CN117005138A - Horizontal dyeing and finishing kettle for blended fabric and dyeing and finishing method thereof - Google Patents
Horizontal dyeing and finishing kettle for blended fabric and dyeing and finishing method thereof Download PDFInfo
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- CN117005138A CN117005138A CN202311266278.9A CN202311266278A CN117005138A CN 117005138 A CN117005138 A CN 117005138A CN 202311266278 A CN202311266278 A CN 202311266278A CN 117005138 A CN117005138 A CN 117005138A
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- dyeing
- rod
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- circular cylinder
- finishing
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- 238000004043 dyeing Methods 0.000 title claims abstract description 125
- 239000004744 fabric Substances 0.000 title claims abstract description 100
- 238000000034 method Methods 0.000 title claims abstract description 25
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 10
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 10
- 241001330002 Bambuseae Species 0.000 claims description 10
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 10
- 239000011425 bamboo Substances 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000007306 turnover Effects 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000002699 waste material Substances 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 4
- 238000013016 damping Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000000975 dye Substances 0.000 abstract description 31
- 239000000463 material Substances 0.000 abstract description 23
- 230000008569 process Effects 0.000 abstract description 15
- 238000007599 discharging Methods 0.000 abstract description 8
- 239000007788 liquid Substances 0.000 description 6
- 238000000926 separation method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of fabric dyeing and finishing, and discloses a horizontal dyeing and finishing kettle for blended fabrics and a dyeing and finishing method thereof. The horizontal dyeing and finishing kettle for the blended fabric and the dyeing and finishing method thereof can effectively solve the problems that in the prior art, a worker manually inputs the fabric into a material cylinder of a dyeing machine, then a dye liquor is led into the dyeing machine body, the material cylinder rotates, the dye liquor in the dyeing machine body dyes the fabric, the fabric only needs to be manually input into the material cylinder by the worker in the feeding process, but the fabric in the material cylinder cannot be quickly taken out in the discharging process, and particularly, the problem that the hands of the worker need to stretch into the material cylinder one by one for taking out, is complex in operation, and the like is solved.
Description
Technical Field
The invention relates to the technical field of fabric dyeing and finishing, in particular to a horizontal dyeing and finishing kettle for blend fabrics and a dyeing and finishing method thereof.
Background
The dyeing machine is made of all stainless steel, has the advantages of no noise, convenient speed regulation and the like, and is suitable for hemp, cotton, rayon, blended seamless underwear, silk stockings, silk and the like.
At present, a worker manually puts the fabric into a material cylinder of a dyeing machine, then introduces dye liquor into the dyeing machine body, heats the dye liquor at high temperature, and finally rotates the material cylinder to dye the fabric by the dye liquor in the dyeing machine body. In the feeding process, the fabric only needs to be manually put into the material cylinder by a worker, but in the discharging process, the fabric in the material cylinder cannot be quickly taken out, and particularly, aiming at some socks, gloves and the like, the hand of the worker is required to extend into the material cylinder to be taken out one by one, so that the whole operation is complicated.
Disclosure of Invention
The technical problems to be solved are as follows:
aiming at the defects existing in the prior art, the invention provides the horizontal dyeing and finishing kettle for the blended fabric and the dyeing and finishing method thereof, which can effectively solve the problems that in the prior art, a worker manually inputs the fabric into a material cylinder of a dyeing machine, then the dye liquor is led into the dyeing machine body, the dye liquor is heated at high temperature, and finally the material cylinder rotates, the dye liquor in the dyeing machine body dyes the fabric, in the feeding process, the fabric only needs to be manually input into the material cylinder by the worker, but in the discharging process, the fabric in the material cylinder cannot be quickly taken out, and particularly aiming at socks, gloves and the like, the hand of the worker is required to stretch into the material cylinder one by one, and the operation is complicated.
The technical scheme is as follows:
in order to achieve the above purpose, the invention is realized by the following technical scheme:
the invention provides a horizontal dyeing and finishing kettle for blended fabric, which comprises the following components:
the dyeing and finishing part comprises a base, a dyeing barrel is fixedly connected to the top of the base, a shaft lever is rotationally connected to the inner wall of the dyeing barrel, and a circular barrel is rotationally connected to the shaft lever through a bracket arranged on the outer surface of the circumference of the shaft lever and used for placing blended fabrics;
the driving part comprises a rack, the rack is connected with a motor group in a sliding way through an electric sliding rail arranged at the top of the rack, and the output end of the motor group is connected with a gear disc piece which rotates around the inside of the dyeing barrel in a transmission way;
the end face of the circular cylinder is fixedly connected with a toothed bar which rotates with the inside of the bracket, and teeth of the toothed bar are connected with the fluted disc piece in a meshed mode.
Further, a driving unit connected with the upper surface of the base is arranged on one side, away from the motor unit, of the dyeing barrel, and the output end of the driving unit is in transmission connection with the outer end of the shaft rod through a transmission box.
Further, the fluted disc piece includes triangle seat and triangle pole, triangle seat is close to drive unit one side fixedly connected with and winds the inside rotary rod that rotates of dyeing section of thick bamboo, triangle pole is kept away from between triangle seat one side and the output of motor group fixed connection.
Further, adopt disconnect-type structure between triangle seat and the triangle pole, block connection between triangle seat and the triangle pole, the one end fixedly connected with that the rotary rod kept away from the triangle seat is with the pinion rack of rack outer surface tooth engaged with.
Further, the dyeing barrel is close to triangle seat one side fixed intercommunication has the waste material valve, dyeing barrel circumference surface fixed intercommunication has the feed valve, dyeing barrel inner wall fixedly connected with the open rack that rack bar surface engaged with, the rotation central axis of open rack coincides with the central axis of axostylus axostyle, the rotation central axis of open rack is located the central axis of pinion rack directly over.
Further, the dyeing section of thick bamboo is kept away from feed valve one side and adopts open-type design, the inside rotation of circular cylinder is connected with turns over the board, a plurality of groups holes that permeate water have all been seted up to circular cylinder and turn over the board surface, turn over board avris fixedly connected with hollow rod, the spout has been seted up to the hollow rod surface, the inside powerful spring that is equipped with of hollow rod, powerful spring outer end fixedly connected with and the gliding interior slide bar of hollow rod inner wall mutually, interior slide bar surface fixedly connected with and the gliding pull rod of spout inner wall mutually.
Further, the inner slide rod is provided with two inner slide rods and is symmetrically distributed by taking the strong springs as centers, the end face of the circular cylinder is fixedly connected with a first sleeve and a second sleeve, one end of the inner slide rod, far away from the strong springs, penetrates through the hollow rod and extends into the second sleeve, the inner damping slide of the dyeing cylinder is connected with a push rod, and the inner wall of the dyeing cylinder is fixedly connected with a limiting block attached to the circumferential outer surface of the toothed bar.
A dyeing and finishing method of a horizontal dyeing and finishing kettle for blended fabrics comprises the following steps:
s1: the position of the circular cylinder is adjusted, the driving shaft rod is driven to rotate, and the circular cylinder is driven to synchronously rotate by virtue of the bracket until the circular cylinder rotates to the side close to the worker;
s2: feeding fabrics, putting the fabrics into a circular cylinder, and driving the circular cylinder to reset through a driving shaft lever;
s3: dyeing and finishing the fabric, adding dye into the circular cylinder, driving the motor unit to move by the electric slide rail, driving the toothed bar to rotate by the toothed disc piece, and further driving the circular cylinder and the fabric therein to continuously dye in the dye;
s4: the fabric blanking, rotate the circular cylinder to the opening of the dyeing cylinder, push the push rod to block into second sleeve pipe, then continue pushing the push rod, drive the inner slide bar to slide along the inner wall of the hollow rod and separate from the second sleeve pipe, turn over the board and receive fabric and self gravity influence at this moment, rotate and open downwards automatically, the fabric falls into on the opening inclined plane of the dyeing cylinder;
s5: and (5) repeating the steps S1 to S5, and performing next fabric dyeing and finishing.
The beneficial effects are that:
compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:
the invention is provided with a push rod, a circular cylinder, a turning plate, a hollow rod, an inner slide rod and a second sleeve, when the fabric in the circular cylinder is dyed, the fabric in the circular cylinder is required to be replaced, the dyed fabric is taken out, the fabric to be dyed is put into the fabric to be dyed, the circular cylinder is firstly rotated to the opening of the dyeing cylinder, and the toothed rod falls on the upper surface of the limiting block. Then the worker manually rotates the circular cylinder until the second sleeve is aligned with the push rod, the turning plate rotates to the lowest point below, then the push rod is pushed to be clamped into the second sleeve, the position of the circular cylinder is completely fixed by being matched with the support of the limiting block, then the push rod is pushed continuously, the inner slide rod is driven to slide along the inner wall of the hollow rod and separate from the second sleeve, at the moment, the turning plate is influenced by fabric and self gravity, the turning plate automatically rotates downwards to be opened, the fabric falls into an opening inclined plane of the dyeing cylinder and automatically slides into an external collecting frame, and disposable collection is completed.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It is evident that the drawings in the following description are only some embodiments of the present invention and that other drawings may be obtained from these drawings without inventive effort for a person of ordinary skill in the art.
FIG. 1 is a flow chart of a dyeing and finishing method of a horizontal dyeing and finishing kettle according to an embodiment of the invention;
FIG. 2 is a schematic view of a three-dimensional structure according to an embodiment of the present invention;
FIG. 3 is a schematic view of a three-dimensional partial cross-section of an embodiment of the present invention;
FIG. 4 is a schematic view of another embodiment of the present invention, partially in cross-section;
FIG. 5 is a schematic view of the structure of FIG. 4 with a partial enlargement according to an embodiment of the present invention;
FIG. 6 is a schematic perspective view of a triangle base and a triangle pole according to an embodiment of the present invention;
fig. 7 is a schematic perspective view of an embodiment of the invention in an open state of a flap;
fig. 8 is a schematic perspective view of a hollow rod and an inner slide rod according to an embodiment of the present invention.
Reference numerals in the drawings represent respectively: 1. a dyeing part; 11. a base; 12. a dyeing barrel; 121. a waste valve; 122. a feed valve; 123. an open rack; 124. a push rod; 125. a limiting block; 13. a shaft lever; 14. a bracket; 15. a circular cylinder; 151. turning plate; 152. a hollow rod; 153. a chute; 154. a strong spring; 155. an inner slide bar; 156. a pull rod; 157. a first sleeve; 158. a second sleeve; 16. a toothed bar; 17. driving a unit; 2. a driving section; 21. a frame; 22. an electric slide rail; 23. a motor group; 24. a tooth plate member; 241. a triangular base; 242. a triangular bar; 243. a rotating rod; 244. toothed plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It will be apparent that the described embodiments are some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is further described below with reference to examples.
Examples:
referring to fig. 2-8, the present invention provides a technical solution: a horizontal dyeing and finishing kettle for blended fabric, comprising:
dyeing part 1, dyeing part 1 includes base 11, and base 11 top fixedly connected with dyeing section of thick bamboo 12, dyeing section of thick bamboo 12 inner wall rotation is connected with axostylus axostyle 13, and should axostylus axostyle 13 is connected with circular section of thick bamboo 15 through setting up the support 14 rotation of its circumference surface for the placement of blend fabric;
the driving part 2, the driving part 2 comprises a frame 21, the frame 21 is connected with a motor group 23 in a sliding way through an electric slide rail 22 arranged at the top of the frame 21, and the output end of the motor group 23 is connected with a fluted disc piece 24 which rotates around the inside of the dyeing barrel 12 in a transmission way;
the end surface of the circular cylinder 15 is fixedly connected with a toothed bar 16 rotating with the inside of the bracket 14 (it is emphasized that, in order to improve the stability of the device, both end surfaces of the circular cylinder 15 are connected with the toothed bar 16), and teeth of the toothed bar 16 are engaged with the fluted disc member 24.
The dyeing barrel 12 is provided with a driving unit 17 connected with the upper surface of the base 11 at one side far away from the motor unit 23, and the output end of the driving unit 17 is in transmission connection with the outer end of the shaft rod 13 through a transmission box.
The gear plate 24 comprises a triangular base 241 and a triangular rod 242, a rotating rod 243 which rotates around the inside of the dyeing barrel 12 is fixedly connected to one side of the triangular base 241 close to the driving unit 17, and one side of the triangular rod 242 far away from the triangular base 241 is fixedly connected with the output end of the motor unit 23.
The triangle seat 241 and the triangle rod 242 adopt a separated structure, the triangle seat 241 and the triangle rod 242 are connected in a clamping way, and one end of the rotating rod 243, which is far away from the triangle seat 241, is fixedly connected with a toothed plate 244 meshed with teeth on the outer surface of the toothed bar 16.
The dyeing cylinder 12 is fixedly connected with a waste valve 121 near the triangle seat 241 for waste removal, the circumferential outer surface of the dyeing cylinder 12 is fixedly connected with a feed valve 122 for dye liquor filling, the inner wall of the dyeing cylinder 12 is fixedly connected with an open rack 123 meshed with the outer surface of the toothed bar 16 (the invention needs to emphasize that the toothed bar 16 is meshed with the open rack 123, after the fabric in the circular cylinder 15 is dyed, the fabric in the circular cylinder 15 needs to be replaced, when the shaft rod 13 drives the bracket 14, the circular cylinder 15 and the toothed bar 16 to synchronously rotate, the toothed bar 16 is separated from one end of the circumferential outer surface of the toothed plate 244, and then the toothed bar 16 starts to slowly mesh with the open rack 123, when the circular cylinder 15 is at the lowest point, the toothed bar 16 and the open rack 123 are in a separated state), the rotation central axis of the open rack 123 coincides with the central axis of the shaft rod 13, and the rotation central axis of the open rack 123 is positioned right above the central axis of the toothed plate 244.
The dyeing barrel 12 is far away from the feed valve 122 one side adopts the open type design, the inside rotation of circular barrel 15 is connected with turns over the board 151, circular barrel 15 and turn over the board 151 surface and all offered a plurality of groups hole that permeates water, circular barrel 15 synchronous revolution, the fabric rolls at circular barrel 15 inner wall, the high temperature dye liquor after heating in the dyeing barrel 12 gets into circular barrel 15 through permeating water the hole, and dye its inside fabric, turn over board 151 avris fixedly connected with hollow pole 152, the spout 153 has been seted up to hollow pole 152 surface, the inside powerful spring 154 that is equipped with of hollow pole 152, powerful spring 154 outer end fixedly connected with and hollow pole 152 inner wall gliding interior slide bar 155 mutually, interior slide bar 155 outer surface fixedly connected with and spout 153 inner wall gliding pull rod 156 mutually.
The inner slide bar 155 is provided with two and uses the powerful spring 154 as the central symmetry distribution, circular cylinder 15 terminal surface fixedly connected with first sleeve pipe 157 and second sleeve pipe 158, inner slide bar 155 keeps away from powerful spring 154 one end and runs through hollow rod 152 and extend to in the second sleeve pipe 158, the inside damping sliding connection of dyeing section of thick bamboo 12 has push rod 124, the stopper 125 that the inner wall fixedly connected with of dyeing section of thick bamboo 12 and rack 16 circumference surface laminated mutually, after the axostylus axostyle 13 rotatory 270 degrees, circular cylinder 15 rotatory to the opening part of dyeing section of thick bamboo 12, rack 16 whereabouts is at stopper 125 upper surface, stopper 125 supports circular cylinder 15, rack 16.
Referring to fig. 2-8, in the dyeing process of the fabric at present, a worker manually puts the fabric into a material cylinder of a dyeing machine, then introduces dye liquor into the dyeing machine body, heats the dye liquor at high temperature, and finally rotates the material cylinder, the dye liquor in the dyeing machine body is used for dyeing the fabric, in the feeding process, the fabric only needs to be manually put into the material cylinder, but in the discharging process, the fabric in the material cylinder cannot be quickly taken out, and particularly for some socks, gloves and the like, the hand of the worker is required to extend into the material cylinder to be taken out one by one (generally, the depth of the material cylinder is deeper, and the fabric at the bottom of the material cylinder needs to be manually repeatedly rotated to be completely taken out), so that the whole operation is complicated;
in order to overcome the defects, the invention designs a horizontal dyeing and finishing kettle for blended fabrics.
Feeding mode:
since the gear plate 24 includes the triangular base 241 and the triangular rod 242, and a separation structure is adopted between the triangular base 241 and the triangular rod 242, the triangular base 241 and the triangular rod 242 are initially in a separation state, and thus the triangular base 241, the rotating rod 243 and the toothed plate 244 can freely rotate. Then, the driving unit 17 on the dyeing part 1 is started (preferably a servo motor), the shaft rod 13 is driven to rotate through the transmission box, the bracket 14, the circular cylinder 15 and the toothed bar 16 are synchronously driven to rotate (the circular cylinder 15 can freely rotate around the inside of the bracket 14 through the toothed bar 16), meanwhile, the toothed bar 16 rotates around the circumferential outer surface of the toothed plate 244 in a short distance (a separation structure is adopted between the triangular base 241 and the triangular rod 242, the toothed plate 244 can freely rotate initially), then the toothed bar 16 is separated from the circumferential outer surface of the toothed plate 244, after the shaft rod 13 rotates 270 degrees, the circular cylinder 15 rotates to the opening of the dyeing cylinder 12 (at the moment, the distance of the circular cylinder 15 from a worker is closest), the toothed bar 16 falls on the upper surface of the limiting block 125, the limiting block 125 supports the circular cylinder 15 and the toothed bar 16, then the worker manually rotates the circular cylinder 15 until the first sleeve 157 is aligned with the push rod 124, the turning plate 151 is rotated to the nearest side of the worker, then the push rod 124 is pushed into the first sleeve 157 to be clamped into the first sleeve, the supporting and fixed in cooperation with the limiting block 125, the position of the circular cylinder 15 is completely fixed, and the subsequent feeding is prevented from rotating the circular cylinder 15. Finally, the worker holds the pull rod 156 with both hands and approaches each other (the powerful spring 154 is elastically deformed), drives the inner slide rod 155 to slide along the inner wall of the hollow rod 152 and separate from the second sleeve 158, and the turning plate 151 can be opened in a rotating way at this time, so that the worker can directly throw the fabric into the circular cylinder 15. After the feeding is finished, the pull rods 156 are held by both hands to be close to each other, the turning plate 151 is rotated to be closed, the inner slide rod 155 is clamped into the second sleeve 158 again under the elastic action of the strong spring 154, and then the driving unit 17 drives the bracket 14, the circular cylinder 15, the toothed bar 16 and the fabric to synchronously reset through the shaft rod 13 (the toothed plate 244 can freely rotate, and the toothed bar 16 and the toothed plate 244 are meshed again).
Dyeing and finishing modes:
dye is first put into the dyeing cylinder 12 through the feed valve 122 (dye typically crosses the center line of the circular cylinder 15) and then heated by the heating tube inside the dyeing cylinder 12. Since the gear plate 24 includes the triangular base 241 and the triangular rod 242, and a separation structure is adopted between the triangular base 241 and the triangular rod 242, the motor unit 23 and the triangular rod 242 are driven by the electric slide rail 22 on the driving part 2 to move to the side of the triangular base 241 synchronously at the beginning, until the triangular rod 242 slides into the triangular base 241, and at this time, the motor unit 23, the triangular base 241, the triangular rod 242, the rotating rod 243 and the toothed plate 244 are combined into a whole. Then, the motor unit 23 drives the triangular rod 242 to rotate, drives the triangular base 241, the rotating rod 243 and the toothed plate 244 to synchronously rotate, drives the toothed rod 16 to rotate around the inside of the bracket 14, drives the circular cylinder 15 to synchronously rotate (the fabric rolls on the inner wall of the circular cylinder 15), and the heated high-temperature dye liquor in the dyeing cylinder 12 enters the circular cylinder 15 through the water permeable holes and dyes the fabric inside.
And (3) the following steps:
after the fabric in the circular cylinder 15 is dyed (the fluted disc piece 24 is reset), the fabric in the circular cylinder 15 needs to be replaced, the fabric after color winding is taken out, the fabric to be color wound is loaded, the circular cylinder 15 is firstly rotated to the opening of the dyeing cylinder 12 (at the moment, the circular cylinder 15 is closest to a worker) in the same way as the feeding mode, and the toothed bar 16 falls on the upper surface of the limiting block 125. Then, the worker manually rotates the circular cylinder 15 until the second sleeve 158 aligns with the push rod 124, the turning plate 151 rotates to the lowest point below, then the push rod 124 is pushed to be clamped into the second sleeve 158, the position of the circular cylinder 15 is completely fixed in cooperation with the supporting and fixing of the limiting block 125, then the push rod 124 is pushed continuously (the diameter of the push rod 124 is larger than that of the hollow rod 152, the push rod 124 is tightly attached to the end face of the hollow rod 152), the inner slide rod 155 is driven to slide along the inner wall of the hollow rod 152 and separate from the second sleeve 158 (the strong spring 154 is elastically deformed), at the moment, the turning plate 151 is influenced by the weight of the fabric and self, the fabric automatically rotates downwards to be opened, the fabric falls on the opening inclined plane of the dyeing cylinder 12 (the inner side is provided with a baffle plate, the fabric is prevented from falling into the dyeing cylinder 12), and the fabric automatically slides into an external collecting frame to complete one-time collection.
The following modes are different from the conventional advantages:
firstly, the disposable blanking can be finished according to the blanking mode, so that the disposable blanking is simple and convenient, and the trouble that hands of workers extend into the circular cylinders 15 one by one to take out the circular cylinders is avoided.
The dyeing process has the advantages that the traditional dyeing liquid generally overflows the center line of the material cylinder, after dyeing is finished, the dyeing liquid is led out firstly, then the fabric is manually discharged, and because the dyeing liquid can be repeatedly used, the dyeing liquid is led out firstly when in discharging each time, and the dyeing liquid is led in (and is suitable for adding dye) when in charging, the dyeing process is repeated for a plurality of times, and the process is very troublesome. In the invention, the shaft lever 13 is utilized to drive the bracket 14, the circular cylinder 15 and the toothed bar 16 to synchronously rotate, after the shaft lever 13 rotates 270 degrees, the circular cylinder 15 rotates to the opening of the dyeing cylinder 12 (at the moment, the circular cylinder 15 is closest to a worker), the toothed bar 16 falls on the upper surface of the limiting block 125, so that not only is the rapid feeding and discharging of the circular cylinder 15 realized, but also the circular cylinder 15 can be automatically separated from the dye liquor in the dyeing cylinder 12 (falls into the dye liquor again during resetting), and the trouble of leading out the dye liquor is avoided.
Thirdly, after dyeing, the dyeing liquid is led out, the fabric is kept still for a period of time (or continuously rotated for a period of time), a large amount of water in the fabric is removed (the fabric is required to be dried by single water throwing in the follow-up process), and finally the fabric is fed, so that the operation is troublesome and the production efficiency is low. According to the invention, the fabric discharging process is utilized, the removal of moisture in the fabric can be synchronously realized, specifically, when the shaft lever 13 drives the bracket 14, the circular cylinder 15 and the toothed bar 16 to synchronously rotate, the toothed bar 16 rotates around the circumferential outer surface of the toothed plate 244 in a short distance, then the toothed bar 16 is separated from the circumferential outer surface of the toothed plate 244, the toothed bar 16 is slowly meshed with the open rack 123, the bracket 14 drives the toothed bar 16 to do circular motion, meanwhile, the toothed bar 16 rolls along the outer surface of the open rack 123 to drive the circular cylinder 15 to rapidly rotate (according to the principle of gear ratio), the moisture in the circular cylinder 15 can be rapidly thrown out under the action of centrifugal force until the circular cylinder 15 rotates to the opening of the dyeing cylinder 12, and a large amount of moisture in the fabric is removed at the moment (realized synchronously by virtue of the discharging process), so that the trouble of independently removing the moisture in the fabric is avoided.
Referring to fig. 1, another aspect of the present invention provides a dyeing and finishing method of a horizontal dyeing and finishing tank for a blended fabric, which includes the following steps:
s1: the position of the circular cylinder 15 is adjusted, the driving shaft rod 13 rotates, and the circular cylinder 15 is driven to synchronously rotate by the support 14 until the circular cylinder 15 rotates to the side close to the worker;
s2: feeding the fabric, putting the fabric into the circular cylinder 15, and driving the circular cylinder 15 to reset through the driving shaft lever 13;
s3: dyeing and finishing the fabric, and finally adding dye into the circular cylinder 15, wherein the electric slide rail 22 drives the motor unit 23 to move, and drives the toothed bar 16 to rotate by means of the toothed disc piece 24, so that the circular cylinder 15 and the fabric inside the circular cylinder are driven to continuously dye in the dye;
s4: the fabric is fed, the circular cylinder 15 is rotated to the opening of the dyeing cylinder 12, the push rod 124 is pushed to be clamped into the second sleeve 158, then the push rod 124 is continuously pushed, the inner slide rod 155 is driven to slide along the inner wall of the hollow rod 152 and separate from the second sleeve 158, at the moment, the turning plate 151 is influenced by the fabric and self gravity, the fabric is automatically rotated downwards to be opened, and the fabric falls on the opening inclined plane of the dyeing cylinder 12;
s5: and (5) repeating the steps S1 to S5, and performing next fabric dyeing and finishing.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; these modifications or substitutions do not depart from the essence of the corresponding technical solutions from the protection scope of the technical solutions of the embodiments of the present invention.
Claims (8)
1. The utility model provides a horizontal dyeing and finishing cauldron for blend fabric which characterized in that includes:
the dyeing and finishing part comprises a base, a dyeing barrel is fixedly connected to the top of the base, a shaft lever is rotationally connected to the inner wall of the dyeing barrel, and a circular barrel is rotationally connected to the shaft lever through a bracket arranged on the outer surface of the circumference of the shaft lever and used for placing blended fabrics;
the driving part comprises a rack, the rack is connected with a motor group in a sliding way through an electric sliding rail arranged at the top of the rack, and the output end of the motor group is connected with a gear disc piece which rotates around the inside of the dyeing barrel in a transmission way;
the end face of the circular cylinder is fixedly connected with a toothed bar which rotates with the inside of the bracket, and teeth of the toothed bar are connected with the fluted disc piece in a meshed mode.
2. The horizontal dyeing and finishing tank for blended fabric according to claim 1, wherein: one side of the dyeing barrel, which is far away from the motor unit, is provided with a driving unit connected with the upper surface of the base, and the output end of the driving unit is in transmission connection with the outer end of the shaft rod through a transmission box.
3. The horizontal dyeing and finishing tank for blended fabric according to claim 2, wherein: the fluted disc piece includes triangle seat and triangle pole, triangle seat is close to drive unit one side fixedly connected with and winds the inside rotary rod that rotates of dyeing section of thick bamboo, triangle pole is kept away from between triangle seat one side and the output of motor group fixed connection.
4. A horizontal dyeing and finishing tank for blended fabric according to claim 3, wherein: the triangular support is connected with the triangular rod through a clamping connection mode, and one end, away from the triangular support, of the rotary rod is fixedly connected with a toothed plate meshed with teeth on the outer surface of the toothed rod.
5. The horizontal dyeing and finishing tank for blended fabric according to claim 4, wherein: the dyeing barrel is close to the fixed intercommunication of triangle seat one side and has the waste material valve, the fixed intercommunication of dyeing barrel circumference surface has the feed valve, dyeing barrel inner wall fixedly connected with and rack bar surface engaged with open-ended rack, open-ended rack's rotation central axis coincides with the central axis of axostylus axostyle, open-ended rack's rotation central axis is located the central axis of pinion rack directly over.
6. The horizontal dyeing and finishing tank for blended fabric according to claim 5, wherein: the dyeing section of thick bamboo is kept away from feed valve one side and is adopted open-type design, the inside rotation of circular cylinder is connected with turns over the board, a plurality of groups holes of permeating water have all been seted up to circular cylinder and turn over the board surface, turn over board avris fixedly connected with hollow rod, the spout has been seted up to the hollow rod surface, the inside powerful spring that is equipped with of hollow rod, powerful spring outer end fixedly connected with and the gliding interior slide bar of hollow rod inner wall mutually, interior slide bar surface fixedly connected with and the gliding pull rod of spout inner wall mutually.
7. The horizontal dyeing and finishing tank for blended fabric according to claim 6, wherein: the dyeing device comprises a dyeing barrel, wherein two inner slide rods are arranged and are symmetrically distributed by taking a strong spring as a center, a first sleeve and a second sleeve are fixedly connected to the end face of the circular barrel, one end of each inner slide rod, far away from the strong spring, penetrates through the hollow rod and extends into the second sleeve, a push rod is connected to the inner slide rod in a damping mode, and a limiting block attached to the outer circumferential surface of the toothed bar is fixedly connected to the inner wall of the dyeing barrel.
8. The dyeing and finishing method of a horizontal dyeing and finishing tank for a blended fabric according to claim 7, comprising the steps of:
s1: the position of the circular cylinder is adjusted, the driving shaft rod is driven to rotate, and the circular cylinder is driven to synchronously rotate by virtue of the bracket until the circular cylinder rotates to the side close to the worker;
s2: feeding fabrics, putting the fabrics into a circular cylinder, and driving the circular cylinder to reset through a driving shaft lever;
s3: dyeing and finishing the fabric, adding dye into the circular cylinder, driving the motor unit to move by the electric slide rail, driving the toothed bar to rotate by the toothed disc piece, and further driving the circular cylinder and the fabric therein to continuously dye in the dye;
s4: the fabric blanking, rotate the circular cylinder to the opening of the dyeing cylinder, push the push rod to block into second sleeve pipe, then continue pushing the push rod, drive the inner slide bar to slide along the inner wall of the hollow rod and separate from the second sleeve pipe, turn over the board and receive fabric and self gravity influence at this moment, rotate and open downwards automatically, the fabric falls into on the opening inclined plane of the dyeing cylinder;
s5: and (5) repeating the steps S1 to S5, and performing next fabric dyeing and finishing.
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| CN202311266278.9A CN117005138B (en) | 2023-09-28 | 2023-09-28 | Horizontal dyeing and finishing kettle for blended fabric and dyeing and finishing method thereof |
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| CN202311266278.9A CN117005138B (en) | 2023-09-28 | 2023-09-28 | Horizontal dyeing and finishing kettle for blended fabric and dyeing and finishing method thereof |
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| CN117005138B (en) | 2023-12-05 |
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