CN116713753B - Bar grooving device for building material processing and use method thereof - Google Patents
Bar grooving device for building material processing and use method thereof Download PDFInfo
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- CN116713753B CN116713753B CN202310972922.8A CN202310972922A CN116713753B CN 116713753 B CN116713753 B CN 116713753B CN 202310972922 A CN202310972922 A CN 202310972922A CN 116713753 B CN116713753 B CN 116713753B
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- 239000004566 building material Substances 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000000227 grinding Methods 0.000 claims description 25
- 239000000463 material Substances 0.000 claims description 21
- 230000009467 reduction Effects 0.000 claims description 14
- 210000001503 joint Anatomy 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 8
- 238000013016 damping Methods 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 5
- 238000000605 extraction Methods 0.000 claims description 5
- 238000005498 polishing Methods 0.000 claims description 5
- 230000007306 turnover Effects 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000003913 materials processing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000005086 pumping Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a bar grooving device for building material processing and a use method thereof, and relates to the technical field of building material processing.
Description
Technical Field
The invention relates to the technical field of building material processing, in particular to a bar grooving device for building material processing and a using method thereof.
Background
In many building materials, the bar is widely applied, and before the bar is used, some mounting grooves or positioning grooves are often required to be processed.
However, in the prior art, most of the processing of the bar materials adopts a milling machine to clamp the single bar material and then to carry out grooving, so that the processing mode has low automation degree, grooving, feeding and discharging processes cannot be carried out simultaneously, and the grooving efficiency is low, so that the processing requirements of the existing enterprises are not satisfied, and therefore, a new bar material grooving processing device for building material processing and a using method thereof are needed.
Disclosure of Invention
The invention aims to provide a bar grooving device for processing building materials and a use method thereof, which aim to solve the problems that the prior art proposes insufficient automation and low grooving efficiency for processing bars.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a bar grooving processing apparatus for building materials processing, includes pushing away the material subassembly, the left end fastening of pushing away the material subassembly has automatic feeding group subassembly, automatic feeding subassembly's side is provided with the rod, just the side outside of rod is provided with the feeding frid, the surface mounting of feeding frid is provided with position sensor, the bottom mounting of feeding frid is provided with the grooving organism, the avris of grooving organism articulates there is long pivot post, the outside week side of long pivot post articulates there is the transparent lid that gives sound insulation, wherein, install respectively on the surface of grooving organism from right to left and be provided with feed subassembly, firm centre gripping subassembly, smooth subassembly, grooving subassembly and pull subassembly;
the material distribution assembly comprises a mounting rail seat, a rotating motor is arranged at the inner bottom end of the mounting rail seat, a planetary reduction gear set is arranged outside the output shaft end of the rotating motor, a rotating disc is connected inside the planetary reduction gear set through a shaft rod, a connecting disc is fixedly arranged at the top of the rotating disc, an annular groove is formed in the surface of the top of the inner side of the mounting rail seat in a surrounding mode, the annular groove is in sliding connection with the rotating disc, a connecting center seat is fixedly arranged at the top of the rotating disc, four groups of conveying groove pipes are connected and arranged on the periphery of the connecting center seat, butt joint grooves are formed in the side of the four groups of conveying groove pipes, movable adjusting groove pipes are connected and arranged in the side of the butt joint grooves through spliced connecting blocks, and the side of the movable adjusting groove pipes is internally arranged on an adjusting bolt;
the automatic feeding assembly comprises a bearing frame, a belt pulley driving structure is arranged on a side frame of the bearing frame, an axial rotating column is installed and connected at the output end of the belt pulley driving structure, a feeding frame is sleeved and arranged at two ends of the outer circumference of the axial rotating column, the feeding frame is a metal hook clamp which is horizontally and circumferentially arranged in four groups, and a conveying belt structure is arranged at the side end of the feeding frame.
Preferably, the pushing assembly comprises a supporting connecting frame, a first electric push rod is arranged at the top of the supporting connecting frame in a supporting mode, a pushing block is sleeved at the side end of the first electric push rod, and a counter is arranged at the outer part of the first electric push rod.
Preferably, the firm clamping assembly includes the horizontal feed chute, the business turn over groove has been seted up on the one end surface of horizontal feed chute, the internally mounted of horizontal feed chute is provided with the mounting bracket, the side fixedly connected with guide rail seat of mounting bracket, the side-mounting of mounting bracket is provided with the motor mounting bracket, just set up on the side-end surface of guide rail seat and install time schedule controller, the internally mounted of motor mounting bracket is provided with step motor, step motor's output axle head externally mounted is provided with the lead screw, the outside slidable mounting of lead screw has the slip screw sleeve seat.
Preferably, the front end installation of sliding screw sleeve seat is provided with biax pneumatic cylinder, the bottom installation of biax pneumatic cylinder is provided with the regulation balladeur train, the regulation spout has been seted up on the top surface of regulation balladeur train, just the bottom outer wall surface fixed mounting of regulation balladeur train has down the centre gripping tube groove, the internally mounted of centre gripping tube groove is provided with the ball group down.
Preferably, an adjusting sliding block is slidably connected in the adjusting sliding groove, an upper clamping pipe groove is fixedly arranged on the outer wall of the adjusting sliding block, and a high damping ball group is arranged on the surface of the inner wall of the upper clamping pipe groove.
Preferably, the grinding and sliding assembly comprises a placing seat, a second electric push rod is arranged in the placing seat, a grinding groove is formed in the top of the second electric push rod, a grinding piece is arranged in the grinding groove, an air pump is arranged on the surface of the side of the grooving machine body in an erected mode, and a dust extraction pipe is communicated with the top output end of the air pump.
Preferably, the grooving assembly comprises two groups of hydraulic rods, the two groups of hydraulic rods penetrate through the side fastening connection of the grooving machine body and are provided with grooving bases, the top side ends of the grooving bases are rotatably provided with rotating upright posts, the tops of the rotating upright posts are rotatably connected with grooving arm rods, the other ends of the tops of the grooving bases are provided with grooving work tables, the bottoms of the grooving arm rods are provided with grooving cutters, the side surfaces of the grooving cutters are provided with laser positioning sensors, the top surfaces of the grooving machine body are provided with movable sliding grooves, the two end sides of the grooving bases are slidably connected with auxiliary sliding groove plates, sliding strip blocks are fixedly arranged on the left side and the right side of the grooving bases, the grooving bases are slidably connected with the auxiliary sliding groove plates through the sliding strip blocks, and the front ends of the movable sliding grooves are fixedly provided with limiting plates.
Preferably, the pulling assembly comprises a machine body, two groups of driving motors are respectively erected at the upper end and the lower end of the outer portion of the machine body, a rotating gear set is arranged at the outer portion of the output shaft end of each driving motor, pulling rollers are sleeved at the inner shaft center end of each rotating gear set through a rotating shaft rod, and ports are formed in the surfaces of the left side and the right side of the machine body.
Preferably, a controller group is arranged on the surface of the grooving machine body, and the controller group is connected with the control signals of the rotating motor, the belt pulley driving structure, the first electric push rod, the time sequence controller, the stepping motor, the double-shaft pneumatic cylinder, the second electric push rod, the hydraulic rod and the driving motor through wires.
The application method of the bar grooving device for building material processing comprises the following steps:
s1, when bar processing is required, conveying bars at a constant speed through an external conveying belt structure, enabling the bars to fall into a feeding frame for horizontal placement, enabling an axial rotating column to drive the feeding frame to rotate under the starting of a belt pulley driving structure, enabling the feeding frame to be aligned to a feeding groove formed in the surface of a feeding groove plate accurately under the cooperation of a position sensor, and then starting a first electric push rod, and enabling the first electric push rod to drive a pushing block to push the bars into a conveying groove pipe;
s2, before automatic feeding of the bar, a worker adjusts the diameters of the movable adjusting groove pipe and the conveying groove pipe by utilizing the adjusting bolts under the cooperation of the butt joint grooves and the connecting blocks according to the diameters of the bar, after adjustment, the rotating motor is started to drive the planetary reduction gear set and the rotating disc to form reduction and uniform rotation in the annular groove, and under the cooperation of the time sequence controller, the rotation speed is identical with the automatic feeding speed of the automatic feeding component;
s3, after feeding is sequentially carried out, the bar passes through the horizontal feed chute, the stepping motor is started to drive the screw rod and the sliding screw rod sleeve seat to carry out displacement operation, meanwhile, under the cooperation of the lower clamping pipe chute and the ball group, the conveying friction of the bar is reduced, the conveying efficiency is improved, then when the bar is driven to pass through the inlet and outlet chute to one end of the grooving workbench, the double-shaft pneumatic cylinder is started, the double-shaft pneumatic cylinder drives the adjusting sliding block, the upper clamping pipe chute and the high damping ball group to slide and descend in the adjusting chute, the bar is clamped firmly, and the stability and the accuracy during grooving are guaranteed.
S4, afterwards, when the rod passes through the inlet and outlet groove, make second electric putter drive the grinding groove and the piece of polishing rise, preliminary polish the surface of rod, then start the air pump, utilize the dust extraction pipe to adsorb the powder that the grinding produced, then, when erecting the grooving to the rod, under the cooperation of laser positioning sensor, the grooving armed lever drives the grooving cutter and carries out accurate grooving operation to the rod, when needs carry out horizontal grooving to the rod, start two sets of hydraulic stems, drive grooving base and move the spout in the cooperation of removal spout, supplementary draw runner board and draw bar piece and slide displacement to limiting plate department, then rotate the stand and drive the grooving armed lever and rotate, make the grooving cutter carry out accurate transverse cutting groove operation to the rod, finally, utilize and draw the rod after the subassembly will processing operation to draw out.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the automatic feeding device, bars are conveyed at a constant speed to fall into a feeding frame by utilizing an external conveying belt structure under the cooperation of an automatic feeding assembly, a pushing assembly, a distributing assembly, a time sequence controller and a counter, then the bars are horizontally placed, an axial rotating column drives the feeding frame to rotate under the starting of a belt pulley driving structure, the feeding frame is accurately aligned to a feeding groove formed in the surface of a feeding groove plate under the cooperation of a position sensor, a first electric push rod is started, the first electric push rod drives a pushing block to push the bars into a conveying groove pipe, a rotating motor is started to drive a planetary reduction gear set and a rotating disc to rotate at a constant speed in the annular groove, the rotating speed is identical to the automatic feeding speed of the automatic feeding assembly under the cooperation of the time sequence controller, the whole structure forms uninterrupted automatic feeding, and the grooving operation efficiency is improved.
2. According to the invention, before bar processing and feeding are needed under the cooperation of the material distribution assembly, workers can adjust the caliber of the movable adjusting groove pipe and the caliber of the conveying groove pipe under the cooperation of the butt joint groove and the connecting block by utilizing the adjusting bolts according to the caliber of the bar.
3. According to the invention, under the cooperation of the stable clamping assembly, when a bar passes through the horizontal feed chute, the stepping motor is started to drive the screw rod and the sliding screw rod sleeve seat to carry out displacement operation, meanwhile, under the cooperation of the lower clamping pipe chute and the ball group, the conveying friction of the bar is reduced, the conveying efficiency is improved, and then when the bar is driven to pass through the inlet and outlet chute to one end of the grooving workbench, the double-shaft pneumatic cylinder can be started, so that the double-shaft pneumatic cylinder drives the adjusting sliding block, the upper clamping pipe chute and the high damping ball group to slide and descend in the adjusting chute, the bar is clamped stably, and the stability and the accuracy in grooving are ensured.
4. According to the invention, under the cooperation of the grooving assembly and the laser positioning sensor, when the bar is required to be vertically grooved, the grooving arm rod is utilized to drive the grooving tool to accurately vertically groove the bar, when the bar is required to be transversely grooved, two groups of hydraulic rods are started, the grooving base is driven to move to the limiting plate in a sliding manner in cooperation with the movable chute, the auxiliary sliding groove plate and the sliding bar block, then the upright post is rotated to drive the grooving arm rod to rotate to the other group of grooving workbench, so that the grooving tool can accurately transversely cut the bar, after the transverse cutting operation, the two groups of hydraulic rods drive the grooving base to return to the initial position, and the upright post is rotated to drive the grooving arm rod to return to the initial position, so that the grooving operation functionality is improved, and the requirements of enterprises on bar processing are met.
Drawings
FIG. 1 is a schematic diagram of a front view of a bar stock grooving apparatus for building material processing according to the present invention;
FIG. 2 is a schematic top view of a bar grooving apparatus for building material processing according to the present invention;
FIG. 3 is a schematic diagram of the pushing assembly and the automatic feeding assembly of the bar stock grooving apparatus for building material processing according to the present invention;
FIG. 4 is a schematic top view of a distributing assembly of a bar grooving apparatus for building material processing according to the present invention;
FIG. 5 is a schematic view showing the separation of a distributing assembly in a bar grooving apparatus for processing building materials according to the present invention;
FIG. 6 is a schematic view of a steady clamping assembly in a bar grooving apparatus for building material processing according to the present invention;
FIG. 7 is a schematic view showing the structure of the bar grooving apparatus for building material according to the present invention with the stable clamping assembly separated;
FIG. 8 is an enlarged schematic view of the section A of FIG. 7 of the bar grooving apparatus for building material processing according to the present invention;
FIG. 9 is a schematic view of the structure of a grinding and sliding assembly in a bar grooving apparatus for building material processing according to the present invention;
FIG. 10 is a schematic side view of a slot cutting assembly in a bar slot cutting apparatus for building material processing according to the present invention;
FIG. 11 is a schematic view of a slot assembly in a bar slot handling apparatus for building material processing according to the present invention;
fig. 12 is a schematic view showing a structure of a drawing unit in the bar grooving apparatus for processing a building material according to the present invention.
In the figure: 1. a pushing component; 101. a support connection frame; 102. a first electric push rod; 103. a pushing block; 2. an automatic feeding assembly; 201. a carrier; 202. a pulley drive knot; 203. an axial swivel post; 204. a feeding frame; 3. a bar; 4. a position sensor; 5. a feed slot plate; 6. a grooving machine body; 7. a controller group; 8. a material distribution component; 81. installing a rail seat; 82. a rotating motor; 83. a connecting disc; 84. connecting the central seat; 85. a movable adjusting groove pipe; 86. an adjusting bolt; 87. a planetary reduction gear set; 88. a rotating disc; 89. an annular groove; 891. a butt joint groove; 9. a long pivot post; 10. a soundproof transparent cover; 11. stabilizing the clamping assembly; 111. a horizontal feed tank; 112. a slot; 113. a timing controller; 114. a mounting frame; 115. a guide rail seat; 116. a stepping motor; 117. a screw rod; 118. sliding screw rod sleeve seat; 119. a double-shaft pneumatic cylinder; 1191. adjusting the carriage; 1192. adjusting the chute; 1193. an upper clamping pipe groove; 12. a grind-slide assembly; 121. a placement seat; 122. a second electric push rod; 123. grinding the groove; 124. a polishing member; 125. an air pump; 126. a dust extraction pipe; 13. a slot assembly; 131. a hydraulic rod; 132. a slot base; 133. rotating the upright post; 134. a slotted arm; 135. a grooving workbench; 136. moving the chute; 137. an auxiliary runner plate; 138. a limiting plate; 139. a slotting cutter; 1391. a slide bar block; 14. pulling the assembly; 141. a body; 142. a driving motor; 143. a rotating gear set; 144. pulling a roller; 145. a port.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-12, there is shown: the bar grooving treatment device for building material processing comprises a pushing component 1, wherein the left end of the pushing component 1 is fixedly connected with an automatic feeding component 2, the side end of the automatic feeding component 2 is provided with a bar 3, the outside of the side end of the bar 3 is provided with a feeding groove plate 5, a position sensor 4 is arranged on the surface of the feeding groove plate 5, the bottom of the feeding groove plate 5 is provided with a grooving machine body 6, the side of the grooving machine body 6 is hinged with a long rotating shaft column 9, the outer circumference side of the long rotating shaft column 9 is hinged with a sound insulation transparent cover 10, and a material distributing component 8, a stable clamping component 11, a grinding and sliding component 12, a grooving component 13 and a pulling component 14 are respectively arranged on the surface of the grooving machine body 6 from right to left; the material distribution assembly 8 comprises a mounting rail seat 81, a rotating motor 82 is arranged at the bottom end of the inside of the mounting rail seat 81, a planetary reduction gear set 87 is arranged at the outer part of the output shaft end of the rotating motor 82, a rotating disc 88 is connected to the inside of the planetary reduction gear set 87 through a shaft rod, a connecting disc 83 is fixedly arranged at the top of the rotating disc 88, an annular groove 89 is formed in the surface of the top of the inner side of the mounting rail seat 81 in a surrounding mode, the annular groove 89 is in sliding connection with the rotating disc 88, a connecting center seat 84 is fixedly arranged at the top of the rotating disc 88, four groups of conveying groove pipes are connected and arranged on the periphery of the connecting center seat 84, butt joint grooves 891 are formed in the side of the four groups of conveying groove pipes, movable adjusting groove pipes 85 are connected and arranged in the side of the movable adjusting groove pipes 85 through inserted connecting blocks; the automatic feeding assembly 2 comprises a bearing frame 201, a belt pulley driving structure 202 is arranged on a side frame of the bearing frame 201, an axial rotating column 203 is arranged and connected at the output end of the belt pulley driving structure 202, a feeding frame 204 is sleeved and arranged at two ends of the outer circumference side of the axial rotating column 203, the feeding frame 204 is a metal hook clamp which is horizontally and circumferentially arranged in four groups, and a conveying belt structure is arranged at the side end of the feeding frame 204.
According to the illustration in fig. 1-3, the pushing assembly 1 comprises a supporting connection frame 101, a first electric push rod 102 is arranged on the top of the supporting connection frame 101 in a supporting mode, a pushing block 103 is sleeved at the side end of the first electric push rod 102, a counter is arranged on the outer portion of the first electric push rod 102, and when a bar 3 is placed horizontally in the upper material frame 204, the first electric push rod 102 is started to drive the pushing block 103 to push the bar 3.
According to the illustration of fig. 1, fig. 6 and fig. 7, firm clamping assembly 11 includes horizontal feed chute 111, business turn over groove 112 has been seted up to horizontal feed chute 111's one end surface, horizontal feed chute 111's internally mounted is provided with mounting bracket 114, mounting bracket 114's side fixedly connected with guide rail seat 115, mounting bracket 114's side end installation is provided with the motor mounting bracket, and the side end surface of guide rail seat 115 sets up and installs time schedule controller 113, motor mounting bracket's internally mounted is provided with step motor 116, step motor 116's output shaft end externally mounted is provided with lead screw 117, lead screw 117's outside slidable mounting has slip screw seat 118, after rod 3 passes horizontal feed chute 111, start step motor 116 and drive lead screw 117 and slip screw seat 118 and carry out the displacement operation.
According to the illustration in fig. 8, the front end of the sliding screw rod sleeve seat 118 is provided with a double-shaft pneumatic cylinder 119, the bottom of the double-shaft pneumatic cylinder 119 is provided with an adjusting sliding frame 1191, an adjusting sliding groove 1192 is formed in the top surface of the adjusting sliding frame 1191, a lower clamping pipe groove is fixedly arranged on the outer wall surface of the bottom end of the adjusting sliding frame 1191, a ball group is arranged in the lower clamping pipe groove, and the conveying friction of the bar 3 is reduced under the cooperation of the lower clamping pipe groove and the ball group, so that the conveying efficiency is improved.
According to the illustration of fig. 8, the inside sliding connection who adjusts the spout 1192 has the regulation sliding block, the outer wall fixed mounting who adjusts the sliding block has last centre gripping piping 1193, the inner wall surface mounting who goes up centre gripping piping 1193 is provided with high damping ball group, when rod 3 passes business turn over groove 112 to grooving workstation 135 one end, can start biax pneumatic cylinder 119 for biax pneumatic cylinder 119 drives the sliding block, go up centre gripping piping 1193 and high damping ball group and slide down in adjusting the spout 1192 inside, carry out the centre gripping firm to rod 3, stability and the accuracy when the assurance grooving.
According to the illustration of fig. 1, fig. 2 and fig. 9, the grinding and sliding assembly 12 comprises a placing seat 121, a second electric push rod 122 is arranged in the placing seat 121, a grinding groove 123 is arranged on the top of the second electric push rod 122, a grinding piece 124 is arranged in the grinding groove 123, an air pump 125 is arranged on the side surface of the grooving machine body 6 in an erected mode, a dust pumping pipe 126 is communicated with the top output end of the air pump 125, when a bar 3 passes through the inlet and outlet groove 112, the second electric push rod 122 drives the grinding groove 123 and the grinding piece 124 to rise, the surface of the bar 3 is primarily ground, then an air pump 125 is started, and powder generated by grinding is adsorbed by the dust pumping pipe 126.
According to fig. 1, 2, 10 and 11, the grooving assembly 13 includes two sets of hydraulic rods 131, the two sets of hydraulic rods 131 penetrate through the side of the grooving machine body 6 and are fixedly connected with a grooving base 132, the top side end of the grooving base 132 is rotatably provided with a rotary upright post 133, the top of the rotary upright post 133 is rotatably connected with a grooving arm 134, the other end of the top of the grooving base 132 is provided with a grooving workbench 135, the bottom of the grooving arm 134 is provided with a grooving cutter 139, the side surface of the grooving cutter 139 is provided with a laser positioning sensor, the top surface of the grooving machine body 6 is provided with a movable chute 136, the two end sides of the grooving base 132 are laterally connected with auxiliary chute plates 137, the left and right sides fastening of grooving base 132 installs slide bar piece 1391, and grooving base 132 passes through slide bar piece 1391 and removes spout 136 and supplementary draw runner plate 137 sliding connection, the front end fixed mounting of removal spout 136 has limiting plate 138, when erecting the grooving to rod 3, under the cooperation of laser positioning sensor, grooving arm 134 drives grooving cutter 139 and carries out accurate grooving operation to rod 3, when needs carry out horizontal grooving to rod 3, start two sets of hydraulic stems 131, drive grooving base 132 and move spout 136, supplementary draw runner plate 137 and slide bar piece 1391 cooperation sliding displacement to limiting plate 138 department, then rotate stand 133 and drive grooving arm 134 and rotate, make grooving cutter 139 carry out accurate transverse cutting groove operation to rod 3.
According to fig. 1, 2 and 12, the pulling assembly 14 comprises a machine body 141, two groups of driving motors 142 are respectively arranged at the upper end and the lower end of the outer part of the machine body 141 in an erected mode, a rotating gear set 143 is arranged at the outer part of the output shaft ends of the two groups of driving motors 142, pulling rollers 144 are sleeved and arranged at the inner axial ends of the rotating gear set 143 through rotating shafts, ports 145 are formed in the left side surface and the right side surface of the machine body 141, after grooving operation of the bar 3, the two groups of driving motors 142 are started, the rotating gear sets 143 are respectively rotated, so that the pulling rollers 144 are driven to rotate in the machine body 141, the generated rotatableness drives the bar 3 to be discharged from the ports 145, and then grooving operation of the next bar 3 is carried out.
According to the embodiment shown in fig. 1 and 2, the surface of the grooving machine body 6 is provided with a controller group 7, and the controller group 7 is connected with control signals of the rotating motor 82, the belt pulley driving structure 202, the first electric push rod 102, the time sequence controller 113, the stepping motor 116, the double-shaft pneumatic cylinder 119, the second electric push rod 122, the hydraulic rod 131 and the driving motor 142 through wires, and the controller group 7 is provided with a preset program, so that the whole automatic operation processing is formed for the processing operation of the bar 3, and the processing efficiency is improved.
The wiring diagrams of the timing controller 113, the polishing member 124, the position sensor and the laser positioning sensor in the present invention are common knowledge in the art, and the working principle thereof is a known technology, and the model thereof is selected to be an appropriate model according to actual use, so that the control manner and wiring arrangement will not be explained in detail for the timing controller 113, the polishing member 124, the position sensor and the laser positioning sensor.
The application method and the working principle of the device are as follows: firstly, before bar 3 is required to be processed and fed, a worker can adjust the diameters of a movable adjusting groove pipe 85 and a conveying groove pipe by utilizing an adjusting bolt 86 under the matching of a butt joint groove 891 and a connecting block according to the diameters of the bar 3, after the adjustment, the bar 3 is conveyed at a constant speed by utilizing a peripheral conveying belt structure and falls into an upper material frame 204 to be horizontally placed, then under the starting of a belt pulley driving structure 202, an axial rotating column 203 drives an upper material frame 204 to rotate, under the matching of a position sensor 4, the upper material frame 204 is accurately aligned with a feeding groove formed on the surface of a feeding groove plate 5, then a first electric push rod 102 is started, the first electric push rod 102 drives a push block 103 to push the bar 3 into the conveying groove pipe, then a rotating motor 82 is started to drive a planetary reduction gear set 87 and a rotating disc 88 to form a speed reduction constant speed in the interior of the annular groove 89, under the matching of a timing controller 113, the rotating speed is identical with the automatic feeding speed of an automatic upper material feeding assembly 2, then after the upper material is fed, the bar 3 passes through a horizontal groove 111, a stepping motor 116 drives a sliding sleeve to move along a sliding seat 135, and a sliding groove 119 is driven by a sliding sleeve to move along the sliding seat 119, and a sliding groove 3 is stably, when the sliding seat 119 is clamped in the air cylinder block 119 is arranged, and the sliding seat is stably, the bar 3 is clamped, and the sliding seat is clamped by the sliding seat is moved in the sliding seat 119, and the sliding seat is moved in the groove is stably, and the sliding seat is displaced by the groove is 119, and the groove is displaced, and the groove is subjected to a roller is displaced, and a roller is displaced, a roller is subjected to a roller is mounted inside, and a roller is mounted. The second electric push rod 122 drives the grinding groove 123 and the grinding piece 124 to rise, the surface of the bar 3 is primarily ground, then the air pump 125 is started, the dust suction pipe 126 is utilized to absorb the powder generated by grinding, then, when the bar 3 is vertically grooved, under the cooperation of the laser positioning sensor, the grooving arm rod 134 drives the grooving tool 139 to precisely vertically groove the bar 3, when the bar 3 is required to be transversely grooved, two groups of hydraulic rods 131 are started, the grooving base 132 is driven to move to the limit plate 138 in a sliding manner in cooperation with the moving chute 136, the auxiliary chute plate 137 and the sliding bar piece 1391, then the grooving arm rod 134 is driven to rotate to the other group of grooving work table 135 by the rotating upright post 133, the grooving tool 139 precisely cuts the bar 3, after the transverse cutting work, the grooving base 132 is driven to return to the initial position by the two groups of hydraulic rods 131, finally, after the grooving work of the bar 3, the two groups of driving motors 142 are started, the rotating gear sets 143 are respectively, so that the rotating gear sets 143 rotate, and the pulling roller 144 is driven to rotate to the bar 3, and the bar 3 is discharged from the machine body 141.
Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that various modifications may be made to the technical solutions described in the foregoing embodiments, or equivalents may be substituted for some of the technical features thereof, and any modifications, equivalents, improvements or modifications made within the spirit and principles of the present invention should be included in the scope of the present invention.
Claims (10)
1. The utility model provides a bar grooving processing apparatus for building materials processing which characterized in that: the automatic feeding device comprises a pushing assembly (1), wherein the left end of the pushing assembly (1) is fixedly connected with an automatic feeding assembly (2), the side end of the automatic feeding assembly (2) is provided with a bar (3), the outside of the side end of the bar (3) is provided with a feeding groove plate (5), the surface of the feeding groove plate (5) is provided with a position sensor (4), the bottom of the feeding groove plate (5) is provided with a grooving machine body (6), the side of the grooving machine body (6) is hinged with a long rotating shaft column (9), the outer circumference side of the long rotating shaft column (9) is hinged with a sound insulation transparent cover (10), and a material distributing assembly (8), a stable clamping assembly (11), a grinding and sliding assembly (12), a grooving assembly (13) and a pulling assembly (14) are respectively arranged on the surface of the grooving machine body (6) from right to left;
the material distribution assembly (8) comprises a mounting rail seat (81), a rotating motor (82) is arranged at the bottom end of the inside of the mounting rail seat (81), a planetary reduction gear set (87) is arranged outside the output shaft end of the rotating motor (82), a rotating disc (88) is connected inside the planetary reduction gear set (87) through a shaft rod, a connecting disc (83) is fixedly arranged at the top of the rotating disc (88), a connecting center seat (84) is fixedly arranged at the top of the connecting disc (83), an annular groove (89) is formed in the surface of the top of the inner side of the mounting rail seat (81) in a surrounding mode, the annular groove (89) is in sliding connection with the rotating disc (88), four groups of conveying groove pipes are connected to the periphery of the connecting center seat (84), a butt joint groove (891) is formed in the side of the conveying groove pipes, a movable adjusting groove pipe (85) is connected to the inside of the butt joint groove (891) through a spliced connecting block, and the side of the movable adjusting groove pipe (85) is arranged in an adjusting bolt (86);
automatic feeding subassembly (2) are including bearing frame (201), install belt pulley drive structure (202) are established to the limit side bearer of bearing frame (201), the output installation of belt pulley drive structure (202) is connected with axial swivel post (203), install material loading frame (204) are established to outside week side both ends cover of axial swivel post (203), wherein, material loading frame (204) are four sets of level and encircle the metal hook clamp that sets up, just the side-mounting of material loading frame (204) is provided with the conveyer belt structure.
2. The bar stock removal processing apparatus according to claim 1, wherein: the pushing assembly (1) comprises a supporting connecting frame (101), a first electric push rod (102) is arranged at the top of the supporting connecting frame (101), a pushing block (103) is sleeved at the side end of the first electric push rod (102), and a counter is arranged at the outer part of the first electric push rod (102).
3. The bar stock removal processing apparatus according to claim 2, wherein: firm clamping assembly (11) include horizontal feed chute (111), business turn over groove (112) have been seted up on the one end surface of horizontal feed chute (111), the internally mounted of horizontal feed chute (111) is provided with mounting bracket (114), the side fastening of mounting bracket (114) has guide rail seat (115), the side-mounting of mounting bracket (114) is provided with motor mount, just set up on the side surface of guide rail seat (115) and install time schedule controller (113), the internally mounted of motor mount is provided with step motor (116), the output axle head externally mounted of step motor (116) is provided with lead screw (117), the outside slidable mounting of lead screw (117) has slip screw sleeve seat (118).
4. A bar stock removal processing apparatus according to claim 3, wherein: the front end installation of slip screw rod cover seat (118) is provided with biax pneumatic cylinder (119), the bottom installation of biax pneumatic cylinder (119) is provided with regulation balladeur train (1191), regulation spout (1192) have been seted up on the top surface of regulation balladeur train (1191), just the bottom outer wall surface fixed mounting of regulation balladeur train (1191) has down the centre gripping tube groove, the internally mounted of centre gripping tube groove is provided with the ball group down.
5. The bar cutting processing apparatus for building material processing according to claim 4, wherein: the inside sliding connection of regulation spout (1192) has the regulation sliding block, the outer wall fixed mounting of regulation sliding block has last centre gripping piping (1193), the inner wall surface mounting of going up centre gripping piping (1193) is provided with high damping ball group.
6. The bar cutting processing apparatus for building material processing according to claim 5, wherein: the utility model provides a grinding and sliding assembly (12) is including placing seat (121), the internally mounted of placing seat (121) is provided with second electric putter (122), the top installation of second electric putter (122) is provided with grinding groove (123), the internally mounted in grinding groove (123) is provided with grinding piece (124), the avris surface of grooving organism (6) erects installs air pump (125), the top output intercommunication of air pump (125) has dust extraction pipe (126).
7. The bar stock removal processing apparatus according to claim 6, wherein: the utility model provides a grooving assembly (13) is including two sets of hydraulic stem (131), two sets of hydraulic stem (131) run through the avris fastening connection of grooving organism (6) has grooving base (132), the top side end rotation of grooving base (132) is installed and is rotated stand (133), the top rotation of rotating stand (133) is connected with grooving arm (134), just grooving base (132) top other end installation is provided with grooving workstation (135), grooving arm (134) bottom installation is provided with grooving cutter (139), install on grooving cutter (139)'s the avris surface and be provided with laser positioning sensor, just grooving organism (6) top surface has seted up removal spout (136), the both ends avris sliding connection of grooving base (132) has supplementary tongue board (137), the left and right sides fastening of grooving base (132) is installed and is slided and be connected with grooving arm (1391), just grooving base (132) pass through tongue piece (1391) with remove tongue board (136) and supplementary tongue board (137) sliding connection's front end (138).
8. The bar stock removal processing apparatus according to claim 7, wherein: the pulling assembly (14) comprises a machine body (141), two groups of driving motors (142) are respectively erected at the upper end and the lower end of the outer portion of the machine body (141), a rotating gear set (143) is arranged at the outer portion of the output shaft end of each driving motor (142), pulling rollers (144) are sleeved at the inner shaft center end of each rotating gear set (143) through a rotating shaft rod, and ports (145) are formed in the surfaces of the left side and the right side of the machine body (141).
9. The bar stock removal processing apparatus according to claim 8, wherein: the surface of the grooving machine body (6) is provided with a controller group (7), and the controller group (7) is connected with a rotating motor (82), a belt pulley driving structure (202), a first electric push rod (102), a time sequence controller (113), a stepping motor (116), a double-shaft pneumatic cylinder (119), a second electric push rod (122), a hydraulic rod (131) and a driving motor (142) through control signals.
10. A method for using the bar grooving apparatus for building material processing according to claim 9, comprising the steps of:
s1, when bar processing is required, conveying bars (3) at a constant speed through an external conveying belt structure to fall into a feeding frame (204) for horizontal placement, then under the starting of a belt pulley driving structure (202), enabling an axial rotating column (203) to drive the feeding frame (204) to rotate, accurately enabling the feeding frame (204) to be aligned with a feeding groove formed in the surface of a feeding groove plate (5) under the cooperation of a position sensor (4), and then starting a first electric push rod (102), and enabling the first electric push rod (102) to drive a pushing block (103) to push the bars (3) into a conveying groove pipe;
s2, before automatic feeding of the bar (3), a worker adjusts the diameters of the movable adjusting groove pipe (85) and the conveying groove pipe by utilizing an adjusting bolt (86) under the cooperation of the butt joint groove (891) and the connecting block according to the caliber of the bar (3), after adjustment, a rotating motor (82) is started to drive a planetary reduction gear set (87) and a rotating disc (88) to form reduction uniform rotation in an annular groove (89), and under the cooperation of a time sequence controller (113), the rotation rate is the same as the automatic feeding rate of an automatic feeding component (2);
s3, after feeding is sequentially carried out, the bar (3) passes through the horizontal feed chute (111), the stepping motor (116) is started to drive the screw rod (117) and the sliding screw rod sleeve seat (118) to carry out displacement operation, meanwhile, under the cooperation of the lower clamping pipe chute and the ball group, the conveying friction of the bar (3) is reduced, the conveying efficiency is improved, then when the bar (3) is driven to pass through the inlet and outlet chute (112) to one end of the grooving workbench (135), the double-shaft pneumatic cylinder (119) is started, the double-shaft pneumatic cylinder (119) drives the adjusting sliding block, the upper clamping pipe chute (1193) and the high damping ball group to slide and descend in the adjusting chute (1192), the bar (3) is clamped firmly, and the stability and the accuracy in grooving are guaranteed;
s4, afterwards, when rod (3) passes business turn over groove (112), make second electric putter (122) drive and polish groove (123) and grinding spare (124) rise, carry out preliminary polishing to the surface of rod (3), start air pump (125) afterwards, utilize dust extraction pipe (126) to adsorb the powder that grinds the production, then, when perpendicular grooving to rod (3), under the cooperation of laser positioning sensor, grooving arm (134) drive grooving cutter (139) carry out accurate perpendicular grooving operation to rod (3), when needs carry out horizontal grooving to rod (3), start two sets of hydraulic stems (131), drive grooving base (132) in removal spout (136), supplementary draw runner board (137) and draw runner piece (1391) cooperation sliding displacement to limiting plate (138) department, rotate stand (133) and drive grooving arm (134) and rotate, make grooving cutter (139) carry out accurate groove operation to rod (3), finally, utilize and draw rod (3) after the processing operation to take out with pulling component (14).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310972922.8A CN116713753B (en) | 2023-08-03 | 2023-08-03 | Bar grooving device for building material processing and use method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310972922.8A CN116713753B (en) | 2023-08-03 | 2023-08-03 | Bar grooving device for building material processing and use method thereof |
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| CN116713753A CN116713753A (en) | 2023-09-08 |
| CN116713753B true CN116713753B (en) | 2023-11-24 |
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| CN117984112B (en) * | 2024-04-07 | 2024-06-14 | 新乡爱康建材有限公司 | Device and method for machining exhaust groove of double U-shaped pipe fitting of ground source heat pump |
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