CN116871800A - Welding device for manufacturing iron tower and application method thereof - Google Patents
Welding device for manufacturing iron tower and application method thereof Download PDFInfo
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- CN116871800A CN116871800A CN202311054087.6A CN202311054087A CN116871800A CN 116871800 A CN116871800 A CN 116871800A CN 202311054087 A CN202311054087 A CN 202311054087A CN 116871800 A CN116871800 A CN 116871800A
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 162
- 238000003466 welding Methods 0.000 title claims abstract description 121
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 81
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 230000009471 action Effects 0.000 claims abstract description 16
- 230000008569 process Effects 0.000 claims description 5
- 230000000712 assembly Effects 0.000 abstract description 5
- 238000000429 assembly Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 244000309464 bull Species 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a welding device for manufacturing an iron tower and a use method thereof, and relates to the technical field of welding devices. According to the invention, the clamping mechanism can fix the iron tower assembly under the combined action of the clamping mechanism and the welding mechanism, and can finish transverse and longitudinal rotation and finish angle adjustment under the cooperation of a series of assemblies, the welding device can move one height, transverse and longitudinal positions of the welding assembly, and under the mutual cooperation of the clamping mechanism and the welding mechanism, the welding treatment of the iron tower assembly can be finished.
Description
Technical Field
The invention relates to the technical field of welding devices, in particular to a welding device for manufacturing an iron tower.
Background
The power transmission line iron tower is a tower-shaped building for power transmission, and is structurally characterized in that various towers are all of a space truss structure, rod pieces are mainly composed of single equilateral angle steel or combined angle steel, two kinds of materials Q235 (A3F) and Q345 (16 Mn) are generally used, crude bolts are adopted for connection among the rod pieces, the rods are connected by shear force, the whole tower is composed of angle steel, connecting steel plates and bolts, individual parts such as tower feet and the like are welded into a combined piece by a plurality of steel plates, therefore, hot galvanizing corrosion prevention, transportation and construction erection are extremely convenient, and for iron towers with calling height below 60m, foot nails are arranged on one main material of the iron tower, so that construction operators can conveniently climb the tower.
The tower feet of the iron towers are welding assemblies, manual arc welding and CO2 gas shielded welding are mostly adopted for producing the tower feet in the prior art, and the yield of the tower feet cannot be guaranteed due to the influences of the welding level and welding experience of welding personnel.
Disclosure of Invention
The invention aims to provide a welding device for manufacturing an iron tower, which reduces the flow of manual operation, improves the working efficiency, reduces welding errors and has strong adaptability through equipment automatic welding treatment, thereby effectively solving the problems in the background.
In order to achieve the above purpose, the present invention provides the following technical solutions: the welding device for manufacturing the iron tower comprises a clamping mechanism, wherein the bottom of the clamping mechanism is fixedly connected with a supporting mechanism, and the top of the supporting mechanism is fixedly connected with a welding mechanism near the right side edge;
the welding mechanism comprises a welding base, a sliding column is fixedly connected to the center of the top of the welding base, a group of moving grooves are formed in the outer surface wall of the sliding column, a group of sliding seats I are arranged between the inner surface walls of the moving grooves in a sliding embedded mode through sliding blocks, a linkage plate is fixedly connected to the bottom of each sliding seat I, a fixing plate is fixedly connected to the top of each sliding column, a fixing groove is formed in the center of the top of each fixing plate, an air cylinder I is fixedly inserted into the inner surface wall of each fixing groove, the telescopic end of each air cylinder I is fixedly connected with the top of each linkage plate, a group of sliding grooves II are formed in the outer surface wall of each sliding seat I, a sliding seat II is arranged between the inner surface walls of each sliding groove II in a sliding embedded mode through sliding blocks, an air cylinder II is fixedly connected to one side of the outer wall of each sliding seat I, an electric telescopic rod is fixedly connected to one side of the outer wall of each sliding seat II, a fixing column is arranged on the telescopic end of each electric telescopic rod, and three holes are formed in the outer surface wall of each fixing column.
Preferably, the fixed pole that inserts of interior surface wall of hole three, the fixed cover of exterior surface wall of dead lever is equipped with the seam tracker, the outer wall one side fixedly connected with mounting panel of seam tracker, the fixed welding assembly that inserts of interior surface wall of mounting panel, the outer wall one side fixedly connected with PLC battery control cabinet of sliding column, at first pass through the mounting panel with welding assembly with its fixed connection in outer wall one side of seam tracker, and the seam tracker can carry out detection processing and gather the seam data to the gap on the iron tower subassembly, can transmit the inside of PLC battery control cabinet with the signal that detects thereupon, and the PLC battery control cabinet can control the driver with a pulse signal thereupon, carries out the inside with electric power transmission to some power equipment thereupon through the controller driver to accomplish the cooperation welding processing between each other.
Preferably, the clamping mechanism comprises two supporting frames, the top parts of the two supporting frames are fixedly connected with mounting seats, the outer surface walls of the two mounting seats are provided with driving grooves, the inner surface walls of the two driving grooves are fixedly inserted with first bearings, the first bearings and the second bearings can be inserted into the driving grooves, and under the action of balls in the two bearings, the inner ring and the outer ring are kept to rotate oppositely, and external equipment can be driven to tend to rotate.
Preferably, two the top of support frame is fixedly connected with mount one, two hole one has all been seted up to outer wall one side of mount one, two servo motor has all been fixedly inserted to the interior table wall of hole one, two servo motor's outward appearance wall is all fixedly connected with the electric box, and the outer wall one side of two electric boxes all with the outer wall one side fixed connection of mount one, two mount one can be fixed connection respectively in the top position department of support frame, and servo motor is the activity again inserted and is established in the inside of mount, thereby can keep two servo motor to keep a fixed state, when servo motor is through rotating, can regard two drive bull stick one as the medium, thereby drive the rotating frame and rotate with the subassembly that links with it and handle, adjustment positional relationship.
Preferably, the first driving rod is fixedly inserted into the inner surface wall of the first bearing, the rotating frame is fixedly sleeved between the outer surface walls of the first driving rods, the second hole is formed in one side of the outer wall of the rotating frame, the second driving rod is movably inserted into the inner surface wall of the second hole, the second driving motor is fixedly connected to one side of the outer wall of the second driving rod, the second fixing frame is fixedly sleeved on the outer surface wall of the second driving motor, one side of the outer wall of the second fixing frame is fixedly connected with one side of the outer wall of the rotating frame, the second fixing frame is in a fixedly connected state with one side of the outer wall of the rotating frame, the second driving motor can be kept in a fixed state when the second driving motor is fixedly inserted into the second fixing frame, and accordingly the second driving rod can be driven to rotate in the second hole through the output end of the second driving motor after power is electrified.
Preferably, the outer wall one side fixedly connected with grip slipper of drive bull stick two, the inside of grip slipper is equipped with four groups notch in advance, four groups the interior table wall of notch is all fixed to be inserted and is equipped with bearing two, four groups all fixed the inserting between the interior table wall of bearing two is equipped with the threaded rod, four the equal threaded connection of the exterior wall of threaded rod has the seat that removes, has all fixed the inserting in the inside of four groups notch of seting up bearing two, through the characteristic of bearing two self (under its own inside ball effect, keeps inner ring and outer loop to carry out the opposite rotation), thereby can keep four threaded rods to realize the rotation in the inside of every group notch respectively, at the in-process that the threaded rod rotated, can produce threaded connection with the inside of removing the seat respectively, thereby drive four and remove the seat and carry out position adjustment in the inside of grip slipper respectively.
Preferably, four groups of first sliding grooves are preset in the clamping seat, the inner surface walls of the first sliding grooves are respectively embedded with moving blocks in a sliding mode, one side of the outer wall of each of the four groups of moving blocks is fixedly connected with the outer surface wall of the corresponding moving seat, four limiting rods are respectively fixedly inserted on one side of the outer wall of each of the corresponding moving seat, limiting sleeves are respectively sleeved on the outer surface walls of the corresponding limiting rods, when the corresponding moving seat is respectively adjusted to a proper position, iron tower components are respectively sleeved between the outer surface walls of the corresponding limiting rods, and then the corresponding limiting sleeves are respectively sleeved on the outer surface walls of the corresponding limiting rods, so that effective limiting treatment can be carried out on the iron tower components, and the relative fixed state of the iron tower components and the clamping seat is maintained.
Preferably, the supporting mechanism comprises a supporting bottom plate, and the clamping mechanism and the welding mechanism can be fixedly connected to the top of the supporting bottom plate conveniently under the action of the supporting bottom plate, so that the stability of the equipment in operation is maintained.
Preferably, the top of supporting baseplate is close to right side edge department and welded base's bottom fixed connection, the top of supporting baseplate is close to left side edge department and two support frame's bottom fixed connection, and supporting baseplate's effect is the subassembly that can support fixed action to fixture and welding mechanism inside contain.
The application method of the welding device for manufacturing the iron tower comprises the following steps of:
step one: firstly, placing iron tower components to be welded on one side of the outer wall of a clamping mechanism, respectively rotating four threaded rods, and under the action of a second bearing, enabling the four threaded rods to be kept in a notch to realize autorotation treatment, wherein the four threaded rods can respectively generate threaded rotation with the inside of a movable seat in the rotating process, so that the positions of the four movable seats in the clamping seat can be adjusted, after the positions of the four movable seats are adjusted to be at proper positions, the iron tower components are respectively inserted between the outer surface walls of four limiting rods, and when the iron tower components are subjected to limiting treatment, limiting sleeves are sleeved between the outer surface walls of the limiting rods, so that the stability of the iron tower components is kept;
step two: under the drive of the second driving motor and the two servo motors, the clamping mechanism and the iron tower assembly are kept to carry out transverse and longitudinal angle adjustment, so that the welding treatment of the assemblies from different directions is met;
step three: after fixing the iron tower assembly, the welding seam tracker and the welding assembly can be adjusted in height, transverse direction and depth through the driving of the first air cylinder and the second air cylinder, and the welding assembly and the iron tower assembly can be kept in contact with each other under the cooperation of the angle adjustment of the clamping mechanism, so that the welding of the iron tower assembly is completed.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the clamping mechanism can fix the iron tower assembly under the combined action of the clamping mechanism and the welding mechanism, and can finish transverse and longitudinal rotation and finish angle adjustment under the cooperation of a series of assemblies, the welding device can move one height, transverse and longitudinal positions of the welding assembly, and under the mutual cooperation of the clamping mechanism and the welding mechanism, the welding treatment of the iron tower assembly can be finished.
According to the invention, under the action of the welding mechanism, through the cooperation of the internal components of the welding mechanism, the different positions of the four movable seats can be adjusted, so that the device can be properly adjusted according to the sizes and dimensions of different iron tower components, the practicability of the device is improved, the device is reinforced, and the effect of keeping stability during welding is achieved.
According to the invention, under the combined action of the clamping mechanism and the welding mechanism, the bearing is used as the bearing point, so that the internal friction can be reduced, the service life of the equipment is prolonged, the use is simple, the operation is convenient, and the practicability is strong.
Drawings
FIG. 1 is a perspective view showing a front view of a welding apparatus for manufacturing an iron tower according to the present invention;
FIG. 2 is a side elevational view of a welding apparatus for use in the manufacture of iron towers according to the present invention;
FIG. 3 is a perspective view of a clamping mechanism used in a welding device for manufacturing an iron tower in accordance with the present invention;
FIG. 4 is a perspective exploded view of a support bracket for a welding device for manufacturing an iron tower according to the present invention;
FIG. 5 is a partially disassembled perspective view of a clamping mechanism used in a welding device for manufacturing an iron tower in accordance with the present invention;
FIG. 6 is a perspective exploded view of a holder for a welding device for manufacturing an iron tower according to the present invention;
FIG. 7 is a perspective exploded view of a fixture body for use in a welding apparatus for manufacturing an iron tower in accordance with the present invention;
FIG. 8 is a perspective view of a support mechanism for use in a welding apparatus for manufacturing an iron tower in accordance with the present invention;
FIG. 9 is a perspective view of a welding mechanism used in a welding device for manufacturing an iron tower in accordance with the present invention;
FIG. 10 is a side plan view of a welding mechanism for use in a welding apparatus for manufacturing an iron tower in accordance with the present invention;
FIG. 11 is a partial perspective view of a welding mechanism used in a welding apparatus for manufacturing an iron tower in accordance with the present invention;
fig. 12 is a perspective view of a seam tracker used in a welding device for manufacturing an iron tower.
In the figure: 1. a clamping mechanism; 101. a support frame; 102. a mounting base; 103. a driving groove; 104. a first bearing; 105. a first fixing frame; 106. a first hole; 107. a servo motor; 108. an electric box; 109. a first driving rod; 111. a rotating frame; 112. a second hole; 113. a second driving rod; 114. a second driving motor; 115. a second fixing frame; 116. a clamping seat; 117. a notch; 118. a second bearing; 119. a threaded rod; 120. a movable seat; 121. a first chute; 122. a moving block; 123. a limit rod; 124. a limit sleeve; 2. a support mechanism; 201. a support base plate; 3. a welding mechanism; 301. welding a base; 302. a sliding column; 303. a moving groove; 304. a sliding seat I; 305. a linkage plate; 306. a fixing plate; 307. a fixing groove; 308. a first cylinder; 309. a second chute; 310. a sliding seat II; 311. a second cylinder; 312. an electric telescopic rod; 313. fixing the column; 314. a third hole; 315. a fixed rod; 316. a weld tracker; 317. a mounting plate; 318. welding the assembly; 319. PLC battery control cabinet.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-12, the invention provides a welding device for manufacturing an iron tower, which comprises a clamping mechanism 1, wherein the bottom of the clamping mechanism 1 is fixedly connected with a supporting mechanism 2, and the top of the supporting mechanism 2 is fixedly connected with a welding mechanism 3 near the right side edge;
the welding mechanism 3 comprises a welding base 301, a sliding column 302 is fixedly connected to the center of the top of the welding base 301, a group of moving grooves 303 are formed in the outer surface wall of the sliding column 302, a sliding seat I304 is arranged between the inner surface walls of the group of moving grooves 303 in a sliding embedded mode through sliding blocks, a linkage plate 305 is fixedly connected to the bottom of the sliding seat I304, a fixing plate 306 is fixedly connected to the top of the sliding column 302, a fixing groove 307 is formed in the center of the top of the fixing plate 306, an air cylinder I308 is fixedly inserted into the inner surface wall of the fixing groove 307, the telescopic end of the air cylinder I308 is fixedly connected with the top of the linkage plate 305, a group of sliding grooves II 309 are formed in the outer surface wall of the sliding seat I304, a sliding seat II 311 is arranged between the inner surface walls of the group of the sliding grooves II 309 in a sliding embedded mode through sliding blocks, an air cylinder II 311 is fixedly connected to the outer wall side of the sliding seat II 310, an electric telescopic rod 312 is fixedly connected to the outer wall side of the sliding seat II 310, a fixing column 313 is fixedly sleeved on the telescopic end of the electric telescopic rod 312, and the outer surface of the fixing column 313 is fixedly provided with a fixing hole III 314.
According to the fig. 9-12: the inner surface wall of the hole III 314 is fixedly inserted with a fixing rod 315, the outer surface wall of the fixing rod 315 is fixedly sleeved with a welding seam tracker 316, one side of the outer wall of the welding seam tracker 316 is fixedly connected with a mounting plate 317, the inner surface wall of the mounting plate 317 is fixedly inserted with a welding component 318, one side of the outer wall of the sliding column 302 is fixedly connected with a PLC battery control cabinet 319, the welding component 318 is firstly fixedly connected to one side of the outer wall of the welding seam tracker 316 through the mounting plate 317, the welding seam tracker 316 can detect gaps on the iron tower component and collect welding seam data, then detected signals can be transmitted into the PLC battery control cabinet 319, the PLC battery control cabinet 319 can control a driver through a pulse signal, and then electric power is transmitted into some electric equipment through the controller driver, so that the mutual matching welding treatment is completed.
According to the figures 3-5: the clamping mechanism 1 comprises two supporting frames 101, the top parts of the two supporting frames 101 are fixedly connected with mounting seats 102, the outer surface walls of the two mounting seats 102 are provided with driving grooves 103, the inner surface walls of the two driving grooves 103 are fixedly inserted with first bearings 104, first two bearings 104 can be inserted into the driving grooves 103, and under the action of balls in the two bearings 104, the inner ring and the outer ring are kept to rotate oppositely, and external equipment can be driven to tend to rotate.
According to the figures 3-5: the top of two support frames 101 is all fixedly connected with mount one 105, hole one 106 has all been seted up to outer wall one side of two mount one 105, servo motor 107 has all been fixedly inserted to the interior surface wall of two hole one 106, the outward appearance wall of two servo motor 107 is all fixedly connected with electric box 108, and outer wall one side of two electric boxes 108 all is fixedly connected with outer wall one side of mount one 105, two mount one 105 can be fixed connection respectively in the top position department of support frame 101, servo motor 107 is the activity again inserts the inside of establishing at mount 105, thereby can keep two servo motor 107 to keep a fixed state, when servo motor 107 is through rotating, can regard two drive bull stick one 109 as the medium, thereby drive the rotating frame 111 and the subassembly that links mutually with it and rotate the processing, adjust positional relationship.
According to the figures 3-6: the inner surface walls of the first bearings 104 are fixedly inserted with first driving rods 109, a rotating frame 111 is fixedly sleeved between the outer surface walls of the first driving rods 109, a second hole 112 is formed in one side of the outer wall of the rotating frame 111, a second driving rod 113 is movably inserted into the inner surface wall of the second hole 112, a second driving motor 114 is fixedly connected to one side of the outer wall of the second driving rod 113, a second fixing frame 115 is fixedly sleeved on the outer surface wall of the second driving motor 114, one side of the outer wall of the second fixing frame 115 is fixedly connected with one side of the outer wall of the rotating frame 111, and when the second driving motor 114 is fixedly inserted into the second fixing frame 115, the second driving motor 114 can be kept in a fixed state, so that after power is electrified, the second driving rod 113 can be driven to rotate in the second hole 112 through the output end of the second driving motor.
According to fig. 4-6: the outer wall one side fixedly connected with grip slipper 116 of drive bull stick two 113, the inside of grip slipper 116 is equipped with four sets of notch 117 in advance, the interior table wall of four sets of notch 117 is all fixed to be inserted and is equipped with two 118 of bearing, all fixed the inserting between the interior table wall of four sets of bearings two 118 is equipped with threaded rod 119, the outward appearance wall of four threaded rods 119 is all threaded connection has movable seat 120, the inside of four sets of notch 117 of seting up is all fixed to be inserted and is equipped with two 118 of bearing, through the characteristic of two 118 self (under its inside ball effect, keep inner ring and outer loop to carry out opposite rotation), thereby can keep four threaded rods 119 to realize the rotation in the inside of every set of notch 117 respectively, at the in-process of threaded rod 117 rotation, can produce threaded connection with movable seat 120 respectively, thereby drive four movable seat 120 and carry out position adjustment in the inside of grip slipper 116 respectively.
According to fig. 5-6: four groups of sliding grooves 121 are preset in the clamping seat 116, the inner surface walls of the four groups of sliding grooves 121 are respectively and slidably embedded with moving blocks 122, one side of the outer wall of each of the four groups of moving blocks 122 is fixedly connected with the outer surface wall of each of the moving seats 120, four limiting rods 123 are respectively and fixedly inserted on one side of the outer wall of each of the four moving seats 120, limiting sleeves 124 are respectively and movably sleeved on the outer surface walls of the four limiting rods 123 when the four moving seats 120 are respectively adjusted to proper positions, and then the four limiting sleeves 124 are respectively sleeved on the outer surface walls of the limiting rods 123, so that the iron tower assembly can be effectively limited, and the relative fixed state of the iron tower assembly and the clamping seat 116 is maintained.
According to the fig. 6-10: the supporting mechanism 2 comprises a supporting bottom plate 201, and the clamping mechanism 1 and the welding mechanism 3 can be fixedly connected to the top of the supporting bottom plate 201 conveniently under the action of the supporting bottom plate 201, so that the stability of the equipment in operation is maintained.
According to the fig. 2-11: the top of the supporting baseplate 201 is fixedly connected with the bottom of the welding base 301 near the right side edge, the top of the supporting baseplate 201 is fixedly connected with the bottoms of the two supporting frames 101 near the left side edge, and the supporting baseplate 201 has the function of supporting and fixing components contained in the clamping mechanism 1 and the welding mechanism 3.
The working principle of the whole mechanism is as follows: firstly, the components in the clamping mechanism 1 are adjusted according to the size of the iron tower component, through the characteristics of the bearing II 118 (under the action of the balls in the bearing II, the inner ring and the outer ring are kept to rotate oppositely), thereby the four threaded rods 119 can be kept to realize rotation in each group of notches 117 respectively, in the process of rotation of the threaded rods 117, threaded connection can be generated with the interiors of the movable seats 120 respectively, thereby the four movable seats 120 are driven to carry out position adjustment in the clamping seats 116 respectively, thereby the limiting rods 123 fixedly connected with one side of the outer walls of the four movable seats 120 can be respectively moved to a proper position, then the iron tower component is respectively sleeved between the outer surface walls of the four limiting rods 123, then the four limiting sleeves 124 are respectively sleeved on the outer surface walls of the limiting rods 123, and the iron tower component can be effectively limited, so as to maintain the relative fixed state of the iron tower assembly and the clamping seat 116, and then welding the iron tower assembly, in the welding process, the two servo motors 107 can respectively maintain the positions of the two ends of the rotating frame 111 under the action of the first fixing frame 105, the output ends of the two servo motors 107 respectively maintain connection with the first driving rod 109, the first driving rod 109 is kept connected with the outer surface wall of the rotating frame 111, the two servo motors 107 can drive the assembly fixed with the rotating frame 111 to longitudinally rotate, the second driving rod 113 is driven by the second driving motor 114, so that the assembly linked with the clamping seat 116 can be driven to transversely rotate, thereby meeting the requirement of angle position adjustment, and simultaneously, in the position of the welding mechanism 3, under the action of the self-elasticity of the first cylinder 308, the sliding seat I304 and the fixed component can be moved in a linkage way, the sliding seat II 310 and the fixed component can be pushed to move in a linkage way under the action of the air cylinder II 311, the electric telescopic rod 312 can change the depth of the welding tracker 316 and the welding component 318, when the welding component 318 contacts with the iron tower component, the welding component 318 completes the welding treatment, the welding component 318 is fixedly connected to one side of the outer wall of the welding tracker 316 through the mounting plate 317, the welding tracker 316 can detect the gap on the iron tower component and collect welding data, the detected signal can be transmitted to the inside of the PLC battery control cabinet 319, the PLC battery control cabinet 319 can control the driver through a pulse signal, and then electric power is transmitted to the inside of some electric equipment through the controller driver, so that the position rotation of the clamping mechanism 1 and the welding mechanism 3 is completed under the cooperation, and the welding treatment is completed in a contact way.
The invention also provides a use method of the welding device for manufacturing the iron tower, which comprises the following steps:
step one: firstly, placing iron tower components to be welded on one side of the outer wall of a clamping mechanism 1, respectively rotating four threaded rods 119, and under the action of a second bearing 118, enabling the iron tower components to be kept in a notch 117 to realize autorotation treatment, wherein the four threaded rods 119 can respectively generate threaded rotation with the inside of a movable seat 120 in the rotating process, so that the positions of the four movable seats 120 in the clamping seat 116 can be adjusted, after the positions are adjusted to be at proper positions, the iron tower components are respectively inserted between the outer surface walls of four limiting rods 123, and when the iron tower components are subjected to limiting treatment, limiting sleeves 124 are sleeved between the outer surface walls of the limiting rods 123, so that the stability of the iron tower components is kept;
step two: under the drive of the second driving motor 114 and the two servo motors 107, the clamping mechanism 1 and the iron tower assembly are kept to carry out transverse and longitudinal angle adjustment, so that the welding treatment of the assemblies from different directions is satisfied;
step three: after fixing the iron tower assembly, under the driving of the first air cylinder 308 and the second air cylinder 311, the welding seam tracker 316 and the welding assembly 318 can be subjected to height, transverse and depth position adjustment, and under the cooperation of the angle adjustment of the clamping mechanism 1, the contact treatment of the welding assembly 318 and the iron tower assembly can be kept, so that the welding of the iron tower assembly is completed.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (10)
1. A welding set for iron tower manufacturing usefulness, its characterized in that: the welding device comprises a clamping mechanism (1), wherein the bottom of the clamping mechanism (1) is fixedly connected with a supporting mechanism (2), and the top of the supporting mechanism (2) is fixedly connected with a welding mechanism (3) near the right side edge;
the welding mechanism (3) comprises a welding base (301), a sliding column (302) is fixedly connected to the center of the top of the welding base (301), a group of moving grooves (303) are formed in the outer surface wall of the sliding column (302), a group of sliding grooves II (309) are formed in the outer surface wall of the moving groove (303) in a sliding manner through sliding blocks, a sliding seat II (310) is formed in the inner surface wall of the sliding groove II (309) in a sliding manner, a linkage plate (305) is fixedly connected to the bottom of the sliding seat II (304), a fixing groove (307) is formed in the center of the top of the sliding column (302), a first air cylinder (308) is fixedly inserted into the inner surface wall of the fixing groove (307), a telescopic end of the first air cylinder (308) is fixedly connected with the top of the linkage plate (305), a group of sliding grooves II (309) are formed in the outer surface wall of the sliding groove II (309) through sliding blocks, a second air cylinder seat II (310) is fixedly connected to one side of the outer wall of the sliding seat II (304), a telescopic end of the second air cylinder (311) is fixedly connected to one side of the electric rod (310), a telescopic end of the telescopic rod (312) is fixedly connected to one side of the telescopic rod (310), the outer surface wall of the fixing column (313) is provided with a third hole (314).
2. A welding apparatus for use in the manufacture of iron towers as claimed in claim 1, wherein: the inner surface wall of the hole III (314) is fixedly inserted with a fixing rod (315), the outer surface wall of the fixing rod (315) is fixedly sleeved with a weld tracker (316), one side of the outer wall of the weld tracker (316) is fixedly connected with a mounting plate (317), the inner surface wall of the mounting plate (317) is fixedly inserted with a welding assembly (318), and one side of the outer wall of the sliding column (302) is fixedly connected with a PLC battery control cabinet (319).
3. A welding device for the manufacture of iron towers according to claim 2, wherein: the clamping mechanism (1) comprises two supporting frames (101), the tops of the two supporting frames (101) are fixedly connected with mounting seats (102), the outer surface walls of the two mounting seats (102) are provided with driving grooves (103), and the inner surface walls of the driving grooves (103) are fixedly inserted with first bearings (104).
4. A welding apparatus for use in the manufacture of iron towers as claimed in claim 3, wherein: two the top of support frame (101) is all fixedly connected with mount one (105), two hole one (106) have all been seted up to outer wall one side of mount one (105), two the interior table wall of hole one (106) is all fixed to be inserted and is equipped with servo motor (107), two the outward appearance wall of servo motor (107) is all fixed intercommunication has electric box (108), and the outer wall one side of two electric boxes (108) is all with the outer wall one side fixed connection of mount one (105).
5. A welding apparatus for use in the manufacture of iron towers as claimed in claim 4, wherein: the two inner surface walls of the first bearing (104) are fixedly inserted with a first driving rod (109), a rotating frame (111) is fixedly sleeved between the outer surface walls of the first driving rod (109), a second hole (112) is formed in one side of the outer wall of the rotating frame (111), a second driving rod (113) is movably inserted into the inner surface wall of the second hole (112), a second driving motor (114) is fixedly connected to one side of the outer wall of the second driving rod (113), a second fixing frame (115) is fixedly sleeved on the outer surface wall of the second driving motor (114), and one side of the outer wall of the second fixing frame (115) is fixedly connected with one side of the outer wall of the rotating frame (111).
6. A welding apparatus for use in the manufacture of iron towers as claimed in claim 5, wherein: the novel rotary driving device is characterized in that a clamping seat (116) is fixedly connected to one side of the outer wall of the second driving rod (113), four groups of notches (117) are preset in the clamping seat (116), bearings second (118) are fixedly inserted into the inner surface walls of the notches (117), threaded rods (119) are fixedly inserted between the inner surface walls of the bearings second (118), and the outer surface walls of the threaded rods (119) are connected with moving seats (120) in a threaded mode.
7. A welding apparatus for use in the manufacture of iron towers as claimed in claim 6, wherein: four groups of first sliding grooves (121) are preset in the clamping seat (116), the inner surface walls of the four groups of first sliding grooves (121) are respectively embedded with a moving block (122) in a sliding mode, one side of the outer wall of each of the four groups of moving blocks (122) is fixedly connected with the outer surface wall of the moving seat (120), four limiting rods (123) are respectively fixedly inserted into one side of the outer wall of the moving seat (120), and limiting sleeves (124) are respectively sleeved on the outer surface walls of the limiting rods (123) in a movable mode.
8. A welding apparatus for use in the manufacture of iron towers as claimed in claim 7, wherein: the supporting mechanism (2) comprises a supporting bottom plate (201).
9. A welding apparatus for use in the manufacture of iron towers as claimed in claim 8, wherein: the top of the supporting bottom plate (201) is fixedly connected with the bottom of the welding base (301) near the right side edge, and the top of the supporting bottom plate (201) is fixedly connected with the bottoms of the two supporting frames (101) near the left side edge.
10. A method of using a welding device for the manufacture of iron towers, using a welding device for the manufacture of iron towers according to claim 9, comprising the steps of:
s1: firstly, placing iron tower components to be welded on one side of the outer wall of a clamping mechanism (1), respectively rotating four threaded rods (119), and under the action of a second bearing (118), enabling the iron tower components to be kept in a notch (117) to realize autorotation treatment, enabling the four threaded rods (119) to respectively generate threaded rotation with the inside of a movable seat (120) in the rotating process, and accordingly adjusting the positions of the four movable seats (120) in the clamping seat (116), after the positions are adjusted to be in proper positions, respectively inserting the iron tower components between the outer surface walls of four limiting rods (123), and when limiting treatment is carried out on the iron tower components, sleeving limiting sleeves (124) between the outer surface walls of the limiting rods (123), so that the stability of the iron tower components is kept;
s2: under the drive of the second driving motor (114) and the two servo motors (107), the clamping mechanism (1) and the iron tower assembly are kept to carry out transverse and longitudinal angle adjustment, so that the welding treatment of the assembly from different directions is satisfied;
s3: after the iron tower component is fixed, under the driving of the first air cylinder (308) and the second air cylinder (311), the welding seam tracker (316) and the welding component (318) can be subjected to height, transverse and depth position adjustment, and under the cooperation of the angle adjustment of the clamping mechanism (1), the contact treatment of the welding component (318) and the iron tower component can be kept, so that the iron tower component is welded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311054087.6A CN116871800B (en) | 2023-08-21 | 2023-08-21 | Welding device for manufacturing iron tower and application method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311054087.6A CN116871800B (en) | 2023-08-21 | 2023-08-21 | Welding device for manufacturing iron tower and application method thereof |
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| CN116871800A true CN116871800A (en) | 2023-10-13 |
| CN116871800B CN116871800B (en) | 2023-12-26 |
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| KR100820040B1 (en) * | 2007-03-02 | 2008-04-08 | (주)은산 비에스앤티 | Apparatus for welding wheel of vehicle |
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| CN116871800B (en) | 2023-12-26 |
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