CN116730856B - Synthesis method of tranexamic acid - Google Patents

Synthesis method of tranexamic acid Download PDF

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CN116730856B
CN116730856B CN202310724238.8A CN202310724238A CN116730856B CN 116730856 B CN116730856 B CN 116730856B CN 202310724238 A CN202310724238 A CN 202310724238A CN 116730856 B CN116730856 B CN 116730856B
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electrodialysis
acid
liquid
tranexamic acid
water tank
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CN116730856A (en
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林力波
翁德英
黄有明
沈如恩
房晓璐
翁伟铭
邱黄花
张利军
杨利君
徐梦伟
杨雪莲
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Zhejiang Bamboo Pharmaceutical Co ltd
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C227/00Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton
    • C07C227/30Preparation of optical isomers
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C227/00Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton
    • C07C227/14Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton from compounds containing already amino and carboxyl groups or derivatives thereof
    • C07C227/16Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton from compounds containing already amino and carboxyl groups or derivatives thereof by reactions not involving the amino or carboxyl groups
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C227/00Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton
    • C07C227/38Separation; Purification; Stabilisation; Use of additives
    • C07C227/40Separation; Purification
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C227/00Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton
    • C07C227/38Separation; Purification; Stabilisation; Use of additives
    • C07C227/40Separation; Purification
    • C07C227/42Crystallisation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2601/00Systems containing only non-condensed rings
    • C07C2601/12Systems containing only non-condensed rings with a six-membered ring
    • C07C2601/14The ring being saturated

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  • Crystallography & Structural Chemistry (AREA)
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Abstract

The invention discloses a method for synthesizing tranexamic acid, which comprises the following steps: (1) Adding the aminomethylbenzoic acid into water, adding concentrated sulfuric acid, heating to dissolve, filtering, carrying out hydrogenation reduction on the filtrate, and carrying out aftertreatment to obtain an aminomethylbenzoic acid hydrogenated solution; (2) Transferring the amino toluene acid hydrogenated liquid into an electrodialysis fresh water tank for electrodialysis; controlling the pH value in the fresh water tank to be 6.5-8.5 in the electrodialysis process; (3) And after electrodialysis is finished, adding alkali into electrodialysis end point liquid in a fresh water tank, and heating to perform transposition reaction to obtain the tranexamic acid. According to the invention, sulfate radicals and impurities in the hydrogenated liquid, particularly 4-methylcyclohexyl formic acid impurities, can be effectively removed through electrodialysis, and the process is smoother, more environment-friendly, higher in production efficiency and more suitable for industrial production of tranexamic acid after sulfate radicals are removed through electrodialysis.

Description

Synthesis method of tranexamic acid
Technical Field
The invention relates to synthesis of medical chemicals, in particular to a method for synthesizing high-purity tranexamic acid.
Background
Tranexamic acid (Tranexamic acid), also known as tranexamic acid, trans-4-aminomethyl-cyclohexyl-formic acid, is an organic compound with a chemical formula of C 8H15NO2, is mainly used as a hemostatic, is also used as an adjuvant therapy for hemophilia patients with factor VIII deficiency before and after surgery as a two-wire regimen, and can also be used for hereditary angioedema, and simultaneously has a blacking and freckle removing effect about 50 times higher than that of vitamin C and about 10 times higher than that of fruit acid.
Tranexamic acid was first approved by the FDA as an injection in 1986 under the trade name Cyklokapron. Compared with other antiplasmin, the medicine has the advantage of small side effect, and is commonly used for treating functional uterine bleeding and massive hemorrhage caused by hysteromyoma. In addition, tranexamic acid is also an important synthetic block with potential bioactive compounds.
Chinese patent publication No. CN107954887B discloses a method for preparing tranexamic acid, which comprises adding tranexamic acid, water, concentrated sulfuric acid and a catalyst into a reaction vessel, stirring and heating, and then introducing hydrogen for hydrogenation reaction to obtain hydrogenation reaction liquid; and adding the hydrogenation reaction liquid and concentrated sulfuric acid into a reaction container, heating to 180-200 ℃, and carrying out conversion reaction by stirring at a constant temperature to obtain tranexamic acid. In the method, the conversion reaction is carried out under the acidic condition, the conversion effect is poor, and the proportion of trans (tranexamic acid) in the obtained product is low.
In the hydrogenation process, amino acid hydrogenation produces deaminated impurities (4-methylcyclohexyl formic acid), which are controlled in the United states pharmacopoeia by unknown impurities to a limit of less than 0.05%. The solubility of the impurity in water is poor, and tranexamic acid is recrystallized in a water system, so that the impurity is difficult to remove through later recrystallization, and most of the impurities meet pharmacopoeia requirements through repeated refining in the prior art.
The chinese patent with publication number CN100336799C discloses a main method for synthesizing amino cyclic acid at present, comprising the following steps: the amino toluene acid sulfate solution is hydrogenated and reduced to obtain amino cyclic acid (cis-trans isomerism mixed solution); adding barium carbonate into the mixed solution to remove sulfate radical; adding barium hydroxide into the filtrate for high-temperature conversion; introducing carbon dioxide and other methods into the high-temperature conversion end point liquid to enable barium salt to precipitate and remove barium ions; concentrating the filtrate for crystallization or adding solvent for crystallization to obtain tranexamic acid. The method for removing sulfate ions in the hydrogenated liquid by adding barium salt has the following defects: (1) The added barium salt is difficult to control, sulfate radical can not be removed completely when the added barium salt is less, salt can be mixed in the salt separated out when the added barium salt is more, and the product can be separated out; (2) Meanwhile, barium sulfate is very thin and difficult to centrifugally separate, and the barium sulfate is easy to permeate into filtrate; (3) a large amount of dangerous solid waste of barium sulfate is generated; (4) In the obtained crude tranexamic acid solution, the content of 4-methylcyclohexyl formic acid which is a key impurity generated in the hydrogenation process is high, the recrystallization effect is affected, and impurities in the recrystallization mother liquor cannot be directly used after being enriched.
Disclosure of Invention
The invention provides a method for synthesizing tranexamic acid, which is simple and controllable in operation, does not generate dangerous solid waste, and can control the content of 4-methylcyclohexyl formic acid in a product to be below a limit.
The technical scheme of the invention is as follows:
a method for synthesizing tranexamic acid comprises the following steps:
(1) Adding the aminomethylbenzoic acid into water, adding concentrated sulfuric acid, heating to dissolve, filtering, and carrying out hydrogenation reduction on the filtrate to obtain an aminomethylbenzoic acid hydrogenated solution;
(2) Transferring the amino toluene acid hydrogenated liquid into an electrodialysis fresh water tank for electrodialysis; controlling the pH value in the fresh water tank to be 6.5-8.5 in the electrodialysis process;
(3) After electrodialysis is finished, adding alkali into electrodialysis end point liquid in a fresh water tank, heating to perform transposition reaction, and performing aftertreatment to obtain the tranexamic acid.
The chemical reaction process of the invention is as follows:
4-methylcyclohexylformic acid impurities are produced during the aminomethylbenzoic acid hydrogenation process, which have poor solubility in water, and the aminomethylbenzoic acid is purified by recrystallization in an aqueous system, and it is difficult to remove the impurities by the subsequent recrystallization.
After hydrogenation, the sulfate radical in the aminomethylbenzoic acid hydrogenated liquid is removed by electrodialysis, the sulfate radical can be thoroughly removed, and dangerous solid wastes such as barium sulfate and the like are not generated; in addition, the pH in the fresh water tank is controlled to be 6.5-8.5 during electrodialysis, in which the 4-methylcyclohexylformic acid is in an ionic state, and can be removed by electrodialysis, while the intermediate 4-aminomethyl cyclohexylformic acid is uncharged in the pH range and remains in the fresh water tank during electrodialysis. Removing sulfate radical and 4-methyl cyclohexyl formic acid impurity by electrodialysis, adding alkali to perform high Wen Zhuaiwei reaction, obtaining high-purity tranexamic acid, and controlling the content of 4-methyl cyclohexyl formic acid in the product to be below 0.02%.
In the invention, the pH value control in the fresh water tank is critical in the electrodialysis process, when the pH value is below 6.5, the 4-methylcyclohexyl formic acid part is in a nonionic state, and the complete removal can not be realized through electrodialysis; and the 4-aminomethyl cyclohexyl formic acid is partially in an ionic state and is removed by electrodialysis, so that the product yield is reduced; when the pH value is above 8.5, the 4-aminomethyl cyclohexyl formic acid is partially in an ionic state, and is removed by electrodialysis, so that the product yield is reduced.
Preferably, the aminomethylbenzoic acid hydrogenation solution is concentrated to a concentration of 10-15% of the tranexamic acid before being transferred to the electrodialysis fresh water tank. When the concentration of the aminomethylbenzoic acid hydrogenated liquid is low, the throughput is too low, the productivity is affected, the concentration is too high, the electrodialysis efficiency is reduced, and the impurity removal speed is reduced (particularly 4-methylcyclohexyl formic acid).
Preferably, in step (2), the electrodialysis voltage is 100-200V and the current is 60-80A.
Preferably, in the step (2), electrodialysis is finished when the conductivity in the fresh water tank is not more than 500us/cm 2.
Further, electrodialysis is completed when the conductivity in the fresh water tank is not more than 100us/cm 2.
Preferably, in step (3), the base is barium hydroxide.
Preferably, the step (3) includes:
(3-1) concentrating electrodialysis end point liquid, adding alkali, and heating to perform transposition reaction;
(3-2) introducing carbon dioxide into the transposition reaction liquid, centrifuging to recover barium carbonate, and re-synthesizing the recovered barium carbonate into barium hydroxide for reuse; concentrating the filtrate, cooling and crystallizing to obtain tranexamic acid, repeating the steps for a plurality of times, and then merging the mother solution into the electrodialysis endpoint solution of the next batch to carry out transposition reaction.
Preferably, in the step (3-1), when the electrodialysis end point solution is concentrated, the concentration water yield is 60-70% of the total volume of the concentrate.
Preferably, in the step (3-2), concentration, cooling and crystallization are repeated at least twice; the water yield of the first concentration is 60-70% of the total volume of the first concentration; the water yield of the second concentration is 50-60% of the total volume of the second concentration. The concentration amount has influence on the yield and quality of the product, the concentration amount is high, and the tranexamic acid isomer is separated out; the concentration amount is low, and the yield is reduced.
Compared with the prior art, the invention has the beneficial effects that:
The conventional method for removing sulfate ions in the hydrogenated liquid by adding barium hydroxide or barium carbonate has the following disadvantages: ① The amount of the barium salt added is difficult to control, sulfate radical is added to remove completely, salt can be mixed in the salt which is added to be separated out, and the product can be separated out; ② Barium sulfate is very fine into nano-sized particles, so that the barium sulfate is difficult to centrifuge, and the barium sulfate is easy to permeate into filtrate; ③ Generating a large amount of dangerous solid waste barium sulfate; ④ The effect of removing 4-methylcyclohexyl formic acid which is a key impurity generated by the reaction is poor, and the quality and the yield of the product are affected.
(1) The invention adopts electrodialysis to remove sulfate radical, which does not have the problems, the process is simpler and more controllable, and after the pH value of the electrodialysis liquid is regulated by liquid alkali, the wastewater on the electrodialysis concentrated water side is concentrated to obtain sodium sulfate which can be recycled as a byproduct, and a large amount of dangerous solid waste is not generated.
(2) The impurities, especially 4-methylcyclohexyl formic acid, in the hydrogenated liquid can be effectively removed by electrodialysis, and the impurities are difficult to remove completely in the conventional method, and need to be removed by repeated recrystallization.
(3) The transposition reaction liquid has no 4-methylcyclohexyl formic acid impurity, the primary crystallization mother liquid has no 4-methylcyclohexyl formic acid impurity enrichment, the refining efficiency and the yield can be greatly improved by carrying out secondary crystallization after concentration, the crystallized mother liquid can be directly used in the transposition reaction, and the mother liquid after recrystallization in the conventional method has high 4-methylcyclohexyl formic acid content and cannot be directly used.
(4) After sulfate radical and 4-methylcyclohexyl formic acid are removed through electrodialysis, the process is smoother, more environment-friendly, higher in production efficiency and more suitable for industrial production.
Drawings
FIG. 1 is an HPLC plot of electrodialysis endpoint solution in example 1;
FIG. 2 is an HPLC chart of the product tranexamic acid obtained in example 1;
FIG. 3 is an HPLC chart of a solution before the shift reaction in comparative example 1;
FIG. 4 is an HPLC chart of tranexamic acid product obtained in comparative example 1.
Detailed Description
Example 1
Ammonia toluic acid (50.0 g) was added to water (1650.3 g) at room temperature, and concentrated sulfuric acid (29.8 g) was slowly added dropwise; after the addition, heating to 80-90 ℃, and stirring and dissolving completely; filtering, transferring the filtrate into a hydrogenation kettle, and adding platinum dioxide; after the replacement is finished, starting hydrogenation; and filtering to separate the catalyst and applying the catalyst after the hydrogen pressure is not reduced.
Concentrating the obtained hydrogenated liquid to obtain 1295.3g of water, transferring the concentrated liquid into an electrodialysis fresh water tank after the concentration of the tranexamic acid mixture in the concentrated liquid is about 11.9%, adding dropwise caustic soda to adjust pH=7.43, recording the liquid level of the fresh water tank, and starting electrodialysis; the voltage is 100-200V and the current is 60-80A in the electrodialysis process; simultaneously, hydrochloric acid and liquid alkali are added dropwise to control the pH value of the system to be between 6.5 and 8.5; in the electrodialysis process, the proper replenishment of pure water in the fresh water tank maintains the liquid level unchanged little, and the electrodialysis end point is regarded as when the conductivity is 460us/cm 2.
And (3) sampling and detecting an electrodialysis end point liquid, wherein the removal of 4-methylcyclohexyl formic acid is complete, and the electrodialysis end point liquid is shown in figure 1. In FIG. 1, RT 10.584min is trans-4-aminomethyl cyclohexylcarboxylic acid (tranexamic acid), RT 12.624min is tranexamic acid, and RT 14.211min is cis-4-aminomethyl cyclohexylcarboxylic acid.
Concentrating the electrodialysis end point solution to obtain 280.2g of water, adding 52.2g of barium hydroxide octahydrate, performing high-temperature conversion, maintaining the temperature at 190-220 ℃ for 13 hours, cooling to 26 ℃, introducing 7.3g of carbon dioxide into the high-temperature conversion solution, and stirring for 0.5 hour after adding; centrifuging to remove barium carbonate, concentrating the filtrate at 60-80deg.C under reduced pressure to obtain 91.5g water, cooling to 6deg.C, and centrifuging to obtain refined tranexamic acid product; continuously concentrating the filtrate at 60-80deg.C under reduced pressure to obtain about 27.8g water, cooling to 9deg.C, and centrifuging to obtain refined tranexamic acid product; combining the two refined products, and drying to obtain 35.6g, wherein the total yield is 68.5%, and the purity is 100%, as shown in FIG. 2; the mother liquor is directly applied to the next batch of transposition liquid to continue the high-temperature transposition reaction.
Comparative example 1
Ammonia toluic acid (20.0 g) was added to water (660.3 g) at room temperature, and concentrated sulfuric acid (11.9 g) was slowly added dropwise; after the addition, heating to 80-90 ℃, and stirring and dissolving completely; filtering, transferring the filtrate into a hydrogenation kettle, and adding platinum dioxide; after the replacement is finished, starting hydrogenation; after the hydrogen pressure does not drop; filtering to separate the catalyst and applying the catalyst.
Concentrating the obtained hydrogenated liquid to obtain 626.5g of water, adding barium carbonate to adjust the pH of the hydrogenated liquid to 6.3, controlling the temperature to 60-70 ℃, centrifuging to remove barium sulfate, adding 20.8g of barium hydroxide octahydrate into the filtrate to perform high rotation, and preserving the temperature to 190-220 ℃ for 15 hours; cooling to 28 ℃, introducing 2.9g of carbon dioxide into the high-rotation liquid, and stirring for 0.5h after adding; centrifuging to remove barium carbonate, and applying the barium carbonate to the hydrogenated liquid to remove sulfate ions in the hydrogenated liquid; the filtrate was sampled and sent for inspection, 4-methylcyclohexyl formic acid was almost not removed, and the total cis and trans contents were 3.04%, see fig. 3. In FIG. 3, RT 10.746min is trans 4-aminomethyl cyclohexylcarboxylic acid (tranexamic acid), RT 12.816min is tranexamic acid, RT 14.483min is cis 4-aminomethyl cyclohexylcarboxylic acid, RT 33.684min and RT 36.501min are cis and trans 4-methylcyclohexylcarboxylic acid, respectively.
Concentrating the filtrate at 60-80deg.C under reduced pressure to obtain 39.4g water, cooling to 10deg.C, and centrifuging to obtain refined tranexamic acid product; the filtrate 4-methylcyclohexyl formic acid with higher content can not be directly concentrated and crystallized for the second time, and after the impurity content is reduced by other methods, the concentrated and crystallized product of tranexamic acid is obtained; the combined drying yields 11.4g, total yield 54.8%, purity 99.66%, wherein 4-methylcyclohexylformic acid 0.09% (pharmacopoeia prescribes limits not exceeding 0.05%) as shown in FIG. 4.
Comparative example 2
Ammonia toluic acid (25.0 g) was added to water (825.9 g) at room temperature, and concentrated sulfuric acid (14.9 g) was slowly added dropwise; after the addition, heating to 80-90 ℃, and stirring and dissolving completely; filtering, transferring the filtrate into a hydrogenation kettle, and adding platinum dioxide; after the replacement is finished, starting hydrogenation; and filtering to separate the catalyst and applying the catalyst after the hydrogen pressure is not reduced.
Concentrating 725.1g of water from the obtained hydrogenated liquid, transferring the concentrated hydrogenated liquid into an electrodialysis fresh water tank after the concentration of the tranexamic acid mixture is about 18.7%, adding dropwise caustic soda to adjust pH=7.68, recording the liquid level of the fresh water tank, and starting electrodialysis; the voltage is 100-200V and the current is 60-80A in the electrodialysis process; simultaneously, hydrochloric acid and liquid alkali are added dropwise to control the pH value of the system to be between 6.5 and 8.5; in the electrodialysis process, pure water is properly supplemented in the fresh water tank to maintain the liquid level to be slightly changed, and when the electric conductivity is 900us/cm 2, the electric conductivity is slowly reduced along with the prolongation of the electrodialysis time, and the electrodialysis is stopped.
And sampling and detecting electrodialysis end point liquid, wherein the total amount of 4-methylcyclohexyl formic acid is 0.75%.
Concentrating 82.0g of water from the electrodialysis liquid, adding 26.1g of barium hydroxide octahydrate, performing high-temperature conversion, maintaining the temperature at 190-220 ℃ for 15 hours, cooling to 24 ℃, introducing 3.7g of carbon dioxide into the high-temperature conversion liquid, and stirring for 0.5 hours after adding; centrifuging to remove barium carbonate, concentrating the filtrate at 60-80deg.C under reduced pressure to obtain 32.4g water, cooling to 8deg.C, centrifuging to obtain refined tranexamic acid product, and drying to obtain 13.7g with yield of 52.8%, purity of 99.72%, wherein 4-methylcyclohexylformic acid is 0.06%.
The total content of 4-methylcyclohexyl formic acid in the filtrate is 1.52%, and concentration and crystallization cannot be continued.
Comparative example 3
Ammonia toluic acid (25.1 g) was added to water (825.6 g) at room temperature, and concentrated sulfuric acid (14.9 g) was slowly added dropwise; after the addition, heating to 80-90 ℃, and stirring and dissolving completely; filtering, transferring the filtrate into a hydrogenation kettle, and adding platinum dioxide; after the replacement is finished, starting hydrogenation; and filtering to separate the catalyst and applying the catalyst after the hydrogen pressure is not reduced.
Concentrating 632.7g of the obtained hydrogenated liquid to a concentration of about 11.1%, transferring into an electrodialysis fresh water tank, adding dropwise caustic soda to adjust pH=9.5, recording the liquid level of the fresh water tank, and starting electrodialysis; the voltage is 100-200V and the current is 60-80A in the electrodialysis process; simultaneously, hydrochloric acid and liquid alkali are added dropwise to control the pH value of the system to be 8.5-9.5; in the electrodialysis process, pure water is properly supplemented in the fresh water tank to maintain the liquid level to be little changed. Electrodialysis was stopped when the conductivity was 237us/cm 2. And (3) sampling and detecting the electrodialysis end point liquid, wherein 4-methylcyclohexyl formic acid is not detected.
Concentrating the electrodialysis solution to obtain 146.3g of water, adding 26.1g of barium hydroxide octahydrate, performing high-temperature conversion, maintaining the temperature at 190-220 ℃ for 13 hours, cooling to 25 ℃, introducing 3.7g of carbon dioxide into the high-temperature conversion solution, and stirring for 0.5 hour after adding; centrifuging to remove barium carbonate, concentrating the filtrate at 60-80deg.C under reduced pressure to obtain 50.3g water, cooling to 4deg.C, crystallizing, centrifuging to obtain refined tranexamic acid product; and (3) continuously concentrating the filtrate to obtain 17.2g of water, cooling to 4 ℃ for crystallization, and centrifuging to obtain the refined tranexamic acid product. The two refined products were dried to give 10.61g in total, with a yield of 40.8% and a purity of 99.92%, of which 4-methylcyclohexylcarboxylic acid was not detected.
The residual quantity of the tranexamic acid detected in the residual liquid is 11.82g, the total quantity in the feed liquid after electrodialysis is 22.43g, and the theoretical quantity is 26.0g, namely the electrodialysis loss is 3.57g, and the loss rate is 13.7%.
Comparative example 4
Ammonia toluic acid (25.0 g) was added to water (825.3 g) at room temperature, and concentrated sulfuric acid (14.9 g) was slowly added dropwise; after the addition, heating to 80-90 ℃, and stirring and dissolving completely; filtering, transferring the filtrate into a hydrogenation kettle, and adding platinum dioxide; after the replacement is finished, starting hydrogenation; and filtering to separate the catalyst and applying the catalyst after the hydrogen pressure is not reduced.
Concentrating the obtained hydrogenated liquid to obtain 645.2g of water, transferring the concentrated hydrogenated liquid into an electrodialysis fresh water tank after the concentration of the tranexamic acid mixture is about 11.7%, dropwise adding alkali to adjust pH=5.5, recording the liquid level of the fresh water tank, and starting electrodialysis; the voltage is 100-200V and the current is 60-80A in the electrodialysis process; simultaneously, hydrochloric acid and liquid alkali are added dropwise to control the pH value of the system to be 4.5-5.5; in the electrodialysis process, pure water is properly supplemented in the fresh water tank to maintain the liquid level to be slightly changed, and when the conductivity is smaller than 1236us/cm 2, the conductivity is slowly reduced, and the electrodialysis is stopped.
And sampling and detecting electrodialysis end point liquid, wherein the total amount of 4-methylcyclohexyl formic acid is 2.68%. After concentrating at 60-80 deg.c, 136.9g of water raffinate is added with 26.1g of barium hydroxide octahydrate for high temperature conversion. High-temperature conversion is carried out for 14 hours at the temperature of 190-220 ℃, the temperature is reduced to 22 ℃, 3.7g of carbon dioxide is introduced into the high-temperature conversion liquid, and the mixture is stirred for 0.5 hour after the addition; centrifuging to remove barium carbonate, concentrating the filtrate at 60-80deg.C under reduced pressure to obtain 47.3g water, cooling to 6deg.C, crystallizing, centrifuging to obtain refined tranexamic acid product, drying to obtain 8.42g, and collecting product with yield of 32.3% and purity of 99.89%, wherein 4-methylcyclohexyl formic acid is 0.07%.
The total content of 4-methylcyclohexyl formic acid in the filtrate is 3.9%, the residual quantity of the detected tranexamic acid in the residual liquid is 13.5g, the total quantity of the tranexamic acid in the feed liquid after electrodialysis is 21.9g, and the theoretical quantity is 26.0g, namely the loss of electrodialysis is 4.1g, and the loss rate is 15.8%.
Example 2
Ammonia toluic acid (50.3 g) was added to water (1650.5 g) at room temperature, and concentrated sulfuric acid (29.8 g) was slowly added dropwise; after the addition, heating to 80-90 ℃, and stirring and dissolving completely; filtering, transferring the filtrate into a hydrogenation kettle, and adding platinum dioxide; after the replacement is finished, starting hydrogenation; and filtering to separate the catalyst and applying the catalyst after the hydrogen pressure is not reduced.
Concentrating the obtained hydrogenated liquid to obtain 1229.8g of water, transferring the concentrated hydrogenated liquid into an electrodialysis fresh water tank after the concentration of the tranexamic acid mixture is about 10.3%, dropwise adding alkali to adjust pH=8.25, recording the liquid level of the fresh water tank, and starting electrodialysis; the voltage is 100-200V and the current is 60-80A in the electrodialysis process; simultaneously, hydrochloric acid and liquid alkali are added dropwise to control the pH value of the system to be 8.0-8.5; in the electrodialysis process, the proper replenishment of pure water in the fresh water tank maintains the liquid level unchanged little, and the electrodialysis end point is considered when the conductivity is 365us/cm 2. And (3) sampling and detecting electrodialysis end point liquid, and completely removing 4-methylcyclohexyl formic acid.
Concentrating the electrodialysis end point solution to obtain 336.9g of water, adding 52.2g of barium hydroxide octahydrate, performing high-temperature conversion, maintaining the temperature at 190-220 ℃ for 15 hours, cooling to 27 ℃, introducing 7.3g of carbon dioxide into the high-temperature conversion solution, and stirring for 0.5 hour after adding; centrifuging to remove barium carbonate, concentrating the filtrate at 60-80deg.C under reduced pressure to obtain 98.6g water, cooling to 6deg.C, and centrifuging to obtain refined tranexamic acid product; continuously concentrating the filtrate at 60-80deg.C under reduced pressure to obtain 30.2 water, cooling to 5-15deg.C, and centrifuging to obtain refined tranexamic acid product; combining the two refined products, and drying to obtain 35.9g, wherein the total yield is 69.0% and the purity is 100%; the mother liquor is directly applied to the next batch of high transfer liquor.
Example 3
Ammonia toluic acid (50.0 g) was added to water (1650.4 g) at room temperature, and concentrated sulfuric acid (29.8 g) was slowly added dropwise; after the addition, heating to 80-90 ℃, and stirring and dissolving completely; filtering, transferring the filtrate into a hydrogenation kettle, and adding platinum dioxide; after the replacement is finished, starting hydrogenation; and filtering to separate the catalyst and applying the catalyst after the hydrogen pressure is not reduced.
Concentrating the obtained hydrogenated liquid to obtain 1377.5g of water, wherein the concentration of the tranexamic acid mixture is about 14.7%, transferring the concentrated liquid into an electrodialysis fresh water tank, adding dropwise alkali to adjust pH=6.82, recording the liquid level of the fresh water tank, and starting electrodialysis; the voltage is 100-200V and the current is 60-80A in the electrodialysis process; simultaneously, hydrochloric acid and liquid alkali are added dropwise to control the pH value of the system to be between 6.5 and 7.0; in the electrodialysis process, pure water is properly supplemented in the fresh water tank to maintain the liquid level to be little changed. When the conductivity is 189us/cm 2, the electrodialysis end point is regarded as an electrodialysis end point liquid sampling detection, and the 4-methylcyclohexyl formic acid is completely removed.
Concentrating the electrodialysis end point solution to 206.5g, adding 52.2g of barium hydroxide octahydrate into the concentrated solution, performing high-temperature conversion, maintaining the temperature at 190-220 ℃ for 12 hours, cooling to 25 ℃, introducing 7.3g of carbon dioxide into the high-temperature conversion solution, and stirring for 0.5h after adding; centrifuging to remove barium carbonate, concentrating the filtrate at 60-80deg.C under reduced pressure to obtain 83.3g water, cooling to 2deg.C, and centrifuging to obtain refined tranexamic acid product; continuously concentrating the filtrate at 60-80 ℃ under reduced pressure to obtain 26.8g of water, cooling to 10 ℃, and centrifuging to obtain refined tranexamic acid; combining the two refined products, and drying to obtain 35.1g, wherein the total yield is 67.5% and the purity is 100%; the mother liquor is directly applied to the next batch of high transfer liquor.
The foregoing embodiments have described the technical solutions and advantages of the present invention in detail, and it should be understood that the foregoing embodiments are merely illustrative of the present invention and are not intended to limit the invention, and any modifications, additions, substitutions and the like that fall within the principles of the present invention should be included in the scope of the invention.

Claims (4)

1. The synthesis method of tranexamic acid is characterized by comprising the following steps:
(1) Adding the aminomethylbenzoic acid into water, adding concentrated sulfuric acid, heating to dissolve, filtering, and carrying out hydrogenation reduction on the filtrate to obtain an aminomethylbenzoic acid hydrogenated solution;
(2) Concentrating the aminomethylbenzoic acid hydrogenated liquid until the concentration of the aminomethylbenzoic acid is 10-15%, and transferring the concentrated aminomethylbenzoic acid hydrogenated liquid into an electrodialysis light water tank for electrodialysis; controlling the pH value in the fresh water tank to be 6.5-8.5 in the electrodialysis process;
(3) After electrodialysis is finished, adding alkali into electrodialysis end point liquid in a fresh water tank, heating to perform transposition reaction, and performing aftertreatment to obtain the tranexamic acid, wherein the method comprises the following steps of:
(3-1) concentrating electrodialysis end point liquid, adding alkali, and heating to perform transposition reaction; the concentration water yield is 60-70% of the total volume of the concentrate;
(3-2) introducing carbon dioxide into the transposition reaction liquid, centrifuging to recover barium carbonate, and re-synthesizing the recovered barium carbonate into barium hydroxide for reuse; concentrating the filtrate, cooling and crystallizing to obtain tranexamic acid, concentrating, cooling and crystallizing at least twice, wherein the water content of the first concentrated solution is 60-70% of the total volume of the first concentrated solution; the water yield of the second concentration is 50-60% of the total volume of the second concentration; the mother liquor is then incorporated into the electrodialysis endpoint liquor of the next batch for the metathesis reaction.
2. The method for synthesizing tranexamic acid according to claim 1, wherein the electrodialysis voltage is 100-200V and the current is 60-80A.
3. The method for synthesizing tranexamic acid according to claim 1, wherein electrodialysis is completed when the conductivity in the fresh water tank is not more than 500us/cm 2.
4. The method for synthesizing tranexamic acid according to claim 1, wherein in the step (3), the base is barium hydroxide.
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