CN116934238A - Intelligent factory material automatic input and output method - Google Patents
Intelligent factory material automatic input and output method Download PDFInfo
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Abstract
The invention provides an automatic material warehouse-in and warehouse-out method of an intelligent factory, which comprises a digital management system, an MES system, a warehouse management system WMS system, a data acquisition and control system WCS system, a warehouse control system PLC system, an automatic identification system, an intelligent material warehouse and the like; the MES system sets a production plan and stores material detection data; conveying the produced materials to a feeding area, and sending a warehouse-in request to a digital management system; checking materials; warehousing materials; warehouse entry material management; creating a work order; discharging the materials; and executing condition feedback. The invention relies on a digital management and control system as a core, opens up the data bottlenecks of different workshops through software and hardware system integration, realizes cross-department collaborative operation, effectively integrates and manages workshop detection management information, product information, detection actual information, quality information and the like, improves the manufacturing capacity, management capacity and collaborative capacity of each workshop, and enhances the core competitiveness of enterprise production and manufacturing.
Description
Technical Field
The invention relates to the technical field of warehouse logistics, in particular to an intelligent factory material automatic warehouse-in and warehouse-out method.
Background
In recent years, intelligent factory construction has become an important grip and a force point for the European enterprises to advance intelligent manufacturing development, and a more serious challenge is presented to the technical innovation and the productivity of the users.
The prior material warehouse-in and warehouse-out mainly has the following problems: first, current material business turn over storehouse is often from the material storage go into the information tracking of warehouse begin to carry out the material, and material workshop production data, detection data lack can't accomplish material process information management and control quality and trace, can't satisfy intelligent mill's demand. Secondly, the efficiency of the existing workshop production to the process of material entering and exiting the warehouse is low, and the increasingly developed technical requirements cannot be met.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an intelligent factory material automatic input and output method.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the automatic material warehouse-in and warehouse-out method for intelligent factory includes digital management system, MES system, WMS system, WCS system, PLC system, automatic identification system, intelligent material warehouse, butt joint conveying line, robot and tray;
the digital management system is in data butt joint with the MES system; the storage management system WMS system comprises a material management module and a goods space management module, the data acquisition and control system WCS system performs information interaction with the WMS system, receives an instruction of the WMS system and sends the instruction to the PLC system, so that a production line is driven to generate corresponding mechanical actions, and equipment states and equipment parameters are acquired through the storage control system; the automatic recognition system is a visual recognition system; the intelligent material warehouse comprises a goods shelf and a stacker; the goods shelf comprises a plurality of goods places, each goods place is provided with a unique goods place code, and the goods place code is a unique identity mark of the goods place;
the method comprises the following steps:
s1: the MES system sets a production plan and stores material detection data;
in the workshop production process, spraying material codes on materials through a code spraying machine; detecting the materials after the materials are finished; acquiring material codes of materials and uploading material detection data to an MES record for storage; the material detection data comprise the specification, attribute, name, quantity and material code of the material;
s2: conveying the produced materials to a feeding area, and sending a warehouse-in request to a digital management system;
the digital management system dispatches a WMS system of the warehouse management system, and creates a warehouse entry work order according to the detection data; the warehouse-in work order comprises a goods position code, material information and a tray code; the material information is created according to detection data stored in an MES system which is called by a digital management system, and comprises material coding and placing sequences of materials;
s3: checking materials;
the WCS system of the data acquisition and control system receives the warehouse entry work order, controls the robot to clamp the materials in the tray, sends the materials to the visual recognition system according to the material information to carry out material coding recognition on the materials, checks the material coding recognition and the placing sequence, and feeds back the material coding recognition and the placing sequence to the WCS system of the data acquisition and control system; if the verification is qualified, the WCS system of the data acquisition and control system dispatches the intelligent material library to be put in storage;
s4: warehousing materials;
the data acquisition and control system WCS system is used for acquiring the in-warehouse tray of the goods space corresponding to the goods space code through the stacker according to the goods space code, controlling the robot to pour the materials in the tray into the in-warehouse tray, and pushing the in-warehouse tray into the goods space by the regulating stacker to finish the warehousing of the materials;
s5: warehouse entry material management;
the material information and goods position information of a warehouse management system WMS system are acquired, the warehouse-in time is obtained and stored in the material management module;
s6: creating a work order;
when a warehouse is required to be exported, the digital management system creates a warehouse-out work order, and sends a warehouse-out task to the WMS system and the WCS system of the data acquisition and control system according to the warehouse-out work order;
s7: discharging the materials;
the WMS system of the warehouse management system acquires a warehouse-out work order according to the warehouse-out task, and retrieves material information in the material management module according to the warehouse-out work order to acquire materials to be subjected to warehouse-out; selecting materials to be delivered according to the sequence of the time for delivering the materials to be delivered and the sequence of the materials from small to large; the WCS system of the data acquisition and control system acquires the goods space number and the material code of the materials to be delivered, controls the stacker to call the goods space code of the warehouse, recognizes the material code through the robot, clamps the materials to be delivered, places the materials to be delivered into the warehouse outlet tray, combines the materials to be delivered out of the warehouse, returns the warehouse outlet tray to the goods space after the materials to be delivered out of the warehouse are clamped, finishes delivering the materials out of the warehouse, and updates the information of the materials in the material management module;
s8: executing condition feedback;
the digital management system follows the information change in real time and reports the execution status of the execution job to the MES system.
Preferably, the material management module stores inventory information, wherein the inventory information comprises material information, goods position information and warehousing time;
the goods space management module stores goods space storage state information and goods space codes; the goods space storage state comprises stored, non-stored and in-process;
preferably, step S2 is specifically: the method comprises the steps that materials which are detected are placed on trays according to the sequence of the material codes in a workshop, the trays are provided with the tray codes, the trays are transported to a loading area through a butt joint conveying line, the loading area is provided with a code scanner, the code scanner scans the tray codes, a MES system is triggered to send a warehousing instruction to a digital management system, the digital management system dispatches the storage management system WMS system to search a goods space storage state to be an unstained state, the goods space codes are obtained, a warehousing work order is created according to detection data, and the goods space storage state is updated to be in progress.
Preferably, during material verification, the robot scans the tray code, verifies whether the tray code is consistent with the tray code of the warehouse-in work order, if so, the robot is controlled to clamp the material for verification, if not, the robot returns to wait for processing, and bad information to be processed is fed back to the digital management system.
Preferably, the pallet is pushed into the goods space to finish the warehouse entry of the materials, the storage state of the goods space is updated to be stored, and the time for updating the stored state is recorded to be the warehouse entry time.
Preferably, the trays are unified with the material trays in the warehouse, the warehouse is not provided with the trays in the warehouse, the WCS system of the data acquisition and control system controls the robot to the stacker, and the stacker pushes the trays to the warehouse in the warehouse of the warehouse code according to the warehouse code to finish the warehouse in the warehouse.
Preferably, the delivery work order includes a material name, a specification, an attribute, and a quantity.
Preferably, the execution status includes device status, device parameters, inventory information.
Compared with the prior art, the invention has the beneficial effects that: (1) The digital management system is introduced, so that a production instruction plan can be conveyed downwards, product production information is collected upwards, detected process information and quality information are effectively recorded, and convenience is provided for optimizing a production flow and comprehensively scheduling resources; the digital management system is in data intercommunication with the MES system, can review the related operation and task conditions of equipment, materials, operation, quality and the like at any time, and is convenient for operators and managers to make adjustment in time. (2) Through design integration of software, generalized tools and the like, the multi-class product warehouse-in and warehouse-out operation can be met, manual data retrieval is omitted, and complex operation of multi-group selection and warehouse-out is performed according to the data. (3) After the production detection task is completed through the workshop, the data record is uploaded to the MES system for storage. And the products are manually transported to a material warehouse for warehouse entry, product information is identified and recorded through a code scanning device during warehouse entry, and a digital management and control system is used for calling workshop detection data to complete information management of the warehouse entry products. When the production demands and the products are delivered out of the warehouse, the corresponding products are automatically called according to the product information, and the products are combined and delivered out of the warehouse. By means of the digital management and control system as a core, different workshop data bottlenecks are opened through software and hardware system integration, cross-department cooperation operation is realized, effective integration and management of workshop detection management information, product information, detection actual information, quality information and the like are achieved, manufacturing capacity, management capacity and cooperation capacity of each workshop are further improved, and core competitiveness of enterprise production and manufacturing is enhanced.
Drawings
FIG. 1 is a flow chart of steps of a method for automatically delivering materials to and from a warehouse in an intelligent factory according to the present invention;
FIG. 2 is a schematic structural flow diagram of a method for automatically delivering materials into and out of a warehouse in an intelligent factory according to the invention;
FIG. 3 is a flow chart of an intelligent factory material automatic warehouse-in and warehouse-out method.
Description of the embodiments
For a further understanding of the objects, construction, features, and functions of the invention, reference should be made to the following detailed description of the preferred embodiments.
The automatic material warehouse-in and warehouse-out method for intelligent factory includes digital management system, MES system, WMS system, WCS system, PLC system, automatic identification system, intelligent material warehouse, butt joint conveying line, robot, tray, etc;
the digital management system is in data butt joint with the MES system, receives an MES issuing instruction, controls materials to automatically enter and exit the warehouse according to the instruction, and synchronizes operation information to the MES system; the digital management system is introduced, so that a production instruction plan can be conveyed downwards, product production information is collected upwards, detected process information and quality information are effectively recorded, and convenience is provided for optimizing a production flow and comprehensively scheduling resources; the digital management system is in data intercommunication with the MES system, can review the related operation and task conditions of equipment, materials, operation, quality and the like at any time, and is convenient for operators and managers to make adjustment in time.
The MES system is used for setting a computerized system for real-time monitoring, tracking and controlling the production process by the production plan;
warehouse management system WMS systems are an important component in warehouse management. The warehouse management software is used for carrying out operations such as warehouse entry and warehouse moving, warehouse transferring, inventory checking, disassembly and assembly rechecking and the like on warehouse goods. The storage management system WMS system comprises a material management module and a goods space management module, wherein the material management module stores inventory information, the inventory information comprises material information, goods space information, warehouse-in time and the like, the goods space management module stores goods space storage state information, goods space codes and the like, and the goods space storage state comprises stored, non-stored, in-progress and the like;
the data acquisition and control system WCS system is a layer management control system interposed between the WMS system and the PLC system. On one hand, the system performs information interaction with the WMS system, receives an instruction of the WMS system and sends the instruction to the PLC system, so that a product line is driven to generate corresponding mechanical actions; on the other hand, the WCS system of the data acquisition and control system acquires equipment states, equipment parameters and the like through the warehouse control system.
The storage control system PLC system is connected with the intelligent material warehouse, the robot, the automatic identification system and the butt joint conveying line through interfaces and used for controlling and executing mechanical actions.
The automatic recognition system is a visual recognition system; the intelligent material warehouse comprises a goods shelf and a stacker; the goods shelf comprises a plurality of goods places, each goods place is provided with a unique goods place code, and the goods place code is a unique identity mark of the goods place.
The method comprises the following steps:
s1: the MES system sets a production plan and stores material detection data;
setting a production plan through an MES system, wherein the production plan comprises a production task name, process parameter information, a production period and the like, and executing production by a scheduling workshop of the MES system; in the workshop production process, spraying material codes on materials through a code spraying machine; detecting the materials after the materials are finished; the detection equipment can be three-coordinate detection equipment, and material codes of materials and material detection data are obtained and uploaded to MES records for storage;
the material codes are unique identity marks of the material; the material detection data comprise specifications, attributes, names, quantity, material codes and the like of materials;
s2: conveying the produced materials to a feeding area, and sending a warehouse-in request to a digital management system;
the method comprises the steps that a workshop places detected materials (such as nozzles) on a tray according to the sequence of material codes, the tray is provided with the tray codes, the tray is transported to a feeding area through a butt joint conveying line, the feeding area is provided with a code scanner, the code scanner scans the tray codes, an MES system is triggered to send a warehousing instruction to a digital management system, the digital management system dispatches the storage management system WMS system to search a goods space storage state to be an unstained state, the goods space codes are obtained, a warehousing work order is created according to detection data, and the goods space storage state is updated to be in progress;
the warehouse-in work order comprises a goods position code, material information and a tray code; the material information is created according to detection data stored in an MES system which is called by a digital management system, and comprises material codes, placement sequences and the like of materials;
s3: checking materials;
the WCS system of the data acquisition and control system receives the warehouse entry work order, controls the robot to clamp the materials in the tray, sends the materials to the visual recognition system according to the material information to carry out material coding recognition on the materials, checks the material coding recognition and the placing sequence, and feeds back the material coding recognition and the placing sequence to the WCS system of the data acquisition and control system; if the verification is qualified, the WCS system of the data acquisition and control system dispatches the intelligent material library to be put in storage;
further, the robot scans the tray codes, checks whether the tray codes are consistent with the tray codes of the warehouse-in work order, if so, controls the robot to clamp materials for checking, and if not, returns to waiting for processing, and feeds back bad information to be processed to the digital management system. The bad information to be processed is processed manually, and can be manually intervened, so that the storage in workshops is ensured to be orderly, and errors are prevented. By checking the tray code first, whether the tray is the tray ready for warehouse entry or not can be quickly known, and if not, time is not wasted and checking of the materials is not needed. And the accuracy and time efficiency of verification are improved.
The robot uses general fixture, through fixture commonality design, realizes project pluralism task, improves unit utilization.
S4: warehousing materials;
the data acquisition and control system WCS system is used for acquiring the in-warehouse tray of the goods space corresponding to the goods space code through the stacker according to the goods space code, controlling the robot to pour the materials in the tray into the in-warehouse tray, pushing the in-warehouse tray into the goods space by the regulating stacker to finish warehousing of the materials, updating the storage state of the goods space to be stored, and recording the update time of the storage state of the goods space to be warehousing time;
further, the trays are unified with the material trays in the warehouse, the warehouse is not arranged in the goods space, the WCS system of the data acquisition and control system controls the robot to the stacker, and the stacker pushes the trays to be put in warehouse to the goods space of the goods space code according to the goods space code to finish putting in warehouse, so that the purpose of no need of rewinding is achieved, the situation that the placing sequence of materials is disordered, the materials are placed in order, and the inventory and the delivery of the materials are facilitated.
S5: warehouse entry material management;
the material information and goods position information of a warehouse management system WMS system are acquired, the warehouse-in time is obtained and stored in the material management module;
s6: creating a work order;
when a warehouse is required to be exported, the digital management system creates a warehouse-out work order, and sends a warehouse-out task to the WMS system and the WCS system of the data acquisition and control system according to the warehouse-out work order;
the work order comprises material names, specifications, attributes, quantity and the like;
s7: discharging the materials;
the WMS system of the warehouse management system acquires a warehouse-out work order according to the warehouse-out task, and retrieves material information in the material management module according to the warehouse-out work order to acquire materials to be subjected to warehouse-out; and selecting the materials to be delivered according to the sequence of the delivering time and the sequence of the material codes from small to large. The WCS system of the data acquisition and control system acquires the goods space number and the material code of the materials to be delivered, controls the stacker to adjust and take the goods space code of the warehouse position tray, recognizes the material code through the robot, clamps and puts the materials to be delivered into the warehouse outlet tray to be combined and delivered, and returns the warehouse outlet tray to the goods space to finish delivering the materials after the materials to be delivered are clamped, and updates the information of the materials in the material management module.
Through design integration of software, generalized tools and the like, the multi-class product warehouse-in and warehouse-out operation can be met, manual data retrieval is omitted, and complex operation of multi-group selection and warehouse-out is performed according to the data.
S8: executing condition feedback;
the digital management system follows the information change in real time and reports the execution status of the execution job to the MES system;
the execution status includes device status, device parameters, inventory information, and the like.
The data acquisition and control system is used for acquiring real-time data of the detection process of the detection unit and the vertical library equipment, monitoring and analyzing abnormal information, and providing real-time and accurate decision analysis for the production management layer optimizing production management technology, optimizing operation plan, optimizing detection flow, optimizing logistics distribution and other technologies.
After the production detection task is completed through the workshop, the data record is uploaded to the MES system for storage. And the products are manually transported to a material warehouse for warehouse entry, product information is identified and recorded through a code scanning device during warehouse entry, and a digital management and control system is used for calling workshop detection data to complete information management of the warehouse entry products. When the production demands and the products are delivered out of the warehouse, the corresponding products are automatically called according to the product information, and the products are combined and delivered out of the warehouse. By means of the digital management and control system as a core, different workshop data bottlenecks are opened through software and hardware system integration, cross-department cooperation operation is realized, effective integration and management of workshop detection management information, product information, detection actual information, quality information and the like are achieved, manufacturing capacity, management capacity and cooperation capacity of each workshop are further improved, and core competitiveness of enterprise production and manufacturing is enhanced.
The invention has been described with respect to the above-described embodiments, however, the above-described embodiments are merely examples of practicing the invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
Claims (8)
1. A method for automatically delivering materials into a warehouse in an intelligent factory is characterized by comprising the following steps of: the system comprises a digital management system, an MES system, a warehouse management system WMS system, a data acquisition and control system WCS system, a warehouse control system PLC system, an automatic identification system, an intelligent material library, a butt joint conveying line, a robot and a tray;
the digital management system is in data butt joint with the MES system; the storage management system WMS system comprises a material management module and a goods space management module, the data acquisition and control system WCS system performs information interaction with the WMS system, receives an instruction of the WMS system and sends the instruction to the PLC system, so that a production line is driven to generate corresponding mechanical actions, and equipment states and equipment parameters are acquired through the storage control system; the automatic recognition system is a visual recognition system; the intelligent material warehouse comprises a goods shelf and a stacker; the goods shelf comprises a plurality of goods places, each goods place is provided with a unique goods place code, and the goods place code is a unique identity mark of the goods place;
the method comprises the following steps:
s1: the MES system sets a production plan and stores material detection data;
in the workshop production process, spraying material codes on materials through a code spraying machine; detecting the materials after the materials are finished; acquiring material codes of materials and uploading material detection data to an MES record for storage; the material detection data comprise the specification, attribute, name, quantity and material code of the material;
s2: conveying the produced materials to a feeding area, and sending a warehouse-in request to a digital management system;
the digital management system dispatches a WMS system of the warehouse management system, and creates a warehouse entry work order according to the detection data; the warehouse-in work order comprises a goods position code, material information and a tray code; the material information is created according to detection data stored in an MES system which is called by a digital management system, and comprises material coding and placing sequences of materials;
s3: checking materials;
the WCS system of the data acquisition and control system receives the warehouse entry work order, controls the robot to clamp the materials in the tray, sends the materials to the visual recognition system according to the material information to carry out material coding recognition on the materials, checks the material coding recognition and the placing sequence, and feeds back the material coding recognition and the placing sequence to the WCS system of the data acquisition and control system; if the verification is qualified, the WCS system of the data acquisition and control system dispatches the intelligent material library to be put in storage;
s4: warehousing materials;
the data acquisition and control system WCS system is used for acquiring the in-warehouse tray of the goods space corresponding to the goods space code through the stacker according to the goods space code, controlling the robot to pour the materials in the tray into the in-warehouse tray, and pushing the in-warehouse tray into the goods space by the regulating stacker to finish the warehousing of the materials;
s5: warehouse entry material management;
the material information and goods position information of a warehouse management system WMS system are acquired, the warehouse-in time is obtained and stored in the material management module;
s6: creating a work order;
when a warehouse is required to be exported, the digital management system creates a warehouse-out work order, and sends a warehouse-out task to the WMS system and the WCS system of the data acquisition and control system according to the warehouse-out work order;
s7: discharging the materials;
the WMS system of the warehouse management system acquires a warehouse-out work order according to the warehouse-out task, and retrieves material information in the material management module according to the warehouse-out work order to acquire materials to be subjected to warehouse-out; selecting materials to be delivered according to the sequence of the time for delivering the materials to be delivered and the sequence of the materials from small to large; the WCS system of the data acquisition and control system acquires the goods space number and the material code of the materials to be delivered, controls the stacker to call the goods space code of the warehouse, recognizes the material code through the robot, clamps the materials to be delivered, places the materials to be delivered into the warehouse outlet tray, combines the materials to be delivered out of the warehouse, returns the warehouse outlet tray to the goods space after the materials to be delivered out of the warehouse are clamped, finishes delivering the materials out of the warehouse, and updates the information of the materials in the material management module;
s8: executing condition feedback;
the digital management system follows the information change in real time and reports the execution status of the execution job to the MES system.
2. The method for automatically delivering materials to and from a warehouse in an intelligent factory according to claim 1, wherein: the material management module stores inventory information, wherein the inventory information comprises material information, goods position information and warehousing time;
the goods space management module stores goods space storage state information and goods space codes; the cargo space storage state comprises stored, non-stored and in-progress.
3. The method for automatically delivering materials to and from a warehouse in an intelligent factory according to claim 2, wherein: the step S2 specifically comprises the following steps: the method comprises the steps that materials which are detected are placed on trays according to the sequence of the material codes in a workshop, the trays are provided with the tray codes, the trays are transported to a loading area through a butt joint conveying line, the loading area is provided with a code scanner, the code scanner scans the tray codes, a MES system is triggered to send a warehousing instruction to a digital management system, the digital management system dispatches the storage management system WMS system to search a goods space storage state to be an unstained state, the goods space codes are obtained, a warehousing work order is created according to detection data, and the goods space storage state is updated to be in progress.
4. The method for automatically delivering materials to and from a warehouse in an intelligent factory as set forth in claim 3, wherein: when the materials are checked, the robot scans the tray codes, checks whether the tray codes are consistent with the tray codes of the warehouse work order, if so, controls the robot to clamp the materials for checking, and if not, returns to waiting for processing, and feeds back bad information to be processed to the digital management system.
5. The method for automatically delivering materials to and from a warehouse in an intelligent factory according to claim 2, wherein: and pushing the tray into the goods space to finish the warehousing of the materials, updating the storage state of the goods space to be stored, and recording the updating time of the stored state as warehousing time.
6. The method for automatically delivering materials to and from a warehouse in an intelligent factory according to claim 1, wherein: the trays are unified with the material trays in the warehouse, the warehouse is not arranged in the goods space, the WCS system of the data acquisition and control system controls the robot to the stacker, and the stacker pushes the trays to be put in the warehouse to the goods space coded by the goods space according to the goods space code to finish putting in the warehouse.
7. The method for automatically delivering materials to and from a warehouse in an intelligent factory according to claim 1, wherein: the delivery worksheet comprises material names, specifications, attributes and quantity.
8. The method for automatically delivering materials to and from a warehouse in an intelligent factory according to claim 1, wherein: the execution status includes device status, device parameters, inventory information.
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| CN118151617A (en) * | 2024-05-09 | 2024-06-07 | 昆山纽杰伦智能机器科技有限公司 | Intelligent scheduling management system for flexible production line |
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2023
- 2023-07-31 CN CN202310948946.XA patent/CN116934238A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118151617A (en) * | 2024-05-09 | 2024-06-07 | 昆山纽杰伦智能机器科技有限公司 | Intelligent scheduling management system for flexible production line |
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