CN116835240A - Turntable system - Google Patents

Turntable system Download PDF

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Publication number
CN116835240A
CN116835240A CN202310845474.5A CN202310845474A CN116835240A CN 116835240 A CN116835240 A CN 116835240A CN 202310845474 A CN202310845474 A CN 202310845474A CN 116835240 A CN116835240 A CN 116835240A
Authority
CN
China
Prior art keywords
pressing
jig
elastic
workpiece
turntable
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310845474.5A
Other languages
Chinese (zh)
Inventor
林小堂
吕江涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Yijing Technology Co ltd
Original Assignee
Shenzhen Yijing Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Yijing Technology Co ltd filed Critical Shenzhen Yijing Technology Co ltd
Priority to CN202310845474.5A priority Critical patent/CN116835240A/en
Publication of CN116835240A publication Critical patent/CN116835240A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G29/00Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/912Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/918Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention relates to a turntable system, which comprises a turntable mechanism and at least one group of jig opening assemblies arranged outside the turntable mechanism; a plurality of welding jigs which are circumferentially distributed are arranged at the top of the turntable mechanism, and the welding jigs rotate along with the turntable mechanism; the welding jig is provided with an elastic pressing structure and a pushing structure, the elastic pressing structure is used for pressing the workpiece, and the pushing structure moves and moves in parallel to the elastic pressing structure to loosen the workpiece; the jig opening assembly is used for controlling the pushing structure to move. According to the invention, the welding jig with the elastic pressing structure and the pushing structure is arranged, and the jig opening assembly is matched with the welding jig, so that the pushing structure is controlled to move to enable the elastic pressing structure to loosen a workpiece, and the opening of the welding jig is realized. The invention has simple design and low cost.

Description

Turntable system
Technical Field
The invention relates to the technical field of automatic equipment, in particular to a turntable system.
Background
The turntable is common automatic production equipment, and the turntable converts a workpiece from one station to another station through the rotation of the turntable, so that different machining actions of different stations are facilitated, and the automation of the production process is realized.
In order to improve the machining precision, a plurality of jigs are distributed on the turntable, and the workpiece is required to be machined after being clamped by the jigs, but the workpiece is inconvenient to feed to the turntable or discharge from the turntable due to the clamping effect of the jigs on the workpiece, so that the problem is to be solved.
Disclosure of Invention
In view of the above, the present invention provides a turntable system for solving the problem that the workpiece is inconvenient to be fed to or discharged from the turntable due to the clamping action of the turntable fixture on the workpiece in the related art.
To achieve one or a part or all of the above or other objects, the present invention provides a turntable system, which comprises a turntable mechanism and at least one set of jig opening components arranged outside the turntable mechanism; the top of the turntable mechanism is provided with a plurality of welding jigs which are circumferentially distributed, and the welding jigs rotate along with the turntable mechanism; the welding jig is provided with an elastic pressing structure and a pushing structure, the elastic pressing structure is used for pressing a workpiece, and the pushing structure moves and links the elastic pressing structure to loosen the workpiece; the jig opening assembly is used for controlling the pushing structure to move.
In an alternative embodiment, the welding jig includes a jig body; the elastic pressing structure comprises a transverse pressing structure and a longitudinal pressing structure which are both arranged on the jig main body, the transverse pressing structure is used for transversely pressing a workpiece, and the longitudinal pressing structure is used for longitudinally pressing the workpiece; the pushing structure is arranged on the jig main body in a sliding manner, and moves and links the transverse pressing structure and the longitudinal pressing structure to synchronously loosen the workpiece.
In an alternative embodiment, the jig main body is formed with at least one positioning step protruding upwards, the positioning step is used for placing a workpiece, and the positioning step is matched with the transverse pressing structure and the longitudinal pressing structure to clamp the workpiece.
In an alternative embodiment, the pushing structure comprises a guide rod, a push rod and a third elastic piece; the jig comprises a jig main body, and is characterized in that an elastic piece stop block is arranged on the jig main body, the guide rod is transversely connected to the jig main body in a sliding mode, a third elastic piece is arranged between one transverse end of the guide rod and the jig main body, the third elastic piece is used for resetting the guide rod, and the other transverse end of the guide rod is connected with the push rod; the transverse pressing structure comprises at least one transverse pressing unit, wherein the transverse pressing units are arranged on the push rod and move along with the push rod, and the transverse pressing units correspond to the positioning steps one by one.
In an alternative embodiment, the lateral compression unit comprises a fixed seat, a first elastic piece and a first pressing piece; the fixed seat is arranged on the push rod and moves along with the push rod, the first pressing piece is transversely connected to the fixed seat in a sliding manner, and the first pressing piece is used for transversely pressing a workpiece; the first elastic piece is arranged between the fixed seat and the first pressing piece and is used for resetting the first pressing piece.
In an alternative embodiment, the longitudinal pressing structure includes at least one longitudinal pressing unit, the longitudinal pressing unit is longitudinally slidably connected to the jig main body, at least one guide groove is formed on the guide rod, the guide groove corresponds to the longitudinal pressing units one by one, and the guide groove is used for pushing and guiding the longitudinal pressing units to leave the workpiece.
In an alternative embodiment, the longitudinal pressing unit comprises a second pressing piece and a second elastic piece, the second pressing piece is used for longitudinally pressing the workpiece, and a resisting piece is arranged on the second pressing piece longitudinally; one longitudinal end of the second pressing piece is located in the guide groove, the second elastic piece is arranged between the other longitudinal end of the second pressing piece and the resisting piece, and the second elastic piece is used for resetting the second pressing piece.
In an alternative embodiment, a detachable welding copper block is arranged on the positioning step.
In an alternative embodiment, the welding jig further comprises an elastic positioning needle structure, wherein the elastic positioning needle structure is vertically arranged on the jig main body in a sliding manner, and the elastic positioning needle structure is used for positioning a workpiece;
the turntable system further comprises a positioning needle withdrawing assembly arranged outside the turntable mechanism, and the positioning needle withdrawing assembly is used for controlling the elastic positioning needle structure to leave the workpiece.
In an alternative embodiment, the elastic positioning needle structure comprises a plurality of jig positioning needles, a positioning needle seat, a pull-down piece and a fourth elastic piece; the jig main body is provided with a movable cavity, and the positioning needle seat is positioned in the movable cavity and moves vertically in the movable cavity; the jig positioning needle is vertically arranged on the positioning needle seat and upwards penetrates out of the jig main body; the fourth elastic piece is arranged between the positioning needle seat and the top surface of the turntable mechanism and is used for pushing the positioning needle seat to reset upwards; the pull-down piece is arranged at the bottom of the positioning needle seat, the rotary table mechanism is provided with an opening for the pull-down piece to pass through, and the positioning needle withdrawing component is used for pulling the pull-down piece downwards.
In an alternative embodiment, the positioning pin withdrawing assembly comprises a second frame body, a positioning pin withdrawing cylinder and a pulling plate, wherein the second frame body is arranged outside the turntable mechanism, the positioning pin withdrawing cylinder is arranged on the second frame body, the positioning pin withdrawing cylinder is connected with and controls the pulling plate to vertically move, and the pulling plate is used for pulling the pull-down piece downwards.
In an optional embodiment, the jig opening assembly includes a first frame, a first cylinder and a second cylinder, the first frame is disposed outside the turntable mechanism, the first cylinder is disposed on the first frame, the first cylinder is connected to and pushes the second cylinder to move in a direction away from the welding jig, and the second cylinder is used to push the pushing structure to move.
In an alternative embodiment, the turntable mechanism comprises a turntable seat, a turntable body and a turntable driving assembly, wherein the turntable driving assembly is arranged on the turntable seat, the turntable driving assembly is connected with and controls the turntable body to rotate, and the plurality of welding jigs are circumferentially arranged on the turntable body and rotate along with the turntable body.
In an alternative embodiment, the turntable mechanism further comprises a fixed disk body, the fixed disk body is arranged at the top of the turntable driving assembly, the turntable body is positioned at the bottom of the fixed disk body, and the fixed disk body is kept stationary; the turntable system further comprises a welding pressure head mechanism, wherein the welding pressure head mechanism comprises a vertical driving structure, a pressure head seat and a pressure head assembly; the vertical driving structure is arranged on the fixed disc body, the vertical driving structure is connected with and controls the pressure head seat to move vertically, the pressure head seat is positioned above the welding jig, and a welding through hole is formed in the pressure head seat; the pressure head assembly is arranged on the pressure head seat and moves along with the pressure head seat, and the pressure head assembly is used for pressing down the workpiece on the welding jig.
In an alternative embodiment, the pressing head assembly comprises at least one pressing head, a fifth elastic piece and an abutting piece, wherein the pressing head is vertically connected to the pressing head seat in a sliding mode, the pressing head is used for pressing down a workpiece, the abutting piece is arranged on the pressing head seat, the fifth elastic piece is arranged between the abutting piece and the pressing head, and the fifth elastic piece is used for pushing down the pressing head.
In an alternative embodiment, the turntable driving assembly comprises a turntable motor, a speed reducer, a synchronous belt transmission structure and a cam divider which are connected in a sequential transmission manner, wherein the turntable motor is arranged on the turntable seat, and the cam divider is connected with and controls the turntable body to rotate.
In an optional embodiment, the top of the turntable mechanism is divided into a first feeding station and a blanking station, the number of the jig opening assemblies is two, the two groups of jig opening assemblies are respectively aligned with the first feeding station and the blanking station, and the positioning needle withdrawing assembly is aligned with the blanking station.
In an optional embodiment, the top of the turntable mechanism is further divided into a second feeding station, a third feeding station and a welding station, and the first feeding station, the second feeding station, the third feeding station, the welding station and the discharging station are sequentially arranged according to the rotation direction of the turntable mechanism; the turntable system further comprises a first workpiece feeding and moving mechanism, a second workpiece feeding and moving mechanism, a third workpiece feeding and moving mechanism, a laser welding mechanism and a discharging and moving mechanism which are all arranged outside the turntable mechanism; the first workpiece feeding and moving mechanism is aligned to the first feeding station and used for moving the first workpiece to the welding jig at the first feeding station; the second workpiece feeding and moving mechanism is aligned to the second feeding station and used for moving the second workpiece onto the welding jig at the second feeding station; the third workpiece feeding and moving mechanism is aligned to the third feeding station and used for moving the third workpiece on the welding jig at the third feeding station; the laser welding mechanism is aligned to the welding station and is used for welding workpieces on the welding jig at the welding station; the blanking moving mechanism is aligned with the blanking station and used for moving away the workpiece on the welding jig at the blanking station.
The implementation of the embodiment of the invention has the following beneficial effects:
according to the invention, the welding jig with the elastic pressing structure and the pushing structure is arranged, and the jig opening assembly is matched with the welding jig, so that the pushing structure is controlled to move to enable the elastic pressing structure to loosen a workpiece, and the opening of the welding jig is realized. The invention has simple design and low cost.
The problem of among the correlation technique work piece material loading to carousel or follow carousel unloading comparatively inconvenient that carousel tool led to the clamping action of work piece is solved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the related art, the drawings that are required to be used in the embodiments or the related technical descriptions will be briefly described, and it is apparent that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the drawings without inventive effort for those skilled in the art.
Wherein:
FIG. 1 is a perspective view showing a state before and after welding a workpiece in accordance with the related art of the present invention;
FIG. 2 is a top view of an alternative embodiment turntable system of the present invention;
FIG. 3 is a perspective view of another alternative embodiment turntable system of the present invention;
FIG. 4 is a perspective view of a welding jig according to an alternative embodiment of the present invention;
FIG. 5 is an exploded view of a welding jig according to an alternative embodiment of the present invention;
FIG. 6 is a cross-sectional view of a welding jig according to an alternative embodiment of the present invention;
FIG. 7 is a perspective view of a jig opening assembly according to an alternative embodiment of the invention;
FIG. 8 is a perspective view of a needle retraction assembly in an alternative embodiment of the present invention;
FIG. 9 is a perspective view of another alternative embodiment turntable system of the present invention;
FIG. 10 is a perspective view of a welding ram mechanism in an alternative embodiment of the invention;
FIG. 11 is an exploded view of a partial construction of a welding ram mechanism in an alternative embodiment of the invention;
FIG. 12 is a perspective view of a laser welding mechanism in an alternative embodiment of the invention;
FIG. 13 is a top view of another alternative embodiment turntable system of the present invention;
FIG. 14 is a perspective view of a material strip according to the related art of the present invention;
FIG. 15 is a perspective view of an alternative embodiment of a spring loading and moving mechanism according to the present invention;
FIG. 16 is a perspective view of a tape feed mechanism in an alternative embodiment of the present invention;
FIG. 17 is a top view of a tape cutting mechanism, a kick-out mechanism and a scrap cutting mechanism in an alternative embodiment of the invention;
FIG. 18 is a cross-sectional view of a web cutting mechanism in an alternative embodiment of the invention;
FIG. 19 is an exploded view of a web cutting mechanism in an alternative embodiment of the invention;
FIG. 20 is an exploded view of a partial structure of an upper template in an alternative embodiment of the present invention;
FIG. 21 is a rear elevational view of a partial configuration of a tape cutting mechanism, a kick-out mechanism and a scrap cutting mechanism in an alternative embodiment of the invention;
FIG. 22 is a perspective view of a lift drive structure in an alternative embodiment of the present invention;
FIG. 23 is an exploded view of a lift drive mechanism in an alternative embodiment of the present invention;
FIG. 24 is a perspective view of an alternate embodiment of a stopping mechanism according to the present invention;
FIG. 25 is an exploded view of an alternate embodiment of the abort mechanism of the present invention;
FIG. 26 is a perspective view of an alternate embodiment of the positioning mechanism of the present invention in a cut-away state;
FIG. 27 is a perspective view of a kick-out mechanism and a scrap cutter mechanism in an alternative embodiment of the present invention;
FIG. 28 is an exploded view of a partial construction of a kick-out mechanism in an alternative embodiment of the present invention;
FIG. 29 is a perspective view of a scrap cutting mechanism in an alternative embodiment of the invention;
FIG. 30 is a perspective view of a handling mechanism in an alternate embodiment of the present invention from a top view;
FIG. 31 is a perspective view of a carrier mechanism in an alternate embodiment of the present invention in a depression view;
FIG. 32 is a perspective view of a pitch change mechanism in an alternative embodiment of the invention;
FIG. 33 is a perspective view of an alternative embodiment of a pitch mechanism according to the present invention from another perspective.
The reference numerals are explained as follows: 1. a turntable mechanism; 11. a turntable seat; 12. a turntable body; 101. a first feeding station; 102. a second feeding station; 103. a third feeding station; 104. a welding station; 105. a blanking station; 13. a turntable drive assembly; 131. a cam divider; 132. a speed reducer; 133. a turntable motor; 134. a synchronous belt transmission structure; 14. fixing the tray body; 2. welding jig; 21. a jig main body; 211. a base; 212. a base; 213. welding copper blocks; 214. positioning the step; 215. a movable cavity; 22. a lateral compression structure; 221. a lateral compression unit; 2211. a fixing seat; 2212. a first elastic member; 2213. a first pressing member; 23. a longitudinal compression structure; 231. a longitudinal pressing unit; 2311. a second pressing member; 2312. a second elastic member; 24. a pushing structure; 241. a guide rod; 2411. a guide groove; 242. a push rod; 243. a third elastic member; 25. a spring block; 26. a fixed block; 27. an elastic positioning needle structure; 271. a jig positioning needle; 272. positioning a needle seat; 273. a pull-down member; 274. a fourth elastic member; 28. a resisting member; 3. the jig opening assembly; 31. a first frame body; 32. a first cylinder; 33. a second cylinder; 4. a positioning needle exit assembly; 41. a second frame body; 42. the positioning needle exits the cylinder; 43. pulling a plate; 5. welding a pressure head mechanism; 51. a vertical driving structure; 511. a cylinder block; 512. a slipway cylinder; 5121. a sliding table; 52. a pressure head seat; 521. welding the through holes; 53. a ram assembly; 531. a pressure head; 5311. a connecting shaft groove; 5312. a welding port; 532. a fifth elastic member; 533. the pressure head is connected with the shaft; 534. a pressing member; 6. a laser welding mechanism; 61. a third motor; 62. a second linear module; 63. a hand-operated module; 64. a laser head; 7. a first workpiece loading and moving mechanism; 801. a second workpiece feeding and moving mechanism; 802. a third workpiece feeding and moving mechanism; 81. a material belt discharging mechanism; 811. a material tray drive; 812. a material tray; 813. a tray support; 82. a support mechanism; 83. a material belt cutting mechanism; 831. a first loading table; 832. a first bracket; 8321. a feed table; 8322. a cover plate; 833. a stopping mechanism; 8331. a first plunger; 8332. a retaining seat; 8333. swing arms; 8334. a backstop pusher dog; 8335. a connecting shaft; 834. a positioning mechanism; 8341. a pressing member; 8342. a positioning seat; 8343. a first elastic member; 8344. a positioning pin; 835. an upper template; 8351. cutting the hole; 8352. a first plate member; 8353. a second plate member; 8364. cutting the column; 8365. a column groove; 836. a lower template; 8361. a third plate member; 8362. a fourth plate member; 8363. a first positioning needle; 837. a lifting table; 8371. a fifth plate member; 8372. a sixth plate member; 838. a cutting knife; 8381. a second elastic member; 839. a lifting driving structure; 8391. a first motor; 8392. a first speed reducer; 8393. a first slide rail; 8394. a first slider; 8395. an eccentric wheel; 8396. a limiting shaft; 8397. a guide member; 8398. a support column; 84. a stirring mechanism; 841. a second loading table; 842. a second bracket; 843. a finger device; 8431. a pusher dog seat; 8432. a shift claw shaft; 8433. a deflector rod; 8434. a second plunger; 8435. a chute member; 8436. a claw body; 844. a material belt conveying cylinder; 845. a second slide rail; 846. a second slider; 85. a waste cutting mechanism; 851. a waste cutting cylinder; 852. a third bracket; 853. cutting a top knife; 854. cutting a bottom knife; 855. a waste bin; 856. a cover body; 857. a knife slot member; 86. a carrying mechanism; 861. a fourth bracket; 862. a first linear driving module; 8621. a second motor; 8622. a first linear module; 863. a vertical cylinder; 864. a first connection base; 865. a first adsorption device; 8651. a first adsorption seat; 8652. a first suction nozzle; 866. a second adsorption device; 8661. a second adsorption seat; 8662. a horizontal cylinder; 8663. a third slide rail; 8664. a third slider; 8665. a rack; 8666. a gear; 8667. the suction nozzle is connected with the shaft; 8668. a second suction nozzle; 867. a second connecting seat; 868. a fourth slide rail; 87. a pitch-changing mechanism; 871. a fifth bracket; 872. a first baffle; 873. a second baffle; 874. an adsorption table body; 875. a guide rod; 876. a guide pin; 877. a variable-pitch connecting rod; 8771. a guide groove; 878. a variable-pitch cylinder; 879. a second positioning needle; 9. a blanking moving mechanism; 01. a spring plate structure; 011. a spring plate connecting part; 012. a spring piece connecting handle; 013. a first positioning hole; 014. a second positioning hole; 015. welding positions; 02. a frame; 021. a third positioning hole; 03. a first ligation site; 04. a second ligation site; 05. a shielding cover; 051. a transverse baffle surface; 052. a longitudinal baffle surface.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 2, an embodiment of the present invention provides a turntable system including a turntable mechanism 1 and at least one set of jig opening assemblies 3 provided outside the turntable mechanism 1. The top of the turntable mechanism 1 is provided with a plurality of welding jigs 2 which are circumferentially distributed, and the welding jigs 2 rotate along with the turntable mechanism 1. The welding jig 2 is provided with an elastic pressing structure and a pushing structure 24, the elastic pressing structure is used for pressing a workpiece, and the pushing structure 24 moves and is linked with the elastic pressing structure to loosen the workpiece. The jig opening assembly 3 is used for controlling the pushing structure 24 to move.
When the welding jig 2 needs to be opened to loosen the workpiece, the jig opening assembly 3 works to control the pushing structure 24 to move, and the elastic pressing structure linked with the pushing structure 24 loosens the workpiece under the linkage action, so that the welding jig 2 is opened. In this way, when the turntable mechanism 1 rotates the welding jig 2 to the station for feeding or discharging, the jig opening assembly 3 can be conveniently matched to open the welding jig 2, so that the feeding or discharging of the workpiece is facilitated. The embodiment has simple design and low cost.
The stations of the turntable mechanism 1 are selected according to the processing requirements, in this embodiment the turntable mechanism 1 has eight stations.
The workpiece may be various parts to be machined. As shown in fig. 1, the workpiece may include, but is not limited to, a shield cover 05 and a dome structure 01. It should be noted that the workpiece in fig. 1 is not prior art.
In this embodiment, the turntable system is used to participate in a welding operation, and as illustrated in fig. 1, the welding process is to weld two spring structures 01 to the shielding cover 05.
Referring to fig. 4 to 6, the welding jig 2 includes a jig main body 21. The elastic pressing structure comprises a transverse pressing structure 22 and a longitudinal pressing structure 23 which are both arranged on the jig main body 21, wherein the transverse pressing structure 22 is used for transversely pressing a workpiece, and the longitudinal pressing structure 23 is used for longitudinally pressing the workpiece. The pushing structure 24 is arranged on the jig main body 21 in a sliding manner, and the pushing structure 24 moves and links the transverse compression structure 22 and the longitudinal compression structure 23 to synchronously loosen the workpiece. The longitudinal direction and the transverse direction are both horizontal directions.
When the pushing structure 24 moves, under the linkage action, the transverse pressing structure 22 and the longitudinal pressing structure 23 are driven to synchronously loosen the workpiece, so that the clamping of the workpiece can be simultaneously released in two directions only by the single movement action of the pushing structure 24, the opening action of the welding jig 2 is simplified, and the number of jig opening assemblies 3 is simplified.
Optionally, at least one positioning step 214 protruding upwards is formed on the jig main body 21, the positioning step 214 is used for placing a workpiece, and the positioning step 214 is matched with the transverse pressing structure 22 and the longitudinal pressing structure 23 to clamp the workpiece.
The number of positioning steps 214 may be adjusted according to production needs. In the present embodiment, the number of the positioning steps 214 is five, and the five positioning steps 214 are arranged in the lateral direction. The shape of the positioning step 214 may be adapted to the shape of the workpiece to be compacted. In the present embodiment, the shape of the positioning step 214 is adapted to the shield cover 05.
The lateral side walls of the positioning step 214 cooperate with the lateral compression structure 22 to clamp the workpiece, thereby realizing the lateral limiting of the workpiece. The side wall of the positioning step 214 in the longitudinal direction is matched with the longitudinal pressing structure 23 to clamp the workpiece, so that the limiting of the workpiece in the longitudinal direction is realized.
By way of example, as shown in fig. 1, the workpiece to be compacted is a shielding cover 05, the shielding cover 05 has a transverse blocking surface 051 in a transverse direction, the shielding cover 05 has a longitudinal blocking surface 052 in a longitudinal direction, the positioning step 214 cooperates with the transverse compaction structure 22 to clamp the transverse blocking surface 051 in the middle, and the positioning step 214 cooperates with the longitudinal compaction structure 23 to clamp the longitudinal blocking surface 052 in the middle.
The pushing structure 24 includes a guide bar 241, a push bar 242, and a third resilient member 243. The jig main body 21 is provided with an elastic member stop block 25, the guide rod 241 is transversely connected to the jig main body 21 in a sliding manner, a third elastic member 243 is arranged between one transverse end of the guide rod 241 and the jig main body 21, the third elastic member 243 is used for resetting the guide rod 241, and the other transverse end of the guide rod 241 is connected with the push rod 242. The jig opening assembly 3 pushes the push rod 242.
The lateral compression structure 22 includes at least one lateral compression unit 221, where the lateral compression units 221 are all disposed on the push rod 242 and move along with the push rod 242, and the lateral compression units 221 are in one-to-one correspondence with the positioning steps 214.
The guide rod 241 is pushed to the direction of the push rod 242 by the elastic force of the third elastic member 243, and the guide rod 241 moves, so that all the lateral pressing units 221 are driven to move towards the direction of the positioning step 214, and therefore, the welding jig 2 is in a normally closed state without the action of external force. When the jig opening assembly 3 pushes the push rod 242 to move, the guide rod 241 drives all the transverse pressing units 221 to move in a direction away from the positioning step 214, so that the workpiece is loosened, and the welding jig 2 is opened. The third elastic member 243 may be a spring, torsion spring, or the like.
In the present embodiment, the number of the lateral pressing units 221 is five, corresponding to the five positioning steps 214, respectively.
Optionally, the elastic member stopper 25 is detachably mounted on the jig main body 21.
Optionally, the lateral compression unit 221 includes a fixing base 2211, a first elastic member 2212, and a first pressing member 2213. The fixed seat 2211 is disposed on the push rod 242 and moves along with the push rod 242, the first pressing member 2213 is laterally slidably connected to the fixed seat 2211, and the first pressing member 2213 is used for laterally pressing the workpiece. The first elastic member 2212 is disposed between the fixed seat 2211 and the first pressing member 2213, and the first elastic member 2212 is used for resetting the first pressing member 2213. In this way, the pressing force of the first pressing piece 2213 on the workpiece can be adaptively adjusted under the action of the first elastic piece 2212. The first elastic member 2212 may be a spring, a torsion spring, or the like.
Optionally, the longitudinal pressing structure 23 includes at least one longitudinal pressing unit 231, the longitudinal pressing unit 231 is longitudinally slidably connected to the jig main body 21, at least one guide groove 2411 is formed on the guide rod 241, the guide grooves 2411 are in one-to-one correspondence with the longitudinal pressing units 231, and the guide grooves 2411 are used for pushing and guiding the longitudinal pressing units 231 to leave the workpiece.
Illustratively, the guiding groove 2411 is hook-like, and the groove surface of the guiding groove 2411 has a slope for guiding the longitudinal pressing unit 231.
In the present embodiment, the number of the longitudinal pressing units 231 is five, corresponding to the five positioning steps 214, respectively. Five guide grooves 2411 are formed on the guide bar 241 to correspond to the five longitudinal pressing units 231, respectively.
Optionally, the jig main body 21 includes a base 212 and a base 211, the base 211 is fixed on the top of the turntable mechanism 1, and the base 212 is disposed on the top of the base 211. The base 212 includes an upper base and a lower base that are covered with each other, the lower base is fixed on top of the base 211, the lower base and/or the upper base are formed with a guide bar slideway, and the guide bar 241 is slidably connected in the guide bar slideway. The upper base is perforated for the lateral compression unit 221 and the longitudinal compression unit 231 to pass out and move.
Optionally, the guide rod 241 is provided with a fixing block 26, the upper base is provided with a fixing block guide hole for the fixing block 26 to pass through, the fixing block 26 is located in the fixing block guide hole, and the fixing block guide hole is used for limiting the moving stroke of the fixing block 26 in the transverse direction, so as to limit the moving stroke of the guide rod 241.
Optionally, the longitudinal pressing unit 231 includes a second pressing member 2311 and a second elastic member 2312, where the second pressing member 2311 is used for pressing the workpiece longitudinally, and the second pressing member 2311 is provided with a resisting member 28 longitudinally thereon. One end of the second pressing member 2311 in the longitudinal direction is located in the guide groove 2411, and a second elastic member 2312 is provided between the other end of the second pressing member 2311 in the longitudinal direction and the stopper 28, and the second elastic member 2312 is used for resetting the second pressing member 2311. Thus, the pressing force of the second pressing piece 2311 on the workpiece can be adaptively adjusted under the action of the second elastic piece 2312. The second elastic member 2312 may be a spring, a torsion spring, etc.
Optionally, a detachable solder copper block 213 is provided on the positioning step 214. The welding copper block 213 is used for preventing the laser welding tool main body 21 from being damaged during welding, and the detachable structure can facilitate replacement of the welding copper block 213.
For example, as shown in fig. 1, welding is performed between the spring structure 01 and the shielding cover 05 at a welding position 015, and the welding copper block 213 is correspondingly disposed below the welding position 015.
Optionally, the welding jig 2 further includes an elastic positioning needle structure 27, where the elastic positioning needle structure 27 is vertically slidably disposed on the jig main body 21, and the elastic positioning needle structure 27 is used for positioning a workpiece. The turntable system further comprises a positioning needle withdrawing assembly 4 arranged outside the turntable mechanism 1, wherein the positioning needle withdrawing assembly 4 is used for controlling the elastic positioning needle structure 27 to separate from the workpiece.
The elastic positioning needle structure 27 is matched with the positioning needle withdrawing assembly 4 to be used, so that a workpiece can be conveniently loosened during blanking.
For example, referring to fig. 1 and 4, the elastic sheet structure 01 is formed with a first positioning hole 013 and a second positioning hole 014, and when the elastic sheet structure 01 is placed on the shielding cover 05, the elastic positioning needle structure 27 passes through the first positioning hole 013 and the second positioning hole 014 of the elastic sheet structure 01 to position the elastic sheet structure 01. When the blanking is needed, the positioning needle withdrawing component 4 controls the elastic positioning needle structure 27 to withdraw from the first positioning hole 013 and the second positioning hole 014, so that the whole blanking after the welding of the shielding cover 05 and the elastic sheet structure 01 is convenient.
Optionally, the elastic positioning needle structure 27 includes a plurality of jig positioning needles 271, a positioning needle holder 272, a pulldown 273, and a fourth elastic member 274. The jig main body 21 is formed with a movable cavity 215, and the positioning needle stand 272 is located in the movable cavity 215 and moves vertically in the movable cavity 215. The jig positioning needle 271 is vertically arranged on the positioning needle stand 272, and the jig positioning needle 271 penetrates the jig main body 21 upward. The fourth elastic member 274 is disposed between the positioning needle holder 272 and the top surface of the turntable mechanism 1, and the fourth elastic member 274 is used for pushing the positioning needle holder 272 to return upwards. The pull-down part 273 is arranged at the bottom of the positioning needle seat 272, an opening is formed on the turntable mechanism 1 for the pull-down part 273 to pass through, and the positioning needle withdrawing component 4 is used for pulling the pull-down part 273 downwards.
As shown in fig. 8, alternatively, the positioning pin withdrawing assembly 4 includes a second frame 41, a positioning pin withdrawing cylinder 42 and a pulling plate 43, the second frame 41 is provided outside the turntable mechanism 1, the positioning pin withdrawing cylinder 42 is provided on the second frame 41, the positioning pin withdrawing cylinder 42 is connected to and controls the pulling plate 43 to perform a vertical movement, and the pulling plate 43 is used to pull the pulling-down member 273 downward.
As shown in fig. 7, alternatively, the jig opening assembly 3 includes a first frame 31, a first cylinder 32 and a second cylinder 33, the first frame 31 is provided outside the turntable mechanism 1, the first cylinder 32 is provided on the first frame 31, the first cylinder 32 is connected to and pushes the second cylinder 33 to move in a direction away from the welding jig 2, and the second cylinder 33 is used to push the pushing structure 24 to move. The first air cylinder 32 is used for pushing the second air cylinder 33 to leave the welding jig 2, so that the second air cylinder 33 is prevented from obstructing the rotation of the welding jig 2.
As shown in fig. 3, the turntable mechanism 1 includes a turntable base 11, a turntable body 12, and a turntable driving assembly 13, the turntable driving assembly 13 is disposed on the turntable base 11, the turntable driving assembly 13 is connected to and controls the turntable body 12 to rotate, and the plurality of welding jigs 2 are disposed circumferentially on the turntable body 12 and rotate following the turntable body 12.
The turntable body 12 divides stations according to the welding jig 2.
Optionally, the turntable mechanism 1 further includes a fixed tray 14, the fixed tray 14 is disposed on top of the turntable driving assembly 13, the turntable 12 is located at the bottom of the fixed tray 14, and the fixed tray 14 is kept stationary.
Referring to fig. 9-11 in combination, the turntable system optionally further includes a welding ram mechanism 5, the welding ram mechanism 5 including a vertical drive structure 51, a ram mount 52, and a ram assembly 53. The vertical driving structure 51 is arranged on the fixed disc 14, the vertical driving structure 51 is connected with and controls the pressing head seat 52 to move vertically, the pressing head seat 52 is positioned above the welding jig 2, and the welding through hole 521 is formed on the pressing head seat 52. The ram assembly 53 is disposed on the ram base 52 and moves with the ram base 52, and the ram assembly 53 is used to press down on the workpiece on the welding jig 2.
The welding ram mechanism 5 is used for being matched and pressed with a workpiece during welding, and the welding through hole 521 is used for aligning with a welding position 015 so that external welding equipment can weld the workpiece through the welding through hole 521.
Optionally, the ram assembly 53 includes at least one ram 531, a fifth elastic member 532 and a pressing member 534, where the ram 531 is vertically slidably connected to the ram base 52, the ram 531 is used to press the workpiece downward, the pressing member 534 is disposed on the ram base 52, the fifth elastic member 532 is disposed between the pressing member 534 and the ram 531, and the fifth elastic member 532 is used to push the ram 531 downward. In this way, the pressing force of the pressing head 531 on the workpiece can be adaptively adjusted under the elastic action of the fifth elastic member 532.
The ram 531 may have a weld 5312 formed thereon, the weld 5312 being aligned with the weld through hole 521.
Optionally, the ram seat 52 is provided with a ram coupling 533, the ram 531 is provided with a vertical coupling slot 5311, the ram coupling 533 passes through the coupling slot 5311, and the ram 531 moves vertically along the ram coupling 533 under the guiding action of the coupling slot 5311.
By way of example, the vertical driving structure 51 includes a cylinder block 511 and a slide table cylinder 512 with a slide table 5121, the cylinder block 511 is disposed on the fixed disk 14, the slide table cylinder 512 is disposed on the cylinder block 511, the slide table 5121 is connected to the pressure head block 52, and the slide table cylinder 512 controls the slide table 5121 to move vertically, thereby driving the pressure head block 52 to move vertically. Optionally, a sliding rail and sliding block structure is arranged between the cylinder seat 511 and the pressure head seat 52 for guiding connection.
Optionally, the turntable system further comprises a laser welding mechanism 6, the laser welding mechanism 6 is arranged outside the turntable mechanism 1, and the laser welding mechanism 6 is used for being matched with the welding press head mechanism 5 to weld the workpiece.
As illustrated in fig. 12, the laser welding mechanism 6 includes a third frame, a third motor 61, a second linear module 62, a hand-operated module 63 and a laser head 64, where the third motor 61 and the second linear module 62 are disposed on the third frame, the third motor 61 is connected to and controls the second linear module 62 to work, the second linear module 62 is connected to and drives the hand-operated module 63 to horizontally move, and the hand-operated module 63 is connected to and controls the laser head 64 to vertically move.
The second linear module 62 and the laser head 64 are both existing devices. The second linear module 62 may employ a KK module.
The hand crank module 63 may be a ball screw structure.
As a specific example, the ram 531 is provided with two parallel columns, each column is provided with five rams 531, two ram connecting shafts 533 are correspondingly provided, five rams 531 are penetrated on each ram connecting shaft 533, and the ram seat 52 is provided with the abutting piece 534 and the fifth elastic piece 532 corresponding to the ram 531. Two ends of each propping piece 534 are respectively positioned at the top of the two rows of pressure heads 531, and the propping pieces 534 are perpendicular to the pressure head connecting shaft 533.
The turntable driving assembly 13 comprises a turntable motor 133, a speed reducer 132, a synchronous belt transmission structure 134 and a cam divider 131 which are sequentially connected in a transmission manner, wherein the turntable motor 133 is arranged on the turntable base 11, and the cam divider 131 is connected with and controls the turntable body 12 to rotate.
The turntable motor 133, the speed reducer 132, and the cam divider 131 are all conventional standard components. The turntable motor 133 may be a servo motor.
Illustratively, the timing belt transmission structure 134 includes a timing belt, a driving wheel, and a driven wheel, the driving wheel is connected to an output end of the speed reducer 132, the driven wheel is connected to an input end of the cam divider 131, and the timing belt is sleeved on outer peripheries of the driving wheel and the driven wheel.
In the present embodiment, the speed reducer 132 is a planetary speed reducer of the type DA090, and the cam divider 131 is a device of the type JLF-115A-20-S-P2-N.
The turntable driving assembly 13 is high in overall standard part selection degree, high in cost performance, simple in structure, stable in feeding, high in speed and high in efficiency, and saves space and cost.
Further, the top of the turntable mechanism 1 is divided into a first feeding station 101 and a blanking station 105, the number of the jig opening assemblies 3 is two, the two groups of jig opening assemblies 3 are aligned with the first feeding station 101 and the blanking station 105 respectively, and the positioning needle withdrawing assembly 4 is aligned with the blanking station 105.
So, when the work piece material loading of first material loading station 101 department, the welding jig 2 is opened in the cooperation of tool opening subassembly 3, work piece material loading of being convenient for is placed and is compressed tightly on welding jig 2, afterwards carousel mechanism 1 rotatory welding jig 2, welding jig 2 gets into next station and processes the work piece, the quantity of station designs according to the production demand, after the processing, welding jig 2 gets into unloading station 105, welding jig 2 is opened in the cooperation of tool opening subassembly 3, loosen the work piece, the locating needle withdraws from subassembly 4 to leave the work piece and relieve the spacing to the work piece, so that the unloading of work piece shifts.
Referring to fig. 2 and 13 in combination, further, the top of the turntable mechanism 1 is further divided into a second feeding station 102, a third feeding station 103 and a welding station 104, and the first feeding station 101, the second feeding station 102, the third feeding station 103, the welding station 104 and the blanking station 105 are sequentially arranged according to the rotation direction of the turntable mechanism 1.
It should be noted that, the first feeding station 101, the second feeding station 102, the third feeding station 103, the welding station 104 and the blanking station 105 may be disposed adjacently or at intervals, for example, in this embodiment, eight stations are disposed on the turntable, one station without processing operation is disposed between the first feeding station 101 and the second feeding station 102, one station without processing operation is disposed between the second feeding station 102 and the third feeding station 103, and one station without processing operation is disposed between the blanking station 105 and the first feeding station 101.
The turntable system further comprises a first workpiece loading and moving mechanism 7, a second workpiece loading and moving mechanism 801, a third workpiece loading and moving mechanism 802, a laser welding mechanism 6 and a blanking and moving mechanism 9 which are all arranged outside the turntable mechanism 1.
The first workpiece loading and moving mechanism 7 is aligned to the first loading station 101 and is used for moving the first workpiece onto the welding jig 2 at the first loading station 101. The second workpiece loading and moving mechanism 801 is aligned with the second loading station 102 and is used for moving the second workpiece onto the welding jig 2 at the second loading station 102. The third workpiece loading and moving mechanism 802 is aligned with the third loading station 103 and is used for moving the third workpiece onto the welding jig 2 at the third loading station 103. The laser welding mechanism 6 is aligned with the welding station 104 for welding the workpiece on the welding jig 2 at the welding station 104. The blanking moving mechanism 9 is aligned with the blanking station 105 and is used for moving away the workpiece on the welding jig 2 at the blanking station 105.
For example, at the first loading station 101, the jig opening assembly 3 opens the welding jig 2, the first workpiece loading and moving mechanism 7 places the shielding cover 05 on the welding jig 2, the jig opening assembly 3 leaves the welding jig 2 so that the welding jig 2 compresses the shielding cover 05, the welding jig 2 rotates into the second loading station 102, the second workpiece loading and moving mechanism 801 is used for placing the first elastic sheet structure 01 on the shielding cover 05, the elastic positioning pin structure 27 positions the first elastic sheet structure 01, the welding jig 2 rotates into the third loading station 103, the third workpiece loading and moving mechanism 802 is used for placing the second elastic sheet structure 01 on the shielding cover 05, the elastic positioning pin structure 27 positions the second elastic sheet structure 01, the welding jig 2 rotates into the welding station 104, the laser welding mechanism 6 welds the first elastic sheet structure 01 and the second elastic sheet structure 01 on the shielding cover 05, the welding jig 2 rotates into the blanking station 105, and the blanking moving mechanism 9 removes the shielding cover 05, the first elastic sheet structure 01 and the second elastic sheet structure 01, and the workpiece after the second elastic sheet structure 01 are welded together.
Alternatively, the first workpiece loading and moving mechanism 7 and the unloading and moving mechanism 9 may be a two-axis or three-axis manipulator with a vacuum chuck, where the vacuum chuck is used to adsorb the workpiece.
Optionally, the second workpiece loading and moving mechanism 801 and the third workpiece loading and moving mechanism 802 are spring plate loading and moving mechanisms.
In order to facilitate the explanation of the working principle of the spring plate feeding and moving mechanism, the spring plate material belt applicable to the invention is explained below. As shown in the material belt in fig. 1, the material belt comprises a spring plate structure 01 and a frame 02, the spring plate structure 01 and the frame 02 are connected by at least one connecting site, the connecting site can be cut by a material belt cutting mechanism 83, after the material belt is cut, the spring plate structure 01 and the frame 02 are separated, the spring plate structure 01 is a spring plate, and the frame 02 is waste.
It should be noted that the material belt shown in fig. 1 is not prior art.
As shown in fig. 15, the turntable system further includes a frame on which the turntable mechanism 1, the jig opening assembly 3, and the positioning needle withdrawing assembly 4 can be mounted.
The spring plate loading and moving mechanism comprises:
the material belt discharging mechanism 81 is arranged on the frame, and the material belt discharging mechanism 81 is used for accommodating and discharging the material belt;
The material belt cutting mechanism 83 is arranged at the rear end of the material belt discharging mechanism 81 in the discharging direction, the material belt cutting mechanism 83 is provided with an elastic sheet adsorption area and a waste discharging area, and the material belt cutting mechanism 83 is used for cutting the material belt sent out by the material belt discharging mechanism 81 so as to separate the elastic sheet and the waste;
the stirring mechanism 84, the stirring mechanism 84 is arranged in a waste discharging area of the material belt cutting mechanism 83, and the stirring mechanism 84 is used for stirring waste materials to enable the material belt to integrally move;
the carrying mechanism 86, the carrying mechanism 86 is arranged on the frame, and the carrying mechanism 86 is used for adsorbing and carrying the elastic sheet at the elastic sheet adsorption area of the material belt cutting mechanism 83.
In the spring feeding and moving mechanism of the embodiment, under the stirring action of the stirring mechanism 84, the material tape in the material tape discharging mechanism 81 is sent to the material tape cutting mechanism 83, the material tape cutting mechanism 83 separates the material tape into a spring and waste, and the moving mechanism 86 moves the spring at the spring adsorption area so as to facilitate the spring to be transferred to the turntable mechanism 1 for welding.
The carrying mechanism 86 adopts the adsorption mode to carry the shell fragment, on the one hand, the adsorption mode of carrying is less influenced by the shell fragment shape, and applicable most types of shell fragment, on the other hand, when the material tape cutting mechanism 83 cuts the work, the carrying mechanism 86 can get into the shell fragment and adsorb the shell fragment in the shell fragment adsorption area and stabilize the shell fragment position, so that the batch tape cutting mechanism 83 cut the action and prevent to cut back shell fragment aversion, after finishing cutting, the carrying mechanism 86 can directly remove the adsorbed shell fragment, simplify the process, need not to design additional mechanism and stabilize the shell fragment, make carrying mechanism 86 function maximize.
For the material stirring action of the material stirring mechanism 84, a corresponding structure can be arranged on the frame 02 of the material belt to be used as a force application point of the material stirring mechanism 84 for stirring. Because the stirring object of the stirring mechanism 84 is waste, the uncut part of the material belt is not affected, and the damage to the elastic sheet is avoided.
It should be noted that the frame may be a structure formed by a plurality of frames separately disposed on a plane (e.g., the ground), or a frame structure having a connection relationship, or a box structure, etc. In this embodiment, the rack is a box structure.
Optionally, the spring plate feeding and moving mechanism further includes a supporting mechanism 82, the supporting mechanism 82 is disposed below the material belt discharging mechanism 81, and the supporting mechanism 82 is used for receiving the material sent out by the material belt discharging mechanism 81. So that the web can smoothly enter the web cutting mechanism 83.
As shown in fig. 15, as an example, the support mechanism 82 includes a sheet metal and a sheet metal bracket, the sheet metal bracket being erected on the frame, the sheet metal being fixed at the top of the sheet metal bracket. The sheet metal is used for supporting the material strip, and the sheet metal is aligned with the feeding end of the material strip cutting mechanism 83.
As shown in fig. 16, alternatively, the tape discharging mechanism 81 includes a tray drive 811, a tray 812, and a tray bracket 813 provided on the frame, the tray 812 is rotatably connected to the tray bracket 813, the tray drive 811 is provided on the tray bracket 813, and the tray drive 811 is connected to and controls rotation of the tray 812.
The tray support 813 may be a vertical or hanging type support, in this embodiment, the tray support 813 is hung on a top plate inside the rack, and the tray 812 is suspended. The tray drive 811 may be a motor or the like. The coiled material belt is accommodated in the material tray 812, and the material tray driving 811 controls the material tray 812 to rotate so as to drive the coiled material belt to rotate and further realize the discharging action.
Referring to fig. 17 to 19, the tape cutting mechanism 83 includes a first loading table 831, a first support 832, an upper template 835, a lifting table 837, at least one cutting blade 838, and a lifting driving structure 839.
The rear end of the discharge direction of the material strip discharging mechanism 81 is arranged at the first support 832, the upper template 835 is arranged at the top of the first support 832, and the end of the first material carrying table 831, which is far away from the material strip discharging mechanism 81, is the waste material discharging area.
The tape fed out by the tape feeding mechanism 81 is fed in from one end of the first loading table 831, and fed out from the other end of the first loading table 831, that is, the waste discharge area.
The upper template 835, the first loading table 831 and the lifting table 837 are sequentially arranged from top to bottom, and the lifting driving structure 839 is connected with and controls the lifting table 837 to move up and down.
The cutting knife 838 is vertically arranged on the lifting table 837 and moves along with the lifting table 837, at least one cutting hole 8351 is formed in the upper template 835, all the cutting holes 8351 form an elastic piece adsorption area, the shape of the cutting holes 8351 is adapted to the shape of the cutting knife 838, the cutting holes 8351 are positioned at the top of the first material carrying table 831, the cutting knife 838 is positioned at the bottom of the first material carrying table 831, and a gap is reserved on the first material carrying table 831 so that the cutting knife 838 can penetrate through the gap to enter the cutting holes 8351.
When cutting, the carrying mechanism 86 moves to the elastic sheet adsorption area to suck the elastic sheet, in this embodiment, the elastic sheet structure 01 is sucked, the lifting driving structure 839 controls the lifting table 837 to lift, the cutting knife 838 follows the lifting table 837 to lift, and the cutting knife 838 passes through a gap reserved on the first material carrying table 831 to push upwards, so that the elastic sheet and the waste are separated.
The cutting hole 8351 and the cutting blade 838 cooperate to cut out the elastic sheet. The upper template 835 presses the frame 02, the shape of the cutting hole 8351 is adapted to the shape of the elastic sheet structure 01, refer to fig. 17, the cutting hole 8351 is aligned with the elastic sheet structure 01, the cutting blade 838 rises into the cutting hole 8351, and the cutting blade 838 and the cutting hole 8351 are matched to punch and cut the connection point between the elastic sheet structure 01 and the frame 02.
The number of cutting holes 8351 determines the number of clips cut by a single cutting action. In the present embodiment, the number of the cutting holes 8351 is five, the cutting holes 8351 are aligned on the upper template 835, and the number of the separated elastic pieces is five in each cutting operation. Preferably, the number of spring pieces that are sucked and conveyed each time by the conveying mechanism 86 is also the same as the number of the cutting holes 8351.
The shape of the cutting hole 8351 is different according to the shape of the spring piece. In addition, the shape of the cutting hole 8351 needs to be adapted to the connection sites according to different positions and different numbers of the connection sites between the elastic sheet structure 01 and the frame 02.
In a specific example, as shown in fig. 14, two connection sites are provided between the elastic sheet structure 01 and the frame 02, namely a first connection site 03 and a second connection site 04, and based on the shape material belt, the upper template 835 makes the following designs: as shown in fig. 20, the two ends of the cutting hole 8351 on the upper template 835 are provided with column grooves 8365, and the column grooves 8365 are respectively inserted with a cutting column 8364, and a part of the side surface of the cutting column 8364 is used as a part of the wall of the cutting hole 8351. The positions of the two cutting columns 8364 respectively correspond to the first connecting site 03 and the second connecting site 04 of the material belt, the cutting columns 8364 are provided with cutting bosses protruding towards the inner direction of the cutting holes 8351, and the shapes and the sizes of the two cutting bosses are respectively matched with the shapes and the sizes of the first connecting site 03 and the second connecting site 04. The cutting boss of the cutting column 8364 is pressed with the rising cutting blade 838 to cut off the first connection site 03 and the second connection site 04. Such an arrangement may facilitate replacement of the cutting post 8364.
Optionally, first carriage 831 is secured to the bottom of upper template 835, or first carriage 831 is secured to first bracket 832. In the present embodiment, the first loading stage 831 is fixed on the bottom surface of the upper template 835.
As a specific example, the first material carrying platform 831 includes two strip-shaped parts, the two strip-shaped parts are arranged in parallel, a distance is separated between the two strip-shaped parts, a space between the two strip-shaped parts is a flow channel for allowing the material belt to pass through, and the flow channel can be regarded as a gap reserved by the first material carrying platform 831, so that the cutting knife 838 can pass through upwards in alignment with the elastic sheet.
The opposite sides of the two strip-shaped pieces are concave downwards to form a placing groove, and two sides of the frame 02 of the material belt are placed on the placing groove respectively and move along the placing groove under the stirring of the stirring mechanism 84.
Referring to fig. 17 to 19, optionally, the tape cutting mechanism 83 further includes a lower die plate 836 capable of moving up and down, the lower die plate 836 is disposed on top of the lifting table 837, and a second elastic member 8381 is disposed between the lower die plate 836 and the lifting table 837.
The lower die plate 836 defines a through hole for the cutting blade 838 to pass through.
The lower die plate 836 is provided with a plurality of first positioning pins 8363, the first positioning pins 8363 move along with the lower die plate 836, and a gap is reserved on the first material carrying table 831 for the first positioning pins 8363 to pass through. The term "plurality" as used herein refers to at least two.
The first positioning needle 8363 is used to position the tape upward. The second elastic member 8381 is configured to enable the first positioning pin 8363 to position the non-elastic piece portion of the tape, and then the cutting blade 838 cuts the tape.
When the cutting operation is performed, firstly, the elastic sheet is sucked by the carrying mechanism 86, the lifting driving structure 839 controls the lifting table 837 to lift so as to drive the second elastic piece 8381 and the lower template 836 to lift, then, when the lower template 836 lifts up to the top-down template 836 or/and the first carrying table 831, the first positioning needle 8363 on the lower template 836 penetrates through a gap reserved on the first carrying table 831 and then is inserted into the material belt to position the material belt, and then, the lifting driving structure 839 controls the lifting table 837 to lift continuously, and as the second elastic piece 8381 is deformed by the extrusion of the lower template 836 and the lifting table 837, the distance between the lower template 836 and the lifting table 837 is shortened, so that the cutting knife 838 on the lifting table 837 can lift continuously, the cutting knife 838 penetrates through the gap reserved on the first carrying table 831 and then pushes upwards, and cuts off the elastic sheet and the waste materials. Therefore, the action process of firstly adsorbing the elastic sheet, then positioning the non-elastic sheet part of the material belt and finally cutting the material belt can be realized, and the punching and cutting accuracy is improved.
The second elastic member 8381 may be various types of elastic members such as a spring. As an alternative example, the second elastic members 8381 are rectangular springs, the number of the second elastic members 8381 is the same as that of the cutting blades 838, the second elastic members 8381 are sleeved on the periphery of the cutting blades 838 in a one-to-one correspondence manner, the upper ends of the second elastic members 8381 are abutted against the lower template 836, and the lower ends of the second elastic members 8381 are abutted against the lifting platforms 837.
The number and positions of the first positioning pins 8363 are determined according to the number of positioning structures and positioning structures on the material belt. The positioning structure may be a through hole, a slot or a notch, etc. In this embodiment, corresponding to the position of each elastic sheet, positioning structures are disposed on both sides of the material belt, and the first positioning pins 8363 are disposed on the upper template 835 corresponding to the positions and the number of the positioning structures.
In a specific example, as shown in fig. 14, a plurality of third positioning holes 021 are formed on two sides of the frame 02 of the material belt. Optionally, two third positioning holes 021 are symmetrically arranged on two sides of the frame 02 corresponding to each elastic sheet structure 01, so as to position the frame 02 better. Based on the shape material belt, a first positioning needle 8363 is arranged on the upper template 835 at a corresponding position, so that the first positioning needle 8363 is inserted into the third positioning hole 021 to position the frame 02. All the first positioning pins 8363 are arranged in two rows as a whole.
The upper template 835, the lower template 836 and the lifting table 837 may be guided by a guide sleeve guide pillar structure, and the guide sleeve guide pillar connection structure is commonly applied in a cutting die, which is not described herein.
For ease of assembly and processing, in an alternative embodiment, the upper template 835 includes a first plate 8352 and a second plate 8353, the first plate 8352 is fixed on top of the second plate 8353, the second plate 8353 is fixed on the first bracket 832, the cutting holes 8351 are formed on the second plate 8353, the first plate 8352 is provided with a strip-shaped through slot, the strip-shaped through slot is vertically communicated, and the area of the strip-shaped through slot covers all the cutting holes 8351. The first loading table 831 is fixed on the bottom surface of the second plate 8353.
The lifting table 837 includes a fifth plate 8371 and a sixth plate 8372, the fifth plate 8371 is fixed on the top of the sixth plate 8372, and the bottom of the sixth plate 8372 is connected with the lifting driving structure 839. The cutting knife 838 is inserted in the fifth plate 8371, and the bottom surface of the cutting knife 838 abuts against the sixth plate 8372.
The lower die plate 836 includes a third plate 8361 and a fourth plate 8362, and through holes are formed in the third plate 8361 and the fourth plate 8362 for the cutting blade 838 to pass through. The third plate 8361 is fixed on the top of the fourth plate 8362, the first positioning needle 8363 is inserted on the third plate 8361, and the bottom surface of the first positioning needle 8363 is abutted with the fourth plate 8362. The top surface of the third plate 8361 is provided with a material carrying table groove, so that when the third plate 8361 rises to a preset height, the first material carrying table 831 enters the material carrying table groove of the third plate 8361. The second elastic member 8381 is disposed between the fourth plate 8362 and the fifth plate 8371, and two ends of the second elastic member 8381 respectively abut against the fourth plate 8362 and the fifth plate 8371.
Optionally, two sides of the top of the first bracket 832 in the horizontal direction are formed with a material tape through hole for feeding the material tape in and discharging the waste material.
As an alternative embodiment, referring to fig. 21 to 23, the lifting driving structure 839 includes a first motor 8391, a first speed reducer 8392, a first sliding rail 8393, an eccentric wheel 8395, a limiting shaft 8396, a guide member 8397 and a supporting column 8398;
The first speed reducer 8392 is arranged on the first bracket 832, the first motor 8391 is arranged on the first speed reducer 8392, the machine body of the first motor 8391 can be fixed with the machine body of the first speed reducer 8392, the output end of the first motor 8391 is connected with the input end of the first speed reducer 8392, the output end of the first speed reducer 8392 penetrates through the first bracket 832 and then is connected with the eccentric wheel 8395, the output end of the first speed reducer 8392 drives the eccentric wheel 8395 to rotate, an annular eccentric wheel guide groove is formed on the eccentric wheel 8395, and the limiting shaft 8396 is slidably connected in the eccentric wheel guide groove and slides along the eccentric wheel guide groove;
the first sliding rail 8393 is arranged on the first bracket 832 along the vertical direction, the guide piece 8397 is slidably connected on the first sliding rail 8393 and slides along the first sliding rail 8393, two ends of the supporting column 8398 are respectively connected with the guide piece 8397 and the lifting table 837, and the limiting shaft 8396 is connected with the guide piece 8397.
When the lifting platform 837 is in operation, after the output of the first motor 8391 is transmitted through the first speed reducer 8392, the eccentric wheel 8395 is made to perform eccentric rotary motion, under the guiding action of the eccentric wheel guide groove and the first sliding rail 8393, the limiting shaft 8396 is made to perform vertical reciprocating motion, the limiting shaft 8396 drives the guide piece 8397 to perform vertical reciprocating motion along the first sliding rail 8393, and the guide piece 8397 drives the support column 8398 to perform vertical reciprocating motion, so that lifting driving control of the lifting platform 837 is achieved.
It should be noted that the first speed reducer 8392 may be an existing device, and may be selected according to the design parameter requirement. In this embodiment, the first speed reducer 8392 is a corner planetary speed reducer of the model ZJU 62-90-2-70-P2-P.
The sliding connection of the guide member 8397 on the first sliding rail 8393 can be realized by adopting the scheme that the first sliding block 8394 is fixedly arranged on one side of the guide member 8397 and the first sliding block 8394 is slidably connected on the first sliding rail 8393.
The first sliding rails 8393 may be symmetrically arranged two, and parallel to the first brackets 832 on two horizontal sides of the eccentric 8395.
The limiting shaft 8396 may be fixedly connected or rotatably connected to the guide member 8397, and may drive the guide member 8397 to move vertically.
Referring to fig. 17 and 19 in combination, optionally, the first support 832 is provided with a feeding table 8321, the feeding table 8321 is aligned with the first loading table 831, the feeding table 8321 is located between the first loading table 831 and the tape discharging mechanism 81, and the tape cutting mechanism 83 further includes a stopping mechanism 833, where the stopping mechanism 833 is disposed on the feeding table 8321, and the stopping mechanism 833 is used to prevent the tape from reversing.
After the tape is fed out from the tape feeding mechanism 81, the tape is fed into the feeding stage 8321 and the first loading stage 831. The feed station 8321 may facilitate pre-production operator material ribbon stringing.
As an alternative embodiment, as shown in fig. 24 and 25, the retaining mechanism 833 includes a first plunger 8331 having an elastically stretchable end, a retaining seat 8332, a swing arm 8333, a retaining finger 8334, and a connecting shaft 8335.
The retaining base 8332 is disposed on the feeding table 8321, the connecting shaft 8335 is disposed on the retaining base 8332 in a penetrating manner, two ends of the connecting shaft 8335 are respectively connected with the retaining pawl 8334 and the swing arm 8333, and the retaining pawl 8334, the connecting shaft 8335 and the swing arm 8333 rotate synchronously.
The first plunger 8331 is mounted on one of the swing arm 8333 and the stopper 8332, and the other is abutted against the elastic expansion end of the first plunger 8331.
The stop finger 8334 is used to limit the movement of the strip only in the direction of the reject outfeed zone.
As a specific example, the distance from the connecting shaft 8335 to the feeding stage 8321 is smaller than the rotation radius of the stopping pawl 8334, so that the stopping pawl 8334 can limit the movement of the material belt only toward the waste discharging area, and no additional driving device is required to control the rotation of the pawl body stopping pawl 8334.
The movement of the strip from the feed station 8321 toward the reject outfeed zone is considered to be a forward movement, and vice versa.
The material belt may be provided with a positioning structure for being matched with the stop pawl 8334, for example, a plurality of third positioning holes 021 are formed on the frame 02 along the length direction, and the bottom end of the stop pawl 8334 can be inserted into the third positioning holes 021.
As an example, one end of the retaining finger 8334 is connected to the connecting shaft 8335, and the other end of the retaining finger 8334 has a tendency to rotate downward under the pulling action of the reverse movement of the material belt or the elastic action of the first plunger 8331, and the distance from the connecting shaft 8335 to the feeding table 8321 is smaller than the rotation radius of the retaining finger 8334, so that the retaining finger 8334 is blocked by the feeding table 8321 when rotating downward, and cannot rotate in a complete circumference. Based on the above structure and principle, when the material belt moves forward, the stopping finger 8334 rotates upward under the action of the material belt, allowing the material belt to pass through; when the material belt moves reversely, the stop pawl 8334 has a tendency to rotate downwards under the action of the material belt, but the stop pawl 8334 cannot rotate due to the obstruction of the feeding table 8321, so that the material belt can be prevented from moving reversely, and the stop function is realized.
Taking fig. 24 as an example, when the material belt moves reversely, the material belt pulls the stopping pawl 8334 to rotate counterclockwise in fig. 24, and when the stopping pawl 8334 rotates to the lowest position, the stopping pawl 8334 touches the feeding table 8321 or the material belt, the stopping pawl 8334 is limited by the feeding table 8321 and cannot rotate counterclockwise in fig. 24, so that the bottom end of the stopping pawl 8334 presses the material belt or passes through a positioning structure on the material belt to prevent the material belt from moving away.
The backstop finger 8334 may be bent, hooked, etc.
The first plunger 8331 is used to reset the backstop finger 8334 so that the backstop finger 8334 can better maintain the backstop function. When the material belt moves forward, under the pulling of the material belt, the bottom end of the retaining finger 8334 is lifted, the material belt is allowed to move through, the retaining finger 8334 rotates upwards to drive the connecting shaft 8335 and the swing arm 8333 to rotate, the swing arm 8333 and the retaining seat 8332 cooperate with each other to compress the first plunger 8331, the first plunger 8331 generates elastic potential energy, thrust is given to the swing arm 8333, and then the connecting shaft 8335 rotates, the retaining finger 8334 rotates downwards, and reset is achieved.
As an alternative embodiment, as shown in fig. 26, the tape cutting mechanism 83 further includes a positioning mechanism 834, the positioning mechanism 834 including a pressing member 8341, a positioning seat 8342, a first elastic member 8343, and a positioning pin 8344.
The positioning seat 8342 is arranged on the feeding table 8321, the pressing piece 8341 is arranged on the positioning seat 8342 in a sliding way along the vertical direction, and the pressing piece 8341 is used for pressing the material belt to prevent the material belt from tilting.
The positioning pin 8344 slides along the vertical direction and penetrates through the positioning seat 8342, a convex ring is formed on the positioning pin 8344, an upper blocking surface and a lower blocking surface are formed on the positioning seat 8342, the convex ring is located between the upper blocking surface and the lower blocking surface, the upper blocking surface and the lower blocking surface are both used for propping against the convex ring to limit, and the first elastic piece 8343 is arranged between the convex ring and the lower blocking surface. The positioning pin 8344 is used for positioning the material belt by pressing the positioning pin 8344 when the material belt is strung before production.
Optionally, as shown in fig. 19, a cover plate 8322 is further disposed on the feeding table 8321, the cover plate 8322 extends towards the length direction of the material belt, and a gap is reserved between the cover plate 8322 and the cover plate 8322 for the material belt to pass through. The cover plate 8322 is used to cover the material strip and prevent the material strip from deviating.
Referring to fig. 17, 27 and 28 in combination, the pick mechanism 84 may optionally include a second loading table 841, a second bracket 842, a pick device 843, a tape transport cylinder 844 and a second slide 845.
The second carrier 841 is disposed on top of the second frame 842, and the second carrier 841 is aligned with the first carrier 831. The second carriage 841 is used to place the belt through the same as the first carriage 831.
The second slide rail 845 is disposed on the second loading platform 841, and the pawl device 843 is slidably connected to the second slide rail 845, and the pawl device 843 is used for stirring the material belt.
The belt feed cylinder 844 is connected to and controls the pusher block 843 to reciprocate along the second slide 845, the belt feed cylinder 844 being positioned on the upper platen 835 or/and the second carrier 841.
When the material belt needs to be stirred, the material belt conveying cylinder 844 controls the pusher dog device 843 to move along the second sliding rail 845, and the pusher dog device 843 pushes the material belt to move in a direction away from the first material carrying table 831.
Two hydraulic buffers can be arranged on the second loading table 841, and the two hydraulic buffers are respectively positioned at the head end and the tail end of the stroke of the pusher dog device 843, and play a limiting role.
Alternatively, as shown in FIG. 28, finger device 843 includes finger mount 8431, finger shaft 8432, finger lever 8433, at least one finger body 8436, and a second plunger 8434 having a resiliently telescoping end;
the second sliding rail 845 is connected with a second sliding block 846 in a sliding way, a pusher dog seat 8431 is arranged on the second sliding block 846, and the output end of the material belt conveying cylinder 844 is connected with and controls the pusher dog seat 8431 to reciprocate along the second sliding rail 845;
the pawl shaft 8432 is rotatably connected to the pawl seat 8431, the pawl body 8436 is arranged on the pawl shaft 8432 in a penetrating mode, one end of the pawl 8433 is connected with the pawl shaft 8432, the pawl body 8436, the pawl shaft 8432 and the pawl 8433 rotate synchronously, the second plunger 8434 is arranged on the pawl seat 8431, the elastic telescopic end of the second plunger 8434 abuts against the other end of the pawl 8433, and the pawl body 8436 is used for stirring a material belt in a single direction.
The direction from the feed table 8321 toward the reject outfeed zone is considered forward and vice versa. The pawl 8436 toggles the tape and causes the tape to only move in the forward direction.
When the material stirring mechanism 84 stirs materials, the material belt conveying cylinder 844 pushes the stirring claw seat 8431, the second sliding block 846, the stirring claw shaft 8432 and the claw body 8436 to move along the second sliding rail 845 in the forward direction, and the claw body 8436 fastens the material belt to drive the material belt to move in the forward direction so as to realize stirring; when the material pulling mechanism 84 is reset, the material pulling cylinder 844 pushes the pulling claw seat 8431, the second sliding block 846, the pulling claw shaft 8432 and the claw body 8436 to integrally move reversely along the second sliding rail 845, and the claw body 8436 releases the material pulling belt, so that the material pulling mechanism 84 is reset.
As a specific example, the distance from the finger shaft 8432 to the second loading table 841 is smaller than the rotation radius of the finger 8436, so that the finger 8436 has the function of pulling the tape in a single direction, and no additional driving device is required to control the rotation of the finger 8436.
The material belt may be provided with a positioning structure for being matched with the claw 8436, for example, a plurality of third positioning holes 021 are formed on the frame 02 along the length direction, and the bottom end of the claw 8436 can be inserted into the third positioning holes 021.
When the material pulling mechanism 84 is used for pulling materials, the material strip conveying air cylinder 844 controls the pulling claw seat 8431 to move forwards, the pulling claw seat 8431 drives the pulling claw shaft 8432 and the pulling claw body 8436 to move forwards integrally, one end of the pulling claw body 8436 is connected with the pulling claw shaft 8432, and as the other end of the pulling claw body 8436 and the material strip positioning structure have interaction force, the other end of the pulling claw body 8436 has a downward rotating trend under the action of the material strip positioning structure or the elastic force of the second plunger 8434, and the distance from the pulling claw shaft 8432 to the second material carrying table 841 is smaller than the rotating radius of the pulling claw body 8436, so that the pulling claw body 8436 can not be blocked by the second material carrying table 841 to rotate in the whole circumference when rotating downwards, and the pulling claw body 8436 can move forwards together with the material strip, and forward pulling materials can be achieved.
When the material pulling mechanism 84 resets, the material strip conveying cylinder 844 controls the pulling claw seat 8431 to reversely move, the pulling claw seat 8431 drives the pulling claw shaft 8432 and the claw body 8436 to integrally reversely move, and the claw body 8436 rotates upwards under the action of the material strip positioning structure due to the interaction force between the claw body 8436 and the material strip positioning structure, and the claw body 8436 loosens the material strip, so that the resetting of the material pulling mechanism 84 is realized.
Specifically, the number of the claw bodies 8436 is two, the two claw bodies 8436 are arranged on the claw shaft 8432 in a penetrating manner in parallel, two parallel sliding groove pieces 8435 are correspondingly arranged on the second material carrying platform 841, sliding grooves are formed in the sliding groove pieces 8435, and the two claw bodies 8436 are respectively inserted into the sliding grooves of the two sliding groove pieces 8435 and move along the sliding grooves, so that the sliding grooves play a guiding role. The strip of material passes between the two chute members 8435.
Optionally, as shown in fig. 27 and 29, the spring feeding and moving mechanism further includes a waste cutting mechanism 85, where the waste cutting mechanism 85 is disposed at an end of the kick-out mechanism 84 where the waste is discharged, and the waste cutting mechanism 85 is used for cutting off the waste.
The waste left after being cut by the material tape cutting mechanism 83 is stirred by the stirring mechanism 84 to move forward continuously, and then enters the waste cutting mechanism 85 to be cut off.
As a specific example, the scrap cutting mechanism 85 includes a scrap cutting cylinder 851, a third bracket 852, a cutting top blade 853, a cutting bottom blade 854, and a blade slot member 857. The third support 852 is arranged on the frame, a cutting opening is formed in the third support 852, a cutting opening feeding belt penetrates through the cutting opening, a waste cutting cylinder 851 is arranged on the third support 852, the output end of the waste cutting cylinder 851 is connected with and controls a cutting top knife 853 to move vertically, a cutting bottom knife 854 is arranged at the bottom of the cutting opening, the cutting bottom knife 854 is matched with the cutting top knife 853 to cut off the feeding belt, a cutter groove piece 857 is arranged on the third support 852, a vertical cutter groove is formed in the cutter groove piece 857, and the cutting bottom knife 854 is located in the cutter groove and moves along the cutter groove.
Optionally, a waste bin 855 is disposed on the third support 852, where the waste bin 855 is used to recover the cut waste.
Optionally, a cover 856 is provided on the third bracket 852, where the cover 856 is blocked over the waste bin 855, and guides the waste at the cut to the inside of the waste bin 855.
In some embodiments, referring to fig. 30 and 31, the handling mechanism 86 includes a fourth rack 861, a two-axis robot arm, a first connection seat 864, a first adsorbing device 865, and a second adsorbing device 866.
The fourth support 861 is disposed on the rack, and the fourth support 861, the two-axis mechanical arm, and the first connection seat 864 are sequentially connected, where the two-axis mechanical arm is used to control the first connection seat 864 to move toward the z-axis direction and the x-axis direction. In this embodiment, the z-axis direction is a vertical direction, the x-axis and the y-axis are both horizontal directions, and the x-axis and the y-axis are vertical.
The first adsorption device 865 and the second adsorption device 866 are both disposed on the first connecting seat 864 and move along with the first connecting seat 864, the first adsorption device 865 is used for adsorbing the elastic sheet, and the second adsorption device 866 is used for adsorbing and rotating the elastic sheet.
The first adsorbing device 865 can adsorb the elastic sheet and then move the elastic sheet to a required position. For example, the first adsorption device 865 moves the spring piece onto the distance changing mechanism 87 to change the distance of the spring piece, and then the second adsorption device 866 adsorbs the spring piece after the distance change on the distance changing mechanism 87 to the welding jig 2 of the second feeding station 102 or the third feeding station 103.
When the spring plate feeding and moving mechanism is applied to feeding the turntable mechanism 1, the welding angle required by the spring plate may need to be adjusted, so that the second adsorption device 866 can rotate the spring plate in the process of moving the spring plate, so as to meet the requirement of the subsequent welding angle of the spring plate.
As an alternative example, the first adsorbing device 865 includes a first adsorbing seat 8651 and at least one first suction nozzle 8652, the first suction nozzle 8652 is disposed at the bottom of the first adsorbing seat 8651, and the two-axis mechanical arm can move the first suction nozzle 8652 to the elastic sheet adsorbing area.
In the present embodiment, the number of the first suction nozzles 8652 is five, which is consistent with the number of the cutting holes 8351. The first suction nozzles 8652 are uniformly distributed at the bottom of the first adsorption seat 8651 in a straight line. As shown in fig. 30, the first suction nozzle 8652 is ground-attached to the elastic sheet. The first suction nozzle 8652 may employ a vacuum suction nozzle.
As an alternative example, as shown in fig. 31, the second adsorption device 866 includes a second adsorption seat 8661, a horizontal cylinder 8662, a third slide rail 8663, a third slider 8664, a rack 8665, and at least one adsorption unit, wherein a gear 8666 is disposed at a top end of the adsorption unit, and a second suction nozzle 8668 is disposed at a bottom end of the adsorption unit.
The second adsorption seat 8661 is disposed on the first connection seat 864 and moves along with the first connection seat 864, the third sliding rail 8663 is disposed on the second adsorption seat 8661 along the y-axis direction, the third sliding block 8664 is slidably connected to the third sliding rail 8663, the horizontal cylinder 8662 is disposed on the second adsorption seat 8661, and the horizontal cylinder 8662 is connected to and controls the third sliding block 8664 to reciprocate along the y-axis direction.
A rack 8665 is connected to the third slide 8664 and moves with the third slide 8664, the rack 8665 meshing with all of the gears 8666.
When the shrapnel rotates, the horizontal cylinder 8662 controls the third sliding block 8664 and the rack 8665 to integrally linearly move along the third sliding rail 8663, and the rack 8665 drives all gears 8666 to rotate, so that all adsorption units rotate, all shrapnels adsorbed by the second suction nozzles 8668 rotate, and the synchronous rotation adjusting function of all shrapnels is realized.
In the present embodiment, the number of adsorption units is five, which is consistent with the number of first nozzles 8652.
The adsorption unit comprises a gear 8666, a suction nozzle connecting shaft 8667 and a second suction nozzle 8668 which are sequentially connected from top to bottom, wherein the suction nozzle connecting shaft 8667 penetrates through and is rotationally connected to the second adsorption seat 8661, and the gear 8666, the suction nozzle connecting shaft 8667 and the second suction nozzle 8668 synchronously rotate. The second suction nozzle 8668 may employ a vacuum suction nozzle.
Two oil pressure buffers can be arranged on the second adsorption seat and are respectively positioned at the head end and the tail end of the stroke of the third sliding block 8664, and the oil pressure buffers play a limiting role.
In the present embodiment, the horizontal cylinder 8662 expands and contracts in the y-axis direction, and the third slide rail 8663 extends in the y-axis direction.
Alternatively, as shown in fig. 31, the two-axis robot includes a first linear drive module 862, a vertical cylinder 863, a second connection mount 867, and a fourth slide rail 868.
The first linear driving module 862 is disposed on the fourth support 861, and the first linear driving module 862 is connected to and controls the second connecting seat 867 to move along the x-axis direction.
The vertical cylinder 863 and the fourth slide rail 868 are both disposed on the second connecting seat 867 along the z-axis direction, the first connecting seat 864 is slidably connected on the fourth slide rail 868, and the vertical cylinder 863 connects and controls the first connecting seat 864 to move along the fourth slide rail 868.
The first linear driving module 862 comprises a second motor 8621 and a first linear module 8622 which are both arranged on the fourth bracket 861, the second motor 8621 is connected with and drives the first linear module 8622 to act, and the first linear module 8622 is moved to connect with and drive the second connecting seat 867 to move along the x-axis direction. The first linear module 8622 may be a common KK module, etc., and the ball screw of the first linear module 8622 is connected to the output end of the second motor 8621, and the nut or the slide of the first linear module 8622 is connected to the second connecting seat 867.
As shown in fig. 15, the spring loading and moving mechanism may optionally further include a pitch change mechanism 87. The distance-changing mechanism 87 is arranged on the frame and is used for changing the distance of the elastic sheet. The distance changing mechanism 87 is located within the conveying range of the conveying mechanism 86.
When the spring plate feeding and moving mechanism is applied to feeding a welding system, the distance between the spring plates may need to be adjusted to meet the welding requirement, so the distance can be changed by arranging the distance changing mechanism 87.
The variable-pitch mechanism 87 can work together with the first adsorbing device 865 and the second adsorbing device 866, so that the production efficiency is improved. For example, the first adsorption device 865 adsorbs the cut elastic sheet from the tape cutting mechanism 83, transfers the cut elastic sheet to the distance changing mechanism 87, and then the second adsorption device 866 moves to the distance changing mechanism 87 to adsorb the distance-changed elastic sheet (at this time, the first adsorption device 865 moves synchronously on the tape cutting mechanism 83 to adsorb the cut elastic sheet again), thereby realizing a relatively efficient handling and distance-changing process.
Referring to fig. 32 and 33 in combination, as an alternative embodiment, the distance-varying mechanism 87 includes a fifth bracket 871, a first baffle 872, a second baffle 873, at least one guide rod 875, at least two adsorption platforms 874, and a distance-varying cylinder 878;
the fifth bracket 871 is arranged on the frame, the first baffle 872 and the second baffle 873 are arranged on the top of the fifth bracket 871 side by side, two ends of the guide rod 875 are respectively inserted on the first baffle 872 and the second baffle 873, and all the adsorption table bodies 874 are arranged on the guide rod 875 in a penetrating way side by side;
a variable-pitch connecting rod 877 with a guide groove 8771 is arranged between two adjacent adsorption platforms 874, one of the two adjacent adsorption platforms 874 is fixedly connected with one end of the variable-pitch connecting rod 877, the other of the two adjacent adsorption platforms 874 is provided with a guide pin 876, and the guide pin 876 is arranged in the guide groove 8771 in a penetrating manner and moves along the guide groove 8771;
the adsorption platform 874 closest to the first baffle 872 is a static platform, the static platform is fixedly connected with the first baffle 872 or/and the fifth bracket 871, all adsorption platforms 874 except the static platform can move along the guide rod 875, the variable-pitch cylinder 878 is arranged on the fifth bracket 871, and the adsorption platform 874 closest to the second baffle 873 is fixedly connected with the output end of the variable-pitch cylinder 878.
The number of the suction table bodies 874 is kept identical to the number of the cutting holes 8351. In the present embodiment, the number of the adsorbing stages 874 is five.
Taking fig. 33 as an example, in this case, the distance changing mechanism 87 is in a state before changing the distance, and in fig. 33, the suction table 874 at the leftmost side is a stationary table, and all suction tables 874 except the stationary table can move left and right. The first adsorption device 865 adsorbs the elastic pieces from the waste cutting mechanism 85 and conveys the elastic pieces to the adsorption platform bodies 874, each adsorption platform body 874 adsorbs one elastic piece correspondingly, when the distance is changed, the distance-changing air cylinder 878 controls the rightmost adsorption platform body 874 in fig. 33 to move leftwards, under the limiting action of the guide pin 876 and the guide groove 8771, all the adsorption platform bodies 874 except the static platform body move leftwards until the guide pin 876 reaches the leftmost end of the guide groove 8771 or the adsorption platform bodies 874 are contacted with each other, and therefore the distance-changing function between the elastic pieces is realized.
Optionally, a second positioning needle 879 is disposed on the adsorption platform 874, where the second positioning needle 879 protrudes upward, and the second positioning needle 879 is used to position the elastic sheet.
In a specific example, as shown in fig. 14, the elastic piece structure 01 includes an elastic piece connecting portion 011 and an elastic piece connecting handle 012, where the elastic piece connecting handle 012 is provided with a first positioning hole 013 and a second positioning hole 014. Optionally, the first positioning hole 013 and the second positioning hole 014 are both on a first straight line, and an included angle is formed between the first straight line and the long side of the material belt, so that the elastic sheet can be positioned better. Based on the shape material belt, the second positioning pins 879 with corresponding shapes and numbers are arranged on the adsorption platform 874 at corresponding positions, so that the second positioning pins 879 can be inserted into the first positioning holes 013 and the second positioning holes 014 to position the shrapnel.
The present application is not limited to the above-mentioned embodiments, but is not limited to the above-mentioned embodiments, and any person skilled in the art can make some changes or modifications to the above-mentioned embodiments without departing from the scope of the present application.

Claims (10)

1. A turntable system, characterized by: comprises a turntable mechanism (1) and at least one group of jig opening assemblies (3) arranged outside the turntable mechanism (1);
a plurality of welding jigs (2) which are circumferentially distributed are arranged at the top of the turntable mechanism (1), and the welding jigs (2) rotate along with the turntable mechanism (1);
the welding jig (2) is provided with an elastic pressing structure and a pushing structure (24), the elastic pressing structure is used for pressing a workpiece, and the pushing structure (24) moves and is linked with the elastic pressing structure to loosen the workpiece;
The jig opening assembly (3) is used for controlling the pushing structure (24) to move.
2. The turntable system of claim 1, wherein: the welding jig (2) comprises a jig main body (21);
the elastic pressing structure comprises a transverse pressing structure (22) and a longitudinal pressing structure (23) which are arranged on the jig main body (21), the transverse pressing structure (22) is used for transversely pressing a workpiece, and the longitudinal pressing structure (23) is used for longitudinally pressing the workpiece;
the pushing structure (24) is arranged on the jig main body (21) in a sliding manner, and the pushing structure (24) moves and links the transverse pressing structure (22) and the longitudinal pressing structure (23) to synchronously loosen a workpiece;
the jig is characterized in that at least one positioning step (214) protruding upwards is formed on the jig main body (21), the positioning step (214) is used for placing a workpiece, and the positioning step (214) is matched with the transverse pressing structure (22) and the longitudinal pressing structure (23) to clamp the workpiece.
3. The turntable system of claim 2, wherein: the pushing structure (24) comprises a guide rod (241), a push rod (242) and a third elastic piece (243);
the jig comprises a jig main body (21), wherein an elastic piece check block (25) is arranged on the jig main body (21), a guide rod (241) is transversely connected to the jig main body (21) in a sliding mode, a third elastic piece (243) is arranged between one transverse end of the guide rod (241) and the jig main body (21), the third elastic piece (243) is used for resetting the guide rod (241), and the other transverse end of the guide rod (241) is connected with a push rod (242);
The transverse pressing structure (22) comprises at least one transverse pressing unit (221), the transverse pressing units (221) are arranged on the push rods (242) and move along with the push rods (242), and the transverse pressing units (221) correspond to the positioning steps (214) one by one.
4. A turntable system as in claim 3, wherein: the transverse pressing unit (221) comprises a fixed seat (2211), a first elastic piece (2212) and a first pressing piece (2213);
the fixed seat (2211) is arranged on the push rod (242) and moves along with the push rod (242), the first pressing piece (2213) is transversely connected to the fixed seat (2211) in a sliding manner, and the first pressing piece (2213) is used for transversely pressing a workpiece;
the first elastic piece (2212) is arranged between the fixed seat (2211) and the first pressing piece (2213), and the first elastic piece (2212) is used for resetting the first pressing piece (2213).
5. A turntable system as in claim 3, wherein: the vertical compression structure (23) comprises at least one vertical compression unit (231), the vertical compression unit (231) is longitudinally connected to the jig main body (21) in a sliding mode, at least one guide groove (2411) is formed in the guide rod (241), the guide grooves (2411) are in one-to-one correspondence with the vertical compression units (231), and the guide grooves (2411) are used for jacking and guiding the vertical compression unit (231) to leave a workpiece.
6. The turntable system of claim 5, wherein: the longitudinal pressing unit (231) comprises a second pressing piece (2311) and a second elastic piece (2312), the second pressing piece (2311) is used for longitudinally pressing a workpiece, and a resisting piece (28) is longitudinally arranged on the second pressing piece (2311);
one longitudinal end of the second pressing piece (2311) is located in the guide groove (2411), the second elastic piece (2312) is disposed between the other longitudinal end of the second pressing piece (2311) and the resisting piece (28), and the second elastic piece (2312) is used for resetting the second pressing piece (2311).
7. The turntable system of claim 2, wherein: the welding jig (2) further comprises an elastic positioning needle structure (27), the elastic positioning needle structure (27) is vertically arranged on the jig main body (21) in a sliding mode, and the elastic positioning needle structure (27) is used for positioning a workpiece;
the turntable system further comprises a positioning needle withdrawing assembly (4) arranged outside the turntable mechanism (1), and the positioning needle withdrawing assembly (4) is used for controlling the elastic positioning needle structure (27) to leave the workpiece.
8. The turntable system of claim 7, wherein: the elastic positioning needle structure (27) comprises a plurality of jig positioning needles (271), a positioning needle seat (272), a pull-down part (273) and a fourth elastic part (274);
The jig main body (21) is provided with a movable cavity (215), and the positioning needle seat (272) is positioned in the movable cavity (215) and moves vertically in the movable cavity (215);
the jig positioning needle (271) is vertically arranged on the positioning needle seat (272), and the jig positioning needle (271) upwards penetrates out of the jig main body (21);
the fourth elastic piece (274) is arranged between the positioning needle seat (272) and the top surface of the turntable mechanism (1), and the fourth elastic piece (274) is used for pushing the positioning needle seat (272) to reset upwards;
the pull-down part (273) is arranged at the bottom of the positioning needle seat (272), the rotary disc mechanism (1) is provided with a hole for the pull-down part (273) to pass through, and the positioning needle withdrawing component (4) is used for pulling the pull-down part (273) downwards.
9. The turntable system of claim 1, wherein: the jig opening assembly (3) comprises a first frame body (31), a first air cylinder (32) and a second air cylinder (33), wherein the first frame body (31) is arranged outside the turntable mechanism (1), the first air cylinder (32) is arranged on the first frame body (31), the first air cylinder (32) is connected with and pushes the second air cylinder (33) to move in the direction away from the welding jig (2), and the second air cylinder (33) is used for pushing the pushing structure (24) to move.
10. The turntable system of claim 7, wherein: the top of the turntable mechanism (1) is divided into a first feeding station (101) and a discharging station (105), the number of the jig opening assemblies (3) is two, the two groups of jig opening assemblies (3) are respectively aligned with the first feeding station (101) and the discharging station (105), and the positioning needle withdrawing assembly (4) is aligned with the discharging station (105).
CN202310845474.5A 2023-07-11 2023-07-11 Turntable system Pending CN116835240A (en)

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