CN117021614B - Forming method of protective shell for observation window - Google Patents

Forming method of protective shell for observation window Download PDF

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Publication number
CN117021614B
CN117021614B CN202311300667.9A CN202311300667A CN117021614B CN 117021614 B CN117021614 B CN 117021614B CN 202311300667 A CN202311300667 A CN 202311300667A CN 117021614 B CN117021614 B CN 117021614B
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China
Prior art keywords
web
press
spreading
forming
tablets
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Active
Application number
CN202311300667.9A
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Chinese (zh)
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CN117021614A (en
Inventor
黎国光
黎国标
冯立君
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Hebei Antaifuyuan Safety Equipment Manufacturer Co ltd
Original Assignee
Hebei Antaifuyuan Safety Equipment Manufacturer Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN202311300667.9A priority Critical patent/CN117021614B/en
Publication of CN117021614A publication Critical patent/CN117021614A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/345Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using matched moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/545Perforating, cutting or machining during or after moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The application provides a forming method of a protective shell for an observation window, which comprises the following steps: s10: cutting the material sheets, wherein the material sheets are divided into large material sheets, small material sheets and perforated material sheets; s20: paving half of the large tablets in a cavity of a spreading press; s30: placing all of the small tablets on the pressed large tablets; s30: paving all the perforated tablets on the pressed small tablets; s40: paving the other half of the large tablets on the pressed perforated tablets; s50: laying release paper in a forming press, then putting the release paper into the preformed shell, and laying release paper on the top of the preformed shell; s60: and placing an embedded die on the upper release paper, and starting the forming press to form a protective shell. The forming method of the protective shell for the observation window improves production efficiency and reduces production cost.

Description

Forming method of protective shell for observation window
Technical Field
The application belongs to the technical field of vehicles, and particularly relates to a forming method of a protective shell for an observation window.
Background
The protecting shell at the top of the armored car is an integral component, and after the integral pressing is finished, an observation device and a handle are arranged on the protecting shell. In the pressing process, the thickness of the area corresponding to the observation window and the handle is different from the thickness of other areas, so that after the integral pressing of the protective shell is finished, the area corresponding to the observation window and the handle is also required to be transversely cut to reduce the thickness, and then the processing of the observation window and the installation of the handle are carried out, the forming process of the protective shell is required to be carried out through two steps of pressing and cutting, and the production efficiency is reduced; and the product is easy to cause secondary damage when the protective shell is cut, and the quality of the product is influenced.
Disclosure of Invention
The embodiment of the application provides a forming method of a protective shell for an observation window, which aims to solve the problems that the existing protective shell production steps are complicated and the production efficiency is reduced; the technical problem that the quality of the product is affected easily when the secondary cutting is carried out is solved.
In order to achieve the above purpose, the application adopts the following technical scheme: the forming method of the protective shell for the protective window comprises the following steps:
s10: cutting a web, wherein the web is divided into a large web, a small web and an open-pore web, and the total number of the large web, the small web and the open-pore web is n;
s20: paving half of the large tablets in a cavity of a spreading press to finish a spreading process;
s30: placing all the small tablets on the pressed large tablets, and starting a spreading press to complete a secondary spreading process;
s30: paving all the perforated tablets on the pressed small tablets, and starting a spreading press to finish the three spreading processes;
s40: paving the other half of the large material sheets on the pressed perforated material sheets, and starting a spreading press to finish four spreading processes to form a preformed shell;
s50: laying release paper in a forming press, then putting the release paper into the preformed shell, and laying release paper on the top of the preformed shell;
s60: and placing an embedded die on the release paper above, wherein the position of the embedded die corresponds to a hole site on the perforated material sheet, and starting the forming press to form a protective shell.
In one possible implementation manner, the step S10 further includes:
measuring a die gap d1 of the molding press;
calculating the total number n of the tablets according to the formula:
n=d1/ρ
wherein ρ is the density of the web;
calculating a thickness difference d2 of the protective shell corresponding to the mold gap d1 and the observation window;
calculating the number n1 of the small tablets according to the formula:
n1=d2/ρ
wherein ρ is the density of the web;
the number of the large web and the open-cell web is (n-n 1)/2, respectively.
In one possible implementation, the thickness of the insert mold is d2.
In one possible implementation, the insert mold is a high strength aluminum plate and has the same shape as the opening in the protective shell.
In one possible implementation manner, the protective shell includes a first portion and a second portion, the thickness of the first portion is greater than that of the second portion, and an interface between the first portion and the second portion forms an interface contour, and the step S10 further includes:
placing the simulated material sheet into the spreading press for pre-pressing, and calculating the shrinkage of the simulated material sheet;
the shape of the large material sheet is the shape of the inner cavity of the spreading press plus the shrinkage;
forming the small material sheet by cutting the large material sheet along the boundary contour and corresponding to the area of the first part;
the large material sheet is cut along the outer contour of the second part to form the open-pore material sheet.
In one possible implementation, the outer edge of the web is recessed to form a first location.
In one possible implementation, the first positioning portions are provided on opposite sides of the large web and the apertured web, respectively.
In one possible implementation, the hole side wall of the hole-punched material sheet protrudes to form a second positioning portion.
In one possible implementation, the pressing process of the molding press includes the steps of:
heating to a preset temperature after the molding press is closed;
the molding press is exhausted for a plurality of times and then pressurized to a preset value, and the molding press is kept warm and pressure for a preset period of time;
and (3) cooling to room temperature for demolding after exhausting for a plurality of times, and taking down the embedded mold and the release paper on the protective shell.
In one possible implementation, the preset value is 25MPa.
Compared with the prior art, the embodiment of the application has the advantages that the material sheets are divided into the large material sheets, the small material sheets and the perforated material sheets, the areas corresponding to the observation windows can be cut off on the perforated material sheets in advance, the thickness of the areas corresponding to the observation windows and the grip parts can be directly ensured to be smaller than other areas after the press molding, the subsequent processing requirements are met, the secondary thinning processing is not required to be carried out on the areas corresponding to the observation windows and the grip parts, the integrated molding is realized, the production efficiency is improved, the production cost is reduced, and the integral quality of the protective shell can be ensured; by adding the embedded die into the forming press, the embedded die can be correspondingly provided with hole sites on the hole-punched material sheet, so that the forming pressure of a part area with smaller thinness is met, the strength of the material sheet with thinner thickness after being pressed is ensured, and the requirements on different thickness differences of the protective shell are met; release paper is paved at the top and the bottom of the preformed shell in the production process, so that demolding is facilitated, the protective shell and the embedded mould are also facilitated to be separated, and as the shape of the embedded mould is identical to that of the observation window, the outline of the embedded mould can be printed on the protective shell after molding and pressing, and subsequent cutting operation is facilitated.
Drawings
FIG. 1 is a schematic diagram of a front view of a large web employed in an embodiment of the present application;
FIG. 2 is a schematic front view of a small web used in an embodiment of the present application;
fig. 3 is a schematic front view of an apertured web according to an embodiment of the application.
Reference numerals illustrate:
10-large tablets;
20-small tablets;
30-perforating the material sheet;
40-a first positioning part;
50-a second positioning portion;
60-insert mold.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application.
Note that the outline corresponding to the broken line in fig. 1 to 3 is the outline of the molding cavity of the spreader bar.
Referring to fig. 1 to 3, a method for forming a protective shell for a viewing window according to the present application will now be described. The forming method of the protective shell for the observation window comprises the following steps:
s10: cutting the web, wherein the web is divided into a large web 10, a small web 20 and an open-pore web 30, and the total number of the large web 10, the small web 20 and the open-pore web 30 is n;
s20: a half of large tablets 10 are paved in a cavity of a paving press, and a paving process is completed;
s30: placing all small tablets 20 on the pressed large tablets 10, and starting a spreading press to complete a secondary spreading process;
s30: paving all the perforated tablets 30 on the pressed small tablets 20, and starting a spreading press to finish the three spreading processes;
s40: laying the other half of the large webs 10 on the pressed perforated web 30, and starting the spreading press to complete four spreading processes to form a preformed shell;
s50: laying release paper in a forming press, then putting the release paper into a preformed shell, and laying release paper on the top of the preformed shell;
s60: and placing an embedded die 60 on the upper release paper, wherein the position of the embedded die 60 corresponds to the hole position on the perforated material sheet 30, and starting a forming press to form a protective shell.
Compared with the prior art, the forming method of the protecting shell for the observation window has the advantages that the material sheets are divided into the large material sheet 10, the small material sheet 20 and the perforated material sheet 30, the area corresponding to the observation window can be cut off on the perforated material sheet 30 in advance, the thickness of the area corresponding to the observation window and the handle part can be directly ensured to be smaller than that of other areas after compression forming, the subsequent processing requirements are met, the secondary thinning processing is not required to be carried out on the area corresponding to the observation window and the handle part, the production efficiency is improved, the production cost is reduced, and the integral quality of the protecting shell can be ensured; by adding the embedded die 60 into the forming press, the embedded die 60 can be correspondingly provided with holes on the material sheet 30, so that the forming pressure of a part area with smaller thinness is met, the strength of the material sheet with thinner thickness after being pressed is ensured, and the requirements of different thickness differences of the protective shell are met; release paper is paved at the top and the bottom of the preformed shell in the production process, so that demolding is facilitated, the protective shell and the embedded mould 60 are also facilitated to be separated, and as the shape of the embedded mould 60 is the same as that of the observation window, the outline of the embedded mould 60 can be printed on the protective shell after molding and pressing, and subsequent cutting operation is facilitated.
In some embodiments, a modified embodiment of the method for forming the protective casing for the observation window may be as follows. Also included before S10 is:
measuring a die gap d1 of the molding press;
calculating the total number n of webs according to the formula:
n=d1/ρ
wherein ρ is the density of the web;
calculating a thickness difference d2 of the protective shell corresponding to the mold gap d1 and the observation window;
the number n1 of small tablets 20 is calculated according to the formula:
n1=d2/ρ
wherein ρ is the density of the web;
the number of large webs 10 and apertured webs 30 is (n-n 1)/2, respectively.
1kg of the tablet has a theoretical thickness of 1mm at standard atmospheric pressure, i.e. the density can be regarded as 1; the mold gap of the molding press is equal to the thickness of the thicker part of the protective shell, so the mold gap can be regarded as the density of the protective shell, and the mold gap is divided by the density of the single material sheets, thereby obtaining the number of the material sheets required for the whole. For example, the thickness of the thicker portion of the protective shell is 20mm, the thickness of the thinner portion is 15mm, the large sheet 10 covers the thinner portion and the thicker portion, the small sheet 20 covers only the thicker portion, and the perforated sheet 30 lacks only the thinner portion, so that:
sum of all large web 10 thickness + sum of all small web 20 thickness + sum of all apertured web 30 thickness = 20mm;
sum of all large web 10 thickness + sum of all apertured web 30 thickness = 15mm;
the 5mm difference thus calculates the number of layers of the small material sheets 20, by which the required number of each material sheet and thus the quick laying can be calculated.
In some embodiments, a specific implementation of the insert mold 60 may have the following structure. The thickness of the insert mold 60 is d2. The thickness of the insert mold 60 is the same as the thickness difference between two areas with different thicknesses on the protective shell, so that the pressure values acting on the two areas with different thicknesses are equal in the pressing process of the same molding press, and the hardness and the quality of the two areas with different thicknesses after molding can be ensured to be the same.
In some embodiments, a specific implementation of the insert mold 60 may have the following structure. The insert mold 60 is a high strength aluminum plate and has the same shape as the openings in the protective housing. The embedded mould 60 adopts a high-strength aluminum plate, so that deformation can be reduced in the high-pressure working process of the forming press, the pressure of the embedded mould 60 acting on the protective shell is ensured to be constant, and the quality of a finished product of the protective shell is improved.
In some embodiments, a specific shape calculation method of the above-mentioned web may use the structure shown in fig. 3. Referring to fig. 3, the protective shell includes a first portion and a second portion, the thickness of the first portion is greater than that of the second portion, and the junction between the first portion and the second portion forms a junction contour, and the step S10 further includes:
placing the simulated material sheet into a spreading press for pre-pressing, and calculating the shrinkage of the simulated material sheet;
the shape of the large material sheet 10 is the shape of the inner cavity of the spreading press plus the shrinkage;
the large web 10 is cut along the boundary profile to form a small web 20 corresponding to the region of the first portion;
the large material sheet 10 is cut along the outer contour of the second portion to form an apertured material sheet 30.
By pressing the simulated material sheets in advance, the shrinkage of the material sheets can be obtained, and then the shapes of the material sheets can be directly obtained according to the shrinkage of the material sheets and the shape of the inner cavity of the spreading press, so that the shapes of various material sheets can be rapidly determined, and excessive cutting material sheets can be avoided, and the cost is increased.
In some embodiments, a modified embodiment of the above-described web may employ the structure shown in fig. 1 to 3. Referring to fig. 1 to 3, the outer edge of the web is recessed to form a first positioning portion 40. The first positioning portion 40 may be a semicircular notch, and the tablet may correspond to the guide post on the spreader after being placed in the spreader, and be clamped on the periphery of the guide post, so that the tablet can be prevented from laterally moving during the working process of the spreader, and the quality of the preformed shell is ensured.
In some embodiments, one embodiment of the large web 10 and the apertured web 30 may take the configuration shown in fig. 1 and 3. Referring to fig. 1 and 3, first positioning portions 40 are provided on opposite sides of the large web 10 and the apertured web 30, respectively. For example, the large web 10 has two first positioning portions 40 on a first side and two first positioning portions 40 on a second side, the second side being the opposite side of the first side; the apertured web 30 is the same. The outer contours of the large material sheet 10 and the perforated material sheet 30 are the same, and the positioning effect can be improved and the material sheet can be prevented from moving by arranging the first positioning parts 40 on the two opposite sides.
In some embodiments, a modified embodiment of the apertured web 30 described above may employ the structure shown in FIG. 3. Referring to fig. 3, the hole side walls of the hole-punched web 30 are projected to form the second positioning portions 50. Correspondingly, the male die of the spreading press is also provided with a corresponding recess, the side wall of the hole of the perforated material sheet 30 can correspond to the recess on the male die, and further, the profile deformation of the hole in the spreading process can be avoided, and the uneven thickness after pressing due to the skew hole profile in the place with a thinner thickness is avoided.
In some embodiments, one specific operation of the molding press described above may be as follows. The pressing process of the molding press comprises the following steps:
heating to a preset temperature after the molding press is closed;
pressurizing to a preset value after the forming press is exhausted for a plurality of times, and preserving heat and pressure for a preset duration;
and (5) cooling to room temperature for demolding after exhausting for a plurality of times, and taking down the embedded mold 60 and release paper on the protective shell.
For example: and (3) placing the preformed shell into a forming press, heating after die assembly, exhausting for 4 times after the temperature is increased to a preset temperature, pressurizing to the preset value after the exhaust is completed, transferring into a heat preservation and pressure maintaining system for 1 hour, exhausting again for 3 times, transferring into a cooling system, cooling to room temperature, demolding, and taking off release paper and the embedded mold 60 after demolding to obtain a protective shell finished product.
The heating system and the cooling system are systems of the forming press, a variable-temperature module is arranged in the die, and the temperature of the variable-temperature module is controlled by the controller, so that the heating, heat preservation and cooling processes are realized.
Optionally, the preset value is 250MPa. The temperature value is adopted during pressure maintaining, so that close adhesion between adjacent material sheets can be ensured, and the integral strength of the finally formed protective shell is improved.
The foregoing description of the preferred embodiments of the application is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the application.

Claims (8)

1. The forming method of the protective shell for the observation window is characterized by comprising the following steps of:
s10: cutting a web, wherein the web is divided into a large web, a small web and an open-pore web, and the total number of the large web, the small web and the open-pore web is n;
s20: paving half of the large tablets in a cavity of a spreading press to finish a spreading process;
s30: placing all the small tablets on the pressed large tablets, and starting a spreading press to complete a secondary spreading process;
s30: paving all the perforated tablets on the pressed small tablets, and starting a spreading press to finish the three spreading processes;
s40: paving the other half of the large material sheets on the pressed perforated material sheets, and starting a spreading press to finish four spreading processes to form a preformed shell;
s50: laying release paper in a forming press, then putting the release paper into the preformed shell, and laying release paper on the top of the preformed shell;
s60: placing an embedded die on the upper release paper, wherein the position of the embedded die corresponds to a hole site on the perforated material sheet, and starting the forming press to form a protective shell;
the protective shell comprises a first part and a second part, wherein the thickness of the first part is larger than that of the second part, and the juncture of the first part and the second part forms an juncture contour;
the shape of the embedded mould is the same as that of the opening on the protective shell, and the thickness of the embedded mould is the same as the thickness difference between the first part and the second part.
2. The method of forming a protective casing for a viewing window of claim 1, wherein the insert mold is a high strength aluminum plate.
3. The method for forming a protective casing for an observation window according to claim 1, wherein the step S10 is preceded by the steps of:
placing the simulated material sheet into the spreading press for pre-pressing, and calculating the shrinkage of the simulated material sheet;
the shape of the large material sheet is the shape of the inner cavity of the spreading press plus the shrinkage;
forming the small material sheet by cutting the large material sheet along the boundary contour and corresponding to the area of the first part;
the large material sheet is cut along the outer contour of the second part to form the open-pore material sheet.
4. The method of forming a protective casing for a viewing window according to claim 1, wherein the outer edge of the web is recessed to form a first positioning portion.
5. The method of forming a protective casing for a viewing window according to claim 4, wherein the first positioning portions are provided on opposite sides of the large web and the perforated web, respectively.
6. The method of forming a protective casing for a viewing window according to claim 1, wherein the hole side wall of the perforated web is protruded to form the second positioning portion.
7. The method of molding a protective casing for a viewing window according to claim 1, wherein the pressing process of the molding press comprises the steps of:
heating to a preset temperature after the molding press is closed;
the molding press is exhausted for a plurality of times and then pressurized to a preset value, and the molding press is kept warm and pressure for a preset period of time;
and (3) cooling to room temperature for demolding after exhausting for a plurality of times, and taking down the embedded mold and the release paper on the protective shell.
8. The method of molding a protective casing for an observation window according to claim 7, wherein the preset value is 25MPa.
CN202311300667.9A 2023-10-10 2023-10-10 Forming method of protective shell for observation window Active CN117021614B (en)

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Application Number Priority Date Filing Date Title
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CN117021614B true CN117021614B (en) 2023-12-15

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102922834A (en) * 2012-11-13 2013-02-13 中国科学院宁波材料技术与工程研究所 Reinforcing sheet designing and reinforcing method for thermoplastic fiber composite material tapping component
CN107627629A (en) * 2017-09-28 2018-01-26 江苏恒神股份有限公司 Control the former frock and forming method of thickness of composite material and fiber volume fraction
CN111231367A (en) * 2020-01-20 2020-06-05 王�琦 Forming method of curved surface composite material part
CN113997967A (en) * 2021-11-24 2022-02-01 长三角先进材料研究院 Integral forming structure and manufacturing method of composite material window frame of cab
CN116691025A (en) * 2023-07-10 2023-09-05 江苏新扬新材料股份有限公司 Forming method of curved surface slotting type composite material antenna window
CN116766628A (en) * 2023-07-10 2023-09-19 江苏新扬新材料股份有限公司 Forming method of composite material antenna window with high surface smoothness and small chromatic aberration

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102922834A (en) * 2012-11-13 2013-02-13 中国科学院宁波材料技术与工程研究所 Reinforcing sheet designing and reinforcing method for thermoplastic fiber composite material tapping component
CN107627629A (en) * 2017-09-28 2018-01-26 江苏恒神股份有限公司 Control the former frock and forming method of thickness of composite material and fiber volume fraction
CN111231367A (en) * 2020-01-20 2020-06-05 王�琦 Forming method of curved surface composite material part
CN113997967A (en) * 2021-11-24 2022-02-01 长三角先进材料研究院 Integral forming structure and manufacturing method of composite material window frame of cab
CN116691025A (en) * 2023-07-10 2023-09-05 江苏新扬新材料股份有限公司 Forming method of curved surface slotting type composite material antenna window
CN116766628A (en) * 2023-07-10 2023-09-19 江苏新扬新材料股份有限公司 Forming method of composite material antenna window with high surface smoothness and small chromatic aberration

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