in the aqueous solution of the composite aluminum salt is 0.5-2 g/mL.
4. The method according to claim 1, wherein in the step S30, the calcination condition is to raise the temperature to 700-800 ℃ at a rate of 3-5 ℃/min and keep the temperature for 3-8 hours.
5. A composite activated alumina powder prepared by the method of any one of claims 1 to 4.
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