CN105458724B - The automation following process system of die casting gear - Google Patents

The automation following process system of die casting gear Download PDF

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Publication number
CN105458724B
CN105458724B CN201610009649.9A CN201610009649A CN105458724B CN 105458724 B CN105458724 B CN 105458724B CN 201610009649 A CN201610009649 A CN 201610009649A CN 105458724 B CN105458724 B CN 105458724B
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CN
China
Prior art keywords
gear
polishing
mouth
frame
inner circle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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CN201610009649.9A
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Chinese (zh)
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CN105458724A (en
Inventor
韩文召
陈炼
房豪
欧阳于超
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Dongguan City Xin Teng Robot Science And Technology Ltd
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Dongguan City Xin Teng Robot Science And Technology Ltd
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Priority to CN201610009649.9A priority Critical patent/CN105458724B/en
Publication of CN105458724A publication Critical patent/CN105458724A/en
Application granted granted Critical
Publication of CN105458724B publication Critical patent/CN105458724B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/04Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The present invention relates to gear machining apparatus technical field, the automation following process system of die casting gear is referred in particular to;System of processing includes a loading bay and discharge pedestal, rack-mounted mouth of a river processing unit, polishing device for end surface and inner circle burnishing device are successively set between loading bay and discharge pedestal, gear holder is provided with the frame of mouth of a river processing unit, polishing device for end surface and inner circle burnishing device, frame side is provided with gear station conveyer;System of processing also includes a multi-shaft interlocked manipulator that will be fed into mouth of a river processing unit;In production, gear is sent into mouth of a river processing unit by multi-shaft interlocked manipulator from loading bay, after mouth of a river casting material processing is gone in completion, gear is sent into by gear station conveyer successively, polishing device for end surface, inner circle burnishing device and discharge pedestal carry out linkage transmission successively, end face polishes and inner circle polishing and the PROCESS FOR TREATMENT for being sent into discharge pedestal, each operation linkage in systems automatically completes, and saves production cost, cuts payroll to improve efficiency.

Description

The automation following process system of die casting gear
Technical field
The present invention relates to gear machining apparatus technical field, the automation following process system of die casting gear is referred in particular to.
Background technology
Traditional gear working method generally comprises the method for forming and generating:
The method of forming is exactly directly to be milled out tooth paddy using gear forming milling cutter, and advantage is can be on milling machine with regard to that can obtain tooth Wheel, consider that shortcomings are many in the case of equipment is restricted, be segmented the number of teeth to reduce the quantity of cutter, in one section of tooth With one knife in number, so as to which flute profile can bring systematic error.
Generating is to form generating motion using cutter and gear, mainly has gear hobbing and gear shaping to process gear, gear hobbing is The engagement of simulation gear on worm come the gear shapings processed is engaged with two gears of simulation come the more of the gear hobbings processed, because gear hobbing The tooth form of hobboing cutter be straight line, convenient processing, and the gear that the cutter of gear shaping has been exactly a back-off, tooth form are involutes, Processing get up not this facilitate but gear shaping can be with the position that some gear hobbings can not process, if internal tooth and withdrawing are apart from too short Duplex connects gear more, has shaving and roll flute in the finishing of gear, is equally generating, is efficiency high but not the advantages of shaving Hardened gear face can be used for, roll flute to be with regard to opposite.
In increasingly numerous products, some die casting gears such as meet to bear to bend, impacted under service condition at the load at present In the case of, it is also extensive to use, there is the relatively low advantage of processing cost.The gear product of common die cast also needs to pass through The processing of follow-up many processes:The processes such as the processing of die casting regrinding-material, end face polishing and fillet of gear polishing.In production, these Process needs by simple individually equipment or manually completed, and efficiency is low, and production cost is higher.
The content of the invention
The invention reside in for die casting gear subsequent handling processing present in deficiency, and provide solve problem above pressure The automation following process system of gear casting.
To reach above-mentioned purpose, the present invention adopts the following technical scheme that:
The automation following process system of die casting gear, the system of processing include a loading bay and discharge pedestal, it is described enter Rack-mounted mouth of a river processing unit, polishing device for end surface and inner circle polishing dress are successively set between material platform and discharge pedestal Put:The mouth of a river processing unit to the inner circle edge chamfer at water-filling mouth position of being gone forward side by side to the regrinding-material post separation of die casting gear, Polishing device for end surface to end face be processed by shot blasting that inner circle burnishing device to the inner circle of die casting gear to being polished Processing;Gear holder, institute are provided with the frame of the mouth of a river processing unit, polishing device for end surface and inner circle burnishing device Stating system of processing also includes a multi-shaft interlocked manipulator that will be fed into mouth of a river processing unit;The frame side is provided with gear work Position conveyer.
Preferably, the gear station conveyer includes the screw mandrel stepper motor in a setting frame, screw mandrel stepping electricity Machine acts on the pusher crossbearer for being slidably arranged in a pair of pusher slide rails, a horizontal driving motor is set on the pusher crossbearer, laterally Driving motor effect one is arranged on the frame that slides laterally of a horizontal slide rail upper end, described to slide laterally corresponding gear holder on frame Lifting clamping jaw unit is set.
Preferably, the lifting clamping jaw unit includes a lifting Rodless cylinder, and clamping jaw is connected on the lifting Rodless cylinder Cylinder, the opening and closing end of the clamping jaw cylinder connect a clamping fixture.
Preferably, a charging transmission belt is included on the loading bay, some materials in the tube stations, institute are set above charging transmission belt It is to be included in some pipe position cylinders being arranged in pairs on the transmission frame of transmission belt both sides to state materials in the tube station, and paired pipe position cylinder is to biography One pipe position baffle plate of effect in defeated band.
Preferably, the mouth of a river processing unit goes to expect motor driven including being arranged on one beside corresponding gear holder A swing arm hammer, corresponding gear holder top installation one lifting chamfering unit.
Preferably, the lifting chamfering unit is included in set in frame some and goes to expect guide rod, goes to expect to connect at the top of guide rod Connect chamfering top plate, a pair of the chamfering cylinders set above the chamfering top plate, chamfering cylinder action is described in a chamfering installing plate Chamfering installing plate is located on material guide rod, and the chamfering installing plate installs chamfering motor, downward interior of chamfering motor installation one Rounded corner knife.
Preferably, it is described to set one to fix cylinder, fixed gas in the other frame of the gear holder of mouth of a river processing unit Cylinder acts on one to clamp the gland of gear.
Preferably, the polishing device for end surface is included in the polishing unit above corresponding gear holder, the polishing If unit is included in the dry-fine guide rod set in frame, polishing top plate is connected at the top of polishing guide rod, it is described to polish above top plate The polishing lowering or hoisting gear of setting, polishing lowering or hoisting gear act on a polishing installing plate, and the polishing installing plate is located in polishing and led On bar, the polishing installing plate installs a polishing motor, and polishing motor installs a downward polishing wheel.
Preferably, the polishing device for end surface is the first end face burnishing device and second end face being successively set in frame Burnishing device, the first end face burnishing device set a windmill burr machine by corresponding gear holder.
Preferably, the windmill burr machine rear end is hinged on a windmill support, and the windmill support passes through windmill slide rail It is slidably arranged on a windmill installing plate, on the rack-mounted windmill cylinder of windmill installing plate, the windmill drapes over one's shoulders The another of cutting edge of a knife or a sword machine is connected on the front-end bracket of an abrasive end cylinder in succession.
Preferably, the inner circle that the inner circle burnishing device is included in above corresponding gear holder throws unit, described interior Circle throws unit and is included in some interior throwing guide rods set in frame, and top plate, the interior throwing top plate are thrown in interior throwing guide rod top connection Oil cylinder is thrown in a couple that top is set, interior throwing oil cylinder, which acts on, throws installing plate in one, the interior throwing installing plate is located in interior throwing and led On bar, milling bar is thrown in the interior throwing installing plate installation.
Preferably, the discharge pedestal includes the discharging transmission belt of motor driven, and the end of the discharging transmission belt sets one Gear piling bed.
Preferably, the gear piling bed includes a stacking rack, and the stacking rack side sets product stacks platform, opposite side Charging tray piling bed is set.
Preferably, the product stacks platform includes the rewinding lifting unit being arranged on stacking rack, and the rewinding lifting is single First upper end is installed by rewinding pallet.
Preferably, the rewinding pallet is fed through the rewinding guide rod for being vertically provided at stacking rack.
Preferably, the rewinding lifting unit is a rewinding stepper motor, and the rewinding stepper motor acts on a rewinding silk Bar.
Preferably, the charging tray piling bed includes the material tray lifting unit being arranged on stacking rack, the material tray lifting list First upper end is installed by charging tray pallet.
Preferably, the charging tray pallet is fed through the charging tray guide rod for being vertically provided at stacking rack.
Preferably, the material tray lifting unit is a charging tray stepper motor, and the charging tray stepper motor acts on a charging tray silk Bar.
The automation following process system of the die casting gear of the present invention, system of processing include a loading bay and discharge pedestal, entered Rack-mounted mouth of a river processing unit, polishing device for end surface and inner circle polishing dress are successively set between material platform and discharge pedestal Put:Mouth of a river processing unit is to the inner circle edge chamfer at water-filling mouth position of being gone forward side by side to the regrinding-material post separation of die casting gear, end face Burnishing device to end face be processed by shot blasting that inner circle burnishing device to the inner circle of die casting gear to being polished place Reason;Gear holder, frame side are provided with the frame of mouth of a river processing unit, polishing device for end surface and inner circle burnishing device It is provided with gear station conveyer;System of processing also includes a multi-shaft interlocked manipulator that will be fed into mouth of a river processing unit; In production, gear is sent into mouth of a river processing unit by multi-shaft interlocked manipulator from loading bay, after mouth of a river casting material processing is gone in completion, gear Gear is sent into by station conveyer successively, polishing device for end surface, inner circle burnishing device and discharge pedestal carry out linkage transmission successively, End face polishes and inner circle polishing and the PROCESS FOR TREATMENT for being sent into discharge pedestal, in systems each operation linkage are automatically completed, processed Fast, the input of personnel is reduced, production efficiency is improved, effectively saves production cost, is cut payroll to improve efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is gear station conveyer structural representation of the present invention;
Fig. 3 is the partial enlarged drawing at A in Fig. 2;
Fig. 4 is the structural representation in another orientation of gear station conveyer of the present invention;
Fig. 5 is the structural representation of mouth of a river processing unit of the present invention;
Fig. 6 is the structural representation of first end face burnishing device of the present invention;
Fig. 7 is the structural representation in another orientation of first end face burnishing device of the present invention;
Fig. 8 is the structural representation of first end face burnishing device windmill burr machine of the present invention assembling;
Fig. 9 is the structural representation of second end face burnishing device of the present invention;
Figure 10 is the structural representation of inner circle burnishing device of the present invention;
Figure 11 is the structural representation of gear piling bed of the present invention.
Embodiment
The present invention is further elaborated by 1-11 below in conjunction with the accompanying drawings:
The automation following process system of die casting gear, system of processing include a loading bay 1 and discharge pedestal 2, the charging It is successively set on that (certain frame 3 entirely system of processing can set integral, also may be used installed in frame 3 between platform 1 and discharge pedestal 2 To be separately configured in each processing unit (plant)) on mouth of a river processing unit 4, polishing device for end surface 5 and inner circle burnishing device 6: Mouth of a river processing unit 4 is thrown to the inner circle edge chamfer at water-filling mouth position of being gone forward side by side to the regrinding-material post separation of die casting gear, end face Electro-optical device 5 to end face be processed by shot blasting that inner circle burnishing device 6 to the inner circle of die casting gear to being polished place Reason;Gear holder is provided with the frame 3 of the mouth of a river processing unit 4, polishing device for end surface 5 and inner circle burnishing device 6 11, system of processing also includes a multi-shaft interlocked manipulator 7 that will be fed into mouth of a river processing unit 4;The side of frame 3 is provided with gear work Position conveyer 8.
The gear station conveyer 8 of the present embodiment includes the screw mandrel stepper motor 81 in a setting frame 3, screw mandrel stepping Motor 81 acts on the pusher crossbearer 83 for being slidably arranged in a pair of pusher slide rails 82, and a laterally transmission is set on the pusher crossbearer 83 Motor 84, what horizontal driving motor 84 effect one was arranged on the upper end of a horizontal slide rail 85 slides laterally frame 86, described to slide laterally Corresponding gear holder 11 sets lifting clamping jaw unit 87 on frame 86, and screw mandrel stepper motor 81 of the invention effect is slidably arranged in The pusher crossbearer 83 of a pair of pusher slide rails 82, realizes front and rear transmission, and frame mode can realize front and rear transmission, facilitate access for pickup Station carries out feeding;It is convenient that gear is moved into another station from a station by the laterally transmission of horizontal driving motor 84; Lifting clamping jaw unit 87 in addition, facilitate up and down motion to be gripped and blowing, good linkage transmission can be realized, lift clamping jaw list Member 87 includes a lifting Rodless cylinder 871, lifts and clamping jaw cylinder 872, the opening and closing of clamping jaw cylinder 872 are connected on Rodless cylinder 871 Hold and connect a clamping fixture 873, in the present embodiment, lifting Rodless cylinder 871 connects two pieces clamping jaw cylinder 872, the corresponding mouth of a river Processing unit 4, polishing device for end surface 5 and inner circle burnishing device 6 are respectively provided with two pieces gear holder 11, so can effectively be lifted The efficiency of processing, reduces cost.
Include a charging transmission belt 12 on loading bay 1, the top of charging transmission belt 12 sets some materials in the tube stations 13, the pipe Material station 13 is equal to be included in some pipe position cylinders 15 being arranged in pairs, paired pipe position cylinder 15 on transmission belt both sides transmission frame 14 A pipe position baffle plate 16 is acted on into transmission belt, the gear that pipe position baffle plate 16 will be fed into is partitioned into certain spacing, facilitates multiaxis to join The fixture set on dynamic manipulator 7 is picked up operation.
Mouth of a river processing unit 4 includes being arranged on the one of the corresponding side of gear holder 11 pendulum for going material motor 41 to drive Arm hammer 42, by going to expect that motor 41 rotates, swing arm is driven to hammer 42 reciprocating rotations into shape, until removing corresponding mouth of a river casting material (such as Shown in Fig. 5, the gear reclaimed water saliva mouth casting material on the right of two 11 kinds of gear holders does not remove), due to the strength of rotary swinging arm It is larger, it is necessary to the further reinforcing of gear, set in the other frame 3 of the gear holder 11 of mouth of a river processing unit 4 one solid Determine cylinder 490, fixed cylinder 490 acts on one to clamp the gland 491 of gear;Removing the inner circle connection of mouth of a river casting material Place, surface effect is very poor, therefore in the present embodiment, the lifting chamfering unit 43 of top installation one of corresponding gear holder 11, Lifting chamfering unit 43 is included in set in frame 3 some and goes to expect guide rod 44, typically goes to expect that guide rod 44 sets four, goes material to lead The top of bar 44 connection chamfering top plate 45, a pair of chamfering cylinders 46 that the top of chamfering top plate 45 is set, chamfering cylinder 46 acts on one Chamfering installing plate 47, the chamfering installing plate 47 are located on material guide rod 44, and chamfering installing plate 47 installs chamfering motor 48, falls Angle motor 48 installs a downward inner circle rose reamer 49;Chamfering cylinder 46 drives the chamfering motor 48 on chamfering installing plate 47 downward Motion, the inner circle that chamfering motor 48 drives inner circle rose reamer 49 to cast the inner circle junction mouth of a river at material carry out chamfered, ensured Good surface effect.
Polishing device for end surface 5 is included in the polishing unit 51 of the corresponding top of gear holder 11, and polishing unit 51 includes If the dry-fine guide rod 52 set in frame 3, general to set four, the top connection polishing top plate 53 of polishing guide rod 52 is described Polish the polishing lowering or hoisting gear 54 that the top of top plate 53 is set, in the present embodiment, in the first burnishing device, polishing lowering or hoisting gear 54 makes With two polishing cylinders, in the second burnishing device, polishing lowering or hoisting gear 54 has used the one of polishing action to polish screw mandrel, and polishing rises Falling unit 54 acts on a polishing installing plate 55, and polishing installing plate 55 is located on polishing guide rod 52, and polishing installing plate 55 is installed One polishing motor 56, polishing motor 56 install a downward polishing wheel 57, because the present embodiment sets two pieces gear holder 11, The polishing wheel 57 of one certain plate of installation is only needed, installed in the middle part of the top of two gear holders 11, just realization pair Two pieces gear is polished operation, effectively saves cost.
Generally require and the end face at both ends is polished, therefore polishing device for end surface 5 is the be successively set in frame 3 End face burnishing device 5-1 and second end face burnishing device 5-2, because die parting line is present in die casting gear, burr is larger, because This, the present embodiment sets a windmill burr machine 58 as in, in first end face burnishing device 5-1 on the side of corresponding gear holder 11, The burr burr of corresponding die casting gear is polished off by windmill burr machine 58;Therefore in order to realize the upset of workpiece, at second And in the lifting clamping jaw unit 87 of the 4th, a rotary cylinder 874 is set between lifting Rodless cylinder 871 and clamping jaw cylinder 872, Be easy to by gear from first end face burnishing device 5-1 be sent to second end face burnishing device 5-2 carry out rotate another side thrown Light and carry out positive placement gear is sent into discharge pedestal 2 from inner circle burnishing device 6.
The present embodiment, the rear end of windmill burr machine 58 is hinged on a windmill support 581, and windmill support 581 passes through windmill Slide rail 582 is slidably arranged on a windmill installing plate 583, and windmill installing plate 583 is arranged on the windmill cylinder 584 in frame 3 On, the another of windmill burr machine 58 is connected on the front-end bracket 586 of an abrasive end cylinder 585 in succession, and abrasive end cylinder 585 is set In frame 3, the lifting of windmill cylinder 584 can drive whole windmill burr and lifting, be easy to blowing and operation, pass through gas Cylinder Traffic control system, and adapt to the demand of different Gear Processings.
The inner circle that inner circle burnishing device 6 is included in the top of corresponding gear holder 11 throws unit 61, the present embodiment it is interior Circle throws unit 61 and is included in some interior throwing guide rods 62 set in frame 3, and the present embodiment sets four, and the interior top of throwing guide rod 62 connects Interior throwing top plate 63 is connect, oil cylinder 64 is thrown in an interior couple for throwing the top of top plate 63 and setting, interior throwing oil cylinder 64, which acts on, throws installing plate in one 65, interior throwing installing plate 65 is located on interior throwing guide rod 62, and interior throwing installing plate 65 installs interior throwing milling bar 66, and the present embodiment is due to tooth Take turns holder 11 and two pieces is set, therefore thrown in the corresponding two pieces setting of interior throwing milling bar 66 on installing plate 65, it is downward by hydraulic press Motion, so as to drive interior throwing milling bar 66 to carry out polishing of milling to the inner circle of die casting gear.
In the present embodiment, discharge pedestal 2 includes the discharging transmission belt 22 that motor 21 drives, the end of the discharging transmission belt 22 One gear piling bed 23 is set.
In order to realize automation, production efficiency is improved, the gear piling bed 23 of the present embodiment includes a stacking rack 24, stacking The side of frame 24 sets product stacks platform 25, and the charging tray that placed product is placed in product stacks platform 25, and opposite side sets charging tray stacking Platform 26, to place vacant charging tray.
In order to improve production efficiency, product stacks platform 25 includes the rewinding lifting unit 251 being arranged on stacking rack 24, received Expect the upper end of lifting unit 251 installation rewinding pallet 252, under the control of system, after the gear for often piling a charging tray, rewinding liter Unit 251 drops to progress blowing above certain height, then the charging tray of putting hole is declined, and, will after stacking is to certain height Product charging tray takes out together, is additionally carried out, to pile, saving human resources, reducing cost without taking-up after often filling a disk.
In order that stable movement, rewinding pallet 252 is fed through the rewinding guide rod 253 for being vertically provided at stacking rack 24, this reality Apply in example, rewinding guide rod 253 sets four.For the ease of control, the rewinding lifting unit 251 of the present embodiment is a rewinding stepping Motor 2511, rewinding stepper motor 2511 act on a rewinding screw mandrel 2512, and rewinding stepper motor 2511 controls screw mandrel to drive rewinding Pallet 252 rises or falls.
Charging tray piling bed 26 includes the material tray lifting unit 261 being arranged on stacking rack 24, the upper end of material tray lifting unit 261 Charging tray pallet 262 is installed, vacant stand-by charging tray is placed on charging tray pallet 262, under the control of system, often takes a material away After disk, material tray lifting unit 261 ramps up certain height, can place the charging tray of stacking, is taken at a distance without single-piece Take, save human resources, reduce cost.
Charging tray pallet 262 is fed through the charging tray guide rod 263 for being vertically provided at stacking rack 24, has ensured that charging tray pallet 262 is steady Fixed operation.
Material tray lifting unit 261 is a charging tray stepper motor 2611, and the charging tray stepper motor 2611 acts on a charging tray silk Bar 2612, charging tray stepper motor 2611 control charging tray screw mandrel 2612 to drive charging tray pallet 262 to rise or fall.
The present invention die casting gear automation following process system, in production, multi-shaft interlocked manipulator 7 by gear from Loading bay 1 is sent into mouth of a river processing unit 4, and after mouth of a river casting material processing is gone in completion, gear station conveyer 8 successively send gear Enter, polishing device for end surface 5, inner circle burnishing device 6 and discharge pedestal 2 carry out linkage transmission, end face polishing and inner circle polishing successively And the PROCESS FOR TREATMENT of discharge pedestal 2 is sent into, each operation linkage in systems automatically completes, and processing is quick, reduces the input of personnel, Production efficiency is improved, effectively saves production cost, is cut payroll to improve efficiency.
The preferred embodiments of embodiment described above, the simply present invention, it is not therefore the Fan Yiben to limit the scope of the present invention The equivalent change or modification that construction, feature and principle described in patent application the scope of the claims are done, it all should be included in of the invention special In sharp application range.

Claims (9)

1. the automation following process system of die casting gear, it is characterised in that the system of processing includes a loading bay (1) and gone out Expect platform (2), be successively set between the loading bay (1) and discharge pedestal (2) mouth of a river processing unit (4) in frame (3), Polishing device for end surface (5) and inner circle burnishing device (6):The mouth of a river processing unit (4) is to the mouth of a river stock column to die casting gear The inner circle edge chamfer that separation is gone forward side by side at water-filling mouth position, polishing device for end surface (5) to end face be processed by shot blasting that inner circle is thrown Electro-optical device (6) to the inner circle of die casting gear to being processed by shot blasting;The mouth of a river processing unit (4), polishing device for end surface (5) gear holder (11) and in the frame (3) of inner circle burnishing device (6) is provided with, the system of processing also includes one will It is sent into the multi-shaft interlocked manipulator (7) of mouth of a river processing unit (4);Frame (3) side is provided with gear station conveyer (8);The mouth of a river processing unit (4) goes to expect that motor (41) drives including being arranged on one beside corresponding gear holder (11) A swing arm hammer (42), corresponding gear holder (11) top installation one lifting chamfering unit (43);The lifting chamfering Unit (43) is included in set in frame (3) some and goes to expect guide rod (44), removes to expect connection chamfering top plate at the top of guide rod (44) (45) a pair of the chamfering cylinders (46), set above the chamfering top plate (45), chamfering cylinder (46) act on chamfering installation Plate (47), the chamfering installing plate (47) are located on material guide rod (44), and the chamfering installing plate (47) installs chamfering motor (48), chamfering motor (48) installs a downward inner circle rose reamer (49).
2. the automation following process system of die casting gear according to claim 1, it is characterised in that:The gear station Conveyer (8) includes the screw mandrel stepper motor (81) in a setting frame (3), and screw mandrel stepper motor (81) effect, which is slided, to be set One horizontal driving motor (84) is set on the pusher crossbearer (83) of a pair of pusher slide rails (82), the pusher crossbearer (83), it is horizontal Frame (86) is slid laterally to what driving motor (84) effect one was arranged on a horizontal slide rail (85) upper end, it is described to slide laterally frame (86) corresponding gear holder (11) sets lifting clamping jaw unit (87) on;The lifting clamping jaw unit (87) includes a lifting nothing Bar cylinder (871), described lift connect clamping jaw cylinder (872), the opening and closing of the clamping jaw cylinder (872) on Rodless cylinder (871) End one clamping fixture of connection (873).
3. the automation following process system of die casting gear according to claim 1, it is characterised in that:The loading bay (1) include a charging transmission belt (12) on, some materials in the tube stations (13), the materials in the tube station are set above charging transmission belt (12) (13) it is to be included in some pipe position cylinders (15) being arranged in pairs, paired pipe position cylinder (15) on transmission belt both sides transmission frame (14) A pipe position baffle plate (16) is acted on into transmission belt.
4. the automation following process system of die casting gear according to claim 3, it is characterised in that:It is described at the mouth of a river Manage and set one to fix cylinder (490), fixed cylinder (490) effect one in the other frame (3) of the gear holder (11) of device (4) To clamp the gland of gear (491).
5. the automation following process system of die casting gear according to claim 1, it is characterised in that:The end face polishing Device (5) is included in the polishing unit (51) above corresponding gear holder (11), and the polishing unit (51) is included in machine Frame (3) if on the dry-fine guide rod (52) that sets, connection polishing top plate (53) at the top of polishing guide rod (52), the polishing top plate (53) the polishing lowering or hoisting gear (54) that top is set, polishing lowering or hoisting gear (54) act on a polishing installing plate (55), the throwing Light installing plate (55) is located on polishing guide rod (52), and the polishing installing plate (55) installs a polishing motor (56), polishing electricity Machine (56) installs a downward polishing wheel (57).
6. the automation following process system of die casting gear according to claim 5, it is characterised in that:The end face polishing Device (5) is to be successively set on first end face burnishing device (5-1) and second end face burnishing device (5-2) in frame (3), institute State first end face burnishing device (5-1) and a windmill burr machine (58) is set by corresponding gear holder (11);The windmill drapes over one's shoulders Cutting edge of a knife or a sword machine (58) rear end is hinged on a windmill support (581), and the windmill support (581) is slided by windmill slide rail (582) and set Put on a windmill installing plate (583), the windmill installing plate (583) is arranged on the windmill cylinder (584) in frame (3) On, the other end of the windmill burr machine (58) is connected on the front-end bracket (586) of an abrasive end cylinder (585).
7. the automation following process system of die casting gear according to claim 1, it is characterised in that:The inner circle polishing The inner circle that device (6) is included in above corresponding gear holder (11) throws unit (61), and the inner circle, which throws unit (61), to be included Some interior throwing guide rods (62) set in frame (3), the connection of interior throwing guide rod (62) top is interior to throw top plate (63), and interior throw is pushed up Oil cylinder (64) is thrown in a couple set above plate (63), interior throwing oil cylinder (64), which acts on, throws installing plate (65), the interior throwing in one Installing plate (65) is located on interior throwing guide rod (62), and milling bar (66) is thrown in interior throwing installing plate (65) installation.
8. the automation following process system of die casting gear according to claim 1, it is characterised in that:The discharge pedestal (2) the discharging transmission belt (22) of motor driven is included, the end of the discharging transmission belt (22) sets a gear piling bed (23); The gear piling bed (23) includes a stacking rack (24), and stacking rack (24) side sets product stacks platform (25), another Side sets charging tray piling bed (26).
9. the automation following process system of die casting gear according to claim 8, it is characterised in that:The product stacks Platform (25) includes the rewinding lifting unit (251) being arranged on stacking rack (24), rewinding lifting unit (251) the upper end installation Rewinding pallet (252);The rewinding pallet (252) is fed through the rewinding guide rod (253) for being vertically provided at stacking rack (24);It is described Rewinding lifting unit (251) is a rewinding stepper motor (2511), and the rewinding stepper motor (2511) acts on a rewinding screw mandrel (2512)。
CN201610009649.9A 2016-01-04 2016-01-04 The automation following process system of die casting gear Expired - Fee Related CN105458724B (en)

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