CN116715462A - Slurry admixture with reinforcing and slump retaining functions and preparation method and application thereof - Google Patents

Slurry admixture with reinforcing and slump retaining functions and preparation method and application thereof Download PDF

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Publication number
CN116715462A
CN116715462A CN202310649225.9A CN202310649225A CN116715462A CN 116715462 A CN116715462 A CN 116715462A CN 202310649225 A CN202310649225 A CN 202310649225A CN 116715462 A CN116715462 A CN 116715462A
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CN
China
Prior art keywords
slurry
reinforcing
slump
slurry admixture
slump retaining
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310649225.9A
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Chinese (zh)
Inventor
谭洪波
张世轩
李相国
蹇守卫
黄健
吕阳
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Wuhan University of Technology WUT
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Wuhan University of Technology WUT
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Priority to CN202310649225.9A priority Critical patent/CN116715462A/en
Publication of CN116715462A publication Critical patent/CN116715462A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • C04B40/0046Premixtures of ingredients characterised by their processing, e.g. sequence of mixing the ingredients when preparing the premixtures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/26Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/2688Copolymers containing at least three different monomers
    • C04B24/2694Copolymers containing at least three different monomers containing polyether side chains
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/06Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals
    • C08F283/065Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polyethers, polyoxymethylenes or polyacetals on to unsaturated polyethers, polyoxymethylenes or polyacetals
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention discloses a slurry admixture with reinforcing and slump retaining functions, a preparation method and application thereof. The invention uses zeolite and water as main raw materials, and prepares the slurry admixture with the functions of enhancing and retaining slump through wet grinding technology and in-situ polymerization under the action of a polymerization precursor, ammonium persulfate and a grinding aid. When the slurry admixture with the functions of reinforcing and slump retaining, which is prepared by the invention, is used for cement concrete in an amount of 5-10%, the fluidity of cement paste is increased by 30% in 1h, the fluidity is increased by 20% in 2h, and no loss is caused in 3 h; the 1d compressive strength is improved by 5 percent, and the 28d compressive strength is not reduced.

Description

Slurry admixture with reinforcing and slump retaining functions and preparation method and application thereof
Technical Field
The invention relates to the technical field of building materials, in particular to a slurry admixture with reinforcement and slump retaining functions, a preparation method and application thereof.
Background
In the key period of high-quality development of the economic society in China, the demand of important infrastructure and large-scale town construction on concrete materials, especially cement materials, is huge. According to the statistics of the national statistical bureau, the 2022 national cement yield is 21.2 hundred million tons, and the cement production needs to consume a large amount of energy and resources and release a large amount of CO 2 And dust, causing serious pollution to the environment. Therefore, reducing the amount of cement in concrete while ensuring that the concrete strength is met is a significant topic of current social and economic development.
At present, the problem of large concrete slump loss is particularly serious in the concrete construction process in many areas of China. Constructors are used to directly add water into the concrete to increase the flowability of the concrete, so that the strength of the concrete is reduced, the durability of the concrete is reduced sharply, engineering hidden danger is greatly increased, and the service life of the engineering is greatly shortened. In order to enhance the strength and fluidity of concrete, researchers have developed various water reducers excellent in performance, and proposed a concept of a slurry admixture having a water reducing function. At present, the slurry admixture in China pays attention to the development of the water reducing function, and has low attention to the segregation and bleeding phenomenon and slump loss phenomenon of concrete. Therefore, it is necessary to develop an additive with reinforcing and slump retaining functions to improve the performance of concrete.
Disclosure of Invention
In view of the above, the present invention aims to provide a method for preparing a slurry admixture with reinforcing and slump retaining functions, so as to solve the problem of poor reinforcing and slump retaining effects of the existing slurry admixture.
In order to achieve the above purpose, the technical scheme of the invention is realized as follows:
a preparation method of slurry admixture with reinforcing and slump retaining functions comprises the following steps:
1) Mixing 63-79 parts of zeolite, 0.7-1.3 parts of grinding aid and 42-57 parts of water according to parts by weight, and carrying out superfine treatment on the zeolite by adopting a wet grinding process to obtain superfine zeolite slurry;
2) Adding 5.9-8.3 parts of polymerization precursor into the superfine zeolite slurry, uniformly stirring, then adding 0.06-0.13 part of ammonium persulfate, and carrying out in-situ polymerization under certain conditions to obtain the slurry admixture with the functions of enhancing and retaining slump.
Optionally, in step 1), the grinding aid is a mixture of sodium tripolyphosphate and sodium hexametaphosphate, and the mass ratio of the sodium tripolyphosphate to the sodium hexametaphosphate is (0.6-1.2): (1.1-1.5).
Optionally, the wet grinding process in step 1) has a wet grinding speed of 23-29rpm and a wet grinding time of 30-45min.
Optionally, the grinding medium of the wet grinding process in step 1) is a zirconia grinding body; the zirconia grinding body has a mass which is 3 times that of the zeolite, and the grading of the zirconia grinding body is 10 mm:8 mm:5 mm:3 mm=1:4:4:1.
Optionally, the ultrafine zeolite slurry in step 1) has a median particle size of 6-10 μm and a water content of 50% -70%.
Optionally, the polymerization precursor in the step 2) is a mixture of acrylic acid, hydroxyethyl acrylate and methyl allyl polyoxyethylene ether, and the mass ratio of the acrylic acid to the hydroxyethyl acrylate to the methyl allyl polyoxyethylene ether is (0.3-0.4) to (0.6-0.8) to 10.
Alternatively, the reaction temperature of the in-situ polymerization reaction in step 2) is 50-60 ℃ and the reaction time is 3-4h.
The second object of the present invention is to provide a slurry admixture with reinforcing and slump retaining functions, which is prepared by the above method.
The third object of the invention is to provide an application of the slurry admixture with the reinforcing and slump retaining functions in cement concrete, wherein the mixing amount of the slurry admixture with the reinforcing and slump retaining functions is 5-10% of the dosage of the cementing material of the cement concrete.
The preparation mechanism of the invention:
the invention takes zeolite and water as main materialsThe slurry admixture with the functions of enhancing and retaining slump is prepared from raw materials by wet milling technology and in-situ polymerization under the action of a polymerization precursor, ammonium persulfate and a grinding aid. Wherein, the wet grinding process introduces water molecules in the grinding process, reduces the surface energy of particles, and prevents the possible agglomeration phenomenon of particles in the conventional grinding process. Ultrafine treatment is carried out on zeolite to obtain zeolite particles with particle size smaller than that of conventional grinding, which is beneficial to the calcium (OH) provided in the hydration process of active silicon and active aluminum occluded in zeolite and cement 2 Secondary reaction occurs to generate more hydration products, so that the strength is improved. In addition, the polymerization precursor interacts with an initiator to perform in-situ polymerization reaction to synthesize the slow-release slump retaining agent with ester groups. Because the zeolite is porous and has excellent adsorption performance, ultrafine zeolite is used as a carrier to adsorb the slump retaining agent generated by in-situ polymerization reaction, and the aim of slow-release slump retaining can be realized. Under the synergistic slow release effect of the two, the cement paste can still keep good fluidity in the later stage of hydration, and the requirements of ultra-long distance and ultra-high pumping construction are met.
Compared with the prior art, the slurry admixture with the functions of enhancing and retaining slump has the following advantages:
1. the slurry admixture with the functions of reinforcing and slump retaining is prepared by an in-situ polymerization method, so that the preparation process is effectively simplified, the production cost is reduced, and the slurry admixture can partially replace cement slurry and is directly used for producing building materials. When the cement paste is used for cement concrete in the mixing amount of 5-10%, the fluidity of the cement paste is increased by 30% in 1h, the fluidity is increased by 20% in 2h, and no loss is caused in 3 h; the 1d compressive strength is improved by 5 percent, and the 28d compressive strength is not reduced.
Detailed Description
In order to enable those skilled in the art to better understand the technical solutions and effects of the present invention, several embodiments will be provided below, and it should be apparent that the following description is merely an embodiment, which does not limit the scope of protection of the present invention.
Table 1 shows the proportions of the components in the slurry admixture with the functions of enhancing and retaining slump and the performance parameters in the preparation process of the slurry admixture of the examples 1 to 6.
TABLE 1
The slurry admixture with the functions of enhancing and retaining slump of the present examples 1-6 was specifically prepared by the following method:
1) Weighing zeolite, grinding aid and water according to the raw material ratio in Table 1, controlling the error to be +/-0.01 g, adding the zeolite, grinding aid and grinding medium with a certain mass into a tubular ball mill, starting the ball mill at a speed of 25rpm for wet grinding for 35min, and carrying out superfine treatment on the zeolite to obtain superfine zeolite slurry, wherein the median particle size of the superfine zeolite slurry in examples 1-6 is shown in Table 1;
2) Taking out the superfine zeolite slurry obtained in the step 1), adding a polymerization precursor into the taken zeolite slurry according to the raw material ratio in the table 1, stirring uniformly, then adding ammonium persulfate as an initiator, heating to 50 ℃, continuing stirring for 3 hours, and carrying out in-situ polymerization reaction to obtain the slurry admixture with the functions of reinforcing and slump retaining.
The slurry admixture with the functions of reinforcing and slump retaining of the embodiments 1-6 is applied to cement concrete, and the mixing amount of the slurry admixture is 5-10% of the dosage of the cementing material of the cement concrete.
The fluidity test of the cement slurries incorporating the slurry blends with reinforcing and slump retaining functions of examples 1 to 6 of the present invention was carried out with reference to standard GB/T8076-2008 concrete admixture, and the test results are shown in Table 2.
TABLE 2
As shown in Table 2, the slurry admixture with the functions of enhancing and retaining slump of the present invention was incorporated in 5 to 10% into cement concrete, and the 1h fluidity increase rate was 30 to 37% and the 2h fluidity increase rate was 20 to 26%, showing that the slurry admixture with the functions of enhancing and retaining slump of the present invention had the effects of enhancing fluidity at an early stage and reducing slump loss. In addition, 3h fluidity is free from loss, which indicates that the slurry admixture with the functions of enhancing and retaining slump has no negative effect on the later fluidity of cement slurry.
The strength test was carried out on cement slurries incorporating the slurry blends with reinforcing and slump retaining functions of examples 1 to 6 of the present invention with reference to standard GB/T8076-2008 concrete admixture, and the test results are shown in Table 3.
TABLE 3 Table 3
As shown in Table 3, the 1d compressive strength increase rate of the slurry admixture with the reinforcing and slump retaining functions of the present invention is 5% -9% by blending 5% -10% of the slurry admixture with the reinforcing and slump retaining functions in cement concrete, which shows that the slurry admixture with the reinforcing and slump retaining functions of the present invention has the effect of reinforcing early strength. In addition, the 28d strength is not lost, which indicates that the slurry admixture with the functions of reinforcing and slump retaining has no adverse effect on the later strength of cement slurry.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.

Claims (9)

1. The preparation method of the slurry admixture with the functions of enhancing and retaining slump is characterized by comprising the following steps:
1) Mixing 63-79 parts of zeolite, 0.7-1.3 parts of grinding aid and 42-57 parts of water according to parts by weight, and carrying out superfine treatment on the zeolite by adopting a wet grinding process to obtain superfine zeolite slurry;
2) Adding 5.9-8.3 parts of polymerization precursor into the superfine zeolite slurry, uniformly stirring, then adding 0.06-0.13 part of ammonium persulfate, and carrying out in-situ polymerization under certain conditions to obtain the slurry admixture with the functions of enhancing and retaining slump.
2. The method for preparing slurry admixture with reinforcing and slump retaining functions according to claim 1, wherein in step 1), the grinding aid is a mixture of sodium tripolyphosphate and sodium hexametaphosphate, and the mass ratio of the sodium tripolyphosphate to the sodium hexametaphosphate is (0.6-1.2): (1.1-1.5).
3. The method for preparing slurry admixture with reinforcement and slump retaining functions according to claim 1, wherein the wet grinding process in step 1) has a wet grinding speed of 23-29rpm and a wet grinding time of 30-45min.
4. The method for preparing slurry admixture with reinforcement and slump retaining functions according to claim 1, wherein the grinding medium of the wet grinding process in step 1) is zirconia grinding body; the zirconia grinding body has a mass which is 3 times that of the zeolite, and the grading of the zirconia grinding body is 10 mm:8 mm:5 mm:3 mm=1:4:4:1.
5. The method for preparing slurry admixture with reinforcing and slump retaining functions according to claim 1, wherein the superfine zeolite slurry in step 1) has a median particle diameter of 6-10 μm and a water content of 50% -70%.
6. The method for preparing slurry admixture with reinforcement and slump retaining functions according to claim 1, wherein in the step 2), the polymerization precursor is a mixture of acrylic acid, hydroxyethyl acrylate and methyl allyl polyoxyethylene ether, and the mass ratio of the acrylic acid to the hydroxyethyl acrylate to the methyl allyl polyoxyethylene ether is (0.3-0.4) to (0.6-0.8) to 10.
7. The method for preparing slurry admixture with reinforcement and slump retaining functions according to claim 1, wherein the reaction temperature of the in-situ polymerization reaction in step 2) is 50-60 ℃ and the reaction time is 3-4h.
8. A slurry admixture with a reinforcing and slump retaining function, characterized by being produced by the method for producing a slurry admixture with a reinforcing and slump retaining function as claimed in any one of claims 1 to 7.
9. The use of the slurry admixture with the reinforcing and slump retaining functions in cement concrete according to claim 8, wherein the mixing amount of the slurry admixture with the reinforcing and slump retaining functions is 5-10% of the dosage of cementing material of the cement concrete.
CN202310649225.9A 2023-06-02 2023-06-02 Slurry admixture with reinforcing and slump retaining functions and preparation method and application thereof Pending CN116715462A (en)

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CN116715462A true CN116715462A (en) 2023-09-08

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