CN116721981A - Three-dimensional high-density integrated high-power microwave assembly - Google Patents

Three-dimensional high-density integrated high-power microwave assembly Download PDF

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Publication number
CN116721981A
CN116721981A CN202310783386.7A CN202310783386A CN116721981A CN 116721981 A CN116721981 A CN 116721981A CN 202310783386 A CN202310783386 A CN 202310783386A CN 116721981 A CN116721981 A CN 116721981A
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CN
China
Prior art keywords
multilayer wiring
ceramic substrate
power
layer multilayer
metal heat
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Pending
Application number
CN202310783386.7A
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Chinese (zh)
Inventor
姜浩
张端伟
方健
赵俊顶
陈晓青
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CETC 55 Research Institute
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CETC 55 Research Institute
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Priority to CN202310783386.7A priority Critical patent/CN116721981A/en
Publication of CN116721981A publication Critical patent/CN116721981A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
    • H01L23/36Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
    • H01L23/367Cooling facilitated by shape of device
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/552Protection against radiation, e.g. light or electromagnetic waves
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/16Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different main groups of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. forming hybrid circuits
    • H01L25/162Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different main groups of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. forming hybrid circuits the devices being mounted on two or more different substrates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/16Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof the devices being of types provided for in two or more different main groups of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. forming hybrid circuits
    • H01L25/165Containers

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Electromagnetism (AREA)
  • Toxicology (AREA)
  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

Abstract

The invention discloses a three-dimensional high-density integrated high-power microwave component, which comprises a ceramic tube shell, a high-power amplifier slide, a special-shaped metal heat dissipation platform, a middle-layer ceramic substrate, a microwave chip, an upper-layer ceramic substrate, a power chip, a passive device and a metal cap, wherein the ceramic tube shell is arranged on the middle-layer ceramic substrate; the bottom ceramic tube shell, the middle ceramic substrate and the upper ceramic substrate are vertically interconnected through BGA solder balls; the bottom high-power amplifier slide is directly sintered with a metal heat sink of the bottom ceramic tube shell; the large heat dissipation components of the stacked layers are connected with the bottom metal heat sink through the special-shaped metal heat sink platform; the chip and the passive device are connected with a wiring pad on the ceramic substrate through a lead structure; the upper and lower layers of ceramic substrates, the metallized through holes in the ceramic substrates and the BGA solder balls form shielding cavities of all functional chips; according to the invention, the heat flow of the high-power device is led out through the three-dimensional heat dissipation structure, so that the heat dissipation problem of the high-power component of the three-dimensional assembly is solved; the high output power, the high burning-out resistance and the high reliability are realized.

Description

Three-dimensional high-density integrated high-power microwave assembly
Technical Field
The invention relates to the field of integration and encapsulation of radio frequency microwave components, in particular to a three-dimensional high-density integrated high-power microwave component.
Background
With the continuous development of GaN technology, the output power of high-power devices is increasing. The requirements of the microwave components on miniaturization and integration under the premise of high power are increasing. The main research hot spot of the current three-dimensional high-density integrated component research is miniaturization, multifunction and high frequency, but the output power is generally not high, and the miniaturization requirement of the system under high power cannot be met.
Along with the increase of output power, the miniaturization of the three-dimensional integrated high-power component needs to solve the problem of heat dissipation of local instantaneous high-density heat flow of the bottom layer of the stacked structure, and the problem of heat dissipation of local instantaneous high-density heat flow of the stacked layer device of the three-dimensional integrated component also needs to be solved.
Therefore, a novel three-dimensional high-density integrated high-power microwave assembly is needed, and the problems of stacking interconnection integration, heat dissipation, electromagnetic compatibility, reliability and the like in the field of three-dimensional integration and packaging of the high-power radio-frequency microwave assembly are solved.
Disclosure of Invention
The invention aims to: the invention aims to provide a three-dimensional high-density integrated high-power microwave component which solves the problem of heat dissipation of local high-density heat flow of a stacked layer and improves electromagnetic compatibility.
The technical scheme is as follows: the three-dimensional high-density integrated high-power microwave assembly comprises a bottom layer assembly, a middle layer assembly and an upper layer assembly, wherein the three-dimensional vertical electric interconnection and stacking of the assemblies are realized through metallized through holes in BGA solder balls, the middle layer assembly and the upper layer assembly from bottom to top;
the bottom layer component is provided with a tube shell metal frame and a metal cap, the middle layer component and the upper layer component are arranged in the tube shell metal frame, and the tube shell metal frame and the metal cap form a sealing structure;
the bottom layer assembly comprises a metal heat sink, a ceramic base and a high-power amplifier slide, wherein the ceramic base is arranged on the metal heat sink, and signals in the ceramic base are led out through a wire through a brazing lead; the high-power amplifier slide is arranged on the metal heat sink and connected with the ceramic base;
the middle layer assembly comprises a special-shaped metal heat dissipation platform, a middle layer multilayer wiring ceramic substrate, a microwave chip, a passive device, a large heat dissipation component, a second metallized through hole and a middle layer multilayer wiring, wherein the special-shaped metal heat dissipation platform, the microwave chip and the passive device are arranged on the middle layer multilayer wiring ceramic substrate, and the microwave chip and the passive device are respectively connected with the middle layer multilayer wiring ceramic substrate through gold wire bonding leads; the large heat dissipation component is connected with the metal heat sink through the special-shaped metal heat dissipation platform;
the upper layer assembly comprises an upper layer multilayer wiring ceramic substrate, a first metallized through hole, a multilayer wiring and a power chip, wherein the upper layer multilayer wiring is arranged in the upper layer multilayer wiring ceramic substrate, and the power chip is arranged on the upper layer multilayer wiring ceramic substrate and is connected with the upper layer multilayer wiring through a gold wire bonding lead;
each metallized through hole in the middle layer assembly is connected with the middle layer multilayer wiring, and each metallized through hole in the upper layer assembly is connected with the upper layer multilayer wiring.
Further, the high-power amplifier slide is arranged on the metal heat sink, and input and output signals of the high-power amplifier slide are connected with a bonding pad on the ceramic base through gold wire bonding wires.
Further, the large heat dissipation component is connected to the pads on the middle-layer multilayer wiring ceramic substrate through gold wire bonding wires.
Further, the middle-layer multilayer wiring ceramic substrate, the upper-layer multilayer wiring ceramic substrate, the second metallized through holes and the BGA solder balls form a plurality of chip shielding cavities.
Further, the metal heat sink is made of the following materials: tungsten copper, or molybdenum copper, or copper-molybdenum-copper, or diamond copper;
the special-shaped metal heat dissipation platform is made of the following materials: tungsten copper, or molybdenum copper, or copper-molybdenum-copper, or diamond copper.
Further, the BGA solder balls adopt non-slumping type BGA solder balls with supporting function.
Further, the high-power amplifier chip is sintered on the metal heat sink by adopting gold-tin solder.
Further, the passive device is formed by adhering the discrete device between the middle-layer multilayer wiring ceramic substrate and the upper-layer multilayer wiring ceramic substrate by conductive adhesion or directly integrating the discrete device between the middle-layer multilayer wiring ceramic substrate and the upper-layer multilayer wiring ceramic substrate.
Compared with the prior art, the invention has the following remarkable effects:
1. the microwave chip, the power chip and the passive device are integrated in the miniaturized assembly through the three-dimensional heterogeneous integration technology, so that the integration density is high;
2. the three-dimensional heat dissipation structure is formed by three-dimensional high-density heterogeneous integration and stacking of a plurality of materials, so that the heat dissipation problem of local high-density heat flow of a stacking layer in the high-power three-dimensional integrated assembly can be solved, and the three-dimensional high-density heat dissipation structure can be used for three-dimensional high-density integration and miniaturization of a hundred-watt or even kilowatt-level radio-frequency microwave assembly;
3. the high-power resistant component selected by the invention has high burning resistance; through the design of the shielding cavities of the chips, the electromagnetic compatibility is improved, the process is simple, the packaging cost is low, the reliability is high, and the like.
Drawings
FIG. 1 is a cross-sectional view of a package of the present invention;
fig. 2 is a general outline view of the package of the present invention.
Detailed Description
The invention is described in further detail below with reference to the drawings and the detailed description.
As shown in fig. 1, the three-dimensional high-density integrated high-power microwave component integrates a ceramic substrate, an active component and a passive component in a small size, has high integration density, and comprises a metal heat sink 1 at the bottom of a tube shell, a ceramic base 2, a brazing lead 3, a special-shaped metal heat dissipation platform 4, a middle-layer multilayer wiring ceramic substrate 5, an upper-layer multilayer wiring ceramic substrate 6, a metal frame 7, a metal cap 8, a high-power amplifier chip 9, gold wire bonding leads 10, BGA solder balls 11, a microwave chip 12, a passive component 13, a first metallized through hole 14 in the upper-layer ceramic substrate, a multilayer wiring 15 in the ceramic substrate, a power chip 16, a large heat dissipation component 17 and a second metallized through hole 18 in the middle-layer ceramic substrate;
wherein, ceramic base 2, middle-layer multilayer wiring ceramic substrate 5 and upper-layer multilayer wiring ceramic substrate 6 are three-dimensionally stacked from bottom to top through BGA solder balls 11 and first metallized through holes 14, realizing vertical interconnection of microwave signals, power signals and control signals, greatly reducing the size of high-power microwave components, and realizing high integration and miniaturization.
The ceramic base 2 is provided with the tube shell metal frame 7 and the metal cap 8 to form a sealing airtight structure, so that the reliability of the three-dimensional integrated high-power assembly is improved.
The signals in the ceramic base 2 are led out through the brazing lead 3 through the wiring in the bottom ceramic base, so as to realize the leading-out of microwaves, power and control signals.
The high-power amplifier slide 9 is sintered on the metal heat sink 1 of the ceramic base 2 by adopting gold-tin eutectic, input and output signals of the high-power amplifier slide 9 are connected with a bonding pad on the ceramic base 2 through gold wire bonding leads 10, and through the design of the heat dissipation structure, bottom high-density heat flow can be timely conducted out through the metal heat sink 1.
The large heat dissipation component 17 of the middle stacked layer is connected with the metal heat sink 1 through the special-shaped metal heat dissipation platform 4, signals are connected with the bonding pads on the middle-layer multilayer wiring ceramic substrate 5 through the gold wire bonding lead 10, through the design of the three-dimensional heat dissipation structure, the local high-density heat flow of the middle layer can be timely led out through the special-shaped metal heat dissipation platform 4 and the metal heat sink 1, and the special-shaped structure ensures heat dissipation and simultaneously avoids the upper space of the high-power amplifier slide 9, so that the integration level is further improved.
The power chip 16 is connected with a wiring pad on the upper layer multilayer wiring ceramic substrate 6 through a gold wire bonding wire 10, and then the upper and lower layer interconnection and fan-out are realized through a first metallization through hole 14 and a first multilayer wiring 15 which are vertically interconnected; the microwave chip 12 and the passive device 13 are respectively connected with the wiring pads on the upper-middle layer multilayer wiring ceramic substrate 5 through the gold bonding wires 10, and then the upper-lower layer interconnection and fan-out are realized through the second metallized through holes 18 and the second multilayer wiring 19 which are vertically interconnected, so that the invention realizes high integration and miniaturization through three-dimensional vertical gas interconnection and stacking.
The middle-layer multilayer wiring ceramic substrate 5, the upper-layer multilayer wiring ceramic substrate 6, the second metallized through holes 18 and the BGA solder balls 11 form a plurality of chip shielding cavities, so that the electromagnetic isolation and electromagnetic compatibility of the three-dimensional integrated high-power component are improved.
The ceramic base 2, the middle-layer multilayer wiring ceramic substrate 5 and the upper-layer multilayer wiring ceramic substrate 6 are realized by adopting a multilayer wiring ceramic process, and specifically, high-temperature co-fired ceramic (HTCC) or low-temperature co-fired ceramic (LTCC) can be adopted. Further, the organic dielectric substrate processing method can be used to replace the middle-layer multilayer wiring ceramic substrate 5 and the upper-layer multilayer wiring ceramic substrate 6, thereby realizing low-cost manufacture.
The metal heat sink 1 at the bottom of the tube shell and the special-shaped metal heat dissipation platform 4 are made of high-heat-conductivity materials including tungsten copper, molybdenum copper, copper-molybdenum-copper (CMC), copper-molybdenum copper-copper (CPC), diamond copper and the like, so that the heat dissipation performance of the three-dimensional integrated high-power assembly is greatly improved.
The BGA balls 11 for three-dimensional vertical interconnection employ non-slumping type BGA balls having a supporting function.
The bottom high-power amplifier slide 9 consists of a GaN tube core, a ceramic pre-matching circuit, a bias circuit and a single-layer capacitor, wherein all components are sintered on the bottom metal heat sink 1 by gold-tin solder respectively, and interconnection is realized in a gold wire bonding mode in sequence.
The passive device 13 comprises a bridge, a filter, a power divider and the like, and can be connected to the middle-layer multilayer wiring ceramic substrate 5 and the upper-layer multilayer wiring ceramic substrate 6 by adopting discrete devices through conductive adhesive, and the components are interconnected in sequence through gold wire bonding; the wiring of the ceramic substrate can be directly integrated into the middle-layer multilayer wiring ceramic substrate 5 and the upper-layer multilayer wiring ceramic substrate 6, and the wiring of the ceramic substrate is directly interconnected in the ceramic substrate, and the selected high-power-resistant component can ensure that the three-dimensional integrated high-power component can resist radio frequency power above hundred watts; wherein a certain gap is provided between the passive device 13 and the upper layer multilayer wiring ceramic substrate 6.
As shown in fig. 2, the three-dimensional high-density integrated high-power microwave module of the present invention includes a bottom layer module 20, a middle layer module 21 and an upper layer module 22, and three-dimensional vertical electrical interconnection and stacking are realized through the BGA solder balls 11, the first metallized through holes 14 and the second metallized through holes 18 from bottom to top.
The assembly process is as follows:
the bottom high power amplifier chip 9 is sintered on the metal heat sink 1 of the ceramic base 2 by using solder, and the high power amplifier chip 9 is connected with a bonding pad on the ceramic base 2 by using a gold wire bonding lead 10.
The large heat dissipation component 17 is sintered over the shaped metal heat sink deck 4 using solder, and the large heat dissipation component 17 is connected to pads on the middle-layer multilayer wiring ceramic substrate 5 using gold wire bonding wires 10.
The shaped metal heat sink platform 4 carrying the large heat dissipating components 17 is sintered over the bottom metal heat sink 1 of the ceramic base 2 using solder.
The microwave chip 12, the passive device 13, the power chip 16, and the like are bonded to the middle-layer multilayer wiring ceramic substrate 5 and the upper-layer multilayer wiring ceramic substrate 6 using a conductive paste, and the bonding pads of the microwave chip 12, the passive device 13, the power chip 16 and the bonding pads on the middle-layer multilayer wiring ceramic substrate 5 are connected using gold wire bonding wires 10.
BGA solder balls 11 are planted at the BGA bonding pads on the bottom surfaces of the middle-layer multilayer wiring ceramic substrate 5 and the upper-layer multilayer wiring ceramic substrate 6; the BGA solder balls 11 on the bottom surface of the middle-layer multilayer wiring ceramic substrate 5 are soldered to BGA pads on the upper surface of the ceramic base 2 by reflow soldering, and the stacking of the bottom and middle-layer ceramic substrates is completed.
The BGA solder balls 11 on the bottom surface of the upper multilayer wiring ceramic substrate 6 are soldered to BGA pads on the upper surface of the ceramic base 5 by reflow, and the stack of the middle layer multilayer wiring ceramic substrate 5 and the upper layer multilayer wiring ceramic substrate 6 is completed.
The metal cap 8 is welded to the metal frame 7 of the tube shell by adopting parallel seal welding or laser seal welding to form a sealed airtight structure.
And the shell metal frame 7, the brazing lead 3 and the ceramic base 2 are welded by adopting silver-copper solder.

Claims (8)

1. The three-dimensional high-density integrated high-power microwave assembly is characterized by comprising a bottom layer assembly (20), a middle layer assembly (21) and an upper layer assembly (22), wherein the three-dimensional vertical electric interconnection and stacking of the assemblies are realized through metallized through holes in the BGA solder balls (11), the middle layer assembly and the upper layer assembly from bottom to top;
the bottom layer assembly (20) is provided with a tube shell metal frame (7) and a metal cap (8), the middle layer assembly (21) and the upper layer assembly (22) are arranged in the tube shell metal frame (7), and the tube shell metal frame (7) and the metal cap (8) form a sealing structure;
the bottom layer assembly (20) comprises a metal heat sink (1), a ceramic base (2) and a high-power amplifier slide (9), wherein the ceramic base (2) is arranged on the metal heat sink (1), and signals in the ceramic base (2) are led out through a brazing lead (3) through wiring; the high-power amplifier slide (9) is arranged on the metal heat sink (1) and is connected with the ceramic base (2);
the middle layer assembly (21) comprises a special-shaped metal heat dissipation platform (4), a middle layer multilayer wiring ceramic substrate (5), a microwave chip (12), a passive device (13), a large heat dissipation component (17), a second metalized through hole (18) and a middle layer multilayer wiring (19), wherein the special-shaped metal heat dissipation platform (4), the microwave chip (12) and the passive device (13) are arranged on the middle layer multilayer wiring ceramic substrate (5), and the microwave chip (12) and the passive device (13) are connected with the middle layer multilayer wiring ceramic substrate (5) through gold wire bonding wires (10) respectively; the large heat dissipation component (17) is connected with the metal heat sink (1) through the special-shaped metal heat dissipation platform (4);
the upper layer assembly (22) comprises an upper layer multilayer wiring ceramic substrate (6), a first metallized through hole (14), a multilayer wiring (15) and a power chip (16), wherein the upper layer multilayer wiring (15) is arranged in the upper layer multilayer wiring ceramic substrate (6), and the power chip (16) is arranged on the upper layer multilayer wiring ceramic substrate (6) and is connected with the upper layer multilayer wiring (15) through a gold wire bonding lead (10);
each of the metallized through holes in the middle layer assembly (21) is connected to the middle layer multilayer wiring (19), and each of the metallized through holes in the upper layer assembly (22) is connected to the upper layer multilayer wiring (15).
2. The three-dimensional high-density integrated high-power microwave assembly according to claim 1, wherein the high-power amplifier slide (9) is arranged on the metal heat sink (1), and input and output signals of the high-power amplifier slide (9) are connected with bonding pads on the ceramic base (2) through gold wire bonding wires (10).
3. The three-dimensional high-density integrated high-power microwave assembly according to claim 1, characterized in that the large heat dissipation component (17) is connected to the bonding pads on the middle layer multilayer wiring ceramic substrate (5) by gold wire bonding wires (10).
4. The three-dimensional high-density integrated high-power microwave assembly according to claim 1, wherein the middle-layer multilayer wiring ceramic substrate (5), the upper-layer multilayer wiring ceramic substrate (6), the second metallized through holes (18) and the BGA solder balls (11) form a plurality of chip shielding cavities.
5. The three-dimensional high-density integrated high-power microwave assembly according to any one of claims 1-4, wherein the metal heat sink (1) is made of the following materials: tungsten copper, or molybdenum copper, or copper-molybdenum-copper, or diamond copper;
the special-shaped metal heat dissipation platform (4) is made of the following materials: tungsten copper, or molybdenum copper, or copper-molybdenum-copper, or diamond copper.
6. The three-dimensional high-density integrated high-power microwave assembly according to any of claims 1-4, characterized in that the BGA solder balls (11) are non-slumping BGA solder balls with a supporting effect.
7. The three-dimensional high-density integrated high-power microwave assembly according to any one of claims 1-4, characterized in that the high-power amplifier chip (9) is sintered onto the metal heat sink (1) by gold-tin solder.
8. The three-dimensional high-density integrated high-power microwave assembly according to any one of claims 1-4, characterized in that the passive device (13) is glued between the middle-layer multilayer wiring ceramic substrate (5), the upper-layer multilayer wiring ceramic substrate (6) or directly integrated between the middle-layer multilayer wiring ceramic substrate (5), the upper-layer multilayer wiring ceramic substrate (6) by means of a conductive glue.
CN202310783386.7A 2023-06-29 2023-06-29 Three-dimensional high-density integrated high-power microwave assembly Pending CN116721981A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310783386.7A CN116721981A (en) 2023-06-29 2023-06-29 Three-dimensional high-density integrated high-power microwave assembly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310783386.7A CN116721981A (en) 2023-06-29 2023-06-29 Three-dimensional high-density integrated high-power microwave assembly

Publications (1)

Publication Number Publication Date
CN116721981A true CN116721981A (en) 2023-09-08

Family

ID=87869658

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310783386.7A Pending CN116721981A (en) 2023-06-29 2023-06-29 Three-dimensional high-density integrated high-power microwave assembly

Country Status (1)

Country Link
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