CN116960312B - Modified silicon-based anode material and preparation method thereof - Google Patents

Modified silicon-based anode material and preparation method thereof Download PDF

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CN116960312B
CN116960312B CN202311196812.3A CN202311196812A CN116960312B CN 116960312 B CN116960312 B CN 116960312B CN 202311196812 A CN202311196812 A CN 202311196812A CN 116960312 B CN116960312 B CN 116960312B
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silicon
anode material
based anode
modified silicon
modified
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CN116960312A (en
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李阁
田忠荣
贺翔
赵岸光
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Jiangxi Yijin New Energy Technology Co ltd
Shanxi Fuji New Energy Material Technology Co ltd
Beijing One Gold Amperex Technology Ltd
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Jiangxi Yijin New Energy Technology Co ltd
Shanxi Fuji New Energy Material Technology Co ltd
Beijing One Gold Amperex Technology Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/362Composites
    • H01M4/366Composites as layered products
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/38Selection of substances as active materials, active masses, active liquids of elements or alloys
    • H01M4/386Silicon or alloys based on silicon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/485Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • H01M4/5825Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/026Electrodes composed of, or comprising, active material characterised by the polarity
    • H01M2004/027Negative electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The invention provides a modified silicon-based negative electrode material and a preparation method thereof, and particularly relates to the technical field of lithium battery negative electrode materials. The modified silicon-based anode material comprises a core layer and a shell layer, wherein the core layer comprises silicon, silicon dioxide, a non-integer ratio silicon oxide compound and silicate, and the shell layer is a carbon coating layer; the porosity of the modified silicon-based anode material is 0.5% -20%, an expansion space is reserved for the lithium intercalation process, the intrinsic volume expansion rate of the modified silicon-based anode material is 60% -120%, and after the modified silicon-based anode material is compounded with anode materials such as graphite to form a pole piece, the expansion rate of the pole piece is 10% -30%, so that the influence of volume change on the pole piece is greatly reduced, and the service life of a battery is prolonged.

Description

Modified silicon-based anode material and preparation method thereof
Technical Field
The invention relates to the technical field of lithium battery anode materials, in particular to a modified silicon-based anode material and a preparation method thereof.
Background
In recent years, the demand for battery energy density in various fields has been rapidly increased, and lithium ion batteries having higher energy density have been strongly demanded.
The silicon-based anode material is considered to be a potential anode material of the next generation of high-energy-density lithium ion battery because of higher theoretical specific capacity. Silicon oxide (SiO) is a main negative electrode material in silicon-based negative electrodes, has excellent comprehensive properties, and is currently in commercial production in small batches.
The silicon oxide is initially of a completely amorphous structure, and nano Si clusters and amorphous SiO in the silicon oxide are generated along with the progress of electrochemical circulation 2 The microstructure of the silicon oxide is changed continuously, and the cycle performance of the silicon oxide is affected. In the cycling process, the continuous intercalation and deintercalation of lithium can lead to the aggregation of Si atoms, and the continuous growth of Si clusters, on one hand, the growth of Si clusters can lead to the deterioration of the kinetics of the intercalation/deintercalation of lithium of materials, and on the other hand, the growth of Si clusters can also increase the stress variation of the clusters in the expansion and contraction processes, so that the clusters are easier to crack in the cycling process, the capacity loss and the cycling stability reduction are caused, and finally the battery failure is caused.
From the practical standpoint, the intrinsic volume expansion rate of the silicon-based anode material should be less than 80%, and preferably can be less than 30%. The silicon oxide material with the most commercialized potential at present has the specific capacity of 1600-1700 mAh g -1 The intrinsic volume expansion rate is about 160%, which is far from practical requirements, so that structural design is necessary to reduce the volume expansion rate of the material.
In view of this, the present invention has been made.
Disclosure of Invention
The invention aims to provide a modified silicon-based negative electrode material, which aims to solve the technical problems of poor kinetics of lithium intercalation/deintercalation caused by volume change, capacity loss caused by cracking and reduction of battery failure caused by cycle stability in the silicon-based negative electrode material in the prior art.
The second purpose of the invention is to provide a preparation method of the modified silicon-based anode material.
In order to achieve the above object of the present invention, the following technical solutions are specifically adopted:
the first aspect of the invention provides a modified silicon-based anode material, which comprises a core layer and a shell layer, wherein the core layer comprises silicon, silicon dioxide, a non-integer ratio silicon oxide compound and silicate, and the shell layer is a carbon coating layer;
wherein the silica, the non-integer ratio of silica compound, and the silicate are a continuous phase; the average grain diameter of the silicon is 1nm-20nm, the silicon is a discontinuous phase and is dispersed in the continuous phase;
the porosity of the modified silicon-based anode material is 0.5% -20%.
Alternatively, the diameter of the holes is 2nm-50nm;
the pores include open pores and closed pores; the theoretical density of the discharge hole structure of the modified silicon-based anode material is 2.3g/cm 3 -2.83g/cm 3 True density of closed cells is 2.2g/cm 3 -2.6g/cm 3
Optionally, the silicon comprises crystalline silicon and amorphous silicon, and the mass ratio of the crystalline silicon in the silicon is 5% -95%.
The silica includes crystalline silica and amorphous silica, and the mass ratio of the crystalline silica in the silica is 5% to 95%.
Alternatively, the silicon to oxygen atomic ratio is 1:0.95-1.05.
The silicon-oxygen atomic ratio of the non-integer ratio silicon-oxygen compound is 0.5-2:1.
Optionally, the silicate is a non-integer ratio compound, and the metal elements in the silicate comprise monovalent metal elements and/or divalent metal elements;
the mass ratio of the metal element in the modified silicon-based anode material is 0.2% -20%;
the monovalent metal element includes at least one of lithium, sodium, and potassium;
the divalent metal element comprises at least one of magnesium, calcium and strontium;
the molar ratio of the monovalent metal element to the silicon is 1-4:1;
the molar ratio of the divalent metal element to silicon is 1-2:1.
Optionally, the thickness of the carbon coating layer is 2nm-20nm.
The carbon in the carbon coating layer accounts for 0.5-5% of the mass of the modified silicon-based anode material.
The second aspect of the invention provides a preparation method of the modified silicon-based anode material, which comprises the following steps:
A. uniformly mixing silicon powder, silicon dioxide powder and metal simple substance or metal compound, and then carrying out vacuum evaporation to obtain a semi-finished product of the modified silicon-based anode material;
B. and (3) carrying out jet milling on the semi-finished product, introducing hydrocarbon gas in a protective gas atmosphere to coat to obtain a shell layer, and cooling and screening to obtain the modified silicon-based anode material.
Further, the metal simple substance comprises monovalent metal simple substance and/or divalent metal simple substance;
the metal compound includes at least one of monovalent metal oxide, monovalent metal peroxide, divalent metal oxide, and divalent metal peroxide.
Further, the vacuum degree of the vacuum evaporation is 0Pa-50Pa, and the time of the vacuum evaporation is 8h-12h.
The temperature of the heating end of the vacuum evaporation plating is 1200-1500 ℃; the temperature of the vacuum evaporation collecting end is 700-900 ℃.
Further, in the step B, the temperature of the coating is 800-1200 ℃ and the time is 1-5 h.
Further, the hydrocarbon gas includes at least one of methane, ethane, propane, ethylene, propylene, and acetylene.
The flow rate of the hydrocarbon gas is 1L/min-5L/min, and the introducing time is 30min-60min.
Compared with the prior art, the invention has at least the following beneficial effects:
according to the modified silicon-based anode material provided by the invention, silicon is a discontinuous phase and is dispersed in the continuous phase, so that the compactness of the material is improved. The average grain diameter of silicon is 1nm-20nm, the silicon has low crystallinity, and the silicon exists in the anode material in the form of monocrystalline silicon, so that the conductivity and the stability of the anode material are improved. Meanwhile, the grain size of the silicon is in the nanometer level, so that the grain size of the prepared anode material is lower, and the damage of the volume expansion of the silicon to the anode material grains and the electrode is reduced. The modified silicon-oxygen anode material is used in a battery, so that Si clusters are effectively reduced, and the kinetics of lithium intercalation/deintercalation of the battery is improved; meanwhile, the capacity loss is delayed, and the cycling stability of the battery is improved. In addition, the porosity of the modified silicon-based anode material is 0.5% -20%, an expansion space is reserved for the lithium intercalation process, the intrinsic volume expansion rate is 60% -120%, and after the modified silicon-based anode material is compounded with anode materials such as graphite to form a pole piece, the expansion rate of the pole piece is 10% -30%, so that the influence of volume change on the pole piece is greatly reduced, and the service life of a battery is prolonged.
The preparation method of the modified silicon-based anode material provided by the invention has the advantages of continuous process and high degree of mechanization, realizes precise control of the preparation method, has better uniformity and stability of products, and is suitable for large-scale industrial production.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
Fig. 1 is an SEM photograph of the modified silicon-based anode material provided in example 1 before lithium intercalation;
FIG. 2 is an SEM photograph of the modified silicon-based anode material provided in comparative example 1 before lithium intercalation;
fig. 3 is an SEM photograph of the modified silicon-based anode material provided in example 1 after lithium intercalation;
FIG. 4 is an SEM photograph of the modified silicon-based anode material provided in comparative example 1 after lithium intercalation;
FIG. 5 is an SEM photograph of the modified silicon oxygen anode material provided in example 2;
fig. 6 is an SEM photograph of the silicon oxygen anode material provided in example 5.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments of the present invention.
The terms "comprises," "comprising," "including," or any other variation thereof, are intended to cover a specific feature, number, step, operation, element, component, or combination of the foregoing, which may be used in various embodiments of the present invention, and are not intended to first exclude the presence of or increase the likelihood of one or more other features, numbers, steps, operations, elements, components, or combinations of the foregoing.
Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
The first aspect of the invention provides a modified silicon-based anode material, which comprises a core layer and a shell layer, wherein the core layer comprises silicon, silicon dioxide, a non-integer ratio silicon oxide compound and silicate, and the shell layer is a carbon coating layer;
wherein the silica, the non-integer ratio of silica compound, and the silicate are a continuous phase; the average grain diameter of the silicon is 1nm-20nm, the silicon is a discontinuous phase and is dispersed in the continuous phase;
the porosity of the modified silicon-based anode material is 0.5% -20%.
According to the modified silicon-based anode material provided by the invention, silicon is a discontinuous phase and is dispersed in the continuous phase, so that the compactness of the material is improved. The average grain diameter of silicon is 1nm-20nm, the silicon has low crystallinity, and the silicon exists in the anode material in the form of monocrystalline silicon, so that the conductivity and the stability of the anode material are improved. Meanwhile, the grain size of the silicon is in the nanometer level, so that the grain size of the prepared anode material is lower, and the damage of the volume expansion of the silicon to the anode material grains and the electrode is reduced. The modified silicon-oxygen anode material is used in a battery, so that Si clusters are effectively reduced, and the kinetics of lithium intercalation/deintercalation of the battery is improved; meanwhile, the capacity loss is delayed, and the cycling stability of the battery is improved. In addition, the porosity of the modified silicon-based anode material is 0.5% -20%, an expansion space is reserved for the lithium intercalation process, the intrinsic volume expansion rate is 60% -120%, and after the modified silicon-based anode material is compounded with anode materials such as graphite to form a pole piece, the expansion rate of the pole piece is 10% -30%, so that the influence of volume change on the pole piece is greatly reduced, and the service life of a battery is prolonged.
In the silicon with the average grain diameter of 1nm-20nm, crystalline silicon exists in the modified silicon-based anode material mainly because the grain size of the silicon is related to the doping amount and the temperature of each step, the silicon grain is generated by disproportionation reaction of silicon oxide and reduction reaction of a modifying element, and the determined doping amount and the temperature of each step are determined, so that the grain size of the material is determined. The grain size of the finally produced material is within the range of the doping amount conditions and various heat treatment temperature conditions set in the foregoing.
In some embodiments of the invention, the average particle size of the silicon in the modified silicon-based anode material is typically, but not limited to, 1nm, 5nm, 10nm, 15nm, or 20nm.
Alternatively, the diameter of the pores is 2nm-50nm.
In the sintering process of the modified silicon-based anode material, holes exist in the material, so that a volume expansion space is provided for the silicon-based anode material in lithium intercalation, and the volume change of the silicon-based material is reduced. Typically, but not by way of limitation, the diameter of the pores is typically, but not limited to, 2nm, 10nm, 20nm, 30nm, 40nm or 50nm.
The pores include open pores and closed pores; the theoretical density of the discharge hole structure of the modified silicon-based anode material is 2.3g/cm 3 -2.83g/cm 3 True density of closed cells is 2.2g/cm 3 -2.6g/cm 3
Typically, but not by way of limitation, modified siliconThe theoretical density of the base anode material is 2.3g/cm 3 、2.4g/cm 3 、2.5g/cm 3 、2.6g/cm 3 、2.7g/cm 3 、2.8g/cm 3 Or 2.83g/cm 3 The method comprises the steps of carrying out a first treatment on the surface of the True density of 2.2g/cm containing closed cells 3 、2.3g/cm 3 、2.4g/cm 3 、2.5g/cm 3 Or 2.6g/cm 3
Optionally, the silicon comprises crystalline silicon and amorphous silicon, and the mass ratio of the crystalline silicon in the silicon is 5% -95%. In some embodiments of the invention, the mass ratio of crystalline silicon is typically, but not limited to, 5%, 15%, 25%, 35%, 45%, 55%, 65%, 75%, 85% or 95%.
The silica includes crystalline silica and amorphous silica, and the mass ratio of the crystalline silica in the silica is 5% to 95%. In some embodiments of the invention, the crystalline silica is typically, but not limited to, 5%, 15%, 25%, 35%, 45%, 55%, 65%, 75%, 85% or 95% by mass.
Alternatively, the silicon to oxygen atomic ratio is 1:0.95-1.05. When the silicon-oxygen atomic ratio is larger than 1:0.95, a connected inert buffer layer is difficult to form, the expansion rate is large, and the material circulation stability is poor; when the silicon-oxygen atomic ratio is less than 1:1.05, the specific capacity of the material is lower, the first effect is reduced, the dynamic performance is poor, and the practical requirement is not met. In some embodiments of the invention, the silicon to oxygen atomic ratio is typically, but not limited to, 1:0.95, 1:0.98, 1:1, 1:1.03, or 1:1.05. Considering volume change rate, cycle stability, specific capacity, first coulombic efficiency and lithium intercalation/deintercalation kinetic performance, the silicon-oxygen atomic ratio is in the range, and the material has optimal comprehensive performance. The silicon-oxygen atomic ratio of the non-integer ratio silicon-oxygen compound is 0.5-2:1. In the modified silicon-based anode material, the silicon atomic ratio in the non-whole ratio silicon oxide is typically but not limited to 0.5:1, 1:1, 1.5:1 or 2:1.
Optionally, the silicate is a non-integer ratio compound, and the metal elements in the silicate comprise monovalent metal elements and/or divalent metal elements; the silicate is added, so that the mechanical property of the modified silicon-oxygen anode material is improved, and the cycling stability and the first coulombic efficiency of the material are improved.
The mass ratio of the metal element in the modified silicon-based anode material is 0.2% -20%;
the monovalent metal element includes at least one of lithium, sodium, and potassium;
the divalent metal element comprises at least one of magnesium, calcium and strontium;
the molar ratio of the monovalent metal element to the silicon is 1-4:1;
the molar ratio of the divalent metal element to silicon is 1-2:1.
Optionally, the thickness of the carbon coating layer is 2nm-20nm. The carbon coating layer improves the stability of silicon and a non-integer ratio silicon oxygen compound in the cathode material, and improves the conductivity of the cathode material. When the thickness of the carbon coating layer is less than 1nm, the surface of the material cannot be well protected, and in addition, the conductivity of the surface of the material is insufficient, so that the electrochemical performance of the battery is not exerted; when the thickness of the carbon coating layer is higher than 20nm, the carbon content of the material is obviously increased, the specific capacity of the material is reduced as an inactive substance, and in addition, the thicker carbon layer can obstruct lithium ion transmission, so that the electrochemical performance of the battery is not exerted. Typical, but non-limiting, carbon coating thicknesses are 1nm, 3nm, 5nm, 7nm, 9nm, 11nm, 13nm, 15nm, 17nm, 19nm, or 20nm.
The carbon in the carbon coating layer accounts for 0.5-5% of the mass of the modified silicon-based anode material.
The second aspect of the invention provides a preparation method of the modified silicon-based anode material, which comprises the following steps:
A. uniformly mixing silicon powder, silicon dioxide powder and metal simple substance or metal compound, and then carrying out vacuum evaporation to obtain a semi-finished product of the modified silicon-based anode material;
B. and (3) carrying out jet milling on the semi-finished product, introducing hydrocarbon gas in a protective gas atmosphere to coat to obtain a shell layer, and cooling and screening to obtain the modified silicon-based anode material.
The preparation method of the modified silicon-based anode material provided by the invention has the advantages of continuous process and high degree of mechanization, realizes precise control of the preparation method, has better uniformity and stability of products, and is suitable for large-scale industrial production.
Further, the metal simple substance comprises a monovalent metal simple substance and/or a divalent metal simple substance. In particular embodiments, the elemental metal is typically, but not limited to, lithium, sodium, potassium, magnesium, calcium, or strontium.
The metal compound includes at least one of monovalent metal oxide, monovalent metal peroxide, divalent metal oxide, and divalent metal peroxide.
In some embodiments of the present invention, the metal compound is typically, but not limited to, lithium oxide, sodium oxide, potassium oxide, magnesium oxide, calcium oxide, strontium oxide, lithium peroxide, sodium peroxide, or potassium peroxide.
Vacuum evaporation is a process method in which silicon, silicon dioxide and metal or metal compound are evaporated and gasified by a certain heating evaporation mode under vacuum condition, and particles fly to the surface of a substrate to be condensed and formed. By adjusting the process of the vacuum evaporation process, such as the deposition temperature, the deposited material can be in a completely amorphous structure, and silicon nanocrystals can be contained in the deposited material.
Further, the vacuum degree of the vacuum evaporation is 0Pa-50Pa, and the time of the vacuum evaporation is 8h-12h.
The temperature of the heating end of the vacuum evaporation plating is 1200-1500 ℃; the temperature of the vacuum evaporation collecting end is 700-900 ℃. The temperature of the vacuum evaporation collecting end is controlled, so that the vacuum evaporation collecting end has certain crystallinity during evaporation, the microscopic deposition morphology is improved, defects generated in the evaporation process are reduced, and the material has smaller grain size and a denser structure after being coated by carbon, so that the circulation stability and the first coulomb efficiency of the material are improved, and the material has more excellent electrochemical performance.
In some embodiments of the present invention, the temperature of the vacuum evaporation heating end is typically, but not limited to, 1200 ℃, 1300 ℃, 1400 ℃, or 1500 ℃; the temperature of the collection end of the vacuum evaporation is typically, but not limited to 700 ℃, 800 ℃, or 900 ℃.
Further, in the step B, the temperature of the coating is 800-1200 ℃ and the time is 1-5 h.
Further, the hydrocarbon gas includes at least one of methane, ethane, propane, ethylene, propylene, and acetylene.
The flow rate of the hydrocarbon gas is 1L/min-5L/min, and the introducing time is 30min-60min.
The invention is further illustrated by the following specific examples and comparative examples, however, it should be understood that these examples are for the purpose of illustration only in greater detail and should not be construed as limiting the invention in any way. The raw materials used in the examples and comparative examples of the present invention were conducted under conventional conditions or conditions recommended by the manufacturer, without specifying the specific conditions. The reagents or apparatus used were conventional products commercially available without the manufacturer's attention.
Example 1
The embodiment provides a modified silicon-based anode material, which comprises the following steps:
1. adding 10Kg of silicon powder, 13.5Kg of silicon dioxide powder and 5.3Kg of magnesia powder into a high-speed mixer, uniformly mixing, loading the materials into a vacuum evaporation furnace, heating to 1350 ℃, collecting to 800 ℃, and vacuum evaporating for 10h under 5 Pa.
2. Cooling the material subjected to vacuum evaporation, carrying out jet milling treatment to obtain powder with an average particle size of 5 mu m, and carrying out liquid phase mixing on the obtained powder through emulsified asphalt, wherein the mass of the powder and the proportion of the asphalt are 100: and 5, sintering the mixed materials in a rotary furnace with nitrogen atmosphere, wherein the calcining temperature is 800 ℃, the heat preservation time is 3 and h, and cooling and screening to obtain the modified silicon-based anode material.
Example 2
The embodiment provides a modified silicon-based anode material, which comprises the following steps:
1. adding 10Kg of silicon powder, 13.5Kg of silicon dioxide powder and 5.3Kg of magnesia powder into a high-speed mixer, uniformly mixing, loading the materials into a vacuum evaporation furnace, heating to 1350 ℃, collecting to 800 ℃, and vacuum evaporating for 10h under 5 Pa.
2. And cooling the material subjected to vacuum evaporation, performing jet milling treatment to obtain powder with an average particle diameter of 5 mu m, adding the powder into a nitrogen protection atmosphere rotary furnace to prepare a carbon coating layer, wherein the coating temperature is 900 ℃, and the heat preservation time is 3 hours. In the process, after the temperature reaches 900 ℃, acetylene gas is introduced into the furnace, the gas flow is 2L/min, the ventilation time is 40min, and the modified silicon-oxygen anode material is obtained after cooling and screening.
Example 3
The embodiment provides a modified silicon-based anode material, which comprises the following steps:
1. adding 10Kg of silicon powder, 13.5Kg of silicon dioxide powder and 5.3Kg of sodium hydroxide powder into a high-speed mixer, uniformly mixing, loading the materials into a vacuum evaporation furnace, heating to 1350 ℃, collecting to 900 ℃, and vacuum evaporating for 8 hours under 5 Pa.
2. As in example 2.
Example 4
The embodiment provides a modified silicon-based anode material, which comprises the following steps:
1. adding 10Kg of silicon powder, 13.5Kg of silicon dioxide powder and 3.96Kg of lithium oxide powder into a high-speed mixer, uniformly mixing, loading the materials into a vacuum evaporation furnace, heating the materials to 1500 ℃, collecting the materials to 700 ℃, and vacuum evaporating the materials for 10 hours under the condition of 5 Pa.
2. As in example 2.
Example 5
The difference between the modified silicon-based anode material provided in this embodiment and embodiment 2 is that in step 1, the temperature of the collecting end is 600 ℃, and the other raw materials and steps are the same as those in embodiment 2, and are not described here again.
Example 6
The embodiment provides a modified silicon-based anode material, which comprises the following steps:
1. adding 10.9Kg of silicon powder, 13.5Kg of silicon dioxide powder and 5.3Kg of magnesium oxide powder into a high-speed mixer, uniformly mixing, loading the materials into a vacuum evaporation furnace, heating to 1350 ℃, collecting to 800 ℃, and vacuum evaporating for 10h.
2. As in example 2.
Example 7
The embodiment provides a modified silicon-based anode material, which comprises the following steps:
1. adding 9.2Kg of silicon powder, 13.5Kg of silicon dioxide powder and 5.3Kg of magnesium oxide powder into a high-speed mixer, uniformly mixing, loading the materials into a vacuum evaporation furnace, heating to 1350 ℃, collecting to 800 ℃, and vacuum evaporating for 10h.
2. As in example 2.
Comparative example 1
This comparative example provides a silicon-based anode material comprising the steps of:
1. adding 10Kg of silicon powder and 21.4Kg of silicon dioxide powder into a high-speed mixer, mixing uniformly, loading the materials into a vacuum evaporation furnace, heating to 1350 ℃, collecting to 800 ℃, and vacuum evaporating for 10h under the condition of 5 Pa.
2. And cooling the material subjected to vacuum evaporation, performing jet milling treatment to obtain powder with an average particle diameter of 5 mu m, adding the powder into a nitrogen protection atmosphere rotary furnace to prepare a carbon coating layer, wherein the coating temperature is 900 ℃, and the heat preservation time is 3 hours. And in the process, after the temperature reaches 900 ℃, introducing acetylene gas into the furnace, wherein the gas flow is 2L/min, the ventilation time is 40min, and cooling and screening to obtain the modified silicon-based anode material.
Test example 1
XRD was performed on the materials obtained in examples 1 to 7 and comparative example 1 by smoothly filling the powder material into XRD sample test grooves, placing the test grooves into XRD sample card grooves, setting the test angle to 10-80 DEG, and the scan speed to 7 DEG/min, and using the apparatus of D/max 2500 of Rigaku corporation, japan. The XRD diffraction peaks and Si crystal sizes obtained are shown in table 1 below.
TABLE 1
As can be seen from table 1, the comparison of example 2 and example 5, by controlling the deposition temperature, yields materials with and without silicon crystals at the time of deposition, and both materials with silicon crystals initially have smaller grain sizes after the same coating treatment, and examples 3 and 4, it can be seen that the thermal effects of sodium and lithium are more compared to magnesium, and thus the sodium and lithium doped materials have larger grain sizes. As can be seen from examples 2, 6 and 7, the silicon-oxygen ratio is positively correlated with the grain size, and the grain size is large when the silicon-oxygen ratio is large and small when the silicon-oxygen ratio is small. Comparative example 1 was not doped so the grain size was minimal.
Test example 2
The materials obtained in examples 1 to 7 and comparative example 1 were tested for true density using a true densitometer, theoretical density data of silica and magnesium silicate were searched for and the theoretical density of the material was calculated from the magnesium content of the material, and the porosity was calculated from the difference between the theoretical density and the true density, and the obtained data are shown in table 2 below.
TABLE 2
As can be seen from table 2, since the cells produced are closed cells and are not open to the atmosphere, the true density test included a closed cell volume that was lower than the theoretical density of a material that was completely void free. The porosity is only related to the Mg doping amount, so that the porosities of examples 1, 2 and 5 are not different, but sodium and lithium elements have no pore-forming effect, so that the porosities of examples 3, 4 and comparative example 1 are lower, the true density is close to the theoretical density, and in examples 6 and 7, the overall porosity is reduced and the true density is slightly improved due to the introduction of additional silicon and oxygen.
Test example 3
The anode materials provided in examples 1-7 and comparative example 1 were assembled into a battery, as follows:
1. preparing a pole piece: the negative electrode material, the conductive agent (Super-P) and the polyacrylic acid (PAA) binder are mixed according to the mass ratio of 80:10:10, uniformly stirring and coating the mixture on a copper foil current collector, airing at room temperature, placing the copper foil current collector into a vacuum oven, and further drying at 60 ℃ for 12 hours to obtain the pole piece.
2. And (3) battery assembly: cutting the obtained pole piece into round pole piece with diameter of 10 mm, and active material loading of 1.3 mg/cm 2 The method comprises the steps of carrying out a first treatment on the surface of the Metallic lithium sheet as counter electrode, 1 mol/L LiPF 6 (the solvent was a mixed solution of ethylene carbonate and diethyl carbonate in a volume ratio of 1:1, 5% by volume of fluoroethylene carbonate was added as an electrolyte, a polypropylene microporous separator was assembled into 2032-type coin cells in a glove box under an argon atmosphere, and 50 μl of the electrolyte was added to each cell.
And (3) carrying out electrical property test on the obtained 2032 type button battery: the charge and discharge cut-off voltages were 1.5V and 0.005V, respectively, and then activation was performed at 0.05C magnification and charge and discharge cycling was performed at 0.5C magnification, and the electrochemical performance results for the different materials of table 3 were obtained.
TABLE 3 electrochemical performance results for different materials
As can be seen from table 3, example 1 and example 2 have the same magnesium incorporation, and the silicon crystal size and porosity are almost the same, thus exhibiting similar capacity, first effect and capacity retention; the sodium element incorporated in example 3 does not bond well with silica, and brings serious residual alkali problem, resulting in poor electrical properties; the lithium element in example 4 has the lowest relative atomic mass corresponding to the unit charge, so that the first coulomb efficiency of the material can be effectively improved without reducing too much capacity, but the buffer network formed by the lithium element has no hole structure for buffering volume expansion, so that the cycling stability is poor; example 5 has the same incorporation amount and the same void fraction as examples 1 and 2, has similar capacity and first coulombic efficiency as examples 1 and 2, but relatively poor capacity retention or cycling stability due to the larger silicon crystal size; examples 6 and 7 compared with example 2, example 6, which has a higher capacity with higher silicon oxide, has a slightly lower initial coulombic efficiency due to the increase in volume expansion ratio, and the buffer layer content containing oxygen is also reduced, resulting in lower cycling stability than example 2, example 7, which has a lower silicon oxide content, resulting in a lower active silicon duty cycle, a lower specific capacity, and a higher oxygen content, resulting in more initial irreversible lithium consumption, lower initial coulombic efficiency, and excessive buffer layer, which slows down the kinetics of material intercalation/deintercalation, and thus the cycling stability is not as good as example 2. In summary, moderate silica ratio and deposition temperature are controlled, and holes for buffering volume expansion are constructed in the structure of the material by a magnesium element doping method, so that the volume expansion rate of the material can be effectively reduced by adjusting the size of silicon crystals, and the repeated generation of particles, pole piece stripping and SEI (solid electrolyte interphase) is inhibited, so that the material has better cycle stability.
Test example 4
The negative electrode materials obtained in example 1 and comparative example 1 were subjected to scanning electron microscopy, which was Japanese electron JEOL JSM-6701F, and SEM photographs obtained were shown in FIGS. 1 and 2.
SEM photographs obtained by scanning electron microscopy of the negative electrode material after lithium intercalation in test example 2 are shown in fig. 3 and 4.
As measured from fig. 1, 2, 3 and 4, the thickness of example 1 before lithium intercalation is 24.6um, the thickness after lithium intercalation is 30.8um, the volume expansion rate is 25.2%, the thickness of comparative example 1 before lithium intercalation is 24.0um, the thickness after lithium intercalation is 40.2um, the volume expansion rate is 67.5%, and the volume expansion rate is greatly reduced when the material is intercalated by magnesium doped in the pores generated in the material.
Test example 5
The negative electrode materials obtained in example 2 and example 5 were used as a Scanning Electron Microscope (SEM) which was japan electron JEOL JSM-6701F, and the obtained SEM photographs were shown in fig. 5 and 6.
As can be seen from fig. 5 and fig. 6, fig. 5 shows the result of the deposition of example 2 at a higher temperature, the high temperature deposition makes the microstructure of the material as a whole denser, and has fewer defects, which is more beneficial to improve the structural stability and the first coulombic efficiency of the material, and fig. 6 shows the result of the deposition of example 5 at a lower temperature, the microstructure of the low temperature deposited material as a whole has more defects, channels and interfaces, which are detrimental to the structural stability of the material, and the reversibility of lithium ions at these positions is reduced, which results in the first efficiency of the material being reduced. The deposition temperature is controlled, so that the material is deposited more uniformly and compactly, the generation of defects is reduced, and the cyclic stability and the first coulomb efficiency of the material are improved.
Test example 6
The materials on the negative electrode sheet used in test example 2 were measured for thickness before and after lithium intercalation, respectively, and the instrument used for measuring thickness was a scanning electron microscope, and the obtained data are shown in table 4.
TABLE 4 Table 4
As can be seen from table 4, the rule of expansion rate is basically consistent with the rule of porosity and electrochemical performance of the material, and the volume expansion rate of examples 3, 4 and comparative example 1 is large because of lower porosity; examples 1, 2, 5, 6, 7 are similar in porosity and similar in pole piece expansion rate; example 6 the volume expansion rate was slightly higher because additional silicon was introduced.
Finally, it should be noted that: the above examples are only specific embodiments of the present invention, and are not intended to limit the scope of the present invention, but it should be understood by those skilled in the art that the present invention is not limited thereto, and that the present invention is described in detail with reference to the foregoing examples: any person skilled in the art may modify or easily conceive of the technical solution described in the foregoing embodiments, or perform equivalent substitution of some of the technical features, while remaining within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention, and are intended to be included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (7)

1. The modified silicon-based anode material is characterized by comprising a core layer and a shell layer, wherein the core layer comprises silicon, silicon dioxide, a non-integer ratio silicon oxygen compound and silicate, and the shell layer is a carbon coating layer;
wherein the silica, the non-integer ratio of silica compound, and the silicate are a continuous phase; the average grain diameter of the silicon is 1nm-20nm, the silicon is a discontinuous phase and is dispersed in the continuous phase;
the porosity of the modified silicon-based anode material is 0.5% -20%; the diameter of the hole is 2nm-50nm;
the pores include open pores and closed pores; the theoretical density of the discharge hole structure of the modified silicon-based anode material is 2.3g/cm 3 -2.83g/cm 3 True density of closed cells is 2.2g/cm 3 -2.6g/cm 3
The preparation method of the modified silicon-based anode material comprises the following steps:
A. uniformly mixing silicon powder, silicon dioxide powder and metal simple substance or metal compound, and then carrying out vacuum evaporation, wherein the vacuum degree of the vacuum evaporation is 0Pa-50Pa, and the time of the vacuum evaporation is 8h-12h; the temperature of the heating end of the vacuum evaporation plating is 1200-1500 ℃; the temperature of the vacuum evaporation collecting end is 700-900 ℃; obtaining a semi-finished product of the modified silicon-based anode material;
B. and (3) after carrying out jet milling on the semi-finished product, introducing hydrocarbon gas in a protective gas atmosphere, coating for 1-5 hours at 800-1200 ℃ to obtain a shell layer, and cooling and screening to obtain the modified silicon-based anode material.
2. The modified silicon-based anode material according to claim 1, wherein the silicon comprises crystalline silicon and amorphous silicon, and the mass ratio of the crystalline silicon in the silicon is 5% to 95%;
the silica includes crystalline silica and amorphous silica, and the mass ratio of the crystalline silica in the silica is 5% to 95%.
3. The modified silicon-based anode material according to claim 1, wherein the silicon-oxygen atomic ratio is 1:0.95-1.05;
the silicon-oxygen atomic ratio of the non-integer ratio silicon-oxygen compound is 0.5-2:1.
4. The modified silicon-based anode material according to claim 1, wherein the silicate is a non-integer ratio compound, and the metal element in the silicate comprises a monovalent metal element and/or a divalent metal element;
the mass ratio of the metal element in the modified silicon-based anode material is 0.2% -20%;
the monovalent metal element includes at least one of lithium, sodium, and potassium;
the divalent metal element comprises at least one of magnesium, calcium and strontium;
the molar ratio of the monovalent metal element to the silicon is 1-4:1;
the molar ratio of the divalent metal element to silicon is 1-2:1.
5. The modified silicon-based anode material according to claim 1, wherein the thickness of the carbon coating layer is 2nm to 20nm;
the carbon in the carbon coating layer accounts for 0.5-5% of the mass of the modified silicon-based anode material.
6. The modified silicon-based anode material according to claim 1, wherein the metal simple substance comprises a monovalent metal simple substance and/or a divalent metal simple substance;
the metal compound includes at least one of monovalent metal oxide, monovalent metal peroxide, divalent metal oxide, and divalent metal peroxide.
7. The modified silicon-based anode material according to claim 1, wherein the hydrocarbon gas comprises at least one of methane, ethane, propane, ethylene, propylene, and acetylene;
the flow rate of the hydrocarbon gas is 1L/min-5L/min, and the introducing time is 30min-60min.
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