Detailed Description
In the description of the present application, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," etc. indicate or are based on the orientation or positional relationship shown in the drawings, merely for convenience of description and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the utility model.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
In the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present utility model only, and are not intended to limit the present utility model.
Referring to fig. 1 to 3 in combination, according to an aspect of the embodiment of the present application, there is provided a ceramic core intelligent robot polishing device lifting device, including a walking part 1 and a lifting part 2, the lifting part 2 is connected to the walking part 1 in a lifting manner, one end of the lifting part 2 far away from the walking part 1 is provided with a tray top plate 3, and the tray top plate 3 is used for carrying a tray; the ceramic core intelligent robot polishing equipment lifting device further comprises a first image acquisition module 4 and a second image acquisition module 5, wherein the first image acquisition module 4 is arranged on the lifting part 2, and the second image acquisition module 5 is arranged at the bottom of the walking part 1.
According to the ceramic core intelligent robot polishing equipment lifting device provided by the embodiment of the utility model, the first image acquisition module 4 is arranged on the lifting part 2, so that the position information of the material tray can be detected, the travelling part 1 can be moved to the position right below the material tray, namely, when the material tray is overlapped with the central line of the lifting part 2, the lifting part 2 is controlled to lift the material tray on the material rack 7, so that the material tray can be accurately conveyed to a preset position, and the positioning precision of the material tray in the transferring process is improved; meanwhile, the second image acquisition module 5 is arranged on the walking part 1, so that pavement information can be automatically detected, unmanned operation and control of the lifting device of the ceramic core intelligent robot polishing equipment can be realized, labor cost is reduced, and automation degree of the device is improved.
The traveling unit 1 is a movable cart or the like, and is not further limited in this application.
The height of the lifting part 2 is adjustable, such as an electric lifting mechanism, a hydraulic lifting mechanism, an air cylinder lifting mechanism or a screw lifting mechanism, etc., which is not limited in this application.
Specifically, the lifting part 2 is connected with the walking part 1, the walking part 1 is used for driving the lifting part 2 to move, one end, far away from the walking part 1, of the lifting part 2 is provided with a tray top plate 3, the tray top plate 3 can be a rectangular metal plate and the like, and the tray top plate 3 is used for bearing a tray so as to increase the contact area between the lifting part 2 and the tray, so that the stability of tray transfer is improved.
When the tray is transported, the travelling part 1 drives the lifting part 2 to move to the lower part of the tray, at the moment, the lifting part 2 is lifted to jack the tray through the tray top plate 3, and then the travelling part 1 moves to drive the tray to transport.
The first image capturing module 4 and the second image capturing module 5 may be a camera or other visual detection devices, and the application is not limited further.
The first image acquisition module 4 is arranged on the lifting part 2, and the first image acquisition module 4 is used for detecting position information of a material tray above the lifting part 2, so that whether the central lines of the lifting part 2 and the material tray coincide can be determined, and when the first image acquisition module 4 detects that the material tray is positioned right above the lifting part 2, the lifting part 2 is controlled to rise.
Specifically, in this embodiment of the present application, the lifting portion 2 includes two adjusting rods, the first image acquisition module 4 is disposed between the two adjusting rods, and the center line of the first image acquisition module 4 coincides with the symmetry line of the two adjusting rods, that is, the first image acquisition module 4 is located on the center line of the lifting portion 2. The center department of tray roof 3 has seted up the through-hole, and first image acquisition module 4 can detect the positional information of charging tray through the through-hole.
Wherein the second image acquisition module 5 is arranged at the bottom of the walking part 1.
Specifically, two second image acquisition modules 5 are provided, and the two second image acquisition modules 5 are respectively provided at both sides of the traveling direction of the traveling part 1. The detection end of the second image acquisition module 5 is arranged towards the running surface, so that the running part 1 can detect road signs on the running surface and obstacles in front of the running direction at the same time, the purpose that a worker does not need to control the running part 1 can drive the material tray to reciprocate between the raw material storage area and the polishing area is achieved, the labor cost is reduced, and the automation degree of the device is improved.
The ceramic core intelligent robot polishing equipment lifting device further comprises a connecting plate 6, and the connecting plate 6 is rotatably arranged on the walking part 1 and connected with the lifting part 2.
Through setting up connecting plate 6 and running part 1 rotation and being connected to make lift portion 2 be connected with running part 1 through connecting plate 6, so that connecting plate 6 rotates through driving lift portion 2, thereby can drive the charging tray on the tray roof 3 and rotate, can realize adjusting the angle of putting of charging tray and put the position, increased the application scope of device, can avoid the manual work to transfer the angle of putting of arranging the material tray and put the position simultaneously, alleviateed manual work amount of labour, improved work efficiency.
Wherein, connecting plate 6 can be rectangle metal sheet etc., and connecting plate 6 sets up in the one side that lifting portion 2 kept away from tray roof 3, and connecting plate 6 and tray roof 3 looks parallel arrangement, and lifting portion 2 sets up on connecting plate 6 to be connected with running gear 1 through connecting plate 6.
Specifically, the walking portion 1 is provided with the pivot near one side of lifting portion 2, and connecting plate 6 cover is established in the pivot, can realize connecting plate 6 and walking portion 1 and rotate and be connected, and connecting plate 6 can use the axis of pivot to rotate as the rotation center to drive lifting portion 2 and the charging tray rotation on it, thereby can realize adjusting the angle of putting of charging tray and put the position.
The ceramic core intelligent robot polishing equipment lifting device is used for driving the material tray to reciprocate in the raw material storage area and the polishing area, a path mark is arranged between the raw material storage area and the polishing area to form a traveling path of the traveling part 1, and the second image acquisition module 5 is used for identifying the path mark.
The travel part 1 can be guided by arranging the path mark, the stability of the travel part 1 is improved, the path mark is identified by the second image acquisition module 5 so that the travel part 1 can reciprocate between the raw material storage area and the polishing area, and the automation degree of the device is improved.
Wherein the path mark may be an indication tape having a vivid color, and the path mark is adhered to the traveling surface.
Specifically, the connecting line between the raw material storage area and the polishing area is the adhering position of the path mark, and the path mark can be a straight line, a curve or a fold line, etc., which is not further limited in the application.
The raw material storage area comprises a to-be-processed area and a processing completion area.
Specifically, ceramic core intelligent robot polishes and equips elevating gear can also remove to the district that charges. In this embodiment, when the work of polishing is ready, running gear 1 moves to the district of polishing from waiting to process the district along the route sign, and after polishing was accomplished, running gear 1 moved to the district of finishing from polishing the district along the route sign, and during polishing, running gear 1 moved to the district of charging along the route sign and charges.
The center of the bottom of the material tray is provided with a first alignment mark, the raw material storage area is provided with a material frame 7, the material frame 7 is provided with a second alignment mark, and the first image acquisition module 4 is rotationally connected with the lifting part 2; the working states of the first image acquisition module 4 comprise a first state and a second state, when the first image acquisition module 4 works in the first state, the detection end of the first image acquisition module 4 faces the first alignment mark, and when the first image acquisition module 4 works in the second state, the detection end of the first image acquisition module 4 faces the second alignment mark.
Through setting up the second counterpoint sign indicating number on work or material rest 7 to make first image acquisition module 4 be in the second state during operation through discernment second counterpoint sign indicating number can confirm the height that lifting portion 2 promoted, can realize lifting portion 2 theory of operation and sweep the sign indicating number location and lift for certain height, avoid blindly lifting, thereby improved lifting portion 2 work and the stability that the charging tray was transported.
The first alignment mark can be a two-dimensional code, a protrusion or a marking strip and the like, and the application is not limited further.
Specifically, the first alignment mark is arranged at the center of one side of the tray close to the lifting part 2, and the first alignment mark is a reference point, that is, the first image acquisition module 4 recognizes the first alignment mark to determine the position information of the tray.
The second alignment mark can be a two-dimensional code, a protrusion or a marking strip, and the like, and the application is not limited further.
Specifically, the second alignment mark is perpendicular to the first alignment mark, and the second alignment mark is arranged on the material rack 7. It can be understood that the material rack 7 is provided with a plurality of layers of material tray placing platforms, each layer of material tray placing platform is provided with a second alignment mark, and the second alignment marks arranged on each layer are different, so that the lifting height of the lifting part 2 can be determined, the working principle of the lifting part 2 can be realized to be the code scanning positioning lifting of a certain height, blind lifting is avoided, and the working stability of the lifting part 2 and the transportation stability of the material tray are improved.
The first image acquisition module 4 is rotatably connected with the lifting part 2, so that the first image acquisition module 4 can respectively identify the first alignment mark and the second alignment mark.
Specifically, the working states of the first image acquisition module 4 include a first state and a second state, and when the first image acquisition module 4 works in the first state, the detection end of the first image acquisition module 4 faces the first alignment mark and is used for detecting the position information of the material tray; when the first image acquisition module 4 works in the second state, the detection end of the first image acquisition module 4 faces to the second alignment mark; for detecting lift height.
Wherein, in this application embodiment, running gear 1 removes to in the work or material rest 7, the detection end of first image acquisition module 4 sets up towards first counterpoint sign this moment, when first image acquisition module 4 discernment is to first counterpoint sign, running gear 1 stops moving, then rotate first image acquisition module 4 so that its detection end sets up towards second counterpoint sign, control lifting portion 2 risees, when first image acquisition module 4 discernment is to the second counterpoint sign on the layer of charging tray place, control lifting portion 2 stops the operation, transport the charging tray to preset position through running gear 1 this moment.
The position of the tray top plate 3 is higher than the position of the first image acquisition module 4, that is, when the first image acquisition module 4 recognizes the second alignment mark, the tray is in a lifted state.
The material rack 7 is provided with two supporting plates 8 on the same height oppositely, and two ends of the material tray are respectively erected on the two supporting plates 8.
Two support plates 8 are oppositely arranged on the same height of the material rack 7, and two ends of the material tray are respectively erected on the two support plates 8, so that a stable placing position is provided for the material tray; meanwhile, a larger gap exists between the two support plates 8, so that the tray can be lifted in the vertical direction to complete the tray transfer.
Wherein, backup pad 8 can be rectangle metal sheet etc. backup pad 8 can set up a plurality ofly, and two backup pads 8 are a set of, and a set of backup pad 8 is located same height.
Specifically, both ends of the tray are respectively erected on two supporting plates 8 with the same height, and the tray is perpendicular to the supporting plates 8.
The first direction side of the material frame 7 is open, the walking part 1 enters the material frame 7 from the first direction side, and the opposite direction of the first direction side of the material frame 7 is provided with a fixing part for improving the strength of the material frame 7.
By arranging the first directional side of the material rack 7 to be open, the lifting device can enter the material rack 7 from the first directional side of the material rack 7 so as to finish lifting and transferring of the material tray.
The first direction side may be a side of the raw material storage area near the polishing area.
Wherein the first direction side of the material rack 7 is open, i.e. the lifting device can enter the material rack 7 from the first direction side of the material rack 7.
Wherein, in this application embodiment, work or material rest 7 is the rectangle, and work or material rest 7 includes four stands, is connected through the cross arm between two adjacent stands of length direction along work or material rest 7, and backup pad 8 sets up on the cross arm in order to form the charging tray and put the platform.
Specifically, in this application embodiment, be connected through the fixed part between two adjacent stands of width direction along work or material rest 7, the fixed part sets up one, and the fixed part setting is in the opposite direction of the first direction side of work or material rest 7 for promote the bearing capacity of work or material rest 7, in order to avoid work or material rest 7 to take place deformation and damage.
The fixed part comprises a first reinforcing rib 9, a second reinforcing rib 10 and a third reinforcing rib 11, wherein the first reinforcing rib 9 is parallel to the supporting plate 8, the second reinforcing rib 10 and the first reinforcing rib 9 are arranged at an angle A which is more than or equal to 40 degrees and less than or equal to 50 degrees, and the third reinforcing rib 11 is perpendicular to the second reinforcing rib 10.
Wherein, the fixed part includes first strengthening rib 9, and first strengthening rib 9 sets up the reverse side in the first direction of work or material rest 7, and the both ends of first strengthening rib 9 are connected with two stands of the reverse side of the first direction of work or material rest 7 respectively.
Specifically, the first reinforcing ribs 9 are parallel to the support plate 8, and the first direction is the direction of the raw material storage area toward the polishing area.
The fixing part further comprises a second reinforcing rib 10, the second reinforcing rib 10 and the first reinforcing rib 9 are located in the same plane, and two ends of the second reinforcing rib 10 are connected with the two upright posts respectively.
Specifically, the second strengthening rib 10 is angle A setting with first strengthening rib 9, and 40 is less than or equal to 50 with first strengthening rib 9, and in this application embodiment, second strengthening rib 10 is angle for 45 with first strengthening rib 9 to make first strengthening rib 9, second strengthening rib 10 and stand enclose into isosceles triangle, have further improved the support strength of work or material rest 7.
The fixing part further comprises a third reinforcing rib 11, the second reinforcing rib 10 and the first reinforcing rib 9 are located in the same plane, and two ends of the third reinforcing rib 11 are respectively connected with the two upright posts.
Specifically, the third reinforcing rib 11 is perpendicular to the second reinforcing rib 10, so that the second reinforcing rib 10, the third reinforcing rib 11 and the upright post enclose an isosceles triangle, and the supporting strength of the material rack 7 is further improved.
On the other hand of this application embodiment provides a polishing system, including foretell ceramic core intelligent robot equipment elevating gear that polishes, polishing system still includes material loading subassembly and clamping subassembly, and material loading subassembly and clamping subassembly set up in the district of polishing.
Wherein, elevating gear can be with the charging tray transport to the material loading subassembly on, through the position of material loading subassembly again transfer the charging tray to make the charging tray accurately place in the position of predetermineeing, improved the stability of polishing work.
The clamping assembly is used for clamping the workpiece to be polished and automatically locking the workpiece to be polished.
The feeding assembly comprises an operation table, a first tray and a second tray, the second tray is arranged on the operation table, the first tray is arranged on one side, far away from the operation table, of the second tray, the first tray is movably connected with the second tray, the first tray can move along the length direction of the second tray, the first tray is used for bearing the tray, the tray is movably connected with the first tray, and the tray can move along the width direction of the second tray; through-holes are formed in the middle of the first tray, a first label is arranged at the center of one side, close to the first tray, of the tray, a first inductor is arranged at one side, far away from the operating platform, of the second tray, the first inductor is arranged at a preset position, and the first inductor is used for inducing position information of the first label.
The first tray and the second tray are arranged and are movably connected with the first tray, so that the tray can move on the operation table along the length direction of the second tray and the width direction of the second tray, and the tray can be conveyed to any preset position on the operation table; meanwhile, the first sensor is arranged at the preset position to sense the position information of the first tag at the center of the bottom of the material tray, so that when the material tray moves to the preset position, namely, the first tag is located right above the first sensor, the first sensor is triggered, and the material tray is controlled to stop moving.
The operation platform is used for placing the material tray and the polishing robot, and provides stable working positions for the material tray and the polishing robot. When polishing, the polishing robot sets up in the opposite side of charging tray, is provided with a plurality of piece of waiting to polish in the charging tray, and polishing robot snatchs and waits to polish the piece so that wait to polish the piece and be close to the milling tool.
Wherein the piece to be polished is a ceramic core raw material.
Specifically, the tray is arranged on the operation table through a first tray and a second tray, and the first tray and the second tray are used for conveying the tray to a preset position.
The preset positions are polishing positions, one or more preset positions can be set, and when the preset positions are set to be multiple, the first tray and the second tray can drive the material tray to move among the preset positions.
Specifically, the first tray is arranged between the material tray and the second tray, the second tray is fixedly arranged on the operation table, and the connection mode of the second tray can be bolt connection or welding, etc., and the application is not limited further; the first tray is arranged on one side of the second tray far away from the operation table and is movably connected with the second tray, and the first tray can move along the length direction of the second tray, namely, the position of the material tray in the X-axis direction of the operation table can be adjusted; the charging tray sets up in one side that the second tray was kept away from to first tray swing joint, the width direction that the charging tray can follow the second tray removes, can adjust the position of charging tray in the Y axle direction of operation panel promptly. Through setting up first tray and second tray can realize that the charging tray can remove to arbitrary preset position on the operation panel to satisfy the demand of polishing.
The X-axis direction may be a longitudinal direction of the console or the second tray.
The Y-axis direction may be a width direction of the console or the second tray.
The preset position is provided with a first sensor, and the first sensor is used for sensing position information of the material tray. In this embodiment, first inductor sets up on the second tray, and first inductor is connected with the second tray, and its connected mode can be bolted connection or welding etc. this application does not do further limit.
The first sensor may be a sensor or other components capable of visual detection, and the present application is not limited thereto.
Specifically, the center department that the charging tray is close to operation panel one side is provided with first label, and first label can be the lug, and first inductor orientation first label sets up, and when the charging tray moved to the default position, first label was located directly over the first inductor, and first inductor was triggered this moment. Whether the material tray is located at the preset position can be determined by arranging the first sensor, so that the position of the material tray is prevented from deviating from the preset position, and the positioning accuracy of the material tray is improved.
The clamping assembly includes: a frame; one of the erecting part and the clamping part is arranged at the end part of the frame, and the other one is arranged at the middle part of the frame;
the setting part comprises a molded surface supporting plate, a molded surface fixing plate and a plurality of molded surface limiting columns, wherein the molded surface supporting plate is used for being connected to the frame, the molded surface fixing plate is connected to the molded surface supporting plate, the plurality of molded surface limiting columns are connected to the molded surface fixing plate, and the ceramic core to be processed is used for being set on the plurality of molded surface limiting columns;
wherein, the clamping part includes: the connecting piece is used for being connected to the frame, the first push plate is connected to the connecting piece in a sliding mode, the swinging piece is rotatably connected to the connecting piece, the swinging frame is located on one side, facing the erection part, of the first push plate, the abutting column is arranged on the second push plate, the second push plate is connected with the first push plate, the output end of the first cylinder is connected to the second push plate, under the condition that the first cylinder stretches, the second push plate is used for driving the abutting column to abut against the ceramic core to be machined, the second push plate drives the first push plate to move, and the swinging piece is triggered to swing, so that the swinging piece is pressed on the ceramic core to be machined.
Through setting up clamping subassembly including the frame, set up portion and clamping part, set up the portion and include profile backup pad, profile fixed plate and a plurality of profile spacing post, and the clamping part includes: the ceramic core in the aircraft can be arranged between the erection part and the clamping part in the use process based on the connecting piece, the first cylinder, the first push plate, the second push plate, the swinging piece and the abutting column, the ceramic core can be grabbed by the manipulator, one end of the ceramic core is erected on the erection part, the profile support plate provides mounting positions for the profile fixing plate, the profile fixing plate provides mounting positions for a plurality of profile limiting columns, gaps of the ceramic core can be erected on the plurality of profile limiting columns, and the plurality of profile limiting columns and the profile fixing plate can perform primary fixing function on the ceramic core; after the preliminary fixation is accomplished to the ceramic core, can lock the ceramic core through clamping part, specifically, the connecting piece can fix the clamping part on the frame, can control first cylinder extension at the centre gripping in-process, first cylinder drives the second push pedal and moves to being close to the direction of ceramic core, the second push pedal drives the butt post butt on ceramic core, play preliminary centre gripping, and simultaneously the second push pedal can also drive first push pedal and remove, first push pedal can drive the swinging member swing, the swinging member can press to establish on ceramic core, based on this through the clamping assembly that this application embodiment provided, can fix ceramic core through the mode of multiple spot overlap joint and multiple spot centre gripping, can make the fixed firm more of ceramic core, the location is more accurate, clamping efficiency is higher.
In one possible embodiment, the oscillating member is V-shaped, and a portion of the first push plate is located between two folds of the oscillating member, and the oscillating member is rotatably connected to the connecting member through a rotation shaft.
In this technical scheme, still provide the style of swinging member, the swinging member can be the V font, then with first push pedal setting between two hem again, drive the second push pedal through first cylinder and remove to being close to the direction of ceramic core, then the swinging member can swing towards the direction that ceramic core is located, and the swinging member can the butt on ceramic core, sets up so and is convenient for fix ceramic core, can improve the compactness of anchor clamps simultaneously.
The embodiment of the utility model provides a ceramic core intelligent robot polishing equipment lifting device and a polishing system, wherein the ceramic core intelligent robot polishing equipment lifting device can detect the position information of a material tray by arranging a first image acquisition module 4 on a lifting part 2, so that a traveling part 1 can move to the position right below the material tray, namely, when the material tray is overlapped with the central line of the lifting part 2, the lifting part 2 is controlled to lift the material tray on a material rack 7, so that the material tray can be accurately conveyed to a preset position, and the positioning precision of the material tray in the transferring process is improved; meanwhile, the second image acquisition module 5 is arranged on the walking part 1, so that pavement information can be automatically detected, unmanned operation and control of the lifting device of the ceramic core intelligent robot polishing equipment can be realized, labor cost is reduced, and automation degree of the device is improved.
It will be readily appreciated by those skilled in the art that the above advantageous ways can be freely combined and superimposed without conflict.
The foregoing description of the preferred embodiment of the present utility model is not intended to limit the utility model to the particular form disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model. The foregoing is merely a preferred embodiment of the present application and it should be noted that it will be apparent to those skilled in the art that several modifications and variations can be made without departing from the technical principles of the present application, and these modifications and variations should also be regarded as the scope of the present application.