CN116959966A - Method for forming dislocation structure - Google Patents

Method for forming dislocation structure Download PDF

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Publication number
CN116959966A
CN116959966A CN202310890175.3A CN202310890175A CN116959966A CN 116959966 A CN116959966 A CN 116959966A CN 202310890175 A CN202310890175 A CN 202310890175A CN 116959966 A CN116959966 A CN 116959966A
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CN
China
Prior art keywords
semiconductor substrate
gate
forming
auxiliary
annealing
Prior art date
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Pending
Application number
CN202310890175.3A
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Chinese (zh)
Inventor
张强强
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Shanghai Huali Integrated Circuit Manufacturing Co Ltd
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Shanghai Huali Integrated Circuit Manufacturing Co Ltd
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Priority to CN202310890175.3A priority Critical patent/CN116959966A/en
Publication of CN116959966A publication Critical patent/CN116959966A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/26Bombardment with radiation
    • H01L21/263Bombardment with radiation with high-energy radiation
    • H01L21/265Bombardment with radiation with high-energy radiation producing ion implantation
    • H01L21/266Bombardment with radiation with high-energy radiation producing ion implantation using masks
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/26Bombardment with radiation
    • H01L21/263Bombardment with radiation with high-energy radiation
    • H01L21/265Bombardment with radiation with high-energy radiation producing ion implantation
    • H01L21/26506Bombardment with radiation with high-energy radiation producing ion implantation in group IV semiconductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/322Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to modify their internal properties, e.g. to produce internal imperfections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/324Thermal treatment for modifying the properties of semiconductor bodies, e.g. annealing, sintering

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • High Energy & Nuclear Physics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Insulated Gate Type Field-Effect Transistor (AREA)

Abstract

The invention provides a method for forming a dislocation structure, which comprises the following steps: providing a semiconductor substrate; forming an auxiliary gate layer on the surface of the semiconductor substrate, and performing patterning etching on the auxiliary gate layer to form a gate pattern; performing pre-amorphization implantation on the semiconductor substrate by taking the gate pattern as a mask to form an amorphized region in the semiconductor substrate; removing the auxiliary gate layer forming the gate pattern; an annealing process is performed on the semiconductor substrate to form dislocation structures within the amorphized regions. The invention solves the problem that the existing dislocation structure is difficult to form in the technical node of 22nm and below.

Description

Method for forming dislocation structure
Technical Field
The invention relates to the technical field of semiconductor manufacturing, in particular to a dislocation structure forming method.
Background
In the post gate process of the high-K metal gate, removing the dummy gate eliminates the high stress applied to the channel by the gate, and thus, the performance of the NMOS device needs to be improved by enhancing the stress memory effect (SMT) by enhancing the source/drain (S/D).
The currently used method is to implant high energy heavy ions in the source/drain regions to form an amorphous layer, and to cover the oxide layer (OX) and the high stress layer (SiN layer) with conventional stress memorization techniques for S/D activation. In the solid phase epitaxial growth process, the crystal face growth rate (001) > (110) > (111) finally forms crystal face defects on the (111), and the existence of the defects can enhance the tensile stress of the S/D region and the channel region, so that the carrier mobility is improved, and the performance of the NMOS device is further improved. However, the above method can have a significant effect on the 28nm process, but as the semiconductor process is extended to 22nm and below, the applicability of the above method is low, since as the process node is reduced, the distance between polysilicon gates is significantly reduced, in which case the pre-amorphization implant (PAI) region formed is reduced, thereby making dislocation structure formation more difficult.
Disclosure of Invention
In view of the above-described drawbacks of the prior art, an object of the present invention is to provide a method for forming a dislocation structure, which is used for solving the problem that the existing dislocation structure is difficult to form in the technical node of 22nm and below.
To achieve the above and other related objects, the present invention provides a method of forming a dislocation structure, the method comprising:
providing a semiconductor substrate;
forming an auxiliary gate layer on the surface of the semiconductor substrate, and performing patterning etching on the auxiliary gate layer to form a gate pattern;
performing pre-amorphization implantation on the semiconductor substrate by taking the gate pattern as a mask to form an amorphized region in the semiconductor substrate;
removing the auxiliary gate layer forming the gate pattern;
an annealing process is performed on the semiconductor substrate to form dislocation structures within the amorphized regions.
Optionally, the material of the auxiliary gate layer includes photoresist.
Optionally, the size of the auxiliary gate included in the gate pattern is less than or equal to 20nm, and the space between adjacent auxiliary gates is 60 nm-150 nm.
Optionally, when the semiconductor substrate is pre-amorphized, the implanted ions include Ge, si or Xe.
Optionally, a package of process conditions is used when pre-amorphizing the semiconductor substrateThe method comprises the following steps: the implantation energy is 10 KeV-60 KeV, and the dosage is 1x10 13 /cm 2 ~1x10 15 /cm 2 The injection angle is 0-7 degrees, and the injection temperature is-100-25 ℃.
Optionally, the annealing process includes a rapid thermal anneal, a millisecond thermal anneal, a microsecond thermal anneal, a spike anneal, or a furnace tube anneal.
Optionally, the annealing temperature comprises 600 ℃ to 1100 ℃.
Optionally, after the annealing process is performed on the semiconductor substrate, the method further includes forming a plurality of gate structures on a surface of the semiconductor substrate, and a pitch between the gate structures is smaller than a pitch between the auxiliary gates, and a position of the dislocation structure is between the gate structures.
Optionally, the size of the gate structure is less than or equal to 22nm, and the interval between adjacent gate structures comprises 40 nm-100 nm.
Alternatively, suitable technology nodes include 22nm and below.
As described above, the dislocation structure forming method of the present invention forms the gate pattern by using the photoresist before forming the gate structure, and makes the space between the auxiliary gates in the gate pattern larger, so that the dislocation structure can be introduced in the process of 22nm and below to enhance the channel stress when the gate pattern is used as the mask for ion implantation, and the carrier mobility and the device performance can be improved.
Drawings
Fig. 1 shows a flow chart of a method of forming a dislocation structure in accordance with the present invention.
Fig. 2-6 are schematic cross-sectional views illustrating the process of forming dislocation structures in accordance with the present invention.
Detailed Description
Other advantages and effects of the present invention will become apparent to those skilled in the art from the following disclosure, which describes the embodiments of the present invention with reference to specific examples. The invention may be practiced or carried out in other embodiments that depart from the specific details, and the details of the present description may be modified or varied from the spirit and scope of the present invention.
Please refer to fig. 1 to 6. It should be noted that, the illustrations provided in the present embodiment are merely schematic illustrations of the basic concepts of the present invention, and only the components related to the present invention are shown in the illustrations, rather than being drawn according to the number, shape and size of the components in actual implementation, and the form, number and proportion of each component in actual implementation may be arbitrarily changed, and the layout of the components may be more complex.
As shown in fig. 1, the present embodiment provides a method for forming a dislocation structure, the method including:
providing a semiconductor substrate;
forming an auxiliary gate layer on the surface of the semiconductor substrate, and performing patterning etching on the auxiliary gate layer to form a gate pattern;
performing pre-amorphization implantation on the semiconductor substrate by taking the gate pattern as a mask to form an amorphized region in the semiconductor substrate;
removing the auxiliary gate layer forming the gate pattern;
an annealing process is performed on the semiconductor substrate to form dislocation structures within the amorphized regions.
In this embodiment, the semiconductor substrate includes, but is not limited to, a silicon substrate, a germanium substrate, or a silicon-on-insulator Substrate (SOI). In this embodiment, before the gate structure is formed on the surface of the semiconductor substrate, a pre-amorphization (PAI) implantation is performed using the gate pattern formed by the auxiliary gate layer as a mask layer for ion implantation, and the auxiliary gates in the gate pattern have smaller dimensions and larger spacing between the auxiliary gates, so that the region of the PAI implantation is enlarged to facilitate the growth of dislocation structures.
Specifically, the material of the auxiliary gate layer includes photoresist.
Specifically, the size of the auxiliary gate included in the gate pattern is less than or equal to 20nm, and the interval between adjacent auxiliary gates is 60 nm-150 nm.
Specifically, when the semiconductor substrate is subjected to pre-amorphization implantation, the implanted ions include Ge, si or Xe.
As an example, the process conditions for performing the pre-amorphization implantation on the semiconductor substrate include: the implantation energy is 10 KeV-60 KeV, and the dosage is 1x10 13 /cm 2 ~1x10 15 /cm 2 The injection angle is 0-7 degrees, and the injection temperature is-100-25 ℃. In this embodiment, a lower implantation temperature is used to increase the implantation amorphization efficiency.
Specifically, the annealing process includes rapid thermal annealing, millisecond thermal annealing, microsecond thermal annealing, spike annealing, or furnace tube annealing.
As an example, the annealing temperature includes 600 ℃ to 1100 ℃.
In this embodiment, the semiconductor substrate is recrystallized during annealing of the semiconductor substrate using an annealing process, such that the dislocation structure is formed within the semiconductor substrate (as shown in fig. 5).
Specifically, after the annealing process is performed on the semiconductor substrate, the method further includes forming a plurality of gate structures on a surface of the semiconductor substrate, wherein a pitch between the gate structures is smaller than a pitch between the auxiliary gates, and a position of the dislocation structure is located between the gate structures.
In this embodiment, the gate structure may be a dummy gate, in preparation for the deposition of a subsequent metal gate, thereby forming a high-K metal gate.
Specifically, the size of the gate structure is less than or equal to 22nm, and the interval between the adjacent gate structures comprises 40 nm-100 nm.
Specifically, suitable technology nodes include 22nm and below.
In summary, in the method for forming a dislocation structure of the present invention, before forming a gate structure, a gate pattern is formed by using photoresist, and a larger space is provided between the auxiliary gates in the gate pattern, so that when the gate pattern is used as a mask for ion implantation, the dislocation structure can be introduced in a process of 22nm or less to enhance channel stress, and carrier mobility and device performance are improved. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The above embodiments are merely illustrative of the principles of the present invention and its effectiveness, and are not intended to limit the invention. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. Accordingly, it is intended that all equivalent modifications and variations of the invention be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.

Claims (10)

1. A method of forming a dislocation structure, the method comprising:
providing a semiconductor substrate;
forming an auxiliary gate layer on the surface of the semiconductor substrate, and performing patterning etching on the auxiliary gate layer to form a gate pattern;
performing pre-amorphization implantation on the semiconductor substrate by taking the gate pattern as a mask to form an amorphized region in the semiconductor substrate;
removing the auxiliary gate layer forming the gate pattern;
an annealing process is performed on the semiconductor substrate to form dislocation structures within the amorphized regions.
2. The method of claim 1, wherein the material of the auxiliary gate layer comprises photoresist.
3. The method of claim 2, wherein the gate pattern includes auxiliary gates having a size of 20nm or less, and a space between adjacent auxiliary gates includes 60nm to 150nm.
4. The method of claim 1, wherein the implanted ions comprise Ge, si, or Xe when the semiconductor substrate is pre-amorphized.
5. The method of claim 4, wherein the process conditions for pre-amorphizing the semiconductor substrate include: the implantation energy is 10 KeV-60 KeV, and the dosage is 1x10 13 /cm 2 ~1x10 15 /cm 2 The injection angle is 0-7 degrees, and the injection temperature is-100-25 ℃.
6. The method of claim 1, wherein the annealing process comprises rapid thermal annealing, millisecond thermal annealing, microsecond thermal annealing, spike annealing, or furnace tube annealing.
7. The method of forming a dislocation structure as claimed in claim 6, wherein the annealing temperature comprises 600 ℃ to 1100 ℃.
8. The method of claim 3, further comprising forming a plurality of gate structures on a surface of the semiconductor substrate after the annealing process is performed on the semiconductor substrate, wherein a pitch between the gate structures is smaller than a pitch between the auxiliary gates, and wherein the dislocation structure is located between the gate structures.
9. The method of claim 8, wherein the gate structures have a size of 22nm or less and the spacing between adjacent gate structures comprises 40nm to 100nm.
10. The method of forming dislocation structure as claimed in any one of claims 1 to 9, wherein the applicable technology nodes include 22nm and below.
CN202310890175.3A 2023-07-19 2023-07-19 Method for forming dislocation structure Pending CN116959966A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310890175.3A CN116959966A (en) 2023-07-19 2023-07-19 Method for forming dislocation structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310890175.3A CN116959966A (en) 2023-07-19 2023-07-19 Method for forming dislocation structure

Publications (1)

Publication Number Publication Date
CN116959966A true CN116959966A (en) 2023-10-27

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Application Number Title Priority Date Filing Date
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Country Status (1)

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CN (1) CN116959966A (en)

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