CN116891754A - High-speed carbonization device for continuously feeding straws - Google Patents
High-speed carbonization device for continuously feeding straws Download PDFInfo
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- CN116891754A CN116891754A CN202311165371.0A CN202311165371A CN116891754A CN 116891754 A CN116891754 A CN 116891754A CN 202311165371 A CN202311165371 A CN 202311165371A CN 116891754 A CN116891754 A CN 116891754A
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- 238000003763 carbonization Methods 0.000 title claims abstract description 123
- 239000010902 straw Substances 0.000 title claims abstract description 104
- 230000005540 biological transmission Effects 0.000 claims abstract description 66
- 239000000463 material Substances 0.000 claims abstract description 62
- 230000001360 synchronised effect Effects 0.000 claims abstract description 49
- 238000007599 discharging Methods 0.000 claims description 125
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 238000007790 scraping Methods 0.000 claims description 8
- 230000008676 import Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 6
- 239000007921 spray Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000004630 mental health Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B1/00—Retorts
- C10B1/02—Stationary retorts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/02—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Coke Industry (AREA)
Abstract
The invention provides a continuous feeding straw high-speed carbonization device, which relates to the field of straw carbonization and comprises: a carbonization furnace body; the top of the carbonization furnace body is provided with a storage hopper, a driving motor is fixedly arranged on the outer side of the carbonization furnace body, a driving belt wheel A is arranged on a driving shaft of the driving motor, and the driving belt wheel A is externally connected with a synchronous belt A; the inside rotation of carbomorphism furnace body is connected with initiative track axle A, and initiative track axle A one end is equipped with driven pulley A, and initiative pulley A passes through hold-in range A and driven pulley A transmission to be connected, and initiative track axle A other end is connected with hold-in range C. According to the invention, the straw is transported by the upper crawler belt to the top of the lower crawler belt, the lower crawler belt drives the straw to reversely move, the carbonization operation is realized in the straw moving process, and the straw carbonization treatment efficiency is improved. The device solves the problems that in the application process of the existing straw carbonization furnace, materials are needed to be manually loaded and unloaded, the time consumption of the process is long, and the straw carbonization efficiency is low.
Description
Technical Field
The invention relates to the technical field of straw carbonization, in particular to a continuous feeding straw high-speed carbonization device.
Background
The Chinese is a large agricultural country, the straw resources are quite rich, and the resources are fully utilized to replace coal and electric power, so that the advantages of the coal and electric power are exerted; at present, the domestic straw utilization rate is only about 30%, the utilization of the technical treatment is also trivial, most of the technical treatment is also natural consumption, the straw burning phenomenon is frequent, the environment is polluted, and serious harm is brought to the physical and mental health of people; in order to enable farmers to collect and carbonize the residual straws, a straw carbonization furnace is developed to burn and carbonize the straws.
CN104403678B discloses a carbonization furnace structure, including fixing the cylindric carbonization furnace main body shell that is the horizontal state on the floor, both ends opening is front opening and back opening respectively around the carbonization furnace main body shell, back opening part an organic whole is connected with and seals back lid, front opening part is equipped with the business turn over material end cover that can open and shut with carbonization furnace main body shell, be fixed with on the inner wall of the top position department of carbonization furnace main body shell and be used for along carbonization furnace main body shell axial transmission high pressure steam and with the steam discharge pipe of external steam source intercommunication, be fixed with on the inner wall of the bottom position department of carbonization furnace main body shell and be used for along carbonization furnace main body shell axial transmission water and with external water source intercommunication water discharge pipe, steam discharge pipe and water discharge pipe are positive relative from top to bottom, carbonization efficiency is high, carbonization effect is good, and energy-concerving and environment-protective.
In the application process of the existing straw carbonization furnace, straw materials are needed to be filled into a storage hopper in the carbonization furnace by using a tool manually, then a furnace cover is closed for straw carbonization operation, the furnace cover is opened after straw carbonization is finished, carbonized straw in the storage hopper is also needed to be shoveled out by using the tool manually, the time consumption for loading and unloading is long, and the straw carbonization processing efficiency is low.
Disclosure of Invention
The invention provides a continuous feeding straw high-speed carbonization device, which solves the problems that in the application process of the traditional straw carbonization furnace, straw materials are needed to be filled into a storage hopper in the carbonization furnace by using a tool manually, then a furnace cover is closed for straw carbonization operation, the furnace cover is opened after the straw carbonization operation is finished, carbonized straw in the storage hopper is also needed to be shoveled out by using the tool manually, the time consumption for loading and unloading is long, and the straw carbonization processing efficiency is low.
The invention provides a continuous feeding straw high-speed carbonization device, which comprises: a carbonization furnace body; the top of the carbonization furnace body is provided with a storage hopper, a driving motor is fixedly arranged on the outer side of the carbonization furnace body, a driving belt wheel A is arranged on a driving shaft of the driving motor, and the driving belt wheel A is externally connected with a synchronous belt A; the inside of the carbonization furnace body is rotationally connected with a driving crawler belt shaft A, one end of the driving crawler belt shaft A is provided with a driven belt pulley A, the driving belt pulley A is in transmission connection with the driven belt pulley A through a synchronous belt A, and the other end of the driving crawler belt shaft A is connected with a synchronous belt C; the inside of the carbonization furnace body is rotationally connected with a driven track shaft A, a lower track is arranged in the carbonization furnace body, and a driving track shaft A is in transmission connection with the driven track shaft A through the lower track; the outer side of the carbonization furnace body is rotationally connected with a transmission gear A and a transmission gear B, and the transmission gear A is connected with a driven track shaft A; a driving crawler belt shaft B is rotatably connected in the carbonization furnace body, a transmission gear B is connected with the driving crawler belt shaft B, and one end of the driving crawler belt shaft B is connected with a synchronous belt D; a driven track shaft B is rotatably connected in the carbonization furnace body, and one end of the driven track shaft B is connected with a synchronous belt B; an upper crawler belt is arranged in the carbonization furnace body, and a driving crawler belt shaft B is in transmission connection with a driven crawler belt shaft B through the upper crawler belt; a feeding roller is arranged in the top of the carbonization furnace body, and one end of the feeding roller is connected with a synchronous belt B; a discharging roller is arranged in the bottom of the carbonization furnace body, and one end of the discharging roller is connected with the synchronous belt C; the bottom of the carbonization furnace body is fixedly connected with a discharging underframe, a driving belt roller and a driven belt roller are rotatably connected in the discharging underframe, and the driving belt roller and the driven belt roller are positioned at two ends in the discharging underframe; the discharging device is characterized in that a discharging conveying belt is arranged in the discharging chassis, a driving belt roller is in transmission connection with a driven belt roller through the discharging conveying belt, and one end of the driving belt roller is connected with a synchronous belt D; the bottom of the carbonization furnace body is fixedly provided with a T-shaped water pipe.
Preferably, one end of the lower track is in transmission connection with the driving track shaft A, the other end of the lower track is in transmission connection with the driven track shaft A, the upper track is positioned above the lower track in an inclined manner, one end of the upper track is in transmission connection with the driving track shaft B, and the other end of the upper track is in transmission connection with the driven track shaft B.
Preferably, one end of the driven track shaft A is provided with a driving gear, the driving gear is meshed with the driving gear A, the driving gear A is meshed with the driving gear B, one end of the driven track shaft B is provided with a driven gear, and the driving gear B is meshed with the driven gear. When the driving motor drives the lower crawler belt to run, the driven crawler belt shaft A drives the driving crawler belt shaft B to rotate through the driving gear A and the driving gear B, so that the upper crawler belt is driven to run, the running direction of the upper crawler belt is opposite to that of the lower crawler belt, the straw is transported by the upper crawler belt to reach the top of the lower crawler belt, the lower crawler belt drives the straw to reversely move, and carbonization operation is realized in the straw moving process.
Preferably, the top of the carbonization furnace body is provided with a feeding cavity, an inlet at the top of the feeding cavity is communicated with a storage hopper, a discharge outlet at the bottom of the feeding cavity is obliquely positioned at the top of the upper crawler belt, four feeding grooves are circumferentially arranged in the feeding roller, and the feeding grooves are alternately communicated with an inlet at the top of the feeding cavity and a discharge outlet at the bottom of the feeding cavity.
Preferably, one end of the driven track shaft B is provided with a driving belt wheel D, one end of the feeding roller is provided with a driven belt wheel B, and the driving belt wheel D is in transmission connection with the driven belt wheel B through a synchronous belt B. When the upper crawler runs, the driven crawler shaft B drives the feeding roller in the feeding cavity to rotate through the synchronous belt B, when the feeding groove is communicated with the inlet at the top of the feeding cavity, straw materials in the storage hopper fall into the feeding groove, and when the feeding groove is communicated with the discharge outlet at the bottom of the feeding cavity, the straw materials in the feeding groove slide down to the top of the upper crawler, so that continuous feeding carbonization operation is realized.
Preferably, the carbonization furnace body bottom is equipped with the row material chamber, and row material chamber top import is the funnel form, and lower track one end is in row material chamber top, and row material chamber bottom discharge port is the slope form, and the row material roller rotates in row material intracavity, and row material roller is inside to be encircleed the form and is equipped with four row material grooves, and row material groove is linked together with row material chamber top import and bottom discharge port in turn.
Preferably, a driving belt wheel B is arranged at the other end of the driving crawler shaft A, a driven belt wheel C is arranged at one end of the discharging roller, and the driving belt wheel B is in transmission connection with the driven belt wheel C through a synchronous belt C. When the lower crawler belt runs, the driving crawler belt shaft A drives the discharging roller in the discharging cavity to rotate through the synchronous belt C, the discharging roller conveys carbonized straw materials to the inlet of the top of the discharging cavity, when the discharging groove is communicated with the inlet of the top of the discharging cavity, the carbonized straw materials enter the discharging groove, and when the discharging groove is communicated with the discharging hole at the bottom of the discharging cavity, the carbonized straw materials in the discharging groove are discharged through the discharging hole at the bottom of the discharging cavity, so that the connection discharging operation is realized.
Preferably, one end of the discharging conveyer belt is in transmission connection with the driving belt roller, the other end of the discharging conveyer belt is in transmission connection with the driven belt roller, an inclined scraper is arranged at the bottom of the discharging chassis, the top of the inclined scraper is in contact with the bottom of the discharging conveyer belt, and a discharging opening at the bottom of the discharging cavity is positioned at the top of the discharging conveyer belt.
Preferably, a driving belt wheel C is arranged at the other end of the driving crawler shaft B, a driven belt wheel D is arranged at one end of the driving belt roller, and the driving belt wheel C is in transmission connection with the driven belt wheel D through a synchronous belt C.
Preferably, the opposite-shooting switches are fixedly installed on two sides of the discharging underframe respectively, the opposite-shooting switches are located at the top of the discharging conveying belt, a spray head is arranged at the bottom of the T-shaped water pipe and faces the top of the discharging conveying belt, the water inlet end of the T-shaped water pipe is provided with a normally-closed electromagnetic valve, and the opposite-shooting switches are electrically connected with the normally-closed electromagnetic valve through a circuit.
The device has the following beneficial effects:
(1) In the device, when the driving motor drives the lower crawler belt to operate, the driven crawler belt shaft A drives the driving crawler belt shaft B to rotate through the transmission gear A and the transmission gear B, so that the upper crawler belt is driven to operate, the operation direction of the upper crawler belt is opposite to that of the lower crawler belt, the straw is transported by the upper crawler belt to reach the top of the lower crawler belt, the lower crawler belt drives the straw to reversely move, carbonization operation is realized in the straw moving process, and the straw carbonization treatment efficiency is improved;
(2) In the device, when the upper crawler runs, the driven crawler shaft B drives the feeding roller in the feeding cavity to rotate through the synchronous belt B, when the feeding groove is communicated with the inlet at the top of the feeding cavity, straw materials in the storage hopper fall into the feeding groove, and when the feeding groove is communicated with the discharge port at the bottom of the feeding cavity, the straw materials in the feeding groove slide down to the top of the upper crawler, so that continuous feeding carbonization operation is realized, manual frequent feeding is not needed, labor cost is saved, the feeding cavity is sealed through the feeding roller, and combustible gas in the carbonization furnace body is prevented from leaking through the position of the feeding cavity; when the lower crawler belt runs, the driving crawler belt shaft A drives the discharging roller in the discharging cavity to rotate through the synchronous belt C, the discharging roller conveys carbonized straw materials to the inlet at the top of the discharging cavity, when the discharging groove is communicated with the inlet at the top of the discharging cavity, the carbonized straw materials enter the discharging groove, when the discharging groove is communicated with the discharging hole at the bottom of the discharging cavity, the carbonized straw materials in the discharging groove are discharged through the discharging hole at the bottom of the discharging cavity, the connection discharging operation is realized, the discharging cavity is sealed through the discharging roller, and the leakage of combustible gas in the carbonization furnace body through the position of the discharging cavity is avoided, so that the waste and the potential safety hazard are caused;
(3) In the device, when the upper crawler belt runs, the driving crawler belt shaft B drives the driving belt roller to rotate through the synchronous belt D, the driving belt roller drives the discharging conveyor belt to run, carbonized straw materials sliding down from the bottom discharge opening of the discharging cavity are carried through the discharging conveyor belt, when the carbonized straw materials reach the opposite-shot switch position, the opposite-shot switch controls the normally-closed electromagnetic valve to be opened, water in the T-shaped water pipe is sprayed onto the carbonized straw materials through the spray head, the temperature of the carbonized straw materials is reduced, so that later carbonized straw materials are stored, and when the carbonized straw materials are far away from the opposite-shot switch position, the opposite-shot switch controls the normally-closed electromagnetic valve to be closed, so that the water saving effect is achieved.
Drawings
FIG. 1 is a schematic diagram of the overall axial side structure of a continuous feed straw high-speed carbonization device in an embodiment of the invention;
FIG. 2 is a schematic view of an axial side structure of the continuous feeding straw high-speed carbonization device in another overall angle state according to the embodiment of the invention;
FIG. 3 is a schematic diagram of the cross-sectional structure of the inside of a carbonization furnace body of the continuous feeding straw high-speed carbonization device according to the embodiment of the invention;
FIG. 4 is a schematic diagram of the connection structure of a driving track shaft A, a driven track shaft A and a lower track of the continuous feeding straw high-speed carbonization device according to the embodiment of the invention;
FIG. 5 is a schematic view of the connection structure of a driving track shaft B, a driven track shaft B and an upper track of the continuous feeding straw high-speed carbonization device according to the embodiment of the invention;
FIG. 6 is a schematic diagram of a side structure of a feed roller shaft of a continuous feed straw high-speed carbonization device according to an embodiment of the invention;
FIG. 7 is a schematic view of a side structure of a discharge roller shaft of a continuous feeding straw high-speed carbonization device according to an embodiment of the invention;
FIG. 8 is a schematic diagram of the axial side structure of a discharge chassis of the continuous feed straw high-speed carbonization device according to the embodiment of the invention;
FIG. 9 is a schematic diagram of the axial side structure of a T-shaped water pipe of a continuous feeding straw high-speed carbonization device according to an embodiment of the invention;
list of reference numerals:
1. a carbonization furnace body; 101. a storage hopper; 102. a feed chamber; 103. a discharge cavity; 2. a driving motor; 201. a driving pulley A; 3. a synchronous belt A; 4. a driving crawler axle A; 401. a driven pulley A; 402. a driving pulley B; 5. a driven track shaft A; 501. a drive gear; 6. a lower track; 7. a transmission gear A; 8. a transmission gear B; 9. a driving crawler axle B; 901. a driven gear; 902. a driving pulley C; 10. a driven track shaft B; 1001. a driving pulley D; 11. an upper crawler belt; 12. a synchronous belt B; 13. a feed roller; 1301. a feed chute; 1302. a driven pulley B; 14. a synchronous belt C; 15. a discharge roller; 1501. a discharge chute; 1502. a driven pulley C; 16. a discharging chassis; 1601. an inclined scraper; 17. a driving belt roller; 1701. a driven pulley D; 18. a discharge conveyor belt; 19. a driven belt roller; 20. a synchronous belt D; 21. a correlation switch; 22. a T-shaped water pipe; 2201. a spray head; 23. a normally closed electromagnetic valve.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings of the specific embodiments of the present invention.
Embodiment one: please refer to fig. 1 to 9:
the invention provides a continuous feeding straw high-speed carbonization device, which comprises: a carbonization furnace body 1; the top of the carbonization furnace body 1 is provided with a storage hopper 101, a driving motor 2 is fixedly arranged on the outer side of the carbonization furnace body 1, a driving belt wheel A201 is arranged on a driving shaft of the driving motor 2, and a synchronous belt A3 is connected to the outer part of the driving belt wheel A201; a driving crawler belt shaft A4 is rotationally connected in the carbonization furnace body 1, one end of the driving crawler belt shaft A4 is provided with a driven belt wheel A401, a driving belt wheel A201 is in transmission connection with the driven belt wheel A401 through a synchronous belt A3, and the other end of the driving crawler belt shaft A4 is connected with a synchronous belt C14; the inside of the carbonization furnace body 1 is rotationally connected with a driven track shaft A5, a lower track 6 is arranged in the carbonization furnace body 1, and a driving track shaft A4 is in transmission connection with the driven track shaft A5 through the lower track 6; the outer side of the carbonization furnace body 1 is rotationally connected with a transmission gear A7 and a transmission gear B8, and the transmission gear A7 is connected with a driven track shaft A5; the inside of the carbonization furnace body 1 is rotationally connected with a driving crawler belt shaft B9, a transmission gear B8 is connected with the driving crawler belt shaft B9, and one end of the driving crawler belt shaft B9 is connected with a synchronous belt D20; a driven track shaft B10 is rotatably connected in the carbonization furnace body 1, and one end of the driven track shaft B10 is connected with a synchronous belt B12; an upper crawler belt 11 is arranged in the carbonization furnace body 1, and a driving crawler belt shaft B9 is in transmission connection with a driven crawler belt shaft B10 through the upper crawler belt 11; one end of the lower track 6 is in transmission connection with the driving track shaft A4, the other end of the lower track 6 is in transmission connection with the driven track shaft A5, the upper track 11 is positioned obliquely above the lower track 6, one end of the upper track 11 is in transmission connection with the driving track shaft B9, and the other end of the upper track 11 is in transmission connection with the driven track shaft B10; one end of the driven track shaft A5 is provided with a driving gear 501, the driving gear 501 is meshed with a transmission gear A7, the transmission gear A7 is meshed with a transmission gear B8, one end of the driving track shaft B9 is provided with a driven gear 901, the transmission gear B8 is meshed with the driven gear 901, when the driving motor 2 drives the lower track 6 to operate, the driven track shaft A5 drives the driving track shaft B9 to rotate through the transmission gear A7 and the transmission gear B8, so that the upper track 11 is driven to operate, the operation direction of the upper track 11 is opposite to that of the lower track 6, straws are transported to the top of the lower track 6 through the upper track 11, the lower track 6 drives the straws to move reversely, carbonization operation is realized in the straw moving process, and the carbonization treatment efficiency of the straws is improved; a feeding roller 13 is arranged in the top of the carbonization furnace body 1, and one end of the feeding roller 13 is connected with a synchronous belt B12; a discharging roller 15 is arranged in the bottom of the carbonization furnace body 1, and one end of the discharging roller 15 is connected with a synchronous belt C14; the bottom of the carbonization furnace body 1 is fixedly connected with a discharging underframe 16, a driving belt roller 17 and a driven belt roller 19 are rotatably connected in the discharging underframe 16, and the driving belt roller 17 and the driven belt roller 19 are positioned at two ends in the discharging underframe 16; a discharging conveyer belt 18 is arranged in the discharging chassis 16, a driving belt roller 17 is in transmission connection with a driven belt roller 19 through the discharging conveyer belt 18, and one end of the driving belt roller 17 is connected with a synchronous belt D20; the bottom of the carbonization furnace body 1 is fixedly provided with a T-shaped water pipe 22.
The top of the carbonization furnace body 1 is provided with a feeding cavity 102, an inlet at the top of the feeding cavity 102 is communicated with a storage hopper 101, a discharge outlet at the bottom of the feeding cavity 102 is obliquely positioned at the top of an upper crawler belt 11, four feeding grooves 1301 are circumferentially arranged in a feeding roller 13, the feeding grooves 1301 are alternately communicated with the inlet at the top and the discharge outlet at the bottom of the feeding cavity 102, one end of a driven crawler belt shaft B10 is provided with a driving belt wheel D1001, one end of a feeding roller 13 is provided with a driven belt wheel B1302, and the driving belt wheel D1001 is in transmission connection with the driven belt wheel B1302 through a synchronous belt B12; by adopting the technical scheme, when the upper crawler belt 11 runs, the driven crawler belt shaft B10 drives the feeding roller 13 in the feeding cavity 102 to rotate through the synchronous belt B12, when the feeding groove 1301 is communicated with the inlet at the top of the feeding cavity 102, straw materials in the storage hopper 101 fall into the feeding groove 1301, when the feeding groove 1301 is communicated with the discharge opening at the bottom of the feeding cavity 102, the straw materials in the feeding groove 1301 slide to the top of the upper crawler belt 11, continuous feeding carbonization operation is realized, manual frequent feeding is not needed, labor cost is saved, the feeding cavity 102 is sealed through the feeding roller 13, and combustible gas in the carbonization furnace body 1 is prevented from leaking through the position of the feeding cavity 102.
The bottom of the carbonization furnace body 1 is provided with a discharge cavity 103, an inlet at the top of the discharge cavity 103 is funnel-shaped, one end of a lower crawler belt 6 is positioned at the top of the discharge cavity 103, a discharge port at the bottom of the discharge cavity 103 is inclined, a discharge roller 15 rotates in the discharge cavity 103, four discharge grooves 1501 are formed in the discharge roller 15 in a surrounding manner, the discharge grooves 1501 are alternately communicated with the inlet at the top of the discharge cavity 103 and the discharge port at the bottom, a driving belt pulley B402 is arranged at the other end of a driving crawler belt shaft A4, a driven belt pulley C1502 is arranged at one end of the discharge roller 15, and the driving belt pulley B402 is in transmission connection with the driven belt pulley C1502 through a synchronous belt C14; by adopting the technical scheme, when the lower crawler belt 6 runs, the driving crawler belt shaft A4 drives the discharging roller 15 in the discharging cavity 103 to rotate through the synchronous belt C14, the discharging roller 15 conveys carbonized straw materials to the top inlet of the discharging cavity 103, when the discharging groove 1501 is communicated with the top inlet of the discharging cavity 103, the carbonized straw materials enter the discharging groove 1501, when the discharging groove 1501 is communicated with the bottom discharging opening of the discharging cavity 103, the carbonized straw materials in the discharging groove 1501 are discharged through the bottom discharging opening of the discharging cavity 103, the connection discharging operation is realized, the discharging cavity 103 is sealed through the discharging roller 15, and the waste and the potential safety hazard caused by the leakage of combustible gas in the carbonization furnace body 1 through the position of the discharging cavity 103 are avoided.
Embodiment two:
one end of a discharging conveyer belt 18 is in transmission connection with a driving belt roller 17, the other end of the discharging conveyer belt 18 is in transmission connection with a driven belt roller 19, an inclined scraping plate 1601 is arranged at the bottom of a discharging chassis 16, the top of the inclined scraping plate 1601 is in contact with the bottom of the discharging conveyer belt 18, a discharging opening at the bottom of a discharging cavity 103 is positioned at the top of the discharging conveyer belt 18, a driving belt pulley C902 is arranged at the other end of a driving belt shaft B9, a driven belt pulley D1701 is arranged at one end of the driving belt roller 17, the driving belt pulley C902 is in transmission connection with the driven belt pulley D1701 through a synchronous belt C14, an opposite-injection switch 21 is fixedly arranged at two sides of the discharging chassis 16 respectively, the opposite-injection switch 21 is positioned at the top of the discharging conveyer belt 18, a spray head 2201 is arranged at the bottom of a T-shaped water pipe 22, a normally closed electromagnetic valve 23 is arranged at the water inlet end of the T-shaped water pipe 22, and the opposite-injection switch 21 is electrically connected with the normally closed electromagnetic valve 23 through a circuit; by adopting the technical scheme, when the upper crawler belt 11 runs, the driving crawler belt shaft B9 drives the driving belt roller 17 to rotate through the synchronous belt D20, the driving belt roller 17 drives the discharging conveyor belt 18 to run, the carbonized straw materials sliding off from the bottom discharge opening of the discharging cavity 103 are carried by the discharging conveyor belt 18, when the carbonized straw materials reach the position of the correlation switch 21, the correlation switch 21 controls the normally closed electromagnetic valve 23 to be opened, water in the T-shaped water pipe 22 is sprayed onto the carbonized straw materials through the spray nozzle 2201, the temperature of the carbonized straw materials is reduced, so that the carbonized straw materials are stored in the later stage, when the carbonized straw materials are far away from the position of the correlation switch 21, the correlation switch 21 controls the normally closed electromagnetic valve 23 to be closed, the water saving effect is achieved, and when the discharging conveyor belt 18 moves to the position of the inclined scraping plate 1601, the inclined scraping plate 1601 contacts with the bottom of the discharging conveyor belt 18, the cleaning effect of the discharging conveyor belt 18 is achieved, and the cleanliness of the discharging conveyor belt 18 is ensured.
Specific use and action of the embodiment: in the device, the straw materials to be carbonized are poured into the storage hopper 101, the driving motor 2 drives the lower crawler belt 6 to operate, the driven crawler belt shaft A5 drives the driving crawler belt shaft B9 to rotate through the transmission gear A7 and the transmission gear B8, so that the upper crawler belt 11 is driven to operate, and the operation directions of the upper crawler belt 11 and the lower crawler belt 6 are opposite; when the upper crawler belt 11 runs, the driven crawler belt shaft B10 drives the feeding roller 13 in the feeding cavity 102 to rotate through the synchronous belt B12; when the feeding groove 1301 is communicated with the inlet at the top of the feeding cavity 102, straw materials in the storage hopper 101 fall into the feeding groove 1301, and when the feeding groove 1301 is communicated with the outlet at the bottom of the feeding cavity 102, the straw materials in the feeding groove 1301 slide to the top of the upper crawler belt 11, so that continuous feeding carbonization operation is realized; the straws are transported by the upper caterpillar band 11 to reach the top of the lower caterpillar band 6, the lower caterpillar band 6 drives the straws to move reversely, and carbonization operation is realized in the moving process of the straws; when the lower crawler belt 6 runs, the driving crawler belt shaft A4 drives the discharging roller 15 in the discharging cavity 103 to rotate through the synchronous belt C14, and the discharging roller 15 conveys carbonized straw materials to the inlet at the top of the discharging cavity 103; when the discharge groove 1501 is communicated with the top inlet of the discharge cavity 103, the carbonized straw material enters the discharge groove 1501, and when the discharge groove 1501 is communicated with the bottom discharge opening of the discharge cavity 103, the carbonized straw material in the discharge groove 1501 is discharged through the bottom discharge opening of the discharge cavity 103, so as to realize the connection discharge operation; the feeding cavity 102 is sealed through the feeding roller 13, so that the leakage of combustible gas in the carbonization furnace body 1 through the feeding cavity 102 is avoided, the discharging cavity 103 is sealed through the discharging roller 15, and the leakage of the combustible gas in the carbonization furnace body 1 through the discharging cavity 103 is avoided, so that waste and potential safety hazards are avoided; and when the upper crawler belt 11 runs, the driving crawler belt shaft B9 drives the driving belt roller 17 to rotate through the synchronous belt D20, the driving belt roller 17 drives the discharging conveyor belt 18 to run, carbonized straw materials sliding off from the bottom discharge opening of the discharging cavity 103 are carried by the discharging conveyor belt 18, when the carbonized straw materials reach the position of the correlation switch 21, the correlation switch 21 controls the normally closed electromagnetic valve 23 to be opened, water in the T-shaped water pipe 22 is sprayed onto the carbonized straw materials through the spray nozzle 2201, the temperature of the carbonized straw materials is reduced, when the carbonized straw materials are far away from the position of the correlation switch 21, the correlation switch 21 controls the normally closed electromagnetic valve 23 to be closed, water is saved, and when the discharging conveyor belt 18 moves to the position of the inclined scraping plate 1601, the inclined scraping plate 1601 contacts with the bottom of the discharging conveyor belt 18, and the cleaning effect on the discharging conveyor belt 18 is achieved.
Claims (10)
1. A continuous feed straw high-speed carbonization device, comprising: a carbonization furnace body (1); a storage hopper (101) is arranged at the top of the carbonization furnace body (1), a driving motor (2) is fixedly arranged at the outer side of the carbonization furnace body (1), a driving belt wheel A (201) is arranged on a driving shaft of the driving motor (2), and a synchronous belt A (3) is connected to the outer part of the driving belt wheel A (201); the carbonization furnace is characterized in that a driving crawler shaft A (4) is rotationally connected inside the carbonization furnace body (1), one end of the driving crawler shaft A (4) is provided with a driven belt wheel A (401), the driving belt wheel A (201) is in transmission connection with the driven belt wheel A (401) through a synchronous belt A (3), and the other end of the driving crawler shaft A (4) is connected with a synchronous belt C (14); the inside of the carbonization furnace body (1) is rotationally connected with a driven track shaft A (5), a lower track (6) is arranged in the carbonization furnace body (1), and the driving track shaft A (4) is in transmission connection with the driven track shaft A (5) through the lower track (6); the outside of the carbonization furnace body (1) is rotationally connected with a transmission gear A (7) and a transmission gear B (8), and the transmission gear A (7) is connected with a driven track shaft A (5); the inside of the carbonization furnace body (1) is rotationally connected with a driving crawler belt shaft B (9), a transmission gear B (8) is connected with the driving crawler belt shaft B (9), and one end of the driving crawler belt shaft B (9) is connected with a synchronous belt D (20); a driven track shaft B (10) is rotatably connected inside the carbonization furnace body (1), and one end of the driven track shaft B (10) is connected with a synchronous belt B (12); an upper crawler belt (11) is arranged in the carbonization furnace body (1), and a driving crawler belt shaft B (9) is in transmission connection with a driven crawler belt shaft B (10) through the upper crawler belt (11); a feeding roller (13) is arranged in the top of the carbonization furnace body (1), and one end of the feeding roller (13) is connected with a synchronous belt B (12); a discharging roller (15) is arranged in the bottom of the carbonization furnace body (1), and one end of the discharging roller (15) is connected with a synchronous belt C (14); the bottom of the carbonization furnace body (1) is fixedly connected with a discharging underframe (16), a driving belt roller (17) and a driven belt roller (19) are rotatably connected in the discharging underframe (16), and the driving belt roller (17) and the driven belt roller (19) are positioned at two ends in the discharging underframe (16); a discharging conveying belt (18) is arranged in the discharging chassis (16), a driving belt roller (17) is in transmission connection with a driven belt roller (19) through the discharging conveying belt (18), and one end of the driving belt roller (17) is connected with a synchronous belt D (20); the bottom of the carbonization furnace body (1) is fixedly provided with a T-shaped water pipe (22).
2. A continuous feed straw high-speed carbonization device according to claim 1, wherein: one end of the lower crawler belt (6) is in transmission connection with the driving crawler belt shaft A (4), the other end of the lower crawler belt (6) is in transmission connection with the driven crawler belt shaft A (5), the upper crawler belt (11) is positioned above the lower crawler belt (6) in an inclined mode, one end of the upper crawler belt (11) is in transmission connection with the driving crawler belt shaft B (9), and the other end of the upper crawler belt (11) is in transmission connection with the driven crawler belt shaft B (10).
3. A continuous feed straw high-speed carbonization device according to claim 1 or 2, characterized in that: one end of the driven track shaft A (5) is provided with a driving gear (501), the driving gear (501) is meshed with the driving gear A (7), the driving gear A (7) is meshed with the driving gear B (8), one end of the driving track shaft B (9) is provided with a driven gear (901), and the driving gear B (8) is meshed with the driven gear (901).
4. A continuous feed straw high-speed carbonization device according to claim 1 or 2, characterized in that: the top of the carbonization furnace body (1) is provided with a feeding cavity (102), the top inlet of the feeding cavity (102) is communicated with a storage hopper (101), the bottom discharge opening of the feeding cavity (102) is obliquely positioned at the top of the upper crawler belt (11), four feeding grooves (1301) are formed in the inner portion of the feeding roller (13) in a surrounding mode, and the feeding grooves (1301) are alternately communicated with the top inlet and the bottom discharge opening of the feeding cavity (102).
5. A continuous feed straw high-speed carbonization device according to claim 1 or 2, characterized in that: one end of the driven crawler shaft B (10) is provided with a driving belt wheel D (1001), one end of the feeding roller (13) is provided with a driven belt wheel B (1302), and the driving belt wheel D (1001) is in transmission connection with the driven belt wheel B (1302) through a synchronous belt B (12).
6. A continuous feed straw high-speed carbonization device according to claim 1 or 2, characterized in that: the carbonization furnace body (1) bottom is equipped with row material chamber (103), and row material chamber (103) top import is the funnel form, and lower track (6) one end is in row material chamber (103) top, and row material chamber (103) bottom discharge port is the slope form, and row material roller (15) rotate in row material chamber (103), and row material roller (15) inside is to encircle the form and is equipped with four row material groove (1501), and row material groove (1501) are linked together with row material chamber (103) top import and bottom discharge port in turn.
7. A continuous feed straw high-speed carbonization device according to claim 1 or 2, characterized in that: the other end of the driving crawler shaft A (4) is provided with a driving belt wheel B (402), one end of the discharging roller (15) is provided with a driven belt wheel C (1502), and the driving belt wheel B (402) is in transmission connection with the driven belt wheel C (1502) through a synchronous belt C (14).
8. The continuous feed straw high-speed carbonization device according to claim 6, wherein: one end of the discharging conveying belt (18) is in transmission connection with the driving belt roller (17), the other end of the discharging conveying belt (18) is in transmission connection with the driven belt roller (19), an inclined scraping plate (1601) is arranged at the bottom of the discharging chassis (16), the top of the inclined scraping plate (1601) is in contact with the bottom of the discharging conveying belt (18), and a discharging opening at the bottom of the discharging cavity (103) is arranged at the top of the discharging conveying belt (18).
9. A continuous feed straw high-speed carbonization device according to claim 1 or 2, characterized in that: the other end of the driving crawler shaft B (9) is provided with a driving belt pulley C (902), one end of the driving belt roller (17) is provided with a driven belt pulley D (1701), and the driving belt pulley C (902) is in transmission connection with the driven belt pulley D (1701) through a synchronous belt C (14).
10. A continuous feed straw high-speed carbonization device according to claim 1 or 2, characterized in that: the utility model discloses a discharge conveyor, including chassis (16) of unloading, correlation switch (21) are installed to chassis (16) both sides respectively fixed mounting, and correlation switch (21) are located discharge conveyor (18) top, and T shape water pipe (22) bottom is equipped with shower nozzle (2201), shower nozzle (2201) are towards discharge conveyor (18) top, and normally closed solenoid valve (23) are installed to the water inlet end of T shape water pipe (22), and correlation switch (21) pass through circuit and normally closed solenoid valve (23) electric connection.
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| CN202311165371.0A CN116891754A (en) | 2023-09-11 | 2023-09-11 | High-speed carbonization device for continuously feeding straws |
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| CN202311165371.0A CN116891754A (en) | 2023-09-11 | 2023-09-11 | High-speed carbonization device for continuously feeding straws |
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