CN113592244A - Cutter distribution management method and system - Google Patents
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Abstract
The invention provides a cutter delivery management method and a system, which controls and coordinates the supply and demand relationship between a machine station operating end and a cutter room end through a unified cutter management system, specifically, a machine station operator enters a cutter management system through a machine station PC end login port to initiate a cutter leading order or a cutter replacing order, order information issued by the machine station operator is pushed to a PDA end through the cutter management system, the cutter room operator logs in the cutter management system through the PDA end to receive orders and process order tasks, and feeds back the real-time processing state and the stock dynamic state to the cutter management system and the machine station PC end, meanwhile, an RCS scheduling system intelligently distributes and schedules an idle AGV to execute a carrying task, thereby not only ensuring the orderliness of cutter stock management, but also intuitively knowing the use condition of each machine station cutter and the current use state of each cutter, and sharing and completely transparentizing the information of the cutter stock, thereby effectively improving the efficiency and convenience of the generation operation.
Description
Technical Field
The invention relates to the technical field of machining, in particular to a cutter distribution management method.
Background
With the continuous improvement of the industrial level of machining, the application of the cutter in machining and manufacturing is wider and wider, and the variety of the cutter is more and more. In the prior art, a system for managing the cutters is lacked, and particularly for large and medium-sized factories with high machining requirements and complex machined workpieces, the types and the number of the cutters are generally purchased and are stored in a warehouse in a centralized manner, so that when a manipulator takes the cutters, the manipulator needs to blindly search the various cutters, the workload is high, the efficiency is low, and the use condition of each cutter cannot be monitored in time. In addition, the operation workers mostly walk to the cutter room to replace the cutters through manpower, and manpower and material resources are consumed.
Disclosure of Invention
In order to solve the problems, the technology innovatively provides a cutter delivery management method and a cutter delivery management system, a unified cutter management system is used as a resource management and coordination platform, a combination machine platform end and a cutter room end, and then the delivery of the cutters is realized through an RCS dispatching system.
Specifically, the invention provides a cutter distribution management method, which comprises the following steps:
s1: a machine operator enters a cutter management system through a machine PC (personal computer) terminal login port to initiate a cutter getting order;
s2: the cutter management system pushes the cutter picking order information to a PDA end;
s3: a tool room operator logs in a tool management system through a PDA (personal digital assistant) end to receive orders, configures new tools and a loading tray to be placed in a vacancy of a new tool placing area of the transfer rack according to the tool leading order, and generates a carrying task on the tool management system; the tool management system receives the carrying task, analyzes the information of the carrying task and sends the information to the RCS dispatching system, and dispatches an idle AGV car to load a new tool tray into a carrier box and then transports the new tool tray from the tool room transfer rack to a corresponding production machine side transfer rack;
s4: after the machine station operator finishes the cutter replacement, the machine station operator enters the cutter management system again to initiate a cutter retracting task; RCS dispatch system is in response to cutter management system transport instruction, and the idle AGV car of dispatch is carried to the cutter room after with the old cutter tray dress carrier case on the other transfer frame of board the district is placed to the old cutter of old cutter tray to the cutter room transfer frame to place the district through well old cutter and place the position sensor automated inspection old cutter position change state in the district, and upload to cutter management system.
Wherein the S1 further includes: each machine PC end is bound with an IP of a cutter management system, when the machine PC end enters the cutter management system through a machine PC end login port, an interface is displayed as a current machine tool number, a name and a local IP address, and after the machine tool PC end login port is confirmed by a machine operator, the machine tool PC end enters a program cutter leading module or a self-selection cutter leading module;
the program tool picking module obtains a tool list by selecting and reading a local EXCEL program list;
the self-selection collar tool module generates a tool list by adding at least one tool name or tool model in a collar tool application page;
and clicking to submit the application, and inputting or scanning the job number of the machine operator to complete the cutter picking order request.
Further, the S1 further includes:
s11: acquiring a machine tool number, and displaying current inventory information and a current machine tool cutter list according to the machine tool number;
s12: recording the number of the tie cutters, checking whether the stock quantity of the cutters is met, and if so, turning to S13; otherwise, the total number of the tie cutters in the cutter list is modified to be the current stock, and S13 is switched;
s13: and E, posting and updating the current inventory information, and waiting for entering a tool room operator processing flow.
Further, the S3 further includes:
the S3 further includes:
s31: after order receiving, updating the order of the cutter at the PC end of the machine station into a received order state; simultaneously, adding a current order in a task list of the PDA terminal;
s32: the task list comprises all the received but unprocessed task lists, any task is clicked to be handled, the task list enters a task page of a corresponding order, carrier box numbers are scanned according to the cutter list in the cutter leading order for binding, and the state of the bound carrier boxes is updated to be occupied in the cutter management system;
s33: the method comprises the following steps that a cutter room operator allocates cutters according to a cutter list, and sends a current processing state to a cutter management system through a PDA (personal digital assistant) end, so that a cutter leading order of a PC (personal computer) end of a machine table is updated to be in a cutter assembling state in real time, and the cutter leading order is synchronously updated to be in a cutter assembling completion state after cutter assembling is completed;
s34: loading the cutters which are subjected to cutter assembly into a tray and transferring the cutters to a rotating frame in a cutter room, judging whether the rotating frame beside a machine platform has a vacancy or not, and starting a distribution state if the rotating frame beside the machine platform has the vacancy; otherwise, entering queue waiting.
In the distribution process, when an AGV or a human arrives each time, the tool inventory information is updated after the work number of a scanning machine operator is verified; and after the whole order distribution is finished, automatically updating the state of the cutter leading order to be finished, updating the carrier box to be in an idle state, and updating the current stock list of the machine tool.
Further, the S4 further includes:
s41: entering a tool retracting module of a tool management system through a machine PC (personal computer) end login port to initiate a tool retracting order;
s42: scanning and binding carrier box numbers, and updating the state of the bound carrier boxes to be occupied in the tool management system;
s43: after the loading and boxing of the trays of the tool retracting tools are finished, judging whether a transfer rack in a tool room has a vacancy or not, and if so, starting a distribution state; otherwise, entering queue waiting.
Further, the S4 further includes:
a cutter room operator logs in a cutter management system through a PDA terminal to get a cutter withdrawal order task and updates the task into a task list of the PDA terminal;
scanning a carrier box from a machine table end to obtain a corresponding tool withdrawal order number, transferring an old tool tray to a transfer frame, updating the carrier box to be in an idle state, and synchronously updating the tool withdrawal order to be in an acceptance state;
after the tool room operator finishes tool inspection, old tools are transferred to an appointed income warehouse for posting, the completion of tool collection is confirmed at a PDA end, warehouse inventory information is updated, and meanwhile, a transfer rack is updated to be in an idle state.
As another preferred aspect, the present invention further provides a tool delivery management system, including at least: board PC end and cutter room PDA end, wherein:
the machine operator enters the cutter management system through a machine PC end login port, and the interface display is as follows:
the current machine tool number, name and local machine IP address;
and a program tie bar module or a self-selection tie bar module for initiating a tie bar order;
the tool retracting module is used for initiating a tool retracting order;
the query module is used for querying current machine tool inventory information or current machine tool order dynamics;
the tool room operator logs in to the tool management system through the PDA terminal, and the interface display is as follows:
the task getting module is used for getting orders issued by the program tie knife module or the optional tie knife module or the back-changing knife module;
the task list module is used for recording all the received but unprocessed task lists and displaying the current processing state of each order in real time;
the machine delivery module is used for dynamically combining an RCS (remote control system) scheduling system to arrange cutter delivery according to vacant positions of a rotating frame in a cutter room and a rotating frame beside a machine platform, and the RCS scheduling system is used for dispatching a vacant AGV (automatic guided vehicle) to transport a new cutter tray from the rotating frame in the cutter room to the rotating frame beside a corresponding production machine platform or transport an old cutter tray from the rotating frame beside the production machine platform to the rotating frame in the cutter room; feeding back the current task execution state to the cutter management system in real time, and updating the stock quantity of the cutters;
and the task query module is used for querying all the processed task information.
Wherein, the tool management system further comprises: the cutter management system receives and pushes the cutter picking order to the PDA end, and synchronizes the processing dynamics of the PDA end to the order information of the PC end of the machine table in real time, wherein the order information at least comprises an order receiving state, a cutter assembling completion state and a distribution state;
the tool management system also responds to a carrying task initiated by the PDA end, analyzes and sends task information to the RCS scheduling system, and when a transfer frame beside a production machine platform or a transfer frame in a tool room has a vacancy, schedules an idle AGV to carry out the distribution of a new tool or an old tool, and feeds back the current distribution state to the PC end and the PDA end of the machine platform in real time; and meanwhile, updating the tool inventory information.
Further, the method also comprises the following steps: the middle rotating frames are arranged beside the cutter room and the machine platform and respectively comprise a new cutter placing area and an old cutter placing area; the AGV acquires the tool to be conveyed according to the position information of the new tool placing area; and each new cutter and old cutter storage position in the middle rotating frame is provided with a sensor for detection, and the sensors are used for uploading the dynamics of the cutter sending and receiving of the warehouse in real time, synchronously updating the warehouse storage information and updating the current state of the carrier box.
To sum up, the present invention provides a method and a system for managing and managing the distribution of tools, which manages and coordinates the supply and demand relationship between the machine station operating end and the tool room end through a unified tool management system, specifically, a machine station operator enters into the tool management system through the login port of the machine station PC end to initiate a tool picking order or a tool changing back order, the tool management system pushes the order information issued by the machine station operator to the PDA end, the tool room operator logs into the tool management system through the PDA end to receive orders and process order tasks, and feeds back the real-time processing status and the inventory dynamic status to the tool management system and the machine station PC end, meanwhile, the RCS scheduling system intelligently allocates and schedules the idle AGV to execute the transport task, which not only ensures the orderly management of tool inventory, but also intuitively knows the use status of each machine station tool and the current use status of each tool, and the information of the tool stock is shared and completely transparent, so that the high efficiency and the convenience of the generation operation are effectively improved.
Drawings
Fig. 1 is a flow chart of tool distribution management according to the present invention.
FIG. 2 is a management interface for a machine operator to enter a tool management system through a machine PC port login.
Fig. 3 is a program tie-bar module management interface.
FIG. 4 is a diagram of an import program file generate tool list interface.
Fig. 5 is a tool picking order placing confirmation interface for the machine operator to scan or input the corresponding job number.
FIG. 6 is a user-defined tool list interface generated by the custom tie tool module.
FIG. 7 is a list of all tools displayed in the query module.
FIG. 8 is a view all of the applied for cutting interfaces.
FIG. 9 is a view of the all retract applications interface.
FIG. 10 is a management interface for a tool room operator to log into the tool management system via the PDA side.
Fig. 11 is an automatic pop-up task getting prompt interface at the PDA side.
FIG. 12 is a task list module interface on the PDA side.
Fig. 13 is a selection interface for initiating distribution after the PDA completes blade assembly.
Fig. 14 is an information confirmation interface for completing tool retracting and warehousing at the PDA end.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the present invention provides a tool distribution management method, which includes the following steps:
s1: a machine operator enters a cutter management system through a machine PC (personal computer) terminal login port to initiate a cutter getting order;
each machine PC end is bound with an IP of a cutter management system, when the machine PC end enters the cutter management system through a machine PC end login port, an interface is displayed as a current machine tool number, a name and a local IP address, and after the machine tool PC end login port is confirmed by a machine operator, the machine tool PC end enters a program cutter leading module or a self-selection cutter leading module;
the program tool picking module obtains a tool list by selecting and reading a local EXCEL program list;
the self-selection collar tool module generates a tool list by adding at least one tool name or tool model in a collar tool application page;
and clicking to submit the application, and inputting or scanning the job number of the machine operator to complete the cutter picking order request.
Further, the S1 further includes:
s11: acquiring a machine tool number, and displaying current inventory information and a current machine tool cutter list according to the machine tool number;
s12: recording the number of the tie cutters, checking whether the stock quantity of the cutters is met, and if so, turning to S13; otherwise, the total number of the tie cutters in the cutter list is modified to be the current stock, and S13 is switched;
s13: and E, posting and updating the current inventory information, and waiting for entering a tool room operator processing flow.
S2: the cutter management system pushes the cutter picking order information to a PDA end;
s3: a tool room operator logs in a tool management system through a PDA (personal digital assistant) end to receive orders, configures new tools and a loading tray to be placed in a vacancy of a new tool placing area of the transfer rack according to the tool leading order, and generates a carrying task on the tool management system; the tool management system receives the carrying task, analyzes the information of the carrying task and sends the information to the RCS dispatching system, and dispatches an idle AGV car to load a new tool tray into a carrier box and then transports the new tool tray from the tool room transfer rack to a corresponding production machine side transfer rack;
specifically, the S3 further includes:
s31: after order receiving, updating the order of the cutter at the PC end of the machine station into a received order state; simultaneously, adding a current order in a task list of the PDA terminal;
s32: the task list comprises all the received but unprocessed task lists, any task is clicked to be handled, the task list enters a task page of a corresponding order, carrier box numbers are scanned according to the cutter list in the cutter leading order for binding, and the state of the bound carrier boxes is updated to be occupied in the cutter management system;
s33: the method comprises the following steps that a cutter room operator allocates cutters according to a cutter list, and sends a current processing state to a cutter management system through a PDA (personal digital assistant) end, so that a cutter leading order of a PC (personal computer) end of a machine table is updated to be in a cutter assembling state in real time, and the cutter leading order is synchronously updated to be in a cutter assembling completion state after cutter assembling is completed;
s34: loading the cutters which are subjected to cutter assembly into a tray and transferring the cutters to a rotating frame in a cutter room, judging whether the rotating frame beside a machine platform has a vacancy or not, and starting a distribution state if the rotating frame beside the machine platform has the vacancy; otherwise, entering queue waiting.
When the AGV finishes delivery or when manual delivery to the machine and scanning the work number of the machine operator to finish verification, automatically updating the order information in the tool management system to be finished, updating the carrier box to be in an idle state, and updating the current inventory of the machine tool.
S4: after the machine station operator finishes the cutter replacement, the machine station operator enters the cutter management system again to initiate a cutter retracting task; RCS dispatch system is in response to cutter management system transport instruction, and the idle AGV car of dispatch is carried to the cutter room after with the old cutter tray dress carrier case on the other transfer frame of board the district is placed to the old cutter of old cutter tray to the cutter room transfer frame to place the district through well old cutter and place the position sensor automated inspection old cutter position change state in the district, and upload to cutter management system.
Wherein the S4 further includes:
s41: entering a tool retracting module of a tool management system through a machine PC (personal computer) end login port to initiate a tool retracting order;
s42: scanning and binding carrier box numbers, and updating the state of the bound carrier boxes to be occupied in the tool management system;
s43: checking whether the total tool retracting number exceeds a threshold value, if so, inputting the tool retracting number, continuously checking whether the total tool retracting number is larger than the stock, if so, changing the tool retracting number to be the current stock, posting and updating the current stock information, and repeatedly judging the remaining tool retracting number and the next stock until all tool retracting numbers complete the warehousing request; otherwise, directly posting and updating the current inventory information; if not, directly updating the current inventory information and switching to the RCS dispatching system for processing, or switching to manual delivery.
A cutter room operator logs in a cutter management system through a PDA terminal to get a cutter withdrawal order task and updates the task into a task list of the PDA terminal;
scanning a carrier box from a machine table end to obtain a corresponding tool withdrawal order number, transferring an old tool tray to a transfer frame, updating the carrier box to be in an idle state, and synchronously updating the tool withdrawal order to be in an acceptance state;
after the tool room operator finishes tool inspection, old tools are transferred to an appointed income warehouse for posting, the completion of tool collection is confirmed at a PDA end, warehouse inventory information is updated, and meanwhile, a transfer rack is updated to be in an idle state.
As another preferable aspect, the present invention also provides a tool delivery management system including: a PC end of the machine station and a PDA end of the cutter room, wherein,
the machine operator enters the tool management system through the machine PC port login, and the interface display is as shown in fig. 2, and includes:
machine tool information such as the current machine tool number, name and local machine IP address;
and a program tie bar module or a self-selection tie bar module for initiating a tie bar order;
and the tool reversing and changing module is used for initiating a tool reversing or changing order.
And the query module is used for querying the current stock information of the machine tool or the current order dynamics of the machine tool.
The system can automatically display a tool list in the current program list after clicking and confirming as shown in fig. 4, and simultaneously, an operator can also appropriately add or delete information in the tool list according to the current order requirement, wherein the tool list at least comprises a document number of the current order and the tool list required by the order and is sequentially listed, and the selection of the type of each tool, such as a smooth tool, a rough cutter, a new tool and the like, is also included; and the name, specification, length, stock quantity and acceptance quantity of the cutter.
After confirming the tool list required by the order, when clicking to submit the application, the verification is required, as shown in fig. 5, the machine operator scans or inputs the corresponding job number to complete the issuing of the tool picking order.
Preferably, the machine operator can also enter the tool picking module by clicking to perform custom generation of a tool list, as shown in fig. 6.
Preferably, the machine operator may also enter the query module by clicking, as shown in fig. 7, the query module shows a list of all tools, including information such as names, models, current number, number to be claimed, and number to be rejected. Further, by clicking the tie knife application, as shown in fig. 8, the order numbers, the submitter, the application time, the change time, and the current state of all tie knives can be checked, and meanwhile, the detail and the flow information of each order can be called. Similarly, by clicking the tool retracting application, as shown in fig. 9, all tool retracting order numbers, corresponding tool picking order numbers, submitters, application time, change time, current state, order details and flow information can be checked.
Preferably, the tool room operator logs in to the tool management system through the PDA, and the interface display is as shown in fig. 10:
the task getting module is used for getting orders issued by the program tie knife module or the optional tie knife module or the back-changing knife module; as shown in fig. 11, when the PDA receives an order push from the tool management system, a task getting prompt is automatically popped up, and the operator of the tool room is required to confirm and accept the order.
The task list module is used for recording all the received but unprocessed task lists and displaying the current processing state of each order in real time; as shown in fig. 12, after the tool room operator clicks to determine acceptance, the job list module may display each job list with the corresponding order number, machine tool information, applicant name, total number of tools, and order submitting time, and real-time status of order processing, such as finished status, transacted status, and obsolete status, on the display page.
The machine delivery module is used for dynamically combining an RCS (remote control system) scheduling system to arrange cutter delivery according to vacant positions of a rotating frame in a cutter room and a rotating frame beside a machine platform, and the RCS scheduling system is used for dispatching a vacant AGV (automatic guided vehicle) to transport a new cutter tray from the rotating frame in the cutter room to the rotating frame beside a corresponding production machine platform or transport an old cutter tray from the rotating frame beside the production machine platform to the rotating frame in the cutter room; and feeding back the current task execution state to the cutter management system in real time, and updating the stock quantity of the cutters.
As shown in fig. 13, after completing a partial cutter set at the PDA end, the distribution may be scheduled first. As each tray and each loading box for loading the cutters can contain a certain number of cutters, when the distribution is arranged, the distribution is preferably arranged in sequence, the confirmation is carried out through a PDA end, the distribution mode is selected to be manual distribution or machine distribution, and when the confirmation is carried out, the condition that the current order is completed is updated at the same time, for example, the current order of leading cutters has 3 cutters, the number of the cutters in the group is 2, the number of the cutters in the list is not completed is 1, and the operation is continued or the page is returned to the later stage for posting. After the confirmation is completed, the distribution processing procedure is switched.
And the task query module is used for querying all the processed task information.
The tool management system further comprises: the cutter management system receives and pushes the cutter picking order to the PDA end, and synchronizes the processing dynamics of the PDA end to the order information of the PC end of the machine table in real time, wherein the order information at least comprises an order receiving state, a cutter assembling completion state and a distribution state;
the tool management system also responds to a carrying task initiated by the PDA end, analyzes and sends task information to the RCS scheduling system, and when a transfer frame beside a production machine station or a transfer frame in a tool room has a vacancy, schedules an idle AGV to deliver a new tool or an old tool, or manually delivers the new tool or the old tool, and feeds back the current delivery state to the PC end and the PDA end of the machine station in real time; and meanwhile, updating the tool inventory information.
Preferably, as shown in fig. 14, after the tool room operator logs in to the tool management system through the PDA to pick up the tool retracting task and complete the tool checking, the tool room operator designates to take in the warehouse, posts the tool, confirms that the tool retracting task is completed at the PDA, updates the warehouse inventory information, and updates the carrier box to be in the idle state.
Further, the tool management system further includes: the middle rotating frames are arranged beside the cutter room and the machine platform and respectively comprise a new cutter placing area and an old cutter placing area; the AGV acquires the tool to be conveyed according to the position information of the new tool placing area; and each new cutter and old cutter storage position in the middle rotating frame is provided with a sensor for detection, and the sensors are used for uploading the dynamics of the cutter sending and receiving of the warehouse in real time, synchronously updating the warehouse storage information and updating the current state of the carrier box.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present invention should be defined by the appended claims.
Claims (10)
1. A cutter delivery management method is characterized by comprising the following steps:
s1: a machine operator enters a cutter management system through a machine PC (personal computer) terminal login port to initiate a cutter getting order;
s2: the cutter management system pushes the cutter picking order information to a PDA end;
s3: a tool room operator logs in a tool management system through a PDA (personal digital assistant) end to receive orders, configures new tools and a loading tray to be placed in a vacancy of a new tool placing area of the transfer rack according to the tool leading order, and generates a carrying task on the tool management system; the tool management system receives the carrying task, analyzes the information of the carrying task and sends the information to the RCS dispatching system, and dispatches an idle AGV car to load a new tool tray into a carrier box and then transports the new tool tray from the tool room transfer rack to a corresponding production machine side transfer rack;
s4: after the machine station operator finishes the cutter replacement, the machine station operator enters the cutter management system again to initiate a cutter retracting task; RCS dispatch system is in response to cutter management system transport instruction, and the idle AGV car of dispatch is carried to the cutter room after with the old cutter tray dress carrier case on the other transfer frame of board the district is placed to the old cutter of old cutter tray to the cutter room transfer frame to place the district through old cutter and place the position sensor automated inspection old cutter position change state in the district, and upload to cutter management system.
2. The tool delivery management method according to claim 1, wherein the S1 further includes: each machine PC end is bound with an IP of a cutter management system, when the machine PC end enters the cutter management system through a machine PC end login port, an interface is displayed as a current machine tool number, a name and a local IP address, and after the machine tool PC end login port is confirmed by a machine operator, the machine tool PC end enters a program cutter leading module or a self-selection cutter leading module;
the program tool picking module obtains a tool list by selecting and reading a local EXCEL program list;
the self-selection collar tool module generates a tool list by adding at least one tool name or tool model in a collar tool application page;
and clicking to submit the application, and inputting or scanning the job number of the machine operator to complete the cutter picking order request.
3. The tool delivery management method according to claim 2, wherein the S1 further includes:
s11: acquiring a machine tool number, and displaying current inventory information and a current machine tool cutter list according to the machine tool number;
s12: recording the number of the tie cutters, checking whether the stock quantity of the cutters is met, and if so, turning to S13; otherwise, the total number of the tie cutters in the cutter list is modified to be the current stock, and S13 is switched;
s13: and E, posting and updating the current inventory information, and waiting for entering a tool room operator processing flow.
4. The tool delivery management method according to claim 1, wherein the S3 further includes:
s31: after order receiving, updating the order of the cutter at the PC end of the machine station into a received order state; simultaneously, adding a current order in a task list of the PDA terminal;
s32: the task list comprises all the received but unprocessed task lists, any task is clicked to be handled, the task list enters a task page of a corresponding order, carrier box numbers are scanned according to the cutter list in the cutter leading order for binding, and the state of the bound carrier boxes is updated to be occupied in the cutter management system;
s33: the method comprises the following steps that a cutter room operator allocates cutters according to a cutter list, and sends a current processing state to a cutter management system through a PDA (personal digital assistant) end, so that a cutter leading order of a PC (personal computer) end of a machine table is updated to be in a cutter assembling state in real time, and the cutter leading order is synchronously updated to be in a cutter assembling completion state after cutter assembling is completed;
s34: loading the cutters which are subjected to cutter assembly into a tray and transferring the cutters to a rotating frame in a cutter room, judging whether the rotating frame beside a machine platform has a vacancy or not, and starting a distribution state if the rotating frame beside the machine platform has the vacancy; otherwise, entering queue waiting.
5. The tool distribution management method according to claim 4, further comprising: in the distribution process, when an AGV or a human arrives each time, the tool stock information is updated after the work number of a scanning machine operator is verified; and after the whole order distribution is finished, automatically updating the state of the cutter leading order to be finished, updating the carrier box to be in an idle state, and updating the current stock list of the machine tool.
6. The tool delivery management method according to claim 1, wherein the S4 further includes:
s41: entering a tool retracting module of a tool management system through a machine PC (personal computer) end login port to initiate a tool retracting order;
s42: scanning and binding carrier box numbers, and updating the state of the bound carrier boxes to be occupied in the tool management system;
s43: after the loading and boxing of the trays of the tool retracting tools are finished, judging whether a transfer rack in a tool room has a vacancy or not, and if so, starting a distribution state; otherwise, entering queue waiting.
7. The tool delivery management method according to claim 6, wherein the S4 further includes:
a cutter room operator logs in a cutter management system through a PDA terminal to get a cutter withdrawal order task and updates the task into a task list of the PDA terminal;
scanning a carrier box from a machine table end to obtain a corresponding tool withdrawal order number, transferring an old tool tray to a transfer frame, updating the carrier box to be in an idle state, and synchronously updating the tool withdrawal order to be in an acceptance state;
after the tool room operator finishes tool inspection, old tools are transferred to an appointed income warehouse for posting, the completion of tool collection is confirmed at a PDA end, warehouse inventory information is updated, and meanwhile, a transfer rack is updated to be in an idle state.
8. A system for the tool delivery management method of any one of claims 1 to 7, comprising: a PC end of the machine station and a PDA end of the cutter room, wherein,
the machine operator enters the cutter management system through a machine PC end login port, and the interface display is as follows:
the current machine tool number, name and local machine IP address;
and a program tie bar module or a self-selection tie bar module for initiating a tie bar order;
the tool retracting module is used for initiating a tool retracting order;
the query module is used for querying current cutter inventory information or a current machine tool cutter list and order dynamics;
the tool room operator logs in to the tool management system through the PDA terminal, and the interface display is as follows:
the task getting module is used for getting orders issued by the program tie bar module or the optional tie bar module or the tool withdrawal module;
the task list module is used for recording all the received but unprocessed task lists and displaying the current processing state of each order in real time;
the machine delivery module is used for dynamically combining an RCS (remote control system) scheduling system to arrange cutter delivery according to vacant positions of a rotating frame in a cutter room and a rotating frame beside a machine platform, and the RCS scheduling system is used for dispatching a vacant AGV (automatic guided vehicle) to transport a new cutter tray from the rotating frame in the cutter room to the rotating frame beside a corresponding production machine platform or transport an old cutter tray from the rotating frame beside the production machine platform to the rotating frame in the cutter room; feeding back the current task execution state to the cutter management system in real time, and updating the stock quantity of the cutters;
and the task query module is used for querying all processed tool picking orders or tool withdrawal task information.
9. The tool distribution management system of claim 8, further comprising: the cutter management system receives and pushes the cutter picking order to the PDA end, and synchronizes the processing dynamics of the PDA end to the order information of the PC end of the machine table in real time, wherein the order information at least comprises an order receiving state, a cutter assembling completion state and a distribution state;
the tool management system also responds to a carrying task initiated by the PDA end, analyzes and sends task information to the RCS scheduling system, and when a transfer frame beside a production machine platform or a transfer frame in a tool room has a vacancy, schedules an idle AGV to carry out the distribution of a new tool or an old tool, and feeds back the current distribution state to the PC end and the PDA end of the machine platform in real time; and meanwhile, updating the tool inventory information.
10. The tool distribution management system of claim 8, further comprising: the middle rotating frames are arranged beside the cutter room and the machine platform and respectively comprise a new cutter placing area and an old cutter placing area; the AGV acquires the tool to be conveyed according to the position information of the new tool placing area; and each new cutter and old cutter storage position in the middle rotating frame is provided with a sensor for detection, and the sensors are used for uploading the dynamics of the cutter sending and receiving of the warehouse in real time, synchronously updating the warehouse storage information and updating the current state of the carrier box.
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