CN116906728A - Clamp for sealing and inflating large-caliber flexible lining hose - Google Patents
Clamp for sealing and inflating large-caliber flexible lining hose Download PDFInfo
- Publication number
- CN116906728A CN116906728A CN202311182753.4A CN202311182753A CN116906728A CN 116906728 A CN116906728 A CN 116906728A CN 202311182753 A CN202311182753 A CN 202311182753A CN 116906728 A CN116906728 A CN 116906728A
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- Prior art keywords
- hose
- sliding
- mirror image
- fixedly connected
- distributed
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- 238000007789 sealing Methods 0.000 title claims abstract description 32
- 238000007906 compression Methods 0.000 claims abstract description 23
- 230000006835 compression Effects 0.000 claims abstract description 22
- 238000007790 scraping Methods 0.000 claims description 50
- 239000012535 impurity Substances 0.000 claims description 30
- 238000003825 pressing Methods 0.000 claims description 26
- 238000004140 cleaning Methods 0.000 claims description 17
- 230000007246 mechanism Effects 0.000 claims description 11
- 230000008093 supporting effect Effects 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 28
- 230000008569 process Effects 0.000 abstract description 25
- 230000008878 coupling Effects 0.000 abstract description 9
- 238000010168 coupling process Methods 0.000 abstract description 9
- 238000005859 coupling reaction Methods 0.000 abstract description 9
- 239000004429 Calibre Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/16—Devices for covering leaks in pipes or hoses, e.g. hose-menders
- F16L55/162—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe
- F16L55/165—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section
- F16L55/1652—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section the flexible liner being pulled into the damaged section
- F16L55/1654—Devices for covering leaks in pipes or hoses, e.g. hose-menders from inside the pipe a pipe or flexible liner being inserted in the damaged section the flexible liner being pulled into the damaged section and being inflated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surface
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention relates to the technical field of hose sealing and inflation, in particular to a clamp for sealing and inflation of a large-caliber flexible lining hose. Including the shell, the shell rotates and is connected with the rotating turret, the rotating turret rotates and is connected with the threaded rod, threaded rod threaded connection has the carriage, the equal rotation in opposite side of backup pad is connected with the compression roller, the shell is provided with the hose, sliding connection has first slide bar between the spacing, first slide bar rigid coupling has first fixed plate, sliding connection has the second slide bar between the spacing. According to the invention, the hose is clamped by the first sliding rod, the second sliding rod and the compression rollers distributed in a mirror image manner, so that the tightness of the hose in the inflation process is ensured, and the situation that air leakage occurs in the inflation process of the hose due to the fact that the compression rollers distributed in the mirror image manner cannot ensure the sealing of the hose is avoided, and the hose cannot be completely attached to the inner wall of a pipeline to be repaired.
Description
Technical Field
The invention relates to the technical field of hose sealing and inflation, in particular to a clamp for sealing and inflation of a large-caliber flexible lining hose.
Background
In the process of repairing the flexible hose lining trenchless pipeline, firstly, the hose needs to be flattened and folded, then the bent hose passes through the pipeline to be repaired, and after the hose enters the pipeline, the hose needs to be inflated to restore the original shape, so that the hose is attached to the inner wall of the pipeline to be repaired.
Before inflating the hose, the two ends of the hose are sealed first to ensure that the hose bulges normally, the hose is clamped tightly by two circular tubes through a screw rod and a nut in the existing sealing mode, the two circular tubes are mainly sealed by the extrusion force of the screw rod and the nut at the two ends, the middle part of the clamping part of the hose cannot be completely attached in the existing mode when the hose is sealed, the tightness of the hose cannot be guaranteed, and the subsequent repairing work is affected.
In the process of sealing and clamping the hose, the hose can have some impurities at the contact part with the circular tube and the inside of the hose, and the impurities can lead to the fact that the hose cannot be completely attached, so that the hose has the air leakage condition in the air charging process, and then the hose cannot be completely restored.
Therefore, it is necessary to design a sealing and inflating clamp for a large-caliber flexible lining hose aiming at the defects of the prior art.
Disclosure of Invention
The invention provides a sealing and inflating clamp for a large-caliber flexible lining hose, which aims to overcome the defect that the middle part of the hose cannot be completely attached in the existing mode when the large-caliber hose is sealed, so that the sealing performance of the hose cannot be guaranteed.
The technical implementation scheme of the invention is as follows: the utility model provides a sealed anchor clamps for inflating for heavy-calibre flexible lining hose, includes the shell, the shell rotates and is connected with the rotating turret that the mirror image distributes, one of them the rotating turret is installed servo motor, is close to servo motor one side the rotating turret rotate be connected with servo motor's output shaft rigid coupling's threaded rod, keep away from servo motor one side the rotating turret rotates be connected with the dead lever, threaded rod threaded connection has the carriage that the mirror image distributes, the carriage that the mirror image distributes all with dead lever sliding fit, the opposite side of carriage all sliding connection has the backup pad that the mirror image distributes, the carriage with adjacent rigid coupling has first elastic component between the backup pad, the mirror image distributes the opposite side of backup pad all rotates to be connected with the compression roller, the shell is provided with the hose, the hose with mirror image distributes the compression roller cooperation, the shell is provided with and is used for carrying out preliminary tight first clamping assembly of clamp to the hose.
Preferably, the surface of the pressing roller is made of rubber material, so that friction between the pressing roller and the hose is increased.
Preferably, the primary clamping assembly comprises limiting frames distributed in a mirror image mode, the limiting frames distributed in the mirror image mode are fixedly connected to the outer shell, first sliding rods are connected between the limiting frames distributed in the mirror image mode in a sliding mode, first fixed plates distributed in the mirror image mode are fixedly connected to the first sliding rods, second sliding rods are connected between the limiting frames distributed in the mirror image mode in a sliding mode, second fixed plates distributed in the mirror image mode are fixedly connected to the second sliding rods, limiting frames distributed in the mirror image mode are hinged to the outer shell through supports, rectangular grooves distributed in the mirror image mode are formed in the limiting frames at equal intervals, first sliding rods and second sliding rods are respectively in sliding fit with adjacent rectangular grooves formed in the limiting frames, first pushing rods are mounted on the outer shell, telescopic ends of the first pushing rods are in sliding fit with adjacent limiting frames, pressing plates are fixedly connected to opposite sides of the second sliding rods in the mirror image mode, third sliding rods are connected to the limiting frames in the sliding mode, third sliding rods are connected to the third sliding rods, the third sliding rods are fixedly connected to the second fixed plates, and the fourth sliding rods are connected to the fourth sliding rods are close to the fourth sliding rods.
Preferably, the detection assembly comprises a trigger switch, the trigger switch is mounted on the pressing plate close to one side of the first sliding rod, the trigger switch is electrically connected with the servo motor, the air pump is mounted on the shell, the air pump is communicated with an air duct, the air duct is communicated with the hose, and the sliding frames distributed in a mirror image mode are provided with dislocation assemblies used for rotating the rotating frames.
Preferably, the dislocation subassembly is including mirror image and horizontal array formula distribution's straight rack, mirror image distribution the straight rack is respectively rigid coupling in mirror image distribution's opposite side of carriage, the compression roller rigid coupling has horizontal array formula distribution's straight gear, the straight gear with adjacent the straight rack meshing, mirror image distribution the equal rigid coupling of back side of rotating turret has the sliding block, the shell is provided with mirror image distribution's arc wall, mirror image distribution the sliding block respectively with adjacent arc wall sliding fit, the sliding block with the rigid coupling has the second elastic component between the shell.
Preferably, the rotating frame rotates along the joint with the shell, and drives the adjacent press roller to swing, so as to change the contact surface of the press roller and the hose.
Preferably, the cleaning mechanism is arranged on the shell and is used for cleaning impurities in the hose, the cleaning mechanism comprises a second push rod, the second push rod is fixedly connected to the shell, a fixed block is fixedly connected to the telescopic end of the second push rod, a first scraping plate is fixedly connected to the fixed block, a third scraping rod in mirror image distribution is fixedly connected to the fixed block, a second scraping plate is fixedly connected to the telescopic end of the third scraping rod, the second scraping plates in mirror image distribution are in sliding fit with the first scraping plates, and a scraping assembly for scraping external impurities of the hose is arranged on the fixed block.
Preferably, the scraping component comprises an L-shaped frame in mirror image distribution, the L-shaped frames in mirror image distribution are fixedly connected to the fixed blocks, the L-shaped frames are hinged to a fixed frame, the fixed frame is hinged to a hinged seat, the hinged seat is matched with the adjacent second scraping plate through a hose, the hinged seat is hinged to a swinging rod in mirror image distribution, the swinging rod is hinged to a hinged block, the hinged block is slidably connected with a round rod, the round rod is adjacent in the horizontal direction, a third scraping plate is fixedly connected with the round rod, a spring is fixedly connected between the third scraping plate and the adjacent hinged block, and the third sliding rod is provided with a fixing component used for limiting the hose.
Preferably, the fixing assembly comprises upper clamping plates distributed in a horizontal array mode, the upper clamping plates distributed in a horizontal array mode are fixedly connected to the third sliding rod, lower clamping plates distributed in a horizontal array mode are fixedly connected to the fourth sliding rod, and the upper clamping plates are matched with the adjacent lower clamping plates.
Preferably, the upper clamping plates distributed in a horizontal array mode are all provided with protrusions, and the lower clamping plates distributed in a horizontal array mode are all provided with grooves matched with the protrusions of the adjacent upper clamping plates.
Compared with the prior art, the invention has the following advantages: according to the invention, the hose is clamped by the first sliding rod, the second sliding rod and the compression rollers distributed in a mirror image manner, so that the tightness of the hose in the inflation process is ensured, and the situation that the hose cannot be completely attached to the inner wall of a pipeline to be repaired due to air leakage in the inflation process of the hose caused by the fact that the compression rollers distributed in the mirror image manner cannot ensure the sealing of the hose is avoided; the contact position of the mirror image distributed press rolls and the hose is changed by moving the mirror image distributed press rolls, so that the contact of the mirror image distributed press rolls and the part of the hose, to which impurities are attached, is lost, and the problem that the hose cannot be completely sealed due to the fact that impurities are attached to the part of the press rolls, to which the hose is initially clamped, is avoided; the contact mode of the hose and the compression rollers distributed in the mirror image is changed from a line to a surface by moving the compression rollers distributed in the mirror image and rotating downwards, so that the contact area of the compression rollers and the hose is increased, and the clamping sealing degree of the compression rollers distributed in the mirror image to the hose is further improved; impurity on to the hose is cleared up through the second scraper blade that first scraper blade and mirror image distributed and the third scraper blade that mirror image distributed, avoids the compression roller at the in-process of pressing from both sides tight sealed hose, can't seal completely because the barrier of impurity, avoids harder impurity to damage the hose simultaneously, guarantees that the tight sealed operation of clamp of hose accomplishes smoothly.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a perspective cross-sectional view of the housing of the present invention;
FIG. 3 is a schematic perspective view of the components of the turret and the press roll of the present invention;
FIG. 4 is a schematic perspective view of the cooperation of the fixed rod and the sliding frame;
FIG. 5 is a perspective view of the primary clamping assembly and the sensing assembly of the present invention;
FIG. 6 is a schematic perspective view of a primary clamping assembly according to the present invention;
FIG. 7 is a schematic perspective view of a fixing assembly according to the present invention;
FIG. 8 is a perspective view of a cleaning mechanism and scraper assembly of the present invention;
FIG. 9 is a schematic perspective view of a cleaning mechanism according to the present invention;
fig. 10 is a schematic perspective view of a scraping assembly according to the present invention.
Wherein the above figures include the following reference numerals: 101. the device comprises a shell, 102, a rotating frame, 103, a servo motor, 104, a threaded rod, 1041, a fixed rod, 105, a sliding frame, 106, a supporting plate, 107, a first elastic piece, 108, a pressing roller, 109, a hose, 1011, an arc groove, 201, a limiting frame, 202, a first sliding rod, 203, a first fixed plate, 204, a second sliding rod, 205, a second fixed plate, 206, a limiting frame, 207, a first push rod, 208, a pressing plate, 209, a third sliding rod, 210, a fourth sliding rod, 301, a trigger switch, 302, an air pump, 303, an air duct, 401, a spur gear, 402, a spur gear, 403, a sliding block, 404, a second elastic piece, 501, a second push rod, 502, a fixed block, 503, a first scraping plate, 504, a third pushing rod, 505, a second scraping plate, 601, an L-shaped frame, 602, a fixed frame, 603, a hinge seat, 604, a swinging rod, 605, a hinge block, 606, a round rod, an upper clamping plate, 702 and a lower clamping plate.
Detailed Description
It should be noted that in the various embodiments described, identical components are provided with identical reference numerals or identical component names, wherein the disclosure contained throughout the description can be transferred in a meaning to identical components having identical reference numerals or identical component names. The positions chosen in the description are described with reference to the orientation of fig. 1, e.g. up, down, sideways, etc.
Example 1: the utility model provides a be used for sealed anchor clamps for inflation of flexible inside lining hose of heavy-calibre, as shown in fig. 1-4, including shell 101, the left side of shell 101 is provided with the opening that supplies hose 109 to get into, the inside rotation of shell 101 is connected with two rotating turret 102 of mirror image distribution, servo motor 103 is installed to rotating turret 102 of rear side, rotating turret 102 of rear side is connected with threaded rod 104, threaded rod 104 and servo motor 103's output shaft rigid coupling, rotating turret 102 of front side is connected with dead lever 1041 in the rotation, threaded rod 104 threaded connection has two carriages 105 of mirror image distribution, threaded rod 104 is provided with two screw thread portions of mirror image distribution, two carriages 105 respectively with the screw thread portion cooperation that is adjacent on threaded rod 104, two carriages 105 all with dead lever 1041 sliding fit, the opposite side of two carriages 105 all is provided with backup pad 106, the rigid coupling has first elastic component 107 between carriage 105 and the adjacent backup pad 106, first elastic component 107 is the spring, the opposite side of two backup pad 106 all rotates and is connected with compression roller 108, the surface setting up for the rubber material of compression roller 108 for increasing between compression roller 108 and the shell 109, the relative press roller 109 is provided with the clamp assembly of two hose 101 and the relative force of mirror image, the hose 109 is used for pressing the relative displacement between the two hose 109, the two carriages 109 is provided with the relative press roller 109, the relative press assembly is used for the hose 109, the purpose is realized and is pressed to the hose, and is sealed and is used for the hose 109.
As shown in fig. 5-7, the primary clamping assembly comprises two limiting frames 201 with mirror image distribution, the two limiting frames 201 are fixedly connected in the shell 101, a first sliding rod 202 is slidably connected between the two limiting frames 201, the first sliding rod 202 is composed of a long round rod, two square rods with mirror image distribution, two short round rods with mirror image distribution and two square blocks with mirror image distribution, a first fixing plate 203 is fixedly connected to two short round rod parts of the first sliding rod 202, a second sliding rod 204 is slidably connected between the two limiting frames 201, the second sliding rod 204 is composed of a long round rod, two square rods with mirror image distribution, two short round rods with mirror image distribution and two square blocks with mirror image distribution, a second fixing plate 205 is fixedly connected to two short round rod parts of the second sliding rod 204, limiting frames 206 are hinged to the inner walls of the upper side and the lower side of the shell 101 through brackets, the two limiting frames 206 are in mirror image distribution, the limit frame 206 is provided with two rectangular grooves distributed at equal intervals, the long round rod of the first slide rod 202 and the long round rod of the second slide rod 204 are respectively in sliding fit with the rectangular grooves adjacent to the limit frame 206, the upper part of the shell 101 is provided with a first push rod 207, the telescopic end of the first push rod 207 is fixedly connected with the left upper side of the upper limit frame 206, the opposite sides of the first slide rod 202 and the second slide rod 204 are fixedly connected with a pressing plate 208 through a bracket, the pressing plate 208 distributed in a mirror image manner is matched with the hose 109, the left side of the limit frame 206 is driven to deflect downwards through the first push rod 207, the limit frame 206 drives the first slide rod 202 to move downwards, the limit frame 201 is in sliding connection with a third slide rod 209, the third slide rod 209 is fixedly connected with two second fixed plates 205, the right side of the limit frame 206 deflects upwards, the right side of the limit frame 206 drives the second slide rod 204 to move upwards through the third slide rod 209 and the second fixed plates 205, the limiting frame 201 is slidably connected with a fourth sliding rod 210, the fourth sliding rod 210 is fixedly connected with the two first fixing plates 203, and a pressing plate 208 on the upper side is provided with a detection assembly.
As shown in fig. 5-7, the detection assembly includes a trigger switch 301, the trigger switch 301 is mounted on the upper pressure plate 208, the trigger switch 301 is electrically connected with the servo motor 103, an air pump 302 is mounted on the upper left side of the housing 101, the air pump 302 is communicated with an air duct 303, the air duct 303 is communicated with the hose 109, the air pump 302 pumps air into the hose 109, the hose 109 expands and extrudes the trigger switch 301, and the carriage 105 distributed in a mirror image manner is provided with dislocation assemblies for rotating the rotating frame 102.
As shown in fig. 1, fig. 3 and fig. 4, the dislocation assembly comprises two groups of straight racks 401 distributed in a mirror image manner, each group of straight racks 401 is composed of two straight racks 401 distributed in a horizontal array manner, the two groups of straight racks 401 are fixedly connected to opposite sides of two sliding frames 105 respectively, two straight gears 402 distributed in a horizontal array manner are fixedly connected to a press roller 108, the straight gears 402 are meshed with the adjacent straight racks 401, sliding blocks 403 are fixedly connected to opposite sides of the two sliding frames 102, an arc-shaped groove 1011 distributed in a mirror image manner is formed in a housing 101, the sliding blocks 403 are located in the adjacent arc-shaped groove 1011 and slide, a second elastic piece 404 is fixedly connected between the sliding blocks 403 and the housing 101, the second elastic piece 404 is a spring and located in the adjacent arc-shaped groove 1011, the sliding blocks 403 are driven by the sliding frames 102 to rotate along the adjacent arc-shaped groove 1011, the adjacent press roller 108 is driven by the sliding frames 102 to swing, and the contact surface between the press roller 108 and a hose 109 is changed.
When using the apparatus, a constructor first inserts the right end of the hose 109 into the housing 101 from the opening at the left side of the housing 101, positions the hose 109 between the two press rollers 108, and fixes the other end of the hose 109 to the pipe, and after fixing the hose 109, the constructor starts to clamp-seal the hose 109.
The constructor opens the first push rod 207, the first push rod 207 drives the left side of the adjacent limit frame 206 to deflect downwards, the right side of the limit frame 206 deflects upwards around the support on the limit frame 206, the limit frame 206 on the upper side drives the first slide rod 202 to move downwards along the two limit frames 201, in the process, the limit frame 206 on the upper side drives the third slide rod 209 to move upwards, the third slide rod 209 drives the second slide rod 204 to move upwards through the two second fixed plates 205, the left part of the limit frame 206 on the lower side deflects upwards, the first slide rod 202 and the second slide rod 204 respectively drive the pressing plates 208 on the first slide rod 207 to move towards the middle, when the upper pressing plate 208 and the lower pressing plate 208 contact the hose 109, the first push rod 207 continues to work, after the two pressing plates 208 deform the hose 109 until sealing, the constructor closes the first push rod 207, and the hose 109 is preliminarily sealed at the moment.
After the preliminary sealing is finished, a constructor starts the servo motor 103, the servo motor 103 starts to drive the threaded rod 104 to rotate, the threaded rod 104 drives the upper sliding frame 105 and the lower sliding frame 105 to move towards the middle through two threaded parts on the threaded rod, meanwhile, the upper sliding frame 105 and the lower sliding frame 105 slide along the fixed rod 1041, the upper sliding frame 105 and the lower sliding frame 105 respectively drive the supporting plate 106 on the upper sliding frame and the lower sliding frame to move relatively, the supporting plate 106 drives the adjacent press rollers 108 to move towards the middle through the adjacent two first elastic pieces 107, in the process of moving the two press rollers 108 towards the middle, when the two press rollers 108 contact the hose 109, the two press rollers 108 continue to move towards the middle, meanwhile, the adjacent first elastic pieces 107 on the two press rollers 108 compress to deform, when the upper and lower four first elastic pieces 107 are in a half-compression state, the constructor closes the servo motor 103 at the moment, secondary sealing of the hose 109 is finished, the hose 109 is clamped through the first sliding rod 202, the second sliding rod 204 and the two press rollers 108 clamp the hose 109, tightness in the inflation process is guaranteed, and the condition that the hose 109 cannot be completely inflated is avoided, and the inner wall of the hose 109 cannot be completely inflated is completely due to the fact that the two press rollers 108 can not guarantee sealing the hose 109 is inflated, and the hose 109 is completely inflated.
After the hose 109 is clamped twice, as a distance exists between the two press rollers 108 and the first sliding rod 202 and the second sliding rod 204, the two press rollers 108 and the first sliding rod 202 and the second sliding rod 204 divide the hose 109 into three parts, wherein the end part of the left part is fixedly connected with the pipe to be repaired, the end part of the right part is an opening, the middle part is extruded by the two press rollers 108 and the first sliding rod 202 and the second sliding rod 204 to form a cavity, after the hose 109 is clamped, impurities on the hose 109 can possibly adhere to the inside or the outside of the hose 109, the impurities on the hose 109 can play a supporting role on the two press rollers 108, so that the two press rollers 108 cannot clamp the hose 109, and further the sealing of the two press rollers 108 on the hose 109 cannot be ensured, therefore, a constructor needs to detect whether the hose 109 is clamped and sealed or not firstly, and the following specific operations are performed:
the constructor opens the air pump 302, and the air pump 302 pumps air into the left part of the hose 109 through the air duct 303, and two situations, namely: when the two compression rollers 108 completely seal the hose 109, the gas at the left part of the hose 109 cannot enter the "cavity" in the middle of the hose 109, and the middle "cavity" and the right part of the hose 109 remain the same and cannot expand, and two: when the two press rolls 108 do not completely seal the hose 109, a gap exists between the positions of the hose 109 pressed by the two press rolls 108, and thus, the gas entering the left part of the hose 109 enters the "cavity" in the middle of the hose 109 through the gap between the hoses 109, and the "cavity" in the middle of the hose 109 expands after being inflated with the gas.
After the middle part of the hose 109 is inflated, the hose 109 is inflated continuously along with the continuous inflation of the air, when the inflated hose 109 contacts the trigger switch 301, the hose 109 is inflated continuously and presses the trigger switch 301, when the inflated hose 109 is opened, the trigger switch 301 controls the servo motor 103 and opens the servo motor 103, at the moment, the constructor closes the air pump 302, the servo motor 103 is opened and drives the adjacent press rollers 108 to move towards the middle through the parts of the threaded rod 104, the two sliding frames 105, the two support plates 106 and the like, the two press rollers 108 further clamp the hose 109, then due to the supporting effect of impurities on the hose 109 on the two press rollers 108, the two press rolls 108 cannot move continuously to the middle, in the process, the servo motor 103 continues to work and drives the two slide frames 105 to move continuously to the middle, at this time, the first elastic pieces 107 distributed up and down continue to compress, in the process of moving the two slide frames 105 relatively, the two slide frames 105 drive the straight racks 401 on the two slide frames respectively to move downwards, in the process of moving the straight racks 401 distributed up and down relatively, when the straight racks 401 are meshed with the adjacent straight racks 402, the straight racks 401 drive the adjacent straight racks 402 to rotate along with the movement of the straight racks 401, the two straight racks 402 distributed in front and back mirror images drive the adjacent press rolls 108 to rotate, and the rotating directions of the two press rolls 108 are opposite.
In the process of rotating the upper press roller 108 and the lower press roller 108, as the surfaces of the two press rollers 108 are made of rubber, friction is generated between the press roller 108 and the surface of the hose 109, so that the two press rollers 108 and the hose 109 can move relatively, meanwhile, as the left part of the hose 109 is in a fixed state, the two press rollers 108 move leftwards along the hose 109 in the rotating process, in the leftwards moving process of the two press rollers 108, the two press rollers 108 drive the two rotating frames 102 to deflect through the two supporting plates 106, the two sliding frames 105 and the threaded rods 104, in the deflecting process of the two rotating frames 102, the rotating frames 102 drive the adjacent sliding blocks 403 to deflect synchronously, the sliding blocks 403 slide along the adjacent arc grooves 1011 and squeeze the adjacent second elastic pieces 404, and the second elastic pieces 404 compress.
When all the first elastic pieces 107 are in a fully compressed state, the constructor closes the servo motor 103, the servo motor 103 stops working, the straight rack 401 does not move relatively any more, the straight rack 401 does not drive the straight gear 402 to rotate any more, the two press rolls 108 do not rotate any more, meanwhile, the two press rolls 108 do not move leftwards any more, the contact positions of the two press rolls 108 and the hose 109 are changed by moving the two press rolls 108 leftwards, the contact between the two press rolls 108 and the part, where the hose 109 is attached with impurities, of the two press rolls 108 is lost, and the situation that the hose 109 cannot be clamped by the two press rolls 108 due to the fact that impurities are attached to the part, which is originally clamped by the two press rolls 108, of the hose 109 is avoided.
In the process of deflection of the two rotating frames 102, the two rotating frames 102 rotate by taking the joint of the two rotating frames 102 and the shell 101 as the center of a circle, in the process of rotation of the two rotating frames 102, the two rotating frames 102 drive the two press rolls 108 to synchronously rotate, in the process, the motion trail of the two press rolls 108 moves leftwards and downwards, therefore, the two press rolls 108 drive the hose 109 to deflect downwards, the hose 109 is in a tight state, in the process of deflection of the hose 109 downwards, the contact mode of the hose 109 and the two press rolls 108 is changed from a line to a surface, the contact area of the two press rolls 108 and the hose 109 is further increased, the clamping sealing degree of the two press rolls 108 on the hose 109 is further improved, after the clamping sealing operation of the hose 109 is completed, a constructor starts maintenance work on a pipeline, after the maintenance of the pipeline is completed, when the clamping part of the hose 109 needs to be loosened, a constructor starts the servo motor 103 and the first push rod 207, the servo motor 103 works reversely and drives the two sliding frames 105 to move back, all the first elastic pieces 107 restore to the original position, then the sliding frames 105 drive the adjacent pressing rollers 108 to move back through the first elastic pieces 107 on the sliding frames and lose contact with the hose 109, then the two rotating frames 102 restore under the action of the adjacent second elastic pieces 404, after the two pressing rollers 108 restore to the original position, in the process, the first push rod 207 drives the first sliding rod 202 and the second sliding rod 204 to restore to the original position through the two limiting frames 206, then the constructor closes all the electric elements, and all the parts restore to the original position at the same time, and the use of the device is ended.
Example 2: on the basis of embodiment 1, as shown in fig. 1, 8 and 9, the cleaning mechanism is further provided with a cleaning mechanism, the cleaning mechanism is arranged on the housing 101 and is used for cleaning impurities in the hose 109, the cleaning mechanism comprises a second push rod 501, the second push rod 501 is fixedly connected to the outer wall of the right side of the housing 101, a fixed block 502 is fixedly connected to the telescopic end of the second push rod 501, a first scraping plate 503 is fixedly connected to the left side of the fixed block 502, third push rods 504 are fixedly connected to the front side and the rear side of the fixed block 502, a second scraping plate 505 is fixedly connected to the telescopic end of the third push rod 504, the two second scraping plates 505 are in sliding fit with the first scraping plate 503, the two second scraping plates 505 and the first scraping plate 503 are used for cleaning impurities in the hose 109, and the second push rod 501 is provided with a scraping assembly used for scraping impurities outside the hose 109.
As shown in fig. 8-10, the scraping assembly includes two L-shaped frames 601 distributed in mirror image, the opposite sides of the two L-shaped frames 601 are arc plates attached to the outer walls of the second push rods 501, the two L-shaped frames 601 are fixedly connected to the right sides of the fixed blocks 502, the opposite sides of the two L-shaped frames 601 are hinged with fixed frames 602, the left ends of the fixed frames 602 are hinged with hinged seats 603, the inner sides of the hinged seats 603 are matched with adjacent second scrapers 505 and hoses 109, the two second scrapers 505 slide outwards to squeeze the hoses 109 and push the adjacent hinged seats 603 to move outwards through the hoses 109, the hinged seats 603 are hinged with two swing rods 604 distributed in mirror image, one ends of the swing rods 604 away from the adjacent hinged seats 603 are hinged with hinged blocks 605, the hinged blocks 605 are connected with round rods 606 in a sliding mode, the lower ends of the round rods 606 adjacent in the horizontal direction are fixedly connected with third scrapers 607, the third scrapers 607 are used for cleaning impurities on the outer sides of the hoses 109, springs are fixedly connected between the third scrapers 607 and the adjacent hinged blocks 605, and the limiting frames 201 are provided with fixing assemblies used for limiting the hoses 109.
As shown in fig. 7, the fixing assembly includes two upper clamping plates 701 distributed in a horizontal array, the two upper clamping plates 701 are fixedly connected to the lower side of the third sliding rod 209, a protrusion is provided on the lower side of the upper clamping plate 701, two lower clamping plates 702 distributed in a horizontal array are fixedly connected to the upper side of the fourth sliding rod 210, the lower clamping plates 702 are provided with grooves, and the protrusions of the upper clamping plates 701 are matched with the grooves of the adjacent lower clamping plates 702.
When maintaining the pipeline, at the in-process of placing hose 109, the inside or outside of hose 109 can adhere to various impurity, when the hose 109 is last to adhere to have harder impurity, when two compression rollers 108 carry out the clamp seal, two compression rollers 108 can receive its holding power and can't carry out the clamp operation, simultaneously at the in-process of two compression rollers 108 extrusion harder impurity, can lead to the fact the damage to hose 109 easily, and then lead to hose 109 to be unable to use, consequently, should clear up the impurity that adheres to on the hose 109 before carrying out the clamp operation to hose 109, the concrete operation is as follows:
when the device is used, a constructor firstly inserts the hose 109 into the shell 101, and sleeves the right end of the hose 109 outside the first scraping plate 503, meanwhile, the right end of the hose 109 is positioned on the right side of the upper clamping plate 701, after the hose 109 is put in, the constructor opens two third pushing rods 504, the two third pushing rods 504 work to drive the adjacent second scraping plates 505 to move back, when the front and back two second scraping plates 505 are contacted with the hose 109, the front and back two second scraping plates 505 continue to move to two sides and prop up the hose 109, and simultaneously, when the front and back two sides of the prop up hose 109 are contacted with the adjacent hinging seats 603, the two second scraping plates 505 continue to move to two sides and push the two hinging seats 603 to move to two sides, along with the back movement of the two hinging seats 603, the two swinging rods 604 on the two hinging seats are respectively driven to move to two sides, meanwhile, the four swinging rods 604 gradually tend to be in a horizontal state, the four swinging rods 604 respectively drive the hinged blocks 605 on the swinging rods to move relatively, the two hinged blocks 605 on the upper side drive the adjacent third scrapers 607 to move downwards through the adjacent springs, the two hinged blocks 605 on the lower side drive the adjacent third scrapers 607 to move upwards synchronously through the adjacent springs, the two third scrapers 607 are respectively and gradually close to the upper side and the lower side of the hose 109, when the third scrapers 607 contact the upper side and the lower side of the hose 109, the two third scrapers 607 continuously move relatively, the two third scrapers 607 squeeze the springs between the third scrapers 607 and the adjacent hinged blocks 605, after the springs are compressed, the constructor closes the third push rod 504, at the moment, the hose 109 completely wraps the first scrapers 503 and the two second scrapers 505, and simultaneously the upper and the lower third scrapers 607 are attached to the outer surfaces of the hose 109.
Subsequently, the constructor opens the first push rod 207, the first push rod 207 is retracted upward, the telescopic end of the first push rod 207 drives the left side of the upper limit frame 206 to deflect upward, the right side of the upper limit frame 206 deflects downward around the bracket of the housing 101, the upper limit frame 206 is inclined, in the process, the left side of the upper limit frame 206 drives the fourth slide rod 210 to move upward through the first slide rod 202 and the first fixing plate 203, the right side of the upper limit frame 206 presses the third slide rod 209 downward, the third slide rod 209 and the fourth slide rod 210 move relatively, the third slide rod 209 drives the upper clamp plate 701 thereon to move downward, the fourth slide rod 210 drives the lower clamp plate 702 thereon to move upward, the upper clamp plate 701 and the lower clamp plate 702 jointly press the hose 109 in the middle of the upper clamp plate 701 and the lower clamp plate 702, the hose 109 is fixed through the cooperation of the upper clamp plate 701 and the recess of the adjacent lower clamp plate 702, the fixing of the hose 109 is enhanced, and after clamping the hose 109, the constructor closes the first push rod 207.
After the hose 109 is fixed, a constructor opens the second push rod 501, the second push rod 501 pushes the fixed block 502 to move leftwards, the fixed block 502 drives the first scraping plate 503 and the two second scraping plates 505 to move leftwards, impurities in the hose 109 are pushed to the left sides of the two pressing rollers 108 by the first scraping plate 503 and the two second scraping plates 505 in the process of moving the first scraping plate 503 and the two second scraping plates 505 leftwards, the fixed block 502 drives the adjacent third scraping plates 607 to move leftwards through parts such as the L-shaped frame 601, the fixed frame 602 and the hinging seat 603, the impurities outside the hose 109 are pushed to the left sides of the two pressing rollers 108 by the two third scraping plates 607 in the process of moving the two third scraping plates 607 leftwards, and then the cleaning of impurities in the hose 109 is completed, then, the constructor controls the third scraping plates 504 and the second scraping plates 501 to enable all the parts to be driven to restore to the original positions, and the impurities on the hose 109 are prevented from being completely sealed due to blocking of the impurities, meanwhile, the sealing hose 109 is prevented from being clamped smoothly, and the impurities are prevented from being clamped and completely, and the hose 109 is prevented from being clamped smoothly.
While the disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
Claims (10)
1. A sealing and inflating clamp for a large-caliber flexible lining hose is characterized by comprising a shell (101), wherein the shell (101) is rotationally connected with a rotating frame (102) in mirror image distribution, one rotating frame (102) is provided with a servo motor (103), the rotating frame (102) on one side of the servo motor (103) is rotationally connected with a threaded rod (104) fixedly connected with an output shaft of the servo motor (103), the rotating frame (102) on one side of the servo motor (103) is rotationally connected with a fixed rod (1041) far away from the threaded rod (104) is in threaded connection with a sliding frame (105) in mirror image distribution, the sliding frame (105) in mirror image distribution is in sliding fit with the fixed rod (1041), the opposite sides of the sliding frame (105) in mirror image distribution are all in sliding connection with a supporting plate (106), a first elastic piece (107) is fixedly connected between the sliding frame (105) and the adjacent supporting plate (106), the opposite sides of the supporting plate (106) in mirror image distribution are all in rotation connected with a compression roller (108), the shell (101) is provided with a sliding frame (105), and the mirror image distribution is provided with a compression roller (109), and the primary hose (109) is clamped by the primary hose.
2. A sealing and inflating clamp for a large-caliber flexible lining hose according to claim 1, wherein the surface of the pressing roller (108) is made of rubber material for increasing the friction between the pressing roller (108) and the hose (109).
3. The sealing and inflating clamp for a large-caliber flexible lining hose according to claim 1, wherein the primary clamping assembly comprises limiting frames (201) distributed in a mirror image mode, the limiting frames (201) distributed in the mirror image mode are fixedly connected to the shell (101), first sliding rods (202) are connected between the limiting frames (201) distributed in the mirror image mode in a sliding mode, first fixed plates (203) distributed in the mirror image mode are fixedly connected to the first sliding rods (202), second sliding rods (204) are connected between the limiting frames (201) distributed in the mirror image mode in a sliding mode, second fixed plates (205) distributed in the mirror image mode are fixedly connected to the second sliding rods (204), limiting frames (206) distributed in the mirror image mode are hinged to the shell (101) through supports, rectangular grooves distributed in the mirror image mode are formed in the limiting frames (206), the first sliding rods (202) are matched with the rectangular grooves adjacent to the limiting frames (206) in the mirror image mode respectively, first pushing rods (207) are mounted on the shell (101), second pushing rods (207) are matched with the second pushing rods (208) in the mirror image mode, and the opposite side pressing plates (208) are matched with the first sliding rods (208) fixedly connected to the corresponding side pressing plates (109) in the sliding mode, the limiting frame (201) is slidably connected with a third sliding rod (209), the third sliding rod (209) is fixedly connected with a second fixed plate (205) distributed in a mirror image mode, the limiting frame (201) is slidably connected with a fourth sliding rod (210), the fourth sliding rod (210) is fixedly connected with a first fixed plate (203) distributed in a mirror image mode, and a pressing plate (208) close to one side of the first sliding rod (202) is provided with a detection assembly.
4. A sealing and inflating clamp for a large-caliber flexible lining hose according to claim 3, wherein the detecting assembly comprises a trigger switch (301), the trigger switch (301) is arranged on the pressing plate (208) close to one side of the first sliding rod (202), the trigger switch (301) is electrically connected with the servo motor (103), the air pump (302) is arranged on the outer shell (101), the air pump (302) is communicated with an air duct (303), the air duct (303) is communicated with the hose (109), and the sliding frames (105) distributed in a mirror image mode are provided with dislocation assemblies for rotating the rotating frame (102).
5. The sealing and inflating clamp for a large-caliber flexible lining hose according to claim 4, wherein the dislocation assembly comprises straight racks (401) which are mirror images and distributed in a horizontal array, the straight racks (401) which are mirror images are fixedly connected to opposite sides of the sliding frames (105) which are mirror images, the pressing rollers (108) are fixedly connected with straight gears (402) which are distributed in a horizontal array, the straight gears (402) are meshed with the adjacent straight racks (401), sliding blocks (403) are fixedly connected to the back sides of the rotating frames (102) which are mirror images, the outer shell (101) is provided with arc grooves (1011) which are mirror images, the sliding blocks (403) which are mirror images are distributed are respectively in sliding fit with the adjacent arc grooves (1011), and second elastic pieces (404) are fixedly connected between the sliding blocks (403) and the outer shell (101).
6. A sealing and inflating clamp for a large-caliber flexible lining hose according to claim 5, wherein the rotating frame (102) rotates along the joint with the outer shell (101), and the rotating frame (102) drives the adjacent press roller (108) to swing, so that the contact surface between the press roller (108) and the hose (109) is changed.
7. The sealing and inflating clamp for the large-caliber flexible lining hose according to claim 5, further comprising a cleaning mechanism, wherein the cleaning mechanism is arranged on the shell (101) and is used for cleaning impurities in the hose (109), the cleaning mechanism comprises a second push rod (501), the second push rod (501) is fixedly connected to the shell (101), a fixed block (502) is fixedly connected to the telescopic end of the second push rod (501), a first scraping plate (503) is fixedly connected to the fixed block (502), a third push rod (504) in mirror image distribution is fixedly connected to the fixed block (502), a second scraping plate (505) is fixedly connected to the telescopic end of the third push rod (504), the second scraping plate (505) in mirror image distribution is in sliding fit with the first scraping plate (503), and a scraping assembly for scraping impurities outside the hose (109) is arranged on the fixed block (502).
8. The sealing and inflating clamp for a large-caliber flexible lining hose according to claim 7, wherein the scraping assembly comprises an L-shaped frame (601) in mirror image distribution, the L-shaped frame (601) in mirror image distribution is fixedly connected with the fixed block (502), the L-shaped frame (601) is hinged with a fixed frame (602), the fixed frame (602) is hinged with a hinged seat (603), the hinged seat (603) is matched with the adjacent second scraping plate (505) through the hose (109), the hinged seat (603) is hinged with a swinging rod (604) in mirror image distribution, the swinging rod (604) is hinged with a hinged block (605), the hinged block (605) is connected with a round rod (606) in a sliding mode, a third scraping plate (607) is fixedly connected with a spring between the third scraping plate (607) and the adjacent hinged block (605), and the third sliding rod (209) is provided with a fixing assembly for limiting the hose (109).
9. The sealing and inflating clamp for a large-caliber flexible lining hose according to claim 8, wherein the fixing assembly comprises upper clamping plates (701) which are horizontally distributed in an array mode, the upper clamping plates (701) which are horizontally distributed in an array mode are fixedly connected to the third sliding rod (209), lower clamping plates (702) which are horizontally distributed in an array mode are fixedly connected to the fourth sliding rod (210), and the upper clamping plates (701) are matched with the adjacent lower clamping plates (702).
10. A sealing and inflating clamp for a large-caliber flexible lining hose according to claim 9, wherein the upper clamping plates (701) distributed horizontally in an array are provided with protrusions, and the lower clamping plates (702) distributed horizontally in an array are provided with grooves matched with the protrusions of the adjacent upper clamping plates (701).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311182753.4A CN116906728B (en) | 2023-09-14 | 2023-09-14 | Clamp for sealing and inflating large-caliber flexible lining hose |
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| CN202311182753.4A CN116906728B (en) | 2023-09-14 | 2023-09-14 | Clamp for sealing and inflating large-caliber flexible lining hose |
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| CN116906728B CN116906728B (en) | 2024-02-23 |
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