CN117103095A - Diamond wire saw surface sharpening device and application method thereof - Google Patents
Diamond wire saw surface sharpening device and application method thereof Download PDFInfo
- Publication number
- CN117103095A CN117103095A CN202311345797.4A CN202311345797A CN117103095A CN 117103095 A CN117103095 A CN 117103095A CN 202311345797 A CN202311345797 A CN 202311345797A CN 117103095 A CN117103095 A CN 117103095A
- Authority
- CN
- China
- Prior art keywords
- wire saw
- diamond wire
- plate
- abrasive
- plates
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 116
- 239000010432 diamond Substances 0.000 title claims abstract description 116
- 238000000034 method Methods 0.000 title claims abstract description 35
- 239000004576 sand Substances 0.000 claims abstract description 46
- 238000003860 storage Methods 0.000 claims abstract description 45
- 238000005488 sandblasting Methods 0.000 claims abstract description 7
- 239000003082 abrasive agent Substances 0.000 claims description 41
- 238000004140 cleaning Methods 0.000 claims description 29
- 238000010992 reflux Methods 0.000 claims description 23
- 230000008569 process Effects 0.000 claims description 22
- 239000012535 impurity Substances 0.000 claims description 19
- 239000012528 membrane Substances 0.000 claims description 16
- 238000002955 isolation Methods 0.000 claims description 9
- 238000007688 edging Methods 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 7
- 229910052751 metal Inorganic materials 0.000 claims description 7
- 238000007747 plating Methods 0.000 claims description 6
- 238000000227 grinding Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000010408 sweeping Methods 0.000 claims description 3
- 238000006424 Flood reaction Methods 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims description 2
- 239000011538 cleaning material Substances 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 2
- 244000035744 Hura crepitans Species 0.000 description 6
- 230000000903 blocking effect Effects 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 241001426407 Umbrina coroides Species 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/003—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor whereby the workpieces are mounted on a holder and are immersed in the abrasive material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
- B24B31/16—Means for separating the workpiece from the abrasive medium at the end of operation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a diamond wire saw surface sharpening device and a use method thereof, and the diamond wire saw surface sharpening device comprises a processing table, wherein a trough is formed in the top of the processing table, an overhead frame is fixedly arranged on the periphery of the trough and positioned at the top of the processing table, a plurality of guide wheels are rotatably arranged on the front side and the rear side of the overhead frame and positioned at the top of the processing table, and the guide wheels are used for guiding a diamond wire saw. According to the diamond wire saw surface sharpening device and the application method thereof, vibration of abrasive is achieved through the arrangement of the sand-blasting assembly, when the diamond wire saw moves to sharpen in contact with the abrasive, comprehensive sharpening of the diamond wire saw can be achieved through the vibrating abrasive, lifting adjustment of the abrasive can be achieved through the arrangement of the sand storage box, the abrasive collecting and releasing assembly, the trough and the lifting frame, installation of the diamond wire saw is facilitated, and the diamond wire saw is more convenient to use.
Description
Technical Field
The invention relates to the technical field of diamond wire saw production equipment, in particular to a diamond wire saw surface sharpening device and a using method thereof.
Background
The diamond wire saw is also called as a diamond wire, and refers to a linear structure formed by fixing diamond abrasive on a metal wire by using an electroplating process or a resin bonding method, after the conventional diamond wire saw is calcined at a high temperature, iron or steel on the surface is oxidized or has high carbon content, becomes brittle and cannot be directly used, sharpening treatment is required, the condition of diamond agglomeration easily occurs after the production of the diamond wire saw, the diamond wire saw is directly used for cutting, the cutting quality cannot be ensured,
the diamond wire saw surface sharpening device according to application number 201922330854.7 is configured to sharpen a diamond wire saw by filling a ball abrasive in an abrasive box and then passing the diamond wire saw through the abrasive box.
Based on the above-mentioned retrieval of data, it can be seen that when the diamond wire saw is edged by the abrasive material, the diamond wire saw can be edged only by means of the movement of the diamond wire saw, the edging direction is single, and when the abrasive material is stored in the grinding box, the diamond wire saw cannot be penetrated, so that the diamond wire saw is inconvenient to replace, and the diamond wire saw is plagued by the sharpening belt of the diamond wire saw after being segmented.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides a diamond wire saw surface sharpening device and a use method thereof, which solve the problems that when a diamond wire saw is sharpened by using abrasive materials conventionally, the sharpening direction is single, and when the abrasive materials are stored in an abrasive material box, threading of the diamond wire saw cannot be carried out, so that the replacement of the diamond wire saw is inconvenient, and the sharpening of the diamond wire saw after segmentation is plagued.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a diamond wire saw surface edging processing apparatus, includes the processing platform, the silo has been seted up at the top of processing platform, the top of processing platform just is located the periphery fixed mounting of silo has the overhead frame, the top of processing platform just is located the front and back both sides of overhead frame and all rotates and install a plurality of leading wheel, a plurality of the leading wheel is used for carrying out the direction of diamond wire saw, and the front and back both sides of overhead frame all have been seted up a plurality of and have been used for carrying out the guiding hole of diamond wire saw direction, the bottom of processing platform is provided with the sand storage box with the silo intercommunication, the bottom of sand storage box is provided with the drum sand subassembly, the inside packing of sand storage box sets up the abrasive material, the drum sand subassembly is used for vibrating the abrasive material, the inside of sand storage box still is provided with the abrasive material and receive and releases the subassembly, the abrasive material is received and is put the subassembly and is used for carrying out the size adjustment to the space of abrasive material inside the sand storage box.
In order to ensure cleaning of the diamond wire saw surface, the invention is further arranged to: spline grooves are formed in the tops of the guide wheels, splines are slidably mounted in the spline grooves, cleaning discs are fixedly mounted on the tops of the splines, and a plurality of cleaning bristles are fixedly mounted at the bottoms of the cleaning discs.
In order to avoid the influence of abrasive dust in a vibration state on the environment, the invention is further provided with: cover plates are hinged to the left side and the right side of the top of the overhead frame.
In order to ensure an effective vibration treatment of the abrasive, the invention is further arranged to: the sand blasting assembly comprises a gas tank, the gas tank is fixedly arranged at the bottom of a sand storage box, three gas holes communicated with the gas tank are formed in the bottom of the sand storage box, three elastic diaphragms are fixedly arranged at the bottom of an inner cavity of the sand storage box, the elastic diaphragms are arranged on the periphery of the gas holes, a piston plate is slidably arranged in the gas tank, the piston plate is arranged on one side of the three gas holes, an electric telescopic rod is fixedly arranged on one side of the gas tank, the telescopic end of the electric telescopic rod penetrates through the gas tank and is fixedly connected with one side of the piston plate, a gas pipe is communicated with the other side of the gas tank, and an electromagnetic control valve is arranged on the surface of the gas pipe;
auxiliary rods are fixedly arranged on the left side and the right side of one side of the piston plate, and one end of each auxiliary rod penetrates through the air box and extends to the outside of the air box.
In order to achieve an efficient pressing of the abrasive, the invention is further arranged to: the grinding material collecting and releasing assembly comprises two pressurizing frames, wherein one sides of the two pressurizing frames, which are opposite, are respectively connected with a screw through bearings in a rotating way, one end of each screw penetrates through the sand storage box and is in threaded connection with the sand storage box, and the opposite sides of the two pressurizing frames are respectively fixedly provided with a push plate through a first spring;
the two pushing plates are respectively arranged on the front side and the rear side of the trough, and the left side and the right side of the pushing plates are respectively in sliding contact with the left side and the right side of the inner cavity of the sand storage box.
In order to ensure the synchronization and stability of the movement of the two pushing plates, the invention is further provided with: the top of the push plate is fixedly provided with a positioning plate, the top of the positioning plate is in sliding contact with the bottom of the processing table, two opposite sides of the push plate are respectively fixedly provided with two first tooth plates and two second tooth plates, the two first tooth plates and the two second tooth plates are respectively arranged on the left side and the right side of one opposite side of the two push plates, the bottom of the cavity of the sand storage box is rotatably provided with two gear columns, one opposite side of the first tooth plates and the second tooth plates is meshed with the gear columns, the back of one push plate is fixedly provided with two isolation plates, and one opposite side of the two isolation plates is respectively in sliding contact with one opposite side of the two second tooth plates;
arc guide plates are fixedly installed on the left side and the right side of the inner cavity of the trough, and the bottoms of the arc guide plates are in contact with the top of the isolation plate, the first tooth plate and the second tooth plate.
The invention is further provided with: the top of the pressurizing frame is fixedly provided with a moving bar, the surface of the moving bar penetrates through and is slidably provided with a plurality of guide rods, one ends of the guide rods are commonly connected with a plugging plate, the periphery of the guide rod is sleeved with a second spring, and two ends of the second spring are respectively contacted with one side of the plugging plate opposite to the moving bar;
two spouts have been seted up to the bottom of processing platform, two the spout sets up respectively in the front and back both sides of silo, the equal slidable mounting of movable strip and shutoff board is in the inside of silo, and the bottom of shutoff board and the top sliding contact of locating plate.
In order to achieve effective recovery of the falling abrasive and impurities on the processing table, the invention is further provided with: two reflux grooves are formed in the top of the processing table, the two reflux grooves are respectively arranged between the guide wheels and the lifting frame and are communicated with the sliding groove, and the plugging plate is used for plugging the reflux grooves;
the top fixed mounting of processing platform has the edge frame, the edge frame sets up the periphery at a plurality of leading wheel, and the mounting hole has all been seted up to the left and right sides of edge frame.
The invention also discloses a using method of the diamond wire saw surface sharpening device, which specifically comprises the following steps:
step one, feeding: one end of the diamond wire saw to be sharpened passes through one assembly hole and then is wound on the guide wheel, and after passing through the guide hole, the diamond wire saw to be sharpened continues to be wound on the rest guide wheel and passes through the rest guide hole until the diamond wire saw to be sharpened passes through the other assembly hole;
step two, pushing up the abrasive materials: starting an electric telescopic rod, controlling the electric telescopic rod to reciprocate, wherein in the process, a piston plate reciprocates back and forth in an air box, in the process of moving the piston plate backwards, the pressure in the air box is increased, an elastic membrane is pushed to bulge through an air hole, an abrasive is jacked up, and in the process of moving the piston plate forwards, the pressure in the inner cavity of the air box is reduced, the elastic membrane contracts, and the abrasive is lowered;
step three, space adjustment: rotating a screw rod, extruding the pressurizing frame by the screw rod to move towards the pushing plate side, extruding the first spring by the pressurizing frame when the pushing plate is blocked by the abrasive, enabling the first spring to be in a compressed state, pushing the pushing plate by the first spring to extrude the abrasive when the elastic membrane bulges in the second step, and gradually extruding the abrasive into the lifting frame by the two pushing plates along with the reciprocating expansion of the electric telescopic rod in the second step until the abrasive floods the diamond wire saw to be sharpened;
step four, sharpening: after the two cover plates are closed, one end of the diamond wire saw to be edged is pulled to move, in the moving process, the abrasive material vibrates under the pushing of the elastic membrane in the second step, the plating metal and the cluster diamond on the surface of the diamond wire saw to be edged are stripped, and the diamond wire saw to be edged rubs with the abrasive material along with the movement of the diamond wire saw to be edged, and the plating metal and the cluster diamond on the surface of the diamond wire saw to be edged are further stripped;
step five: and (3) replacement: after finishing the edging of a diamond wire saw that waits to edging, close electric telescopic handle, open the apron, reverse rotation screw rod, the pressurization frame drives first spring and makes the push pedal remove, and two push pedals are kept away from each other this moment, and the abrasive material falls into the sand storage box from the frame that stands up, and repeat step one operation carries out the assembly of a new diamond wire saw that waits to edging.
The invention is further provided with: in the third step, in the moving process of the pressurizing frame, the moving bar is driven to move, the second spring is driven by the moving bar to move the plugging plate, and the plugging plate plugs the reflux groove along the chute;
in the fourth step, in the moving process of the diamond wire saw to be sharpened, the guide wheel is driven to rotate, the guide wheel drives the cleaning disc to rotate through the spline, the cleaning disc drives a plurality of cleaning bristles to rotate, the diamond wire saw to be sharpened in the moving process is cleaned, and impurities under cleaning and the abrasive material of the diamond wire saw to be sharpened penetrating through the guide Kong Daichu fall on the processing table together, and part of the impurities falls in the reflux groove;
before the screw rod is reversely rotated in the fifth step, impurities on the processing table are scanned into the reflux groove, when the screw rod is reversely rotated, the movable strip moves along with the pressurizing frame, the movable strip drives the plugging plate to move through the guide rod, the reflux groove is leaked, and the impurities fall into the sand storage box;
when the pushing plate arranged on the front side is extruded by the first spring in the third step to move, the pushing plate extrudes the first tooth plate, the first tooth plate extrudes the gear column to enable the second tooth plate to move, and the second tooth plate drives the pushing plate arranged on the rear side to synchronously move.
(III) beneficial effects
The invention provides a diamond wire saw surface sharpening device and a using method thereof. The beneficial effects are as follows:
(1) According to the invention, vibration of the abrasive is realized under the arrangement of the sand-blasting assembly, when the diamond wire saw moves to be in contact with the abrasive for sharpening, the abrasive can be vibrated to realize comprehensive sharpening of the diamond wire saw, and the lifting adjustment of the abrasive height can be realized by matching with the arrangement of the sand storage box, the abrasive collecting and releasing assembly, the trough and the lifting frame, so that the diamond wire saw is convenient to install and is more convenient to use.
(2) According to the invention, through the arrangement of the spline grooves, the spline, the cleaning disc and the cleaning bristles, the cleaning disc can be conveniently and stably assembled on the guide wheel, and when the diamond wire saw moves to form the blade, the guide wheel drives the cleaning disc to rotate, so that the cleaning bristles clean the surface of the diamond wire saw, the relative cleanliness of a processing environment is ensured, and impurities under cleaning can be conveniently scanned into the reflux groove, so that convenient treatment for cleaning the impurities is realized.
(3) According to the invention, through the arrangement of the screw, the pressurizing frame, the first spring and the pushing plate, the position of the pressurizing frame is fixedly regulated by the screw, the first spring is used for applying continuous acting force to the pushing plate, the first spring is matched with the vibration treatment of the abrasive material by the sand-blasting assembly, when the abrasive material ascends and descends, the first spring can push the pushing plate to extrude the abrasive material, gradual ascending of the abrasive material is realized, and under the cooperation of the first tooth plate, the second tooth plate and the gear column, the moving synchronism and stability of the two pushing plates are ensured, and likewise, when the two pushing plates are far away, the separation of the abrasive material and the diamond wire saw can be realized, so that convenience is provided for the assembly of the subsequent diamond wire saw.
(4) According to the invention, through the matching arrangement of the isolation plate and the arc-shaped guide plate, the effective isolation of the abrasive and the gear column is realized, and the long-term stable use of the device is ensured.
(5) According to the invention, through the arrangement of the movable bar, the guide rod, the second spring, the blocking plate and the sliding groove, when the two pressurizing frames synchronously move close to each other, the movable bar synchronously moves, so that the blocking plate blocks the reflux groove, and the abrasive can be ensured to effectively rise into the lifting frame.
Drawings
FIG. 1 is a schematic view of the external structure of the present invention;
FIG. 2 is a schematic illustration of the connection of a processing station and a guide wheel structure of the present invention;
FIG. 3 is a bottom view of the structure of the processing station of the present invention;
FIG. 4 is a schematic illustration of the connection of the structure of the tooling table, sand magazine and sand drum assembly of the present invention;
FIG. 5 is a schematic view of the internal structure of the gas box of the present invention;
FIG. 6 is a schematic view of the abrasive retraction assembly of the present invention;
FIG. 7 is a schematic diagram showing the connection of the pressing frame and the movable bar structure of the present invention;
FIG. 8 is a schematic illustration of the connection of the spline, sweeping disc and sweeping bristle configuration of the present invention;
in the figure, 1, a processing table; 2. a trough; 3. a lifting frame; 4. a guide wheel; 5. a guide hole; 6. a sand storage box; 7. a sand blasting assembly; 8. an abrasive retraction assembly; 9. spline grooves; 10. a spline; 11. a cleaning plate; 12. cleaning brush hair; 13. a cover plate; 14. an air box; 15. air holes; 16. an elastic membrane; 17. a piston plate; 18. an electric telescopic rod; 19. an air pipe; 20. an electromagnetic control valve; 21. an auxiliary lever; 22. a pressing frame; 23. a screw; 24. a first spring; 25. a push plate; 26. a positioning plate; 27. a first dental plate; 28. a second dental plate; 29. a gear post; 30. a partition plate; 31. an arc-shaped guide plate; 32. moving the bar; 33. a guide rod; 34. a plugging plate; 35. a chute; 36. a reflux groove; 37. an edge frame; 38. a fitting hole; 39. and a second spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-8, the following two technical schemes are provided in the embodiments of the present invention:
embodiment one: the utility model provides a diamond wire saw surface sharpening processing apparatus, includes processing platform 1, sand storage box 6, drum sand subassembly 7 and abrasive material receive and release subassembly 8.
As a preferred scheme, in order to realize the guide to diamond wire saw, the top of processing platform 1 just is located the periphery fixed mounting of silo 2 and has raised frame 3, the top of processing platform 1 just is located the front and back both sides of raised frame 3 and all rotates and install a plurality of leading wheel 4, a plurality of leading wheel 4 is used for carrying out the direction of diamond wire saw, and the front and back both sides of raised frame 3 all have been seted up a plurality of guiding hole 5, the top fixed mounting of processing platform 1 has edge frame 37, edge frame 37 sets up the periphery at a plurality of leading wheel 4, and the mounting hole 38 has all been seted up to the left and right sides of edge frame 37.
Further, the inside of the sand box 6 is filled with abrasive.
As a preferable scheme, in order to conveniently sharpen the diamond wire saw by using an abrasive, a trough 2 communicated with a sand storage box 6 is arranged at the top of the processing table 1.
As a preferred scheme, in order to realize the vibration treatment to the abrasive, be used for improving the comprehensive of edging, the sand blasting subassembly 7 includes air tank 14, air tank 14 fixed mounting is in the bottom of sand storage box 6, the bottom of sand storage box 6 has seted up three gas pocket 15 with air tank 14 intercommunication, the bottom fixed mounting of sand storage box 6 inner chamber has three elastic membrane 16, elastic membrane 16 sets up in the periphery of gas pocket 15, the inside slidable mounting of air tank 14 has piston plate 17, piston plate 17 sets up in one side of three gas pocket 15, one side fixed mounting of air tank 14 has electric telescopic handle 18, electric telescopic handle 18 and external power supply electric connection, control through control switch, electric telescopic handle 18's flexible end runs through air tank 14, and with one side fixed connection of piston plate 17.
As a preferred scheme, in order to improve the regulation of the air pressure applied to the elastic membrane 16, the other side of the air tank 14 is communicated with an air pipe 19, and the surface of the air pipe 19 is provided with an electromagnetic control valve 20, wherein the air pipe 19 can realize the initial regulation of the air pressure inside the air tank 14 by communicating with an external air pump.
To further illustrate, in order to secure the stability of the movement of the piston plate 17, auxiliary rods 21 are fixedly installed at both left and right sides of one side of the piston plate 17, and one end of the auxiliary rod 21 penetrates the air tank 14 and extends to the outside of the air tank 14.
As the preferred scheme, in order to realize the convenient upper and lower of abrasive material in frame 3, for diamond wire saw's material loading is convenient, the inside of storage sand box 6 still is provided with abrasive material and receive and releases subassembly 8, abrasive material receive and releases subassembly 8 and is used for carrying out the size adjustment to the space of abrasive material in storage sand box 6 inside, specifically, abrasive material receive and releases subassembly 8 includes two pressurization frames 22, the one side that two pressurization frames 22 are opposite is connected with screw rod 23 through the bearing rotation, the one end of screw rod 23 runs through storage sand box 6 to with storage sand box 6 threaded connection, the opposite one side of two pressurization frames 22 all has push pedal 25 through first spring 24 fixed mounting, two push pedal 25 set up the front and back both sides at silo 2 respectively, and the left and right sides of push pedal 25 respectively with the left and right sides sliding contact of storage sand box 6 inner chamber.
Further, to avoid excessive movement of the push plates 25, barrier plates are provided on the left and right sides of the bottom of the cavity of the sand storage box 6 for safely defining the space between the two push plates 25.
In order to avoid overflowing from the lifting frame 3 in the vibration process of the abrasive, cover plates 13 are hinged to the left side and the right side of the top of the lifting frame 3.
In this embodiment, not only can realize the comprehensive edging to diamond wire saw, can also realize the regulation to abrasive material height, provide convenience for the installation of diamond wire saw.
Embodiment two: this embodiment is an improvement of the previous embodiment, a diamond wire saw surface sharpening device, further include the locating plate 26 fixedly installed at the top of push pedal 25, the top of locating plate 26 and the bottom sliding contact of processing platform 1, two first tooth bars 27 and two second tooth bars 28 are respectively fixedly installed on two opposite sides of push pedal 25, two first tooth bars 27 and two second tooth bars 28 set up respectively in the left and right sides of two opposite sides of push pedal 25, two gear posts 29 are installed in the bottom rotation of the inner chamber of sand storage box 6, the opposite sides of first tooth bars 27 and second tooth bars 28 all mesh with gear posts 29, the back fixed mounting of a push pedal 25 has two division boards 30, and the opposite side of two division boards 30 respectively with the opposite side sliding contact of two second tooth bars 28.
The first tooth plate 27, the second tooth plate 28 and the gear column 29 are matched to realize synchronous movement of the two pushing plates 25, so that the ascending stability of the extruded abrasive is ensured.
To further avoid the interference of the abrasive to the gear post 29, the arc guide plates 31 are fixedly installed on the left and right sides of the inner cavity of the trough 2, and the bottoms of the arc guide plates 31 are in contact with the tops of the isolation plate 30, the first tooth plate 27 and the second tooth plate 28.
As the preferred scheme, in order to realize collecting the effective clearance of impurity, spline groove 9 has been seted up at the top of leading wheel 4, and the inside slidable mounting of spline groove 9 has spline 10, and the top fixed mounting of spline 10 has cleans dish 11, and the bottom fixed mounting who cleans dish 11 has a plurality of cleaning brush hair 12, utilizes cleaning brush hair 12 can realize the clearance to diamond wire saw surface impurity, and two reflux grooves 36 have been seted up at the top of processing platform 1, and two reflux grooves 36 set up respectively between a plurality of leading wheel 4 and overhead frame 3.
As a preferred scheme, in order to avoid the abrasive to rise, from the reflux groove 36 rising, the top fixed mounting of pressurization frame 22 has movable bar 32, the surface of movable bar 32 runs through and slidable mounting has a plurality of guide arm 33, the one end of a plurality of guide arm 33 is connected with shutoff board 34 jointly, the periphery cover of guide arm 33 is equipped with second spring 39, and the both ends of second spring 39 contact with shutoff board 34 and the opposite one side of movable bar 32 respectively, two spouts 35 have been seted up to the bottom of processing platform 1, two spouts 35 set up in the front and back both sides of silo 2 respectively, movable bar 32 and shutoff board 34 all slidable mounting are in the inside of silo 2, and the bottom of shutoff board 34 and the top sliding contact of locating plate 26.
The advantages of the embodiment over the first embodiment are: the impurity clearance to diamond wire saw surface can also be realized to impurity after the clearance can also carry out convenient recovery.
The application method of the diamond wire saw surface sharpening device specifically comprises the following steps:
step one, feeding: one end of the diamond wire saw to be sharpened is wound on the guide wheel 4 after passing through one assembly hole 38, and continuously wound on the rest guide wheel 4 after passing through the guide hole 5, and passes through the rest guide hole 5 until the diamond wire saw to be sharpened passes through the other assembly hole 38;
step two, pushing up the abrasive materials: starting an electric telescopic rod 18, controlling the electric telescopic rod 18 to reciprocate, wherein in the process, a piston plate 17 reciprocates back and forth in an air box 14, in the process of moving the piston plate 17 backwards, the pressure in the air box 14 is increased, an elastic membrane 16 is pushed to bulge through an air hole 15, an abrasive is jacked up, in the process of moving the piston plate 17 forwards, the pressure in the inner cavity of the air box 14 is reduced, the elastic membrane 16 is contracted, and the abrasive is lowered;
step three, space adjustment: the screw 23 is rotated, the screw 23 extrudes the pressurizing frame 22 to move towards the pushing plate 25 side, when the pushing plate 25 is blocked by the abrasive, the pressurizing frame 22 extrudes the first spring 24, so that the first spring 24 is in a compressed state, when the elastic membrane 16 bulges in the second step, the first spring 24 pushes the pushing plate 25 to extrude the abrasive, along with the reciprocating expansion and contraction of the electric telescopic rod 18 in the second step, the abrasive is gradually extruded into the elevating frame 3 by the two pushing plates 25 until the abrasive submerges the diamond wire saw to be edged, when the pushing plate 25 arranged at the front side is extruded by the first spring 24 to move, the pushing plate 25 extrudes the first tooth plate 27, the first tooth plate 27 extrudes the gear column 29 to enable the second tooth plate 28 to move, and the second tooth plate 28 drives the pushing plate 25 arranged at the rear side to synchronously move, wherein in the moving frame 22 moves the moving bar 32, the moving bar 32 pushes the second spring 39 to enable the blocking plate 34 to move, and the blocking plate 34 blocks the return groove 36 along the sliding groove 35;
step four, sharpening: after two cover plates 13 are closed, one end of the diamond wire saw to be edged is pulled to move, in the moving process of the diamond wire saw to be edged, the guide wheel 4 is driven to rotate, the guide wheel 4 drives the cleaning disc 11 to rotate through the spline 10, the cleaning disc 11 drives the cleaning bristles 12 to rotate, the diamond wire saw to be edged in the moving process is cleaned, impurities cleaned down and abrasive materials brought by the diamond wire saw to be edged penetrating through the guide holes 5 fall on the processing table 1 together, part of the impurities falls in the reflux groove 36, in the moving process, the abrasive materials vibrate under the pushing of the elastic membrane 16 in the second step, the plating metal and the anchor diamond on the surface of the diamond wire saw to be edged are stripped, the diamond wire saw to be edged rubs with the abrasive materials along with the moving of the diamond wire saw to be edged, and the plating metal and the anchor diamond on the surface of the diamond wire saw to be edged are further stripped;
step five: and (3) replacement: after the sharpening of the diamond wire saw to be sharpened is completed, the electric telescopic rod 18 is closed, the cover plate 13 is opened, the screw 23 is reversely rotated, impurities on the processing table 1 are swept into the reflux groove 36 before the screw 23 is reversely rotated, the pressurizing frame 22 drives the first spring 24 to enable the pushing plates 25 to move when the screw 23 is reversely rotated, at the moment, the two pushing plates 25 are mutually far away, the abrasive falls into the sand storage box 6 from the lifting frame 3, the moving bar 32 moves along with the pressurizing frame 22, the moving bar 32 drives the plugging plate 34 to move through the guide rod 33, the reflux groove 36 leaks, the impurities fall into the sand storage box 6, and the first operation is repeated to assemble a new diamond wire saw to be sharpened.
Claims (10)
1. The utility model provides a diamond wire saw surface edging processing apparatus, includes processing platform (1), its characterized in that: the utility model provides a diamond wire saw, including processing platform (1), silo (2) have been seted up at the top of processing platform (1), the top of processing platform (1) just is located the periphery fixed mounting of silo (2) has frame (3), the top of processing platform (1) just is located the front and back both sides of frame (3) and all rotates and install a plurality of leading wheel (4), a plurality of leading wheel (4) are used for carrying out the direction of diamond wire saw, and all offer a plurality of guiding hole (5) in the front and back both sides of frame (3) of frame, the bottom of processing platform (1) is provided with sand storage box (6) with silo (2) intercommunication, the bottom of sand storage box (6) is provided with drum sand subassembly (7), the inside packing of sand storage box (6) sets up the abrasive material, drum sand subassembly (7) are used for vibrating the abrasive material, the inside of sand storage box (6) still is provided with abrasive material receive and release subassembly (8), abrasive material receive and release subassembly (8) are used for carrying out the size adjustment to the space of abrasive material inside sand storage box (6).
2. The diamond wire saw surface sharpening device according to claim 1, wherein: spline grooves (9) are formed in the tops of the guide wheels (4), splines (10) are slidably mounted in the spline grooves (9), cleaning discs (11) are fixedly mounted on the tops of the splines (10), and a plurality of cleaning bristles (12) are fixedly mounted at the bottoms of the cleaning discs (11).
3. The diamond wire saw surface sharpening device according to claim 1, wherein: cover plates (13) are hinged to the left side and the right side of the top of the lifting frame (3).
4. The diamond wire saw surface sharpening device according to claim 1, wherein: the sand blasting assembly (7) comprises an air box (14), the air box (14) is fixedly arranged at the bottom of a sand storage box (6), three air holes (15) communicated with the air box (14) are formed in the bottom of the sand storage box (6), three elastic diaphragms (16) are fixedly arranged at the bottom of an inner cavity of the sand storage box (6), the elastic diaphragms (16) are arranged on the periphery of the air holes (15), a piston plate (17) is slidably arranged in the air box (14), the piston plate (17) is arranged on one side of the three air holes (15), an electric telescopic rod (18) is fixedly arranged on one side of the air box (14), the telescopic end of the electric telescopic rod (18) penetrates through the air box (14) and is fixedly connected with one side of the piston plate (17), an air pipe (19) is communicated with the other side of the air box (14), and an electromagnetic control valve (20) is arranged on the surface of the air pipe (19);
auxiliary rods (21) are fixedly arranged on the left side and the right side of one side of the piston plate (17), and one end of each auxiliary rod (21) penetrates through the air box (14) and extends to the outside of the air box (14).
5. The diamond wire saw surface sharpening device according to claim 1, wherein: the grinding material collecting and releasing assembly (8) comprises two pressurizing frames (22), wherein one sides of the two pressurizing frames (22) opposite to each other are respectively connected with a screw rod (23) through bearings in a rotating mode, one end of each screw rod (23) penetrates through the sand storage box (6) and is in threaded connection with the sand storage box (6), and pushing plates (25) are fixedly arranged on one sides of the two pressurizing frames (22) opposite to each other through first springs (24);
the two pushing plates (25) are respectively arranged at the front side and the rear side of the trough (2), and the left side and the right side of the pushing plates (25) are respectively in sliding contact with the left side and the right side of the inner cavity of the sand storage box (6).
6. The diamond wire saw surface sharpening device according to claim 5, wherein: the top of the push plate (25) is fixedly provided with a positioning plate (26), the top of the positioning plate (26) is in sliding contact with the bottom of the processing table (1), two first tooth plates (27) and two second tooth plates (28) are respectively fixedly arranged on one side opposite to the push plate (25), the two first tooth plates (27) and the two second tooth plates (28) are respectively arranged on the left side and the right side of one side opposite to the two push plate (25), two gear columns (29) are rotatably arranged on the bottom of an inner cavity of the sand storage box (6), one side opposite to the first tooth plates (27) and the second tooth plates (28) is meshed with the gear columns (29), two isolation plates (30) are fixedly arranged on the back of one side opposite to the push plate (25), and one side opposite to the two second tooth plates (28) is respectively in sliding contact with one side opposite to the two isolation plates (30);
arc guide plates (31) are fixedly mounted on the left side and the right side of the inner cavity of the trough (2), and the bottoms of the arc guide plates (31) are in contact with the tops of the isolation plates (30), the first tooth plates (27) and the second tooth plates (28).
7. The diamond wire saw surface sharpening device according to claim 6, wherein: the top of the pressurizing frame (22) is fixedly provided with a moving bar (32), the surface of the moving bar (32) penetrates through and is provided with a plurality of guide rods (33) in a sliding manner, one ends of the guide rods (33) are commonly connected with a plugging plate (34), the periphery of the guide rods (33) is sleeved with a second spring (39), and two ends of the second spring (39) are respectively contacted with one side, opposite to the plugging plate (34) and the moving bar (32);
two spouts (35) have been seted up to the bottom of processing platform (1), two spout (35) set up respectively in the front and back both sides of silo (2), remove strip (32) and shutoff board (34) all slidable mounting in the inside of silo (2), and the bottom of shutoff board (34) and the top sliding contact of locating plate (26).
8. The diamond wire saw surface sharpening device according to claim 7, wherein: two reflux grooves (36) are formed in the top of the processing table (1), the two reflux grooves (36) are respectively arranged between the guide wheels (4) and the lifting frame (3) and are communicated with the sliding groove (35), and the plugging plate (34) is used for plugging the reflux grooves (36);
the top fixed mounting of processing platform (1) has edge frame (37), edge frame (37) set up the periphery at a plurality of leading wheel (4), and all set up pilot hole (38) in the left and right sides of edge frame (37).
9. The application method of the diamond wire saw surface sharpening device is characterized by comprising the following steps of: the method specifically comprises the following steps:
step one, feeding: one end of the diamond wire saw to be sharpened passes through one assembly hole (38), then is wound on the guide wheel (4), passes through the guide hole (5), and then is continuously wound on the rest guide wheel (4) and passes through the rest guide hole (5) until the diamond wire saw to be sharpened passes through the other assembly hole (38);
step two, pushing up the abrasive materials: starting an electric telescopic rod (18), controlling the electric telescopic rod (18) to reciprocate back and forth, wherein in the process, a piston plate (17) reciprocates back and forth in an air box (14), in the process of backward movement of the piston plate (17), the pressure in the air box (14) is increased, an elastic membrane (16) is pushed to bulge through an air hole (15), an abrasive is jacked, in the process of forward movement of the piston plate (17), the pressure in the inner cavity of the air box (14) is reduced, the elastic membrane (16) is contracted, and the abrasive is reduced;
step three, space adjustment: rotating the screw rod (23), extruding the pressurizing frame (22) by the screw rod (23) to move towards the pushing plate (25), extruding the first spring (24) by the pressurizing frame (22) when the pushing plate (25) is blocked by the abrasive, enabling the first spring (24) to be in a compressed state, pushing the pushing plate (25) to extrude the abrasive by the first spring (24) when the elastic membrane (16) bulges in the second step, and gradually extruding the abrasive into the elevating frame (3) by the two pushing plates (25) along with the reciprocating expansion of the electric telescopic rod (18) in the second step until the abrasive floods the diamond wire saw to be edged;
step four, sharpening: after the two cover plates (13) are closed, one end of the diamond wire saw to be edged is pulled to move, in the moving process, the abrasive material vibrates under the pushing of the elastic membrane (16) in the second step, the plating metal and the embracing diamond on the surface of the diamond wire saw to be edged are stripped, and the diamond wire saw to be edged rubs with the abrasive material along with the movement of the diamond wire saw to be edged, and the plating metal and the embracing diamond on the surface of the diamond wire saw to be edged are further stripped;
step five: and (3) replacement: after the sharpening of the diamond wire saw to be sharpened is finished, the electric telescopic rod (18) is closed, the cover plate (13) is opened, the screw rod (23) is reversely rotated, the pressurizing frame (22) drives the first spring (24) to enable the pushing plates (25) to move, at the moment, the two pushing plates (25) are away from each other, abrasive materials fall into the sand storage box (6) from the lifting frame (3), the operation of the step one is repeated, and the new diamond wire saw to be sharpened is assembled.
10. The method of using the diamond wire saw surface sharpening device according to claim 9, wherein: in the third step, in the moving process of the pressurizing frame (22), the moving bar (32) is driven to move, the moving bar (32) pushes the second spring (39) to enable the plugging plate (34) to move, and the plugging plate (34) plugs the reflux groove (36) along the sliding groove (35);
in the fourth step, in the moving process of the diamond wire saw to be edged, the guide wheel (4) is driven to rotate, the guide wheel (4) drives the cleaning disc (11) to rotate through the spline (10), the cleaning disc (11) drives the cleaning bristles (12) to rotate, the diamond wire saw to be edged in the moving process is cleaned, and impurities under cleaning and abrasive materials brought by the diamond wire saw to be edged through the guide hole (5) fall on the processing table (1) together, and part of the impurities falls in the reflux groove (36);
before reversely rotating the screw rod (23), sweeping impurities on the processing table (1) into the reflux groove (36), and when reversely rotating the screw rod (23), moving the moving strip (32) along with the pressurizing frame (22), wherein the moving strip (32) drives the plugging plate (34) to move through the guide rod (33), leaking out of the reflux groove (36), and the impurities fall into the sand storage box (6);
in the third step, when the first spring (24) extrudes the push plate (25) arranged on the front side to move, the push plate (25) extrudes the first toothed plate (27), the first toothed plate (27) extrudes the gear column (29) to enable the second toothed plate (28) to move, and the second toothed plate (28) drives the push plate (25) arranged on the rear side to synchronously move.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311345797.4A CN117103095B (en) | 2023-10-18 | 2023-10-18 | Diamond wire saw surface sharpening device and application method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311345797.4A CN117103095B (en) | 2023-10-18 | 2023-10-18 | Diamond wire saw surface sharpening device and application method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117103095A true CN117103095A (en) | 2023-11-24 |
| CN117103095B CN117103095B (en) | 2024-01-12 |
Family
ID=88811251
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311345797.4A Active CN117103095B (en) | 2023-10-18 | 2023-10-18 | Diamond wire saw surface sharpening device and application method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117103095B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921359A (en) * | 2014-04-17 | 2014-07-16 | 江苏中博钻石科技有限公司 | Sanding device |
| CN103952739A (en) * | 2014-04-17 | 2014-07-30 | 江苏中博钻石科技有限公司 | Raw diamond wire saw production system |
| CN107435161A (en) * | 2016-05-26 | 2017-12-05 | 苏州合亨机械科技有限公司 | A kind of diamond fretsaw production line |
| CN108527664A (en) * | 2018-02-09 | 2018-09-14 | 江苏中博钻石科技有限公司 | Annular diamond wire saw cutting device |
| CN211565517U (en) * | 2019-12-23 | 2020-09-25 | 江苏三超金刚石工具有限公司 | Surface edging treatment device for diamond wire saw |
| CN116000792A (en) * | 2021-10-22 | 2023-04-25 | 徐州铼兹精密数控机床有限公司 | Vibration honing apparatus and vibration honing method |
| CN116871593A (en) * | 2023-08-16 | 2023-10-13 | 江苏三超金刚石工具有限公司 | Saw surface sharpening process |
-
2023
- 2023-10-18 CN CN202311345797.4A patent/CN117103095B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921359A (en) * | 2014-04-17 | 2014-07-16 | 江苏中博钻石科技有限公司 | Sanding device |
| CN103952739A (en) * | 2014-04-17 | 2014-07-30 | 江苏中博钻石科技有限公司 | Raw diamond wire saw production system |
| CN107435161A (en) * | 2016-05-26 | 2017-12-05 | 苏州合亨机械科技有限公司 | A kind of diamond fretsaw production line |
| CN108527664A (en) * | 2018-02-09 | 2018-09-14 | 江苏中博钻石科技有限公司 | Annular diamond wire saw cutting device |
| CN211565517U (en) * | 2019-12-23 | 2020-09-25 | 江苏三超金刚石工具有限公司 | Surface edging treatment device for diamond wire saw |
| CN116000792A (en) * | 2021-10-22 | 2023-04-25 | 徐州铼兹精密数控机床有限公司 | Vibration honing apparatus and vibration honing method |
| CN116871593A (en) * | 2023-08-16 | 2023-10-13 | 江苏三超金刚石工具有限公司 | Saw surface sharpening process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117103095B (en) | 2024-01-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105965159B (en) | A kind of full-automatic saw blade bonding machine | |
| CN111549638B (en) | Municipal administration cement concrete pavement joint-cutting device | |
| CN217452338U (en) | Raw material rod segmentation cutting device | |
| CN209615098U (en) | A kind of fuel charger key panel private use plane fast polishing wire-drawing frame | |
| CN117103095B (en) | Diamond wire saw surface sharpening device and application method thereof | |
| CN112893714B (en) | A reinforcing bar equidistance cutting machine for well lid is made | |
| CN214445339U (en) | Edge grinding mechanism for stamping forming oil tank support | |
| CN219925648U (en) | Multi-angle polishing machine for seamless steel tube production | |
| CN208724992U (en) | A kind of automatic edging machine | |
| CN212635458U (en) | Grinding wheel pressurizing and forming machine | |
| CN213730957U (en) | Plastic accessory grinding device | |
| CN112706261B (en) | Filling treatment method for concrete block heat insulation material | |
| CN109732413A (en) | A kind of centreless grinding automatic carriage and centreless grinding automatic loading/unloading method | |
| CN114193267A (en) | Equipment for removing burrs on inner surface and outer surface of spring and working method thereof | |
| CN113787138A (en) | Punching equipment for metal toothpick box cover | |
| CN205904578U (en) | Full -automatic saw bit welding machine | |
| CN218964978U (en) | Polishing system | |
| CN218255463U (en) | Cotton finished product cutting machine of pearl bubble | |
| CN216991350U (en) | Novel full-automatic polishing machine | |
| CN115570283B (en) | Saw blade laser cutting equipment | |
| CN220128362U (en) | MIM product deburring device | |
| CN211248323U (en) | Foundry goods cluster sand removal separator | |
| CN117697599B (en) | Flexible polishing equipment and method for three surfaces of plate simultaneously | |
| CN220919808U (en) | Glue brushing device | |
| CN213707202U (en) | Pressing device for cloth rolling machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |