CN117116655B - Magnetic ring twines foot tangent line all-in-one - Google Patents
Magnetic ring twines foot tangent line all-in-one Download PDFInfo
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- CN117116655B CN117116655B CN202310990331.3A CN202310990331A CN117116655B CN 117116655 B CN117116655 B CN 117116655B CN 202310990331 A CN202310990331 A CN 202310990331A CN 117116655 B CN117116655 B CN 117116655B
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- 238000004804 winding Methods 0.000 claims abstract description 141
- 238000005520 cutting process Methods 0.000 claims abstract description 68
- 230000007246 mechanism Effects 0.000 claims abstract description 63
- 238000003825 pressing Methods 0.000 claims abstract description 60
- 230000001360 synchronised effect Effects 0.000 claims abstract description 11
- 230000003044 adaptive effect Effects 0.000 claims abstract description 8
- 238000006073 displacement reaction Methods 0.000 claims description 31
- 230000005540 biological transmission Effects 0.000 claims description 22
- 210000000078 claw Anatomy 0.000 claims description 17
- 230000006978 adaptation Effects 0.000 claims description 13
- 230000000694 effects Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 6
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/10—Connecting leads to windings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses and provides a high-efficiency magnetic ring winding foot and wire cutting integrated machine. The automatic feeding device comprises a base (1), wherein a product tray rotary conveying mechanism, a foot winding mechanism, a middle section equidistant lifting translation conveying mechanism, a multi-station synchronous pressing and cutting mechanism and a variable-pitch blanking mechanism are sequentially arranged on the base (1) in an adaptive mode, and the product tray rotary conveying mechanism is arranged below the foot winding mechanism in an adaptive mode. The invention is suitable for the field of winding pin tangents in the production and manufacturing process of winding pin magnetic ring inductors.
Description
Technical Field
The invention relates to a magnetic ring foot winding and wire cutting integrated machine.
Background
In the production manufacturing process of the foot winding magnetic ring inductor, after the magnetic ring body finishes winding and the bottom plate is assembled, the wire body after the magnetic ring body finishes winding is required to wind the wire feet of the bottom plate, and after winding, the wire tails with redundant lengths are required to be cut. The previous winding feet and tangent lines aiming at the winding foot magnetic ring inductor are completed by separating two sets of independent equipment, wherein the procedures of material transfer and the like can be involved, and the overall production efficiency is seriously affected.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects of the prior art and providing a high-efficiency magnetic ring winding foot and tangent line integrated machine.
The automatic feeding device comprises a base, wherein a product tray rotary conveying mechanism, a foot winding mechanism, a middle section equidistant lifting translation conveying mechanism, a multi-station synchronous pressing and cutting mechanism and a variable-pitch blanking mechanism are sequentially arranged on the base in an adaptive mode, and the product tray rotary conveying mechanism is arranged below the foot winding mechanism in an adaptive mode.
The rotary conveying mechanism for the product trays comprises a rotary track table, tray conveying track grooves, movable trays, tray head end driving assemblies, tray Y-direction shifting assemblies and tray X-direction shifting assemblies, wherein the rotary track table is fixedly arranged on a base, the two tray conveying track grooves are arranged on the rotary track table in parallel along the length direction of the rotary track table, the movable trays are movably arranged on the tray conveying track grooves, and the tray head end driving assemblies are sequentially arranged on the four end angular positions of the rotary track table in an adapting manner.
The tray head end drives the subassembly and is in including setting up respectively head end drive motor, head end drive push pedal and the head end drive of revolving track platform bottom move the guide rail, the head end drives motor adaptation and sets up the bottom of revolving track platform, the head end drives push pedal adaptation activity setting and is in on the head end drives the guide rail and with the output transmission of head end drive motor is connected, be provided with first impeller on the head end drive push pedal, be provided with on the revolving track platform with the first track groove that passes of first impeller looks adaptation, tray Y is to the shifting subassembly including setting up respectively Y to pushing cylinder and Y to the impeller of revolving track platform bottom, Y is to the impeller adaptation connection setting is in Y to pushing cylinder's output, be provided with the second impeller on the Y to the impeller, be provided with on the revolving track platform with the second of second impeller looks adaptation passes the track groove, tray X is to the assembly including setting up respectively X to pushing cylinder bottom and X to the impeller, X is provided with the third to the impeller on the X is to the impeller, X is provided with the three to the adaptation to the impeller groove.
The winding foot mechanism comprises a winding foot base, a winding foot Y moving motor, a winding foot Y moving plate, a winding foot X moving motor, a winding foot X moving plate, a winding foot Z moving motor, a winding foot rotating motor and a pneumatic winding foot wire clamping claw, wherein the winding foot base is fixedly arranged on the base, the winding foot Y moving motor is arranged on the winding foot base, the winding foot Y moving plate is movably arranged on the winding foot base through a winding foot Y moving rail, the winding foot Y moving motor is in transmission connection with the output end of the winding foot Y moving motor, the winding foot X moving motor is arranged on the winding foot Y moving plate, the winding foot X moving plate is movably arranged on the winding foot Y moving plate and is in transmission connection with the output end of the winding foot X moving motor, the winding foot Z moving motor is arranged on the back of the winding foot Y moving plate, the winding foot Z moving motor is arranged on the winding foot through a vertical Z moving motor, the winding foot Z moving plate is in transmission connection with the pneumatic winding foot moving claw, and the winding foot Z moving plate is arranged on the pneumatic winding foot moving claw.
The middle section equidistant lifting translation transport mechanism comprises a middle section transport support frame, a middle section transport reciprocating rotation motor, a lifting translation track plate, a crank, a lifting driven handle, a transport translation track, a transport translation piece, a middle section transport pneumatic magnetic ring clamping jaw and a middle section transport machine cover, wherein the middle section transport support frame is arranged on the base and is adapted to one side of the winding foot base, the middle section transport reciprocating rotation motor and the lifting translation track plate are respectively adapted to be arranged on the middle section transport support frame, the middle section transport reciprocating rotation motor is arranged on the back of the lifting translation track plate, a lifting translation track through groove is adapted to be arranged on the lifting translation track plate, the crank is adapted to be movably arranged on the front end face of the lifting translation track plate, the head end of the crank is fixedly connected with the output end of the middle section transport reciprocating rotation motor, the back of the tail end of the crank is provided with a guide pin, the guide pin is adapted to be movably arranged in the lifting translation track through groove, the head end of the lifting driven handle is adapted to be hinged to the front end face of the tail end of the crank, the transport translation track is adapted to be arranged on the lifting translation track plate, the lifting translation track is adapted to be provided with a lifting translation clamping jaw, the lifting clamp is adapted to be arranged on the lifting translation track is parallel to the lifting translation track, the lifting clamp is provided with a lifting translation clamp ring, the lifting translation clamp is adapted to be arranged on the lifting translation track is provided with a lifting translation clamp, and is adapted to be arranged on the lifting translation clamp, and is adapted to be provided with lifting translation clamp, and is. The middle section conveyer cover adapting cover is arranged on the middle section conveying support frame.
The multi-station synchronous pressing and cutting mechanism comprises a pressing and cutting base body, a cutting and transferring motor, a cutting and transferring jig, a pneumatic wire clamping fixture, a portal frame, a middle beam frame plate, a pressing and cutting cylinder and a pressing and cutting plate, wherein the pressing and cutting base body is arranged on the base and is adapted to one side of the middle section carrying support frame, the cutting and transferring motor is adapted to be arranged on the pressing and cutting base body, the cutting and transferring jig is adapted to be movably arranged on the pressing and cutting base body through a cutting and transferring rail and is in transmission connection with the output end of the cutting and transferring motor, a plurality of pneumatic wire clamping fixtures are arranged on the pressing and cutting base body in parallel to form a group of wire clamping fixture groups, two groups of wire clamping fixture groups are respectively adapted to be arranged on two sides of the cutting and transferring rail, the two portal frames are vertically arranged on the pressing tangent line base body respectively, the two portal frames are correspondingly and crossly arranged above the tangent line moving rail, the two clip clamp groups are suitably arranged between the two portal frames, the middle beam frame plate is fixedly and vertically arranged between the two portal frames and is suitably arranged above the tangent line moving rail, the pressing tangent line cylinder is fixedly and vertically arranged on the middle beam frame plate, the pressing tangent line plate is vertically and movably arranged on the front end surface of the middle beam frame plate through the pressing rail and is fixedly connected with the output end of the pressing tangent line cylinder, the bottom of the pressing tangent line plate is provided with a pressing tangent line block, the long side of the bottom of the pressing tangent line block is provided with a tangent line position, the tangent line moving jig is uniformly provided with a plurality of product placing positions, the pressing tangent plate drives the pressing tangent block to be adapted to vertically move and arranged above a plurality of product placing positions.
The variable-pitch blanking mechanism comprises a blanking supporting table, a blanking translation track beam, a blanking moving motor, a blanking translation moving part and a lifting variable-pitch material taking assembly, wherein the blanking supporting table is arranged on the base and is adapted to one side of the blanking tangent base body, the blanking translation track beam is adapted to be transversely arranged on the blanking supporting table, the blanking moving motor is arranged on the blanking supporting table, the blanking translation moving part is arranged on the blanking translation track beam through a blanking translation track adaptation movement and is in transmission connection with the output end of the blanking moving motor, and the lifting variable-pitch material taking assembly is adapted to be arranged on the blanking translation moving part and is adapted to be movably arranged above the product placement position.
The lifting and displacement material taking assembly comprises a first section lifting travel cylinder, a first section lifting travel plate, a second section lifting travel cylinder, a displacement track plate, a second section lifting travel plate, a displacement translation track, a follow-up translation piece and a pneumatic material taking clamping jaw, wherein the first section lifting travel cylinder is fixedly and vertically arranged on a blanking translation moving piece, the first section lifting travel plate is vertically and movably arranged on the front end surface of the blanking translation moving piece through a first section lifting travel track adaptation, the second section lifting travel cylinder is fixedly and vertically arranged on the first section lifting travel plate, the displacement track plate is fixedly connected with the outer wall of the second section lifting travel cylinder through a fixed connection plate, the second section lifting travel plate is movably arranged on the back surface of the displacement track plate and is connected with the output end of the second section lifting travel cylinder, a plurality of displacement track adaptations are arranged on the front end surface of the blanking translation travel plate and are connected with the output end of the first section lifting travel cylinder, a plurality of profile track adaptations are arranged on the second section lifting travel plate and are respectively arranged on the plurality of profile track adaptations and are arranged on the upper end of the profile track translation piece, and the profile track is respectively arranged on the profile track.
The beneficial effects are that: according to the invention, a rotary conveying mechanism of a product tray, a foot winding mechanism, a middle section equidistant lifting translation conveying mechanism, a multi-station synchronous pressing and cutting mechanism and a variable-pitch blanking mechanism are sequentially integrated on one platform, so that the rotary feeding of the foot winding magnetic ring inductor, the wire winding, the conveying from foot winding to cutting processes, the simultaneous cutting of a plurality of products and the variable-pitch blanking process for adapting to the product interval of an external material receiving jig can be sequentially completed.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of a combination structure of a rotary conveying mechanism and a foot winding mechanism of a product tray in the invention;
FIG. 3 is a bottom view of the combination of the product tray carousel and the foot winding mechanism of the present invention;
FIG. 4 is a schematic view of the overall structure of the foot winding mechanism of the present invention;
FIG. 5 is a schematic diagram of the overall structure of the foot winding mechanism of the present invention;
FIG. 6 is a schematic diagram of the overall structure of the middle section equidistant lifting translation carrying mechanism in the invention;
FIG. 7 is a schematic view of the overall structure of the middle section equidistant lifting translation conveying mechanism of the invention with the middle section conveyor cover removed;
FIG. 8 is a schematic diagram of the overall structure of a multi-station synchronous pressing and cutting mechanism in the invention;
FIG. 9 is a schematic side view of a multi-station synchronous pressing and cutting mechanism in the present invention;
FIG. 10 is a schematic side view of a multi-station synchronous pressing and cutting mechanism according to the present invention
FIG. 11 is an enlarged schematic view at A in FIG. 10;
FIG. 12 is a schematic diagram of the overall structure of the variable-pitch blanking mechanism of the present invention;
fig. 13 is a schematic diagram of the overall structure of the lifting and pitch-changing material taking assembly of the pitch-changing blanking mechanism.
Detailed Description
As shown in fig. 1 to 13, the invention comprises a base 1, wherein a product tray rotary conveying mechanism, a foot winding mechanism, a middle section equidistant lifting translation conveying mechanism, a multi-station synchronous pressing and cutting mechanism and a variable-pitch blanking mechanism are sequentially arranged on the base 1 in an adapting manner, and the product tray rotary conveying mechanism is arranged below the foot winding mechanism.
The product tray rotary conveying mechanism comprises a rotary track table 21, tray conveying track grooves 22, movable trays 23, tray head end driving components, tray Y-direction shifting components and tray X-direction shifting components, wherein the rotary track table 21 is fixedly arranged on the base 1, two tray conveying track grooves 22 are arranged on the rotary track table 21 in parallel along the length direction of the rotary track table 21, a plurality of movable trays 23 are movably arranged on the tray conveying track grooves 22 in an adapting mode, and one tray Y-direction shifting component, one tray X-direction shifting component and the other tray Y-direction shifting component are sequentially arranged on four end angular positions of the rotary track table 21 in an adapting mode.
The tray head end drive assembly comprises a head end drive motor 241, a head end drive push plate 242 and a head end drive moving guide rail 243 which are respectively arranged at the bottom of the rotary track table 21, the head end drive motor 241 is adaptively arranged at the bottom of the rotary track table 21, the head end drive push plate 242 is adaptively and movably arranged on the head end drive moving guide rail 243 and is in transmission connection with the output end of the head end drive motor 241, a first pushing member 244 is arranged on the head end drive push plate 242, a first through track groove 245 which is matched with the first pushing member 244 is arranged on the rotary track table 21, the tray Y-direction shifting assembly comprises a Y-direction pushing cylinder 251 and a Y-direction pushing plate 252 which are respectively arranged at the bottom of the rotary track table 21, the Y-direction pushing plate 252 is adaptively and fixedly arranged at the output end of the Y-direction pushing cylinder 251, a second pushing member 253 is arranged on the Y-direction pushing plate 252, a second through track groove 254 which is adaptively arranged on the rotary track table 21, a tray X-direction shifting assembly comprises an X-direction pushing plate 261 which is respectively arranged at the bottom of the rotary track table 21 and an X-direction pushing plate 262, and an X-direction pushing plate 262 which is adaptively arranged on the third through track groove 263 which is adapted to be arranged on the X-direction pushing plate 262.
In this embodiment, ten moving trays 23 are provided on the two tray conveying rail grooves 22 in a common moving manner.
The winding mechanism comprises a winding foot base 31, a winding foot Y-direction moving motor 32, a winding foot Y-direction moving plate 33, a winding foot X-direction moving motor 34, a winding foot X-direction moving plate 35, a winding foot Z-direction moving motor 36, a winding foot Z-direction moving plate 37, a winding foot rotating motor 38 and a pneumatic winding foot wire clamping claw 39, wherein the winding foot base 31 is fixedly arranged on the base 1 in an adapting manner, the winding foot Y-direction moving motor 32 is arranged on the winding foot base 31, the winding foot Y-direction moving plate 33 is movably arranged on the winding foot base 31 in an adapting manner through the winding foot Y-direction moving plate 331 and is in transmission connection with the output end of the winding foot Y-direction moving motor 32, the winding foot X-direction moving motor 34 is arranged on the winding foot Y-direction moving plate 33, the winding foot X-direction moving plate 35 is movably arranged on the winding foot Y-direction moving plate 33 in transmission connection with the output end of the winding foot X-direction moving motor 34 through the winding foot X-direction track 351, the winding foot Z-direction moving motor 36 is arranged on the back of the winding foot Y-direction moving plate 33, the foot Z-direction moving plate 37 is arranged on the winding foot Y-direction moving plate 37 in a transmission manner through the winding foot Z-direction moving motor Z-direction moving plate 371 and is in transmission connection with the output end of the pneumatic winding foot X-direction moving plate 39, and is arranged on the pneumatic winding foot X-direction moving plate 39, and is respectively, the winding foot Z-direction moving plate is arranged on the pneumatic winding foot moving plate 37, and is in front of the pneumatic winding plate, and the winding foot moving plate is in transmission connection with the pneumatic winding foot moving plate 39, and the winding foot moving plate is arranged on the winding foot moving plate. In this embodiment, there are four parallel foot winding mechanisms, and four pneumatic foot winding wire clamping claws 39 are adapted to be movably disposed above four moving trays 23 which are sequentially arranged and are movably disposed on the tray conveying rail groove 22 at the inner side.
The middle section equidistant lifting translation carrying mechanism comprises a middle section carrying support frame 41, a middle section carrying reciprocating rotary motor 42, a lifting translation track plate 43, a crank 44, a lifting driven handle 45, a carrying translation track 46, a carrying translation piece 47, a middle section carrying pneumatic magnetic ring clamping jaw 48 and a middle section carrying machine cover 49, wherein the middle section carrying support frame 41 is arranged on the base 1 and is adapted on one side of the winding foot base 31, the middle section carrying reciprocating rotary motor 42 and the lifting translation track plate 43 are respectively adapted on the middle section carrying support frame 41, the middle section carrying reciprocating rotary motor 42 is arranged on the back surface of the lifting translation track plate 43, a lifting translation track through groove 431 is adapted on the lifting translation track plate 43, the front end of the lifting translation track plate 43, which is movably arranged on the lifting translation track plate 43, the front end of the crank 44 is fixedly connected with the output end of the middle section carrying reciprocating rotary motor 42, the back surface of the tail end of the crank 44 is provided with a guide pin, the guide pin is adapted to be movably arranged in the lifting translation track through groove 431, the front end of the lifting driven handle 45 is movably hinged on the tail end of the crank 44, the carrying translation track 46 is adapted on the front end surface of the middle section carrying support frame 41 and is adapted on the top of the middle section carrying support frame 41 and is adapted on the back surface of the lifting translation track 45, the lifting translation track 45 is arranged on the back surface of the lifting translation track 45 is adapted on the back surface of the lifting translation track 45, which is arranged on the lifting translation track 45, which is adapted on the lifting translation track 45 is arranged on the back surface of the lifting translation piece 45, which is arranged on the lifting translation track 45, which is arranged on the front side of the lifting translation piece, and is arranged on the lifting translation seat 45, and is arranged on the side, and is adapted side, the side, and is arranged. The middle stage carrier cover 49 is fitted over the middle stage carrier support 41.
The multi-station synchronous pressing and cutting mechanism comprises a pressing and cutting base body 51, a cutting and transferring motor 52, a cutting and transferring jig 53, pneumatic wire clamping jigs 54, a portal 55, a middle beam frame plate 56, a pressing and cutting cylinder 57 and a pressing and cutting plate 58, wherein the pressing and cutting base body 51 is arranged on the base 1 and is adapted to be arranged on one side of the middle section carrying support frame 41, the cutting and transferring motor 52 is adapted to be arranged on the pressing and cutting base body 51, the wire transferring jig 53 is adapted to be movably arranged on the pressing and cutting base body 51 through a cutting and transferring rail 531 and is in transmission connection with the output end of the cutting and transferring motor 52, four pneumatic wire clamping jigs 54 are arranged on the pressing and cutting base body 51 in parallel to form a group of wire clamping jig groups, two groups of wire clamping jig groups are respectively adapted to be arranged on two sides of the cutting and transferring rail 531, two portal 55 are respectively correspondingly and vertically arranged on the pressing and cutting base body 51, the two portal frames 55 are correspondingly arranged above the tangent line moving rail 531 in a crossing mode, the two wire clamping clamp groups are arranged between the two portal frames 55 in a matching mode, the middle beam frame plate 56 is fixedly and vertically arranged between the two portal frames 55 and is arranged above the tangent line moving rail 531 in a matching mode, the pressing tangent line cylinder 57 is fixedly and vertically arranged on the middle beam frame plate 56 in a matching mode, the pressing tangent line plate 58 is vertically and movably arranged on the front end face of the middle beam frame plate 56 in a matching mode through the pressing rail 561 and is fixedly connected with the output end of the pressing tangent line cylinder 57, a pressing tangent line block 581 is arranged at the bottom of the pressing tangent line plate 58, tangent line positions 582 are arranged on the long side of the bottom of the pressing tangent line block 581, four product placing positions 531 are uniformly arranged on the tangent line transferring jig 53, and the pressing tangent line plate 58 drives the pressing tangent line block 581 to vertically move in a matching mode to be arranged above the four product placing positions 531. The four middle-section carrying pneumatic magnetic ring clamping claws 48 are adapted to be movably arranged above four product placement positions 531 on the tangential transfer jig 53 positioned at the head end of the tangential transfer rail 531.
The variable-pitch blanking mechanism comprises a blanking supporting table 61, a blanking translation track beam 62, a blanking translation motor 63, a blanking translation moving member 64 and a lifting variable-pitch material taking assembly, wherein the blanking supporting table 61 is arranged on the base 1 and is adapted to be arranged on one side of the blanking tangent line base body 51, the blanking translation track beam 62 is adapted to be transversely arranged on the blanking supporting table 61, the blanking translation motor 63 is arranged on the blanking supporting table 61, the blanking translation moving member 64 is adapted to be movably arranged on the blanking translation track beam 62 through a blanking translation track 621 and is in transmission connection with the output end of the blanking translation motor 63, and the lifting variable-pitch material taking assembly is adapted to be arranged on the blanking translation moving member 64 and is adapted to be movably arranged above the product placement position 531.
The lifting and displacement material taking assembly comprises a first section lifting travel cylinder 71, a first section lifting travel plate 72, a second section lifting travel cylinder 73, a displacement track plate 74, a second section lifting travel plate 75, a displacement translation track 76, a follow-up translation piece 77 and a pneumatic material taking clamping jaw 78, wherein the first section lifting travel cylinder 71 is fixedly and vertically arranged on the blanking translation moving piece 64, the first section lifting travel plate 72 is vertically and movably arranged on the front end face of the blanking translation moving piece 64 through the first section lifting travel track 721 and is connected with the output end of the first section lifting travel cylinder 71, the second section lifting travel cylinder 73 is fixedly and vertically arranged on the first section lifting travel plate 72, the displacement track plate 74 is fixedly connected with the outer wall of the second section lifting travel cylinder 73 through a fixed connection plate 741, the second section lifting travel plate 75 is movably arranged on the back face of the displacement track plate 74 and is connected with the output end of the second section lifting travel cylinder 73, the displacement track 76 is horizontally arranged on the front end face of the second section lifting travel plate 75, four follow-up translation pieces 77 are movably arranged on the front end face of the blanking translation moving piece 64 and are respectively arranged on the four special-shaped guide rails 77, the four follow-up translation pieces are respectively arranged on the four guide rails 77 and are respectively arranged on the four special-shaped guide rails 77 and the four guide rails are respectively arranged on the four special-shaped guide rails 1 and the four guide rails are respectively arranged on the four special-shaped guide rails and the special-shaped guide rails are respectively arranged on the special-shaped and the special-shaped guide rail.
In operation, the external feeding mechanism places magnetic ring products on the movable trays 23 placed on the tray conveying track grooves 22 on the outer side, and four magnetic ring products are placed on each movable tray 23. The third pushing member 263 of the tray X-direction pushing assembly pushes the five moving trays 23 disposed on the outer tray conveying rail groove 22 to the left first, so that the five moving trays 23 move to the left as a whole by one product tray fixture, then the leftmost second pushing member 253 pushes the leftmost moving tray 23 of the outer tray conveying rail groove 22 to the inner side, pushes the leftmost moving tray 23 of the inner tray conveying rail groove 22 to the head end of the inner tray conveying rail groove 22, and then the first pushing member 244 pushes the moving tray 23 disposed in the inner tray conveying rail groove 22 to the right, so that the moving tray 23 loaded with the magnetic ring product is disposed under the pneumatic winding wire clamping claw 39. The pneumatic foot winding wire clamping claw 39 clamps the wire heads on the magnetic ring products under the drive of the rotating motor at X, Y, Z to perform foot winding action on the bottom plate wire feet of the products. The moving tray 23 of the magnetic ring product which completes the foot winding action is finally pushed to the tail end of the tray conveying track groove 22 at the inner side, the four magnetic ring products are placed below the four middle section conveying pneumatic magnetic ring clamping claws 48 and clamped by the four middle section conveying pneumatic magnetic ring clamping claws 48, the moving tray 23 after clamping the magnetic ring products is pushed by the second pushing piece 253 at the rightmost end and pushed to the rightmost end of the tray conveying track groove 22 at the outer side, and the magnetic ring products are placed on the outer feeding mechanism. The rotary conveying mechanism of the product tray completes a processing rotary cycle, and the rotary cycle is continued in turn.
After the four middle section carrying pneumatic magnetic ring clamping jaws 48 clamp magnetic ring products, under the drive of the middle section carrying reciprocating rotation motor 42 and the drive of the guide pin under the motion action of the lifting translation track through groove 431, the four middle section carrying pneumatic magnetic ring clamping jaws 48 firstly ascend by a preset height, then translate to the right by a preset distance, finally descend by a preset height, the four magnetic ring products are stably placed on the four product placing positions 531 on the tangential line transfer jig 53 placed at the head end of the tangential line transfer track 531, and then the middle section carrying pneumatic magnetic ring clamping jaws 48 reset and continue the next middle section carrying clamping and placing work.
After four magnetic ring products are placed on the tangent transfer jig 53 at the head end of the tangent transfer rail 531, the tangent transfer motor 52 drives the tangent transfer jig 53 to enter the two door frames 55, between the two clamp groups and below the lower pressing tangent plate 58, the pneumatic clamp 54 extends forwards and clamps the tail wire on the product, each pneumatic clamp 54 correspondingly clamps the tail wire of one magnetic ring product, at the moment, the lower pressing tangent cylinder 57 drives the lower pressing tangent plate 58 to descend, the pressing tangent block 581 presses against the magnetic ring body of the magnetic ring product, the tangent position 582 is matched with the edge of the bottom plate of the magnetic ring body, and the tail wire is cut off through pressure. After the tail wire is cut off, the wire cutting plate 58 and the pneumatic wire clamping fixture 54 are pressed down for reset, the wire cutting transfer motor 52 drives the wire cutting transfer jig 53 to move to the tail end of the wire cutting transfer rail 531, four magnetic ring products on the wire cutting transfer jig 53 are respectively arranged below the four pneumatic material taking clamping jaws 78, and at the moment, the wire cutting transfer jig 53 is driven by the wire cutting transfer motor 52 for reset and is ready for the next pressing down wire cutting procedure.
The four pneumatic material taking clamping jaws 78 are driven to descend and clamp in sequence by the first-stage lifting stroke cylinder 71 and the second-stage lifting stroke cylinder 73 to take four magnetic ring products, then ascend in sequence under the driving of the first-stage lifting stroke cylinder 71 and the second-stage lifting stroke cylinder 73, and simultaneously move right in a translational manner to the upper part of external material receiving equipment under the driving of the blanking moving motor 63, and finally descend and discharge the four magnetic ring products under the driving of the first-stage lifting stroke cylinder 71 and the second-stage lifting stroke cylinder 73. The lifting guide piece 771 on the follow-up translation piece 77 along with the guiding of the through groove 742 of the special-shaped track in the lifting process of the secondary section realizes that the distance between each pneumatic material taking clamping jaw 78 becomes smaller when the material is taken down, the distance between four product placing positions 531 on the adaptive tangent line transferring jig 53 becomes larger when the material is taken up, the distance between each pneumatic material taking clamping jaw 78 is prevented from being mutually interfered when the material is lifted up and carried, the distance between each pneumatic material taking clamping jaw 78 becomes smaller again when the material is taken down, the product placing interval of the adaptive external material receiving equipment is adapted, the consistency of the placing interval of the whole product is ensured under the condition that the product is not interfered when the material is taken up, and standardized production is convenient.
The invention is suitable for the field of winding pin tangents in the production and manufacturing process of winding pin magnetic ring inductors.
Claims (6)
1. The utility model provides a magnetic ring twines foot tangent line all-in-one which characterized in that: the automatic feeding device comprises a base (1), wherein a product tray rotary conveying mechanism, a foot winding mechanism, a middle section equidistant lifting translation conveying mechanism, a multi-station synchronous pressing tangential line mechanism and a variable-pitch blanking mechanism are sequentially arranged on the base (1) in an adaptive manner, and the product tray rotary conveying mechanism is arranged below the foot winding mechanism in an adaptive manner; the winding foot mechanism comprises a winding foot base (31), a winding foot Y-direction moving motor (32), a winding foot Y-direction moving plate (33), a winding foot X-direction moving motor (34), a winding foot X-direction moving plate (35), a winding foot Z-direction moving motor (36), a winding foot Z-direction moving plate (37), a winding foot rotating motor (38) and a pneumatic winding foot wire clamping claw (39), wherein the winding foot base (31) is fixedly arranged on the base (1) in an adapting manner, the winding foot Y-direction moving motor (32) is arranged on the winding foot base (31), the winding foot Y-direction moving plate (33) is movably arranged on the winding foot base (31) in an adapting manner through a winding foot Y-direction track (331) and is in transmission connection with the output end of the winding foot Y-direction moving motor (32), the winding foot X-direction moving motor (34) is arranged on the winding foot Y-direction moving plate (33), the winding foot X-direction moving plate (35) is movably arranged on the winding foot Y-direction moving plate (33) through a foot X-direction track (351) in an adapting manner, is connected with the winding foot Y-direction moving plate (33) in a transmission manner, the winding foot X-direction moving plate is arranged on the back face (33), the winding foot Z-direction moving plate (37) is vertically movably arranged on the front end surface of the winding foot Y-direction moving plate (33) in an adapting mode through a winding foot Z-direction moving rail (371) and is in transmission connection with the output end of the winding foot Z-direction moving motor (36), the winding foot rotating motor (38) and the pneumatic winding foot wire clamping claw (39) are respectively arranged on the winding foot Z-direction moving plate (37), and the pneumatic winding foot wire clamping claw (39) is in transmission connection with the output end of the winding foot rotating motor (38) through a transmission bearing (391); the multi-station synchronous pressing and cutting mechanism comprises a pressing and cutting base body (51), a cutting transfer motor (52), a cutting transfer jig (53), a pneumatic wire clamping fixture (54), a portal (55), a middle beam frame plate (56), pressing and cutting cylinders (57) and pressing and cutting plates (58), wherein the pressing and cutting base body (51) is arranged on the base (1), the cutting transfer jig (53) is movably arranged on the pressing and cutting base body (51) through a wire cutting moving rail (531) in a matched mode and is in transmission connection with the output end of the cutting transfer motor (52), a plurality of pneumatic wire clamping fixtures (54) are arranged on the pressing and cutting base body (51) in parallel and form a group of wire clamping fixture groups, the two wire clamping fixture groups are respectively and correspondingly arranged on two sides of the wire cutting moving rail (531), the two portal (55) are respectively and vertically arranged on the pressing and cutting base body (1), the two portal (55) are correspondingly and transversely arranged on the upper wire clamping rail (531), the two wire clamping fixtures are arranged between the two wire clamping fixtures (55) and are fixedly arranged on the middle beam (531) and are respectively and are fixedly arranged on the middle beam (56) and are fixedly arranged on the portal frame plate (56), the vertical activity of pushing down tangent line board (58) through pushing down track (561) adaptation sets up on the preceding terminal surface of well roof beam frame plate (56) and with the output fixed connection of pushing down tangent line cylinder (57), the bottom of pushing down tangent line board (58) is provided with presses and decides tangent line piece (581), it is provided with tangent line position (582) to press the long edge in bottom of deciding tangent line piece (581), evenly be provided with a plurality of product on transferring jig (53) and put position (531), push down tangent line board (58) drive the vertical activity of pressing decides tangent line piece (581) adaptation and arranges a plurality of the top of product place position (531).
2. The magnetic ring foot winding and wire cutting integrated machine as set forth in claim 1, wherein: the rotary conveying mechanism for the product trays comprises a rotary track table (21), tray conveying track grooves (22), a movable tray (23), tray head end driving components, tray Y-direction shifting components and tray X-direction shifting components, wherein the rotary track table (21) is adapted and fixedly arranged on a base (1), the two tray conveying track grooves (22) are adapted and arranged on the rotary track table (21) in parallel along the length direction of the rotary track table (21), a plurality of movable trays (23) are adapted and movably arranged on the tray conveying track grooves (22), the tray head end driving components are adapted and arranged, one tray Y-direction shifting component, the tray X-direction shifting components and the other tray Y-direction shifting components are sequentially adapted and arranged on four end corner positions of the rotary track table (21), and the pneumatic foot winding wire clamping claws (39) are adapted and movably arranged above the tray conveying track grooves (22).
3. The magnetic ring foot winding and wire cutting integrated machine as set forth in claim 2, wherein: the tray head end drive assembly comprises a head end drive motor (241), a head end drive push plate (242) and a head end drive moving guide rail (243) which are respectively arranged at the bottom of the rotary track table (21), the head end drive motor (241) is adaptively arranged at the bottom of the rotary track table (21), the head end drive push plate (242) is adaptively and movably arranged on the head end drive moving guide rail (243) and is in transmission connection with the output end of the head end drive motor (241), a first pushing piece (244) is arranged on the head end drive push plate (242), a first through track groove (245) matched with the first pushing piece (244) is arranged on the rotary track table (21), the tray Y-direction shifting assembly comprises a Y-direction pushing cylinder (251) and a Y-direction pushing plate (252) which are respectively arranged at the bottom of the rotary track table (21), the Y-direction pushing plate (252) is adaptively and movably arranged at the output end of the Y-direction pushing cylinder (251), a second through track groove (253) is arranged on the rotary track table (262), the second through track groove (253) is arranged on the rotary track table (262), the X-direction pushing plate (262) is connected and arranged at the output end of the X-direction pushing cylinder (261), a third pushing piece (263) is arranged on the X-direction pushing plate (262) in an adapting mode, and a third through track groove (264) which is matched with the third pushing piece (263) is arranged on the rotary track table (21).
4. A magnetic ring foot and wire cutting all-in-one machine as set forth in claim 3, wherein: the middle section equidistant lifting translation conveying mechanism comprises a middle section conveying support frame (41), a middle section conveying reciprocating rotation motor (42), a lifting translation track plate (43), a crank (44), a lifting driven handle (45), a conveying translation track (46), a conveying translation piece (47), a middle section conveying pneumatic magnetic ring clamping jaw (48) and a middle section conveying machine cover (49), wherein the middle section conveying support frame (41) is arranged on the base (1) and is adapted to one side of the foot winding base (31), the middle section conveying reciprocating rotation motor (42) and the lifting translation track plate (43) are respectively adapted to be arranged on the middle section conveying support frame (41), the middle section carrying reciprocating rotation motor (42) is arranged on the back surface of the lifting translation track plate (43), a lifting translation track through groove (431) is adaptively arranged on the lifting translation track plate (43), a crank (44) is adaptively and movably arranged on the front end surface of the lifting translation track plate (43), the head end of the crank (44) is fixedly connected with the output end of the middle section carrying reciprocating rotation motor (42), a guide pin is arranged on the back surface of the tail end of the crank (44), the guide pin is adaptively and movably arranged in the lifting translation track through groove (431), the head end of the lifting driven handle (45) is adaptively and movably hinged on the front end surface of the tail end of the crank (44), the automatic lifting device is characterized in that the carrying translation track (46) is horizontally arranged on the middle section carrying support frame (41) in an adapting mode and is arranged below the lifting translation track plate (43), the carrying translation piece (47) is movably arranged on the carrying translation track (46), the carrying lifting track (451) is arranged on the back surface of the lifting driven handle (45) in an adapting mode, the front surface of the carrying translation piece (47) is movably arranged on the carrying lifting track (451), a plurality of middle section carrying pneumatic magnetic ring clamping claws (48) are arranged on the lower section of the lifting driven handle (45) in an adapting mode in parallel, the middle section carrying pneumatic magnetic ring clamping claws (48) are movably arranged above the material tray conveying track groove (22) in an adapting mode, the middle section carrying machine cover (49) is arranged on the middle section carrying support frame (41) in an adapting mode, and the pressing tangent line base body (51) is arranged on one side of the middle section carrying support frame (41) in an adapting mode.
5. The magnetic ring foot winding and wire cutting integrated machine as set forth in claim 4, wherein: the variable-pitch blanking mechanism comprises a blanking supporting table (61), a blanking translation track beam (62), a blanking moving motor (63), a blanking translation moving piece (64) and a lifting variable-pitch material taking assembly, wherein the blanking supporting table (61) is arranged on the base (1) and is adapted to one side of the pressing tangent line base body (51), the blanking translation track beam (62) is adapted to be transversely arranged on the blanking supporting table (61), the blanking moving motor (63) is arranged on the blanking supporting table (61), the blanking translation moving piece (64) is movably arranged on the blanking translation track beam (62) through a blanking translation track (621) in an adapting mode and is in transmission connection with the output end of the blanking moving motor (63), and the lifting variable-pitch assembly is adapted to be arranged on the blanking translation moving piece (64) and is movably arranged above the product placing position (531).
6. The magnetic ring foot winding and wire cutting integrated machine according to claim 5, wherein: the lifting and displacement material taking assembly comprises a first-stage lifting and displacement cylinder (71), a first-stage lifting and displacement plate (72), a second-stage lifting and displacement cylinder (73), a displacement track plate (74), a second-stage lifting and displacement plate (75), a displacement translation track (76), a follow-up translation member (77) and a pneumatic material taking clamping jaw (78), wherein the first-stage lifting and displacement cylinder (71) is fixedly and vertically arranged on a blanking translation moving member (64), the first-stage lifting and displacement plate (72) is vertically and movably arranged on the front end surface of the blanking translation moving member (64) through a first-stage lifting and displacement track (721) in an adapting manner and is connected with the output end of the first-stage lifting and displacement cylinder (71), the second-stage lifting and displacement cylinder (73) is fixedly and vertically arranged on the first-stage lifting and displacement plate (72), the displacement track plate (74) is fixedly connected with the outer wall of the second-stage lifting and displacement cylinder (73) through a fixed connecting plate (741), the second-stage lifting and displacement plate (75) is arranged on the back surface of the second-stage lifting and displacement plate (76) through a second-stage lifting and displacement track (751) in an adapting manner and vertically movable manner is arranged on the front end surface of the displacement plate (73), the automatic feeding device is characterized in that a plurality of special-shaped track through grooves (742) are uniformly arranged on the variable-pitch track plate (74) in an adapting mode, the distance between the upper ends of the special-shaped track through grooves (742) is larger than that between the lower ends of the special-shaped track through grooves (742), lifting guide pieces (771) are arranged on the follow-up translation pieces (77), the lifting guide pieces (771) on the follow-up translation pieces (77) are respectively and movably arranged in the special-shaped track through grooves (742) in an adapting mode, and the pneumatic feeding clamping claws (78) are respectively and adaptively arranged at the lower sections of the follow-up translation pieces (77) and are respectively and movably arranged above the product placing positions (531).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310990331.3A CN117116655B (en) | 2023-08-08 | 2023-08-08 | Magnetic ring twines foot tangent line all-in-one |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310990331.3A CN117116655B (en) | 2023-08-08 | 2023-08-08 | Magnetic ring twines foot tangent line all-in-one |
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| CN117116655A CN117116655A (en) | 2023-11-24 |
| CN117116655B true CN117116655B (en) | 2024-04-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310990331.3A Active CN117116655B (en) | 2023-08-08 | 2023-08-08 | Magnetic ring twines foot tangent line all-in-one |
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|---|---|---|---|---|
| JP2002289454A (en) * | 2001-03-28 | 2002-10-04 | Nittoku Eng Co Ltd | Winding device |
| CN203966822U (en) * | 2014-06-13 | 2014-11-26 | 张燕 | A kind of full-automatic multiple-spindle winding machine |
| CN112670079A (en) * | 2020-12-09 | 2021-04-16 | 深圳顺络电子股份有限公司 | Automatic stranding and winding device and method for components |
| CN214279807U (en) * | 2021-02-22 | 2021-09-24 | 珠海科丰电子有限公司 | Winding main shaft assembly and winding device |
| CN215731301U (en) * | 2021-05-31 | 2022-02-01 | 湖北省磁特科技有限公司 | Double-guide-pin high-speed wire hanging and foot winding take-up mechanism |
| CN114242447A (en) * | 2022-02-25 | 2022-03-25 | 绵阳聚贤自动化设备有限公司 | Winding pin head of network filter |
| CN217562801U (en) * | 2022-03-24 | 2022-10-11 | 深圳市维富信科技有限公司 | Multi-station pin winding mechanism for filter |
| CN115172040A (en) * | 2022-08-16 | 2022-10-11 | 珠海科瑞思科技股份有限公司 | Inductance single line cross coiling machine |
| CN217822381U (en) * | 2022-07-26 | 2022-11-15 | 珠海科丰电子有限公司 | Magnetic ring inductance whole line tangent device |
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2023
- 2023-08-08 CN CN202310990331.3A patent/CN117116655B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002289454A (en) * | 2001-03-28 | 2002-10-04 | Nittoku Eng Co Ltd | Winding device |
| CN203966822U (en) * | 2014-06-13 | 2014-11-26 | 张燕 | A kind of full-automatic multiple-spindle winding machine |
| CN112670079A (en) * | 2020-12-09 | 2021-04-16 | 深圳顺络电子股份有限公司 | Automatic stranding and winding device and method for components |
| CN214279807U (en) * | 2021-02-22 | 2021-09-24 | 珠海科丰电子有限公司 | Winding main shaft assembly and winding device |
| CN215731301U (en) * | 2021-05-31 | 2022-02-01 | 湖北省磁特科技有限公司 | Double-guide-pin high-speed wire hanging and foot winding take-up mechanism |
| CN114242447A (en) * | 2022-02-25 | 2022-03-25 | 绵阳聚贤自动化设备有限公司 | Winding pin head of network filter |
| CN217562801U (en) * | 2022-03-24 | 2022-10-11 | 深圳市维富信科技有限公司 | Multi-station pin winding mechanism for filter |
| CN217822381U (en) * | 2022-07-26 | 2022-11-15 | 珠海科丰电子有限公司 | Magnetic ring inductance whole line tangent device |
| CN115172040A (en) * | 2022-08-16 | 2022-10-11 | 珠海科瑞思科技股份有限公司 | Inductance single line cross coiling machine |
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| Publication number | Publication date |
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| CN117116655A (en) | 2023-11-24 |
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