CN117085885B - Stainless steel spraying device for detection - Google Patents
Stainless steel spraying device for detection Download PDFInfo
- Publication number
- CN117085885B CN117085885B CN202311344557.2A CN202311344557A CN117085885B CN 117085885 B CN117085885 B CN 117085885B CN 202311344557 A CN202311344557 A CN 202311344557A CN 117085885 B CN117085885 B CN 117085885B
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- China
- Prior art keywords
- steel pipe
- box body
- spraying
- pipe product
- smearing
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- 238000005507 spraying Methods 0.000 title claims abstract description 52
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 33
- 239000010935 stainless steel Substances 0.000 title claims abstract description 33
- 238000001514 detection method Methods 0.000 title claims abstract description 28
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 64
- 239000010959 steel Substances 0.000 claims abstract description 64
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 28
- 239000002184 metal Substances 0.000 claims abstract description 28
- 239000003973 paint Substances 0.000 claims abstract description 27
- 239000000853 adhesive Substances 0.000 claims abstract description 18
- 230000001070 adhesive effect Effects 0.000 claims abstract description 18
- 230000007547 defect Effects 0.000 claims abstract description 4
- 238000007790 scraping Methods 0.000 claims description 35
- 238000003756 stirring Methods 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 22
- 239000007921 spray Substances 0.000 claims description 18
- 230000001681 protective effect Effects 0.000 claims description 11
- 238000004891 communication Methods 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 5
- 238000007689 inspection Methods 0.000 claims 7
- 238000000034 method Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000011248 coating agent Substances 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 abstract description 3
- 230000004075 alteration Effects 0.000 abstract 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910001341 Crude steel Inorganic materials 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000012994 industrial processing Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
- B05C1/022—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles to the outer surface of hollow articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/021—Apparatus for spreading or distributing liquids or other fluent materials already applied to the surface of an elongated body, e.g. a wire, a tube
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J3/00—Spectrometry; Spectrophotometry; Monochromators; Measuring colours
- G01J3/46—Measurement of colour; Colour measuring devices, e.g. colorimeters
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- General Physics & Mathematics (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a stainless steel spraying device for detection, and relates to the technical field of spraying; comprises two clamping pieces which are used for clamping the steel pipe product and driving the steel pipe product to rotate; an operation box is movably arranged between the two clamping pieces; the device also comprises a detection piece and a repair piece, wherein the detection piece comprises a chromatic aberration detector for detecting chromatic aberration of the surface of the steel pipe product; the repairing piece comprises a repairing wheel for repairing the surface defects of the steel pipe product; a spraying part and a smearing part are arranged on the inner side of the lower box body; the spraying piece is used for spraying paint on the surface of the steel pipe product, and the smearing piece is used for smearing a metal adhesive force treating agent on the surface of the steel pipe product; before the paint spraying is carried out on the stainless steel pipe, the coating of the metal adhesive force treating agent is carried out, so that the adhesive strength of the paint is improved; and meanwhile, before the spraying effect, the surface of the stainless steel tube is subjected to color difference analysis and detection, so that the production requirement is met.
Description
Technical Field
The invention relates to the technical field of spraying, in particular to a stainless steel spraying device for detection.
Background
Stainless steel, which has the property of resisting weak corrosive media such as air, steam, water and the like, has a great deal of application in various fields, such as buildings (which maintain the original appearance of the buildings for a long time) and equipment (which resist corrosion); the aspect of industrial processing is related, so that stainless steel plays a vital role in industrial production; the production of the stainless steel comprises the links of crude steel smelting, hot rolling, cold rolling and the like; the existing stainless steel products are provided with solid stainless steel pipes and hollow stainless steel pipes; when the surface of the stainless steel pipe is subjected to paint spraying treatment, the problem that paint is easy to fall off can occur when paint is sprayed on the surface of the stainless steel pipe due to the fact that the surface of the stainless steel pipe is smooth, on the other hand, the existing spraying equipment is single in function and poor in practicability, for example, the color difference of the stainless steel pipe is detected, in general, the detection is generally carried out manually, and the existing production requirements cannot be met when the manual detection is carried out on the large-size stainless steel pipe; according to the technical problems, the inventor provides a stainless steel spraying device for detection, and before paint spraying is carried out on a stainless steel pipe, the coating of a metal adhesive force treating agent is carried out, so that the adhesive strength of paint is improved; and meanwhile, before the spraying effect, the surface of the stainless steel tube is subjected to color difference analysis and detection, so that the production requirement is met. Chinese patent with publication number CN213435195U discloses a stainless steel spraying device, which has the technical scheme that: the device comprises an upper box body, a lower box body, an auxiliary box body and a plurality of spray heads, wherein the patent collects redundant paint through a collecting box from the recorded content, so that the paint can be recycled; the spraying efficiency is improved by adjusting the spraying angle; however, the problems and technical solutions to be solved by the patent are single, and no effective technical solution is proposed for the technical problems.
Disclosure of Invention
Aiming at the technical problems, the invention can realize: before the stainless steel pipe is subjected to paint spraying, the metal adhesive force treating agent is smeared, so that the adhesive strength of paint is improved; and meanwhile, before the spraying effect, the surface of the stainless steel tube is subjected to color difference analysis and detection, so that the production requirement is met.
The technical scheme adopted by the invention is as follows: the stainless steel spraying device for detection comprises two clamping pieces for clamping the steel pipe product and driving the steel pipe product to rotate; an operation box is movably arranged between the two clamping pieces and comprises a lower box body, and an upper box body is rotatably arranged on the lower box body; holes are respectively formed on the end surfaces of the lower box body and the upper box body, so that the steel pipe products are allowed to penetrate through the inner parts of the lower box body and the upper box body; a detection part and a repair part are arranged at the top of the upper box body, and the detection part comprises a color difference detector for detecting the surface color difference of the steel pipe product; the repairing piece comprises a repairing wheel for repairing the surface defects of the steel pipe product; a spraying part and a smearing part are arranged on the inner side of the lower box body; the spraying piece is used for spraying paint on the surface of the steel pipe product, and the smearing piece is used for smearing a metal adhesive force treating agent on the surface of the steel pipe product; the spraying part and the smearing part both comprise a mixing box arranged in the lower box body, and a stirring frame is rotatably arranged in the mixing box; the smearing piece further comprises a scraping collecting box arranged in the lower box body, a scraping guide plate is rotatably arranged on the scraping collecting box, one end surface of the scraping guide plate is contacted with the bottom area of the steel pipe product to scrape and collect the metal adhesive force treating agent, and a smearing cylinder is slidably arranged on the scraping collecting box and contacted with the surface of the steel pipe product through the smearing cylinder to smear the metal adhesive force treating agent; the spraying part also comprises a spraying gun for spraying paint on the surface of the steel pipe product; the paint is transported from the mixing tank to the spray gun; the metal adhesion treatment agent is transferred from the mixing box to the applicator cartridge.
Specifically, the operation box comprises a box motor arranged on the outer side of the lower box body, and the box motor is used for driving the upper box body to rotate; the outer side of the lower box body is provided with a control panel, and the bottom of the lower box body is provided with rollers.
Specifically, the clamping pieces comprise clamping seats, a movable screw rod is rotatably arranged between the clamping seats on the two clamping pieces, one clamping seat is provided with a movable motor, and the movable motor is used for driving the movable screw rod to rotate; the lower box body and the movable screw rod form a screw pair; a rotary table is rotatably arranged on the clamping seat, a sliding seat is arranged on the rotary table in a radial sliding manner, and a first spring is connected between the sliding seat and the inner side of the rotary table; a contact rod is arranged on the sliding seat, a lug disc is rotationally arranged in the central area of the rotary table, and a lug disc motor for driving the lug disc is fixedly arranged; the contact rod is pushed by the extrusion of the lug plate so as to enable the sliding seat to slide radially.
Specifically, a rotary motor is fixedly arranged on the clamping seat, a rotary gear is connected to an output shaft of the rotary motor, and the rotary gear and the turntable form a gear pair; the sliding seat is provided with a supporting electric cylinder, a supporting rod is connected to a telescopic rod of the supporting electric cylinder, and steel pipe products are supported and fixed through the supporting rod.
Specifically, the repairing piece comprises a second electric cylinder arranged at the top of the upper box body, a protective shell is connected to a telescopic rod of the second electric cylinder, a repairing motor is arranged on the telescopic rod of the second electric cylinder and used for driving a repairing wheel, the repairing wheel and the repairing motor are positioned at the inner side of the protective shell, and when the surface of a steel pipe product is repaired, the protective shell is attached to the surface of the steel pipe product so as to prevent scraps from splashing; the top of the upper box body is provided with a collecting box which is communicated with the protective shell so as to collect scraps.
Specifically, the detection piece comprises a first electric cylinder arranged at the top of the upper box body, and the color difference detector is arranged on a telescopic rod of the first electric cylinder; the inner side of the upper box body is provided with two closed electric cylinders, the telescopic rods of the closed electric cylinders are connected with closed boxes, the two closed boxes are positioned at two sides of the color difference detector, and when the color difference detector is not detected, the color difference detector is positioned in a cavity formed by splicing the two closed boxes.
Specifically, the spraying piece and the smearing piece both comprise a cleaning valve arranged at one end of a mixing box, a feeding port is arranged on the mixing box, and a transmission valve is arranged at the other end of the mixing box; the stirring frame comprises a charging barrel which is of a hollow structure, a charging hole is formed in the surface of the charging barrel, one end of the charging barrel is communicated with the transmission valve, and a supporting rod is connected to the outer side of the charging barrel; one end of the charging barrel is connected with a connecting gear, a stirring motor is arranged at the end part of the mixing box, the output shaft of the stirring motor is connected with a stirring gear, and the stirring gear and the connecting gear form a gear pair.
Specifically, the spraying part comprises a transmission box, the spraying gun is communicated with the transmission box, and the transmission box is communicated with the transmission valve; to transport paint; the smearing piece comprises a control electric cylinder arranged on the outer side of the scraping collecting box and a communicating sliding seat arranged on the scraping collecting box in a sliding manner, and the telescopic communicating sliding seat of the control electric cylinder is contacted to push the communicating sliding seat to slide; the communicating slide seat is communicated with the transmission valve to transmit the metal adhesive force treating agent, and the smearing cylinder is rotatably arranged on the communicating slide seat and is communicated with the communicating slide seat; the end part of the scraping guide plate is connected with a linkage gear, a linkage rack is fixedly connected to the communication slide seat, and the linkage rack and the linkage gear form a gear pair; when the communicating sliding seat slides, the scraping guide plate rotates under the meshing action of the gear and the rack; and a second spring is connected between the communicating sliding seat and the inner side of the scraping collecting box.
Compared with the prior art, the invention has the beneficial effects that: (1) When the color difference detection is carried out on the surface of the steel pipe product, the closed electric cylinder is closed to control the closed box to move, namely the two closed boxes are separated, the electric cylinder I controls the color difference detector to slide, the color difference detector is close to the surface of the steel pipe product to carry out color difference analysis, and the detection result is output, so that the steel pipe product can be shielded and protected when the color difference detector is not carried out; (2) In the invention, the metal adhesion treating agent is arranged in a mixing box, a stirring motor works, a charging barrel and a supporting rod rotate under gear transmission to stir, and is transported through a charging hole on the charging barrel, and the metal adhesion treating agent is transported to a communicating sliding seat through a transmission valve, then enters an smearing cylinder and is released through the smearing cylinder; the control electric cylinder controls the communicating sliding seat to slide, so that the smearing cylinder is abutted against the surface of the steel pipe product to smear so as to improve the adhesive force of subsequent paint; (3) In the invention, the scraping guide plate is abutted against the bottom area of the steel pipe product so as to scrape the metal adhesion treating agent and collect the redundant metal adhesion treating agent.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is a schematic view of a clamping member according to the present invention.
Fig. 3 is a schematic view showing a partial structure of the clamping member according to the present invention.
FIG. 4 is a schematic view of another angle of the clamping member of the present invention.
Fig. 5 is a schematic view of the operation box of the present invention.
FIG. 6 is another angular schematic view of the operation box of the present invention.
Fig. 7 is a schematic view of the internal structure of the operation box of the present invention.
Fig. 8 is a schematic view showing the installation of the internal structure of the operation box of the present invention.
Fig. 9 is a schematic view of the installation of the spray and applicator of the present invention.
Fig. 10 is a schematic view of an applicator of the present invention.
Fig. 11 is a plan view showing the internal structure of the operation box of the present invention.
Reference numerals: 1-a clamping seat; 2-a mobile motor; 3-moving a screw rod; 4-rotating a motor; 5-rotating the gear; 6-a turntable; 7-supporting an electric cylinder; 8-supporting rods; 9-a slide; 10-spring I; 11-a contact lever; 12-bump pads; 13-bump disc motor; 14-upper box body; 15-lower box body; 16-a control panel; 17-a collection box; 18-first electric cylinder; 19-an electric cylinder II; 20-cleaning a valve; 21-a box motor; 22-a transfer box; 23-spraying gun; 24-mixing box; 25-closing the electric cylinder; 26-closed box; 27-a color difference detector; 28-protecting shell; 29-repairing the motor; 30-repairing the wheel; 31-a charging barrel; 32-a strut; 33-connecting gears; 34-a stirring motor; 35-stirring gear; 36-a transfer valve; 37-scraping a material collecting box; 38-scraping a guide plate; 39-linkage gear; 40-linkage racks; 41-connecting the sliding seat; 42-controlling an electric cylinder; 43-a paint-on cartridge; 44-spring two.
Detailed Description
The invention is described in detail below with reference to the attached drawings: as shown in fig. 1 to 11, a stainless steel spraying device for detection comprises two clamping members for clamping a steel pipe product and driving the steel pipe product to rotate; the clamping pieces comprise clamping seats 1, a movable screw rod 3 is rotatably arranged between the clamping seats 1 on the two clamping pieces, a movable motor 2 is arranged on one clamping seat 1, and the movable motor 2 is used for driving the movable screw rod 3 to rotate; a rotary table 6 is rotatably arranged on the clamping seat 1, a sliding seat 9 is arranged on the rotary table 6 in a radial sliding manner, and a first spring 10 is connected between the sliding seat 9 and the inner side of the rotary table 6; a contact rod 11 is arranged on the sliding seat 9, a lug plate 12 is rotatably arranged in the central area of the rotary table 6, and a lug plate motor 13 for driving the lug plate 12 is fixedly arranged; the contact rod 11 is pushed by the bump disc 12 to enable the sliding seat 9 to slide radially; a rotary motor 4 is fixedly arranged on the clamping seat 1, a rotary gear 5 is connected to an output shaft of the rotary motor 4, and the rotary gear 5 and a turntable 6 form a gear pair; the sliding seat 9 is provided with a supporting electric cylinder 7, a telescopic rod of the supporting electric cylinder 7 is connected with a supporting rod 8, and a steel pipe product is supported and fixed through the supporting rod 8.
An operation box is movably arranged between the two clamping pieces, the operation box comprises a lower box body 15, and an upper box body 14 is rotatably arranged on the lower box body 15; holes are respectively formed on the end surfaces of the lower box body 15 and the upper box body 14, so that the steel pipe products are allowed to penetrate through the lower box body 15 and the upper box body 14; the operation box further comprises a box motor 21 arranged outside the lower box 15, and the box motor 21 is used for driving the upper box 14 to rotate; a control panel 16 is provided on the outer side of the lower case 15, and rollers are provided on the bottom of the lower case 15.
A detection part and a repair part are arranged at the top of the upper box body 14, and the detection part comprises a color difference detector 27 for detecting the color difference of the surface of the steel pipe product; the detection piece comprises a first electric cylinder 18 arranged at the top of the upper box body 14, and the color difference detector 27 is arranged on a telescopic rod of the first electric cylinder 18; two closed electric cylinders 25 are arranged on the inner side of the upper box body 14, a telescopic rod of each closed electric cylinder 25 is connected with a closed box 26, the two closed boxes 26 are positioned on two sides of a color difference detector 27, and when the color difference detector 27 is not detected, the two closed boxes 26 are spliced to form a cavity; the repair member includes a repair wheel 30 for repairing the surface defects of the steel pipe product; the repairing piece comprises a second electric cylinder 19 arranged at the top of the upper box body 14, a protective shell 28 is connected to a telescopic rod of the second electric cylinder 19, a repairing motor 29 is arranged on the telescopic rod of the second electric cylinder 19, the repairing motor 29 is used for driving a repairing wheel 30, the repairing wheel 30 and the repairing motor 29 are positioned at the inner side of the protective shell 28, and when the surface of a steel pipe product is repaired, the protective shell 28 is attached to the surface of the steel pipe product so as to prevent scraps from splashing; a collection tank 17 is provided at the top of the upper tank 14, the collection tank 17 being in communication with a guard casing 28 for collecting the waste.
A spraying part and a smearing part are arranged on the inner side of the lower box body 15; the spraying piece is used for spraying paint on the surface of the steel pipe product, and the smearing piece is used for smearing a metal adhesive force treating agent on the surface of the steel pipe product; the spraying part and the smearing part both comprise a mixing box 24 arranged in the lower box body 15, and a stirring frame is rotatably arranged in the mixing box 24; the spraying part and the smearing part also comprise a cleaning valve 20 arranged at one end of a mixing box 24, a feed inlet is arranged on the mixing box 24, and a transmission valve 36 is arranged at the other end of the mixing box 24; the stirring frame comprises a charging barrel 31, the charging barrel 31 is of a hollow structure, a charging hole is formed in the surface of the charging barrel, one end of the charging barrel 31 is communicated with a transmission valve 36, and a supporting rod 32 is connected to the outer side of the charging barrel 31; one end of the charging barrel 31 is connected with a connecting gear 33, a stirring motor 34 is mounted at the end of the mixing box 24, a stirring gear 35 is connected to the output shaft of the stirring motor 34, and the stirring gear 35 and the connecting gear 33 form a gear pair.
The smearing piece further comprises a scraping collecting box 37 arranged in the lower box body 15, a scraping guide plate 38 is rotatably arranged on the scraping collecting box 37, one end surface of the scraping guide plate 38 is contacted with the bottom area of the steel pipe product to scrape and collect the metal adhesive force treating agent, a smearing cylinder 43 is slidably arranged on the scraping collecting box 37, and the smearing cylinder 43 is contacted with the surface of the steel pipe product to smear the metal adhesive force treating agent; the spray part also comprises a spray gun 23 for spraying paint on the surface of the steel pipe product; paint is transferred from the mixing tank 24 to the spray gun 23; the metal adhesion treatment agent is transferred from the mixing tank 24 to the applicator cartridge 43; the spray member further includes a transfer box 22, the spray gun 23 being in communication with the transfer box 22, the transfer box 22 being in communication with a transfer valve 36 for transporting paint; the smearing piece further comprises a control electric cylinder 42 arranged on the outer side of the scraping collecting box 37 and a communicating sliding seat 41 arranged on the scraping collecting box 37 in a sliding manner, and the telescopic communicating sliding seat 41 of the control electric cylinder 42 is contacted to push the communicating sliding seat 41 to slide; the communicating slide 41 communicates with the transfer valve 36 to transfer the metal adhesion treating agent, and the applicator 43 is rotatably mounted on the communicating slide 41 and communicates with the communicating slide 41; the end part of the scraping guide plate 38 is connected with a linkage gear 39, a linkage rack 40 is fixedly connected to the communication slide seat 41, and the linkage rack 40 and the linkage gear 39 form a gear pair; when the communicating slide seat 41 slides, the scraping guide plate 38 rotates under the meshing action of the gear and the rack; a second spring 44 is connected between the communicating slide 41 and the inner side of the scraping and collecting box 37.
Working principle: the steel pipe product is clamped through the clamping piece, namely the supporting cylinder 7 controls the supporting rod 8 to extend into the inner side of the steel pipe product, the lug disc motor 13 controls the lug disc 12 to rotate, the lug disc 12 pushes the contact rod 11 through extrusion, the sliding seat 9 slides radially, and the supporting rod 8 supports and fixes the inner wall of the steel pipe product; the rotating motor 4 works, and the turntable 6 rotates under the transmission of gears, namely, the steel pipe product is driven to rotate.
The steel pipes are positioned in the holes on the upper box 14 and the lower box 15, and the box motor 21 controls the upper box 14 to rotate so that the upper box 14 and the lower box 15 are closed; the movable motor 2 works to enable the movable screw rod 3 to rotate, so that the lower box body 15 and the upper box body 14 move in the axial direction of the steel pipe product; when the color difference detection of the surface of the steel pipe product is carried out, the closed electric cylinder 25 controls the closed box 26 to move, namely the two closed boxes 26 are separated, the electric cylinder I18 controls the color difference detector 27 to slide, the color difference detector 27 is close to the surface of the steel pipe product, the color difference analysis is carried out, and the detection result is output; the second electric cylinder 19 is used for controlling the repairing wheel 30 to be close to the surface of the steel pipe product, and the repairing wheel 30 is used for repairing the surface of the steel pipe product; during repair, the protective shell 28 is attached to the surface of the steel pipe product to prevent the scraps from splashing, and the scraps are collected by the collection box 17.
Before painting, coating a metal adhesion treating agent on the surface of the steel pipe product to improve the adhesion strength between the paint and the surface; the metal adhesion treating agent is placed in the mixing box 24, the stirring motor 34 works, the charging barrel 31 and the supporting rod 32 rotate under the transmission of gears to perform stirring treatment, and the metal adhesion treating agent is transported through a charging hole on the charging barrel 31, transported to the communicating sliding seat 41 through the transmission valve 36, then enters the smearing cylinder 43 and is released through the smearing cylinder 43; the control electric cylinder 42 controls the communicating sliding seat 41 to slide, so that the smearing cylinder 43 is abutted against the surface of the steel pipe product for smearing; meanwhile, when the communicating slide 41 moves, the linked rack 40 moves together, and the linked gear 39 and the scraping guide plate 38 rotate under the gear-rack transmission, so that the scraping guide plate 38 is abutted against the bottom area of the steel pipe product, and the metal adhesion treating agent is scraped uniformly and the redundant metal adhesion treating agent is collected.
During spraying, paint is stirred in the mixing box 24, is transported to the transport box 22 through the transport box 22, is transported to the spray gun 23 through the transport box 22, and is sprayed through the spray gun 23; when the mixing tank 24 is cleaned later, cleaning water is introduced through the repairing wheel 30, so that the inside of the mixing tank 24 is cleaned conveniently.
Claims (8)
1. The stainless steel spraying device for detection comprises two clamping pieces for clamping the steel pipe product and driving the steel pipe product to rotate; the method is characterized in that: an operation box is movably arranged between the two clamping pieces and comprises a lower box body (15), and an upper box body (14) is rotatably arranged on the lower box body (15); holes are respectively formed on the end surfaces of the lower box body (15) and the upper box body (14) to allow the steel pipe products to penetrate through the lower box body (15) and the upper box body (14); a detection part and a repair part are arranged at the top of the upper box body (14), and the detection part comprises a color difference detector (27) for detecting the surface color difference of the steel pipe product; the repair part comprises a repair wheel (30) for repairing the surface defects of the steel pipe product; a spraying part and a smearing part are arranged on the inner side of the lower box body (15); the spraying piece is used for spraying paint on the surface of the steel pipe product, and the smearing piece is used for smearing a metal adhesive force treating agent on the surface of the steel pipe product; the spraying part and the smearing part both comprise a mixing box (24) arranged in the lower box body (15), and a stirring frame is rotatably arranged in the mixing box (24); the smearing piece further comprises a scraping collecting box (37) arranged in the lower box body (15), a scraping guide plate (38) is rotatably arranged on the scraping collecting box (37), one end surface of the scraping guide plate (38) is contacted with the bottom area of the steel pipe product to scrape and collect the metal adhesive force treating agent, a smearing cylinder (43) is slidably arranged on the scraping collecting box (37), and the smearing cylinder (43) is contacted with the surface of the steel pipe product to smear the metal adhesive force treating agent; the spraying part also comprises a spraying gun (23) for spraying paint on the surface of the steel pipe product; paint is transferred from the mixing tank (24) to the spray gun (23); the metal adhesion treatment agent is transferred from the mixing box (24) to the applicator cartridge (43).
2. A stainless steel spray apparatus for inspection according to claim 1, wherein: the operation box comprises a box motor (21) arranged at the outer side of the lower box body (15), and the box motor (21) is used for driving the upper box body (14) to rotate; a control panel (16) is arranged on the outer side of the lower box body (15), and rollers are arranged at the bottom of the lower box body (15).
3. A stainless steel spray apparatus for inspection according to claim 1, wherein: the clamping pieces comprise clamping seats (1), a movable screw rod (3) is rotatably arranged between the clamping seats (1) on the two clamping pieces, a movable motor (2) is arranged on one clamping seat (1), and the movable motor (2) is used for driving the movable screw rod (3) to rotate; the lower box body (15) and the movable screw rod (3) form a screw pair; a rotary table (6) is rotatably arranged on the clamping seat (1), a sliding seat (9) is arranged on the rotary table (6) in a radial sliding manner, and a first spring (10) is connected between the sliding seat (9) and the inner side of the rotary table (6); a contact rod (11) is arranged on the sliding seat (9), a lug disc (12) is rotatably arranged in the central area of the rotary disc (6), and a lug disc motor (13) for driving the lug disc (12) is fixedly arranged; the contact rod (11) is pushed by the bump disc (12) to enable the sliding seat (9) to slide radially.
4. A stainless steel spray apparatus for inspection according to claim 3, wherein: a rotary motor (4) is fixedly arranged on the clamping seat (1), a rotary gear (5) is connected to an output shaft of the rotary motor (4), and the rotary gear (5) and the rotary table (6) form a gear pair; the sliding seat (9) is provided with a supporting electric cylinder (7), a supporting rod (8) is connected to a telescopic rod of the supporting electric cylinder (7), and a steel pipe product is supported and fixed through the supporting rod (8).
5. A stainless steel spray apparatus for inspection according to claim 1, wherein: the repairing piece comprises a second electric cylinder (19) arranged at the top of the upper box body (14), a protective shell (28) is connected to a telescopic rod of the second electric cylinder (19), a repairing motor (29) is arranged on the telescopic rod of the second electric cylinder (19), the repairing motor (29) is used for driving a repairing wheel (30), the repairing wheel (30) and the repairing motor (29) are located at the inner side of the protective shell (28), and when the surface of a steel pipe product is repaired, the protective shell (28) is attached to the surface of the steel pipe product so as to prevent scraps from splashing; a collecting box (17) is arranged at the top of the upper box body (14), and the collecting box (17) is communicated with a protecting shell (28) so as to collect scraps.
6. A stainless steel spray apparatus for inspection according to claim 1, wherein: the detection piece comprises a first electric cylinder (18) arranged at the top of the upper box body (14), and the color difference detector (27) is arranged on a telescopic rod of the first electric cylinder (18); two closed electric cylinders (25) are arranged on the inner side of the upper box body (14), a closed box (26) is connected to the telescopic rod of the closed electric cylinder (25), the two closed boxes (26) are located on two sides of the color difference detector (27), and when the color difference detector (27) is not detected, the two closed boxes (26) are spliced to form a cavity.
7. A stainless steel spray apparatus for inspection according to claim 1, wherein: the spraying piece and the smearing piece both comprise a cleaning valve (20) arranged at one end of a mixing box (24), a feeding port is arranged on the mixing box (24), and a transmission valve (36) is arranged at the other end of the mixing box (24); the stirring frame comprises a charging barrel (31), wherein the charging barrel (31) is of a hollow structure, a charging hole is formed in the surface of the charging barrel, one end of the charging barrel (31) is communicated with a transmission valve (36), and a supporting rod (32) is connected to the outer side of the charging barrel (31); one end of the charging barrel (31) is connected with a connecting gear (33), a stirring motor (34) is arranged at the end part of the mixing box (24), a stirring gear (35) is connected to the output shaft of the stirring motor (34), and the stirring gear (35) and the connecting gear (33) form a gear pair.
8. A stainless steel spray apparatus for inspection as claimed in claim 7, wherein: the spraying part comprises a transmission box (22), the spraying gun (23) is communicated with the transmission box (22), and the transmission box (22) is communicated with a transmission valve (36); to transport paint; the smearing piece comprises a control electric cylinder (42) arranged on the outer side of the scraping collecting box (37) and a communicating sliding seat (41) arranged on the scraping collecting box (37) in a sliding manner, and the telescopic communicating sliding seat (41) of the control electric cylinder (42) is contacted to push the communicating sliding seat (41) to slide; the communication slide seat (41) is communicated with the transmission valve (36) to transmit the metal adhesion treating agent, and the smearing cylinder (43) is rotatably arranged on the communication slide seat (41) and is communicated with the communication slide seat (41); the end part of the scraping guide plate (38) is connected with a linkage gear (39), a linkage rack (40) is fixedly connected to the communication slide seat (41), and the linkage rack (40) and the linkage gear (39) form a gear pair; when the communicating sliding seat (41) slides, the scraping guide plate (38) rotates under the meshing action of the gear and the rack; a second spring (44) is connected between the communicating sliding seat (41) and the inner side of the scraping collecting box (37).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311344557.2A CN117085885B (en) | 2023-10-18 | 2023-10-18 | Stainless steel spraying device for detection |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311344557.2A CN117085885B (en) | 2023-10-18 | 2023-10-18 | Stainless steel spraying device for detection |
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| CN117085885B true CN117085885B (en) | 2023-12-15 |
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| CN117548280B (en) * | 2024-01-11 | 2024-03-19 | 江苏大翔科技有限公司 | Coating processing equipment for filter screen material of air purifier |
| CN118023832A (en) * | 2024-03-08 | 2024-05-14 | 泰州华鑫不锈钢制品有限公司 | Multifunctional stainless steel metal hose welding equipment |
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| CN117085885A (en) | 2023-11-21 |
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