CN117048072B - Production method and mass production equipment for inflatable ceilings - Google Patents
Production method and mass production equipment for inflatable ceilings Download PDFInfo
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- CN117048072B CN117048072B CN202311093528.3A CN202311093528A CN117048072B CN 117048072 B CN117048072 B CN 117048072B CN 202311093528 A CN202311093528 A CN 202311093528A CN 117048072 B CN117048072 B CN 117048072B
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- inflatable
- frame
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 66
- 238000003466 welding Methods 0.000 claims abstract description 107
- 239000010410 layer Substances 0.000 claims abstract description 45
- 238000009958 sewing Methods 0.000 claims abstract description 31
- 239000012790 adhesive layer Substances 0.000 claims abstract description 15
- 238000003860 storage Methods 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 14
- 238000007664 blowing Methods 0.000 claims description 9
- 229920000271 Kevlar® Polymers 0.000 claims description 6
- 239000004761 kevlar Substances 0.000 claims description 6
- 244000239634 longleaf box Species 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims 4
- 238000000429 assembly Methods 0.000 claims 4
- 238000000034 method Methods 0.000 abstract description 16
- 238000007789 sealing Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000012943 hotmelt Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/72—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by combined operations or combined techniques, e.g. welding and stitching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/62—Stitching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/87—Auxiliary operations or devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to the technical field of inflatable ceilings and provides a production method and mass production equipment of an inflatable ceiling, wherein the production method comprises the steps of S1, sewing tie bar layers and bonding layers with equal widths together from the middle by using a sewing machine, and prefabricating the tie bar layers into tie bar rolls; s2, paving an inner wall or an outer wall on mass production equipment, and fixing a plurality of pull rib rolls on the mass production equipment; s3, starting mass production equipment, and welding an adhesive layer of the lacing wire strip coil on an inner wall or an outer wall; s4, sewing two ends of the lacing wire with two sides of the lacing wire layer on the inner wall and the outer wall respectively. Through the technical scheme, the problems that the conventional production process of the inflatable ceiling in the prior art is complex in working procedures, high in cost and incapable of mass production are solved.
Description
Technical Field
The invention relates to the technical field of inflatable ceilings, in particular to a production method and mass production equipment of an inflatable ceiling.
Background
The ceiling is also called as a ceiling, is an important building component of a house building, and has the functions of enabling the top of the house to be tidy and attractive, and has the performances of heat preservation, heat insulation, sound insulation and the like. Ceilings are also classified into many types, and most of them are made of PVC, which provides convenience for people, so they are rapidly accepted.
The inflatable ceiling consists of an inner wall and an outer wall, the inner wall and the outer wall are connected through tie bars and tie bars, a plurality of tie bars are usually welded to the outer wall and the inner wall layer by layer in the production process of the inflatable ceiling, a plurality of tie bars are sewn on the outer wall and the inner wall by utilizing high-strength high-temperature-resistant Kevlar wires, the tie bars on the inner wall and the outer wall are connected in a sewing mode, meanwhile, the integrity of the inner wall and the outer wall is damaged due to the sewing mode of the tie bars, and therefore the inner wall and the outer wall still need to be subjected to sealing operation of hot-melt welding.
Disclosure of Invention
The invention provides a production method and mass production equipment of an inflatable ceiling, which solve the problems that the conventional production process of the inflatable ceiling in the related art has complex procedures, high cost and incapability of mass production.
The technical scheme of the invention is as follows:
a method of producing an inflatable roof comprising:
s1, sewing a lacing wire layer and an adhesive layer with equal widths together from the middle by using a sewing machine, and prefabricating a lacing wire roll;
s2, paving an inner wall or an outer wall on mass production equipment, and fixing a plurality of pull rib rolls on the mass production equipment;
s3, starting mass production equipment, and welding an adhesive layer of the lacing wire strip coil on an inner wall or an outer wall;
s4, sewing two ends of the lacing wire with two sides of the lacing wire layer on the inner wall and the outer wall respectively.
The thread used for sewing in the step S1 is a Kevlar thread, and the thread used for sewing in the step S4 is a Bundy thread.
An inflatable roof mass production device, using the method for welding the binding layer of the lacing wire strip coil on the inner wall or the outer wall, comprising:
a frame having a working surface;
a mobile station movably disposed on the frame;
the welding assembly of a plurality of all remove and set up on the mobile station, be used for driving after the mobile station removes the welding assembly along interior wall or outer wall length direction removes, the welding assembly includes:
the welding frame is movably arranged on the mobile station;
the lifting piece is arranged on the welding frame;
the pressing roll is rotatably arranged on the lifting piece, and after the lifting piece is lifted, the pressing roll is close to or far away from the working surface;
the air heater is arranged on the welding frame and positioned at one side of the pressing roller, and a welding area is formed among the working surface, the pressing roller and the air inlet of the air heater;
the storage piece is arranged on the welding frame and used for storing the lacing wire strip rolls.
As a further technical solution, the welding frame has an arc-shaped slot, and further includes:
the shaft body is arranged on the mobile station and is positioned above the welding frame;
the material storage part is rotatably arranged on the shaft body, the shaft body penetrates through the material storage part, disc parts are arranged at two ends of the material storage part, clamping grooves are formed in the middle of the material storage part, the disc parts are located in the arc-shaped grooves, a material storage area is formed between the two disc parts, and the clamping grooves are located in the material storage area.
As a further technical scheme, the method further comprises:
the arc-shaped guide channel is arranged on the welding frame, one end of the arc-shaped guide channel faces the storage part, and the other end of the arc-shaped guide channel faces the welding area.
As a further technical scheme, the welding frame is provided with an air blowing port, and the air blowing port faces towards one end of the arc-shaped guide channel, which is close to the stock piece.
As a further technical scheme, the method further comprises:
the first gear is arranged at one end of the stock piece, and the shaft body penetrates through the first gear;
the second gear is rotatably arranged on the welding frame, and the first gear is meshed with the second gear.
As a further technical scheme, the width of the press roller is the same as the width of the air port of the air heater, and the width of the press roller is the same as the width of the lacing wire strip coil.
As a further technical scheme, the moving direction of the moving table, the moving direction of the welding frame and the lifting direction of the lifting piece are perpendicular to each other, and the rotating axial direction of the pressing roller, the rotating axial direction of the stock piece and the moving direction of the welding frame are parallel to each other.
The working principle and the beneficial effects of the invention are as follows:
according to the traditional production method of the inflatable ceiling, firstly, a plurality of lacing bars are welded on the inner wall and the outer wall layer by layer in a hot-melting mode, on one hand, connection stability is improved, on the other hand, the lacing bars are convenient to connect with the lacing bars, later stress conditions are evenly distributed, but due to the fact that the inner wall and the outer wall are too large in size, a plurality of operators need to use a multifunctional welding machine to operate at the same time when welding operation is carried out, welding operation of one lacing bar can be completed, after all welding operation is completed, in order to further strengthen connection, the operators use a sewing machine to sew the multi-layer lacing bars and the inner wall and the outer wall by using high-temperature resistant Kevlar wires, afterwards, in order to connect the lacing bars on the inner wall and the outer wall and then use lacing bars, two ends of the lacing bars are respectively sewn on the inner wall and the outer wall, connection is completed, however, the first step of sewing operation breaks the integrity of the inner wall and the outer wall, finally, a layer of sealing layer is needed to be welded on the broken position, sealing layer is needed to be manufactured, sealing performance is easy to finish, after all welding operation is carried out between the lacing bars and the inner wall and the outer wall, the seam is easy to use, the whole welding operation process is not easy, the problem is not easy to be solved, and the problem is solved, and the whole production process is not is easy to be easily and easy to be easily changed, and is easy in the welding operation, and has the production process is suitable for the production process is because the production process is easy to be suitable for the production and has the large.
Firstly, sewing a rib layer and an adhesive layer together in advance before welding operation of the rib and the inner wall and the outer wall is finished, prefabricating the rib layer and the adhesive layer into rib rolls, secondly, paving the inner wall and the outer wall on a working surface of mass production equipment, fixing a plurality of rib rolls on the mass production equipment, thirdly, enabling one side of the adhesive layer to face to the inner wall and the outer wall, starting the mass production equipment, and welding the adhesive layer on the inner wall or the outer wall. And further consider the life in the later stage of the inflatable ceiling that uses new method to produce, from the perspective of being convenient for maintain, set up the line that the first step was made up and be used as the keff line, the line that the fourth step was made up and be used as the bund line, and the two are compared, and the intensity of bund line is lower than the keff line, if the product atress is too big in the use, can be destroyed from the tie bar with tie bar junction, can not damage interior and exterior wall, be convenient for later maintenance.
And the first step is to sew up tie bar layer and adhesive layer of equiwidth together, equiwidth setting is because earlier with the width be less than tie bar layer the adhesive layer and tie bar layer be in the same place after, the problem of tip unevenness appears easily in the in-process of preforming the book again, lead to follow-up welding precision not up to standard, and still be in the same place with other positions and the interior and exterior wall welding of tie bar layer easily when welding, lead to follow-up tie bar and tie bar layer both sides make the operation can't go on, equiwidth setting just fine the above-mentioned condition of having avoided takes place, the production of being convenient for improves welding precision, do not influence whole process simultaneously.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of an inflatable roof mass production apparatus according to the present invention;
FIG. 2 is a schematic view of a first view of a fusion splice assembly according to the present invention;
FIG. 3 is an enlarged view of portion A of FIG. 1 in accordance with the present invention;
FIG. 4 is an enlarged view of portion B of FIG. 1 in accordance with the present invention;
FIG. 5 is a schematic view of a second view of the fusion splice assembly of the present invention;
FIG. 6 is an enlarged view of portion D of FIG. 5 in accordance with the present invention;
FIG. 7 is a schematic view of a storage device according to the present invention;
FIG. 8 is an enlarged view of portion C of FIG. 1 in accordance with the present invention;
FIG. 9 is a schematic view of the internal structure of the inflatable ceiling according to the present invention;
in the figure: 1. the device comprises a frame, 2, a working face, 3, a moving table, 4, a welding frame, 5, a compression roller, 6, a lifting piece, 7, an air heater, 8, a welding area, 9, a stock piece, 10, an arc-shaped groove, 11, a shaft body, 12, a disc part, 13, a clamping groove, 14, a stock area, 15, an arc-shaped guide channel, 16, an air blowing port, 17, a first gear, 18, a second gear, 19, a lacing wire layer, 20, an adhesive layer, 21, an inner wall, 22, lacing wires, 23 and an outer wall.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 9, the present embodiment provides a method for producing an inflatable ceiling, including:
s1, sewing the tie bar layer 19 and the adhesive layer 20 with equal widths together from the middle by a sewing machine, and prefabricating a tie bar roll;
s2, paving the inner wall 21 or the outer wall 23 on mass production equipment, and fixing a plurality of pull rib rolls on the mass production equipment;
s3, starting mass production equipment, and welding the binding layer 20 of the lacing wire strip coil on the inner wall 21 or the outer wall 23;
s4, two ends of the lacing wire 22 are respectively sewn with two sides of the lacing wire strip layer 19 on the inner wall 23.
The thread used for sewing in the step S1 is a Kevlar thread, and the thread used for sewing in the step S4 is a Bundy thread.
In this embodiment, in the conventional production method of the inflatable ceiling, firstly, a plurality of lacing wires 22 are welded on the inner wall and the outer wall 23 layer by layer in a hot-melting manner, the connection stability is improved by using the plurality of lacing wires 22, on the other hand, the lacing wires 22 are connected with the lacing wires 22, and the later stress condition is uniformly distributed, but because the area of the inner wall and the outer wall 23 is too large, a plurality of operators need to use a multifunctional fusion welding machine to operate at the same time when the welding operation is performed, the welding operation of one lacing wire 22 can be completed, after all the welding operations are completed, in order to further strengthen the connection, the operators use a sewing machine to use a high-temperature-resistant high-strength Kevlar wire to sew the plurality of lacing wires 22 and the inner wall and the outer wall 23, then in order to connect the lacing wires 22 on the inner layer and the outer layer, and then use the lacing wires 22 on the inner wall 23 respectively, the two ends of the lacing wires are sewn, so that the connection is completed, but the first step of sewing operation destroys the integrity of the inner wall 23, finally, a layer of the destroyed position is welded, the welding operation is required, after the traditional production method is performed, the sealing performance is guaranteed, the seam production process is easily is not destroyed, the whole production process is easily is improved, and the whole production process is not is easy, and the problem is not is easily is solved, and the problem is that the welding operation is easy is that the problem is that the welding of the production process is that is easy to be easily caused.
Firstly, sewing the rib layer 19 and the bonding layer 20 together in advance before the welding operation of the tie bar 22 and the inner wall 23 is finished, prefabricating into a rib coil, secondly, paving the inner wall 23 and the outer wall 23 on a working surface 2 of mass production equipment, fixing a plurality of rib coils on the mass production equipment, thirdly, starting the mass production equipment to weld the bonding layer 20 on the inner wall 21 or the outer wall 23 by one side of the bonding layer 20 towards the inner wall 23, and sewing two ends of the tie bar 22 together with two sides of the tie bar layer 19 on the inner wall 23 and the outer wall 23 to finish the welding connection of the inner wall 23 and the outer wall 22 on the one hand, avoiding the occurrence of the condition of damaging the inner wall 23, avoiding the need of welding sealing layers in the later period, greatly saving the cost, realizing automatic welding, not needing many people to operate simultaneously, greatly improving the working efficiency, on the other hand, prefabricating the rib coil in advance, being very suitable for the occasion of mass production by matching with the mass production equipment, and fourthly, sewing two ends of the tie bar 22 together with two sides of the tie bar layer 19 on the inner wall 23 to finish the connection of the inner wall 23; and further consider the life in the later stage of the inflatable ceiling that uses new method to produce, from the perspective of being convenient for maintain, set up the line that the sewing used in the first step as the keff line, the line that the sewing used in the fourth step is the bundy line, and the two are compared, and the intensity of bundy line is lower than the keff line, if the product atress is too big in the use, can be destroyed from the position that lacing wire 22 and lacing wire 22 are connected, can not damage interior and exterior wall 23, be convenient for later stage maintain.
And the first step is to sew up tie bar layer 19 and bond line 20 of equiwidth together, equiwidth setting is because earlier with the width be less than tie bar layer 19 bond line 20 with tie bar layer 19 after sewing together, the problem that the tip is uneven appears easily in the process of preforming the book again, lead to follow-up welding precision not up to standard, and still be easy when welding with tie bar layer 19 other positions and interior wall 23 welding together, lead to follow-up tie bar 22 and tie bar layer 19 both sides sewing operation can't go on, equiwidth setting just fine avoided the aforesaid condition to take place, be convenient for production, improve welding precision, do not influence whole process simultaneously.
An inflatable roof mass production apparatus, using the above-mentioned method for producing inflatable roofs, for welding the tie strip rolled adhesive layer 20 to the inner wall 21 or the outer wall 23, comprising:
a frame 1, the frame 1 having a working surface 2;
a mobile station 3, the mobile station 3 being movably disposed on the frame 1;
the welding assembly of a plurality of all remove and set up on the mobile station 3, the mobile station 3 removes the back and is used for driving the welding assembly is along interior wall 21 or the outer wall 23 length direction removes, the welding assembly includes:
a welding frame 4, wherein the welding frame 4 is movably arranged on the movable table 3;
a lifting member 6, wherein the lifting member 6 is arranged on the welding frame 4;
the pressing roller 5 is rotatably arranged on the lifting piece 6, and after the lifting piece 6 is lifted, the pressing roller 5 is close to or far away from the working surface 2;
the air heater 7 is arranged on the welding frame 4 and positioned at one side of the press roller 5, and a welding area 8 is formed among the working surface 2, the press roller 5 and an air opening of the air heater 7;
and the storage piece 9 is arranged on the welding frame 4 and used for storing the lacing wire rolls.
In this embodiment, in order to enable the mass production device to receive a plurality of groups of tie bar rolls and complete the hot-melt welding operation, the frame 1 provides a supporting function, the mobile station 3 is configured to enable a plurality of welding components to move along the length direction of the inner and outer walls 23, the stock 9 of the welding components is used for storing the tie bar rolls, before the welding operation, the end of the tie bar rolls can be manually moved to the welding area 8, the lifting member 6 drives the press roller 5 to press the end, and the hot air blower 7 is started, so that the mobile station 3 can be driven to complete the welding operation; the welding frame 4 is used for driving a plurality of groups of rib-pulling rolls to move on the moving table 3 along the width direction of the inner wall 23, and the welding position is adjusted before welding.
Further, the welding frame 4 has an arc-shaped groove 10, and further includes:
a shaft 11, wherein the shaft 11 is arranged on the movable table 3 and is positioned above the welding frame 4;
the material storage parts 9 are rotatably arranged on the shaft body 11, the shaft body 11 penetrates through the material storage parts 9, disc parts 12 are arranged at two ends of the material storage parts 9, clamping grooves 13 are formed in the middle of the material storage parts 9, the disc parts 12 are located in the arc-shaped grooves 10, a material storage area 14 is formed between the two disc parts 12, and the clamping grooves 13 are located in the material storage area 14.
Further, the method further comprises the following steps:
the arc-shaped guide channel 15, the arc-shaped guide channel 15 is arranged on the welding frame 4, one end of the arc-shaped guide channel 15 faces the stock 9, and the other end faces the welding area 8.
Further, the welding carriage 4 has an air blowing opening 16, and the air blowing opening 16 is directed toward one end of the arc-shaped guide passage 15 near the stock 9.
In this embodiment, in order to further improve the automation level, the welding frame 4 is provided with the arc-shaped groove 10, the movable table 3 is provided with the shaft body 11, the stock 9 can actively rotate on the shaft body 11, the pull rib coil is clamped in the stock area 14 between the two disc parts 12, when the pull rib coil is stored in the stock area 14, the end part of the prefabricated pull rib coil can be stretched into the clamping groove 13 in the middle part of the stock 9 by using equipment such as a crane, and then the stock 9 is driven to rotate, the prefabricated pull rib coil is gradually wound into the stock area 14, so that automatic feeding operation is completed without manual operation; further, an arc-shaped guide channel 15 is arranged on the welding frame 4, one end of the arc-shaped guide channel faces the stock 9, the other end of the arc-shaped guide channel faces the welding area 8, an air blowing port 16 of the welding frame 4 faces one end of the arc-shaped guide channel 15, which is close to the stock 9, after the loading is completed, the end part of the drawing rib coil is automatically guided into the welding area 8 under the guiding action of the arc-shaped guide channel 15 by controlling the rotation of the stock 9 and the air blowing port 16, the rotation of the stock 9 is not required to be actively controlled after the compression roller 5 presses the end part, the movement of the moving table 3, the passive rotation of the stock 9 and the action of the compression roller 5 can enable the drawing rib coil in the stock area 14 to be welded on the inner wall 23 step by step, and be separated from the stock area 14.
Further, the method further comprises the following steps:
the first gear 17 is arranged at one end of the stock 9, and the shaft body 11 penetrates through the first gear 17;
and a second gear 18, wherein the second gear 18 is rotatably arranged on the welding frame 4, and the first gear 17 is meshed with the second gear 18.
Further, the width of the pressing roller 5 is the same as the width of the air port of the air heater 7, and the width of the pressing roller 5 is the same as the width of the lacing wire strip coil.
Further, the moving direction of the moving table 3, the moving direction of the welding frame 4 and the lifting direction of the lifting member 6 are perpendicular to each other, and the rotating axis of the pressing roller 5, the rotating axis of the stock member 9 and the moving direction of the welding frame 4 are parallel to each other.
In this embodiment, in order to realize the active driving of the stock 9 to rotate, the first gear 17 is disposed at one end of the stock 9, the second gear 18 is rotatably disposed on the welding frame 4 by a motor, and the two gears are engaged, and the motor drives the stock 9 to rotate; the width of the press roller 5, the width of the air inlet of the air heater 7 and the width of the lacing wire coil are set to be the same, so that the phenomenon that the quality of products does not reach the standard due to the fact that redundant parts are welded with the inner wall and the outer wall 23 in the welding process is avoided; the moving direction of the moving table 3, the moving direction of the welding frame 4 and the lifting direction of the lifting piece 6 are perpendicular to each other, the rotating shaft of the pressing roller 5, the rotating shaft of the stock piece 9 and the moving direction of the welding frame 4 are parallel to each other, the overall operation stability is improved, and the production and the installation of equipment are facilitated.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (8)
1. An inflatable roof mass production apparatus, comprising:
s1, sewing a lacing wire strip layer (19) and an adhesive layer (20) with equal widths together from the middle by using a sewing machine, and prefabricating a lacing wire strip roll;
s2, paving an inner wall (21) or an outer wall (23) on mass production equipment, and fixing a plurality of pull rib rolls on the mass production equipment;
s3, starting mass production equipment, wherein an adhesive layer (20) of the lacing wire strip coil is welded on the inner wall (21) or the outer wall (23);
s4, sewing two ends of the lacing wire (22) with two sides of the lacing wire strip layer (19) on the inner wall (23) respectively;
an inflatable roof mass production apparatus for welding an adhesive layer (20) of a lacing wire strip coil to an inner wall (21) or an outer wall (23), comprising:
a frame (1), the frame (1) having a working surface (2);
a mobile station (3), the mobile station (3) being movably arranged on the frame (1);
the welding assembly comprises a plurality of welding assemblies, wherein the welding assemblies are movably arranged on a moving table (3), the moving table (3) is used for driving the welding assemblies to move along the length direction of an inner wall (21) or an outer wall (23), and the welding assemblies comprise:
a welding frame (4), wherein the welding frame (4) is movably arranged on the mobile station (3);
the lifting piece (6) is arranged on the welding frame (4);
the pressing roller (5) is rotatably arranged on the lifting piece (6), and after the lifting piece (6) is lifted, the pressing roller (5) is close to or far away from the working surface (2);
the air heater (7) is arranged on the welding frame (4) and is positioned on one side of the press roller (5), and a welding area (8) is formed among the working surface (2), the press roller (5) and an air opening of the air heater (7);
the storage piece (9), the storage piece (9) is arranged on the welding frame (4) and is used for storing the lacing wire (22) strip rolls.
2. The mass production facility of inflatable ceilings according to claim 1, wherein the thread used for sewing in the step S1 is kevlar thread, and the thread used for sewing in the step S4 is bundy thread.
3. The mass production facility of air-filled ceilings as claimed in claim 1, wherein the welding carriage (4) has an arc-shaped slot (10), further comprising:
the shaft body (11) is arranged on the mobile station (3) and is positioned above the welding frame (4);
the material storage part (9) is rotationally arranged on the shaft body (11), the shaft body (11) penetrates through the material storage part (9), disc parts (12) are arranged at two ends of the material storage part (9), clamping grooves (13) are formed in the middle of the material storage part (9), the disc parts (12) are located in the arc-shaped grooves (10), material storage areas (14) are formed between the disc parts (12), and the clamping grooves (13) are located in the material storage areas (14).
4. The inflatable ceiling mass production apparatus according to claim 3, further comprising:
the arc-shaped guide channel (15), the arc-shaped guide channel (15) is arranged on the welding frame (4), one end of the arc-shaped guide channel (15) faces the stock piece (9), and the other end faces the welding area (8).
5. An inflatable roof mass production apparatus according to claim 4, wherein the welding frame (4) has an air blowing opening (16), the air blowing opening (16) being directed towards one end of the arcuate guide channel (15) near the stock element (9).
6. The inflatable ceiling mass production apparatus according to claim 3, further comprising:
the first gear (17) is arranged at one end of the stock piece (9), and the shaft body (11) penetrates through the first gear (17);
and the gear II (18) is rotatably arranged on the welding frame (4), and the gear I (17) is meshed with the gear II (18).
7. An inflatable roof mass production apparatus according to claim 1, wherein the width of the press roller (5) is the same as the width of the air port of the air heater (7), and the width of the press roller (5) is the same as the width of the lacing wire (22) strip.
8. The mass production facility of an inflatable ceiling according to claim 4, wherein the moving direction of the moving table (3), the moving direction of the welding frame (4) and the lifting direction of the lifting member (6) are perpendicular to each other, and the rotating axis of the pressing roller (5), the rotating axis of the stock member (9) and the moving direction of the welding frame (4) are parallel to each other.
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| CN117048072A (en) | 2023-11-14 |
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