CN116713037A - Solid catalyst for synthesizing tetramethyl ammonium bicarbonate and preparation method and application thereof - Google Patents

Solid catalyst for synthesizing tetramethyl ammonium bicarbonate and preparation method and application thereof Download PDF

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Publication number
CN116713037A
CN116713037A CN202310436224.6A CN202310436224A CN116713037A CN 116713037 A CN116713037 A CN 116713037A CN 202310436224 A CN202310436224 A CN 202310436224A CN 116713037 A CN116713037 A CN 116713037A
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tetramethyl ammonium
solid catalyst
ammonium bicarbonate
ceo
catalyst
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赵志建
杜旺明
张永振
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Wanhua Chemical Group Co Ltd
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Wanhua Chemical Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/16Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
    • B01J31/22Organic complexes
    • B01J31/2282Unsaturated compounds used as ligands
    • B01J31/2295Cyclic compounds, e.g. cyclopentadienyls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C209/00Preparation of compounds containing amino groups bound to a carbon skeleton
    • C07C209/04Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of functional groups by amino groups
    • C07C209/14Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of functional groups by amino groups by substitution of hydroxy groups or of etherified or esterified hydroxy groups
    • C07C209/20Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of functional groups by amino groups by substitution of hydroxy groups or of etherified or esterified hydroxy groups with formation of quaternary ammonium compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2531/00Additional information regarding catalytic systems classified in B01J31/00
    • B01J2531/80Complexes comprising metals of Group VIII as the central metal
    • B01J2531/84Metals of the iron group
    • B01J2531/845Cobalt

Abstract

The invention discloses a solid catalyst for synthesizing tetramethyl ammonium bicarbonate, a preparation method and application thereof, wherein the method comprises the following steps: a. mixing cerium salt solution and organic alkali through a hypergravity reactor; mixing and separating solids to obtain a Ce precursor; b. optionally soaking the Ce precursor in a tetramethyl ammonium hydroxide aqueous solution with the mass concentration of 2-25%, modifying the surface, and then freeze-drying and/or supercritical drying the filtrate to obtain CeO nano particles; c. mixing CeO nano particles with cyclopentadienyl cobalt metal catalyst in solvent, stirring at 40-80 deg.C for 5-12h, separating and drying to obtain CpCo-CeO catalyst with chemical bond structured on surface. The solid catalyst is applied to one-step synthesis of tetramethyl ammonium bicarbonate, has the advantages of high product selectivity and high conversion rate, and can improve the product yield.

Description

Solid catalyst for synthesizing tetramethyl ammonium bicarbonate and preparation method and application thereof
Technical Field
The invention relates to a catalyst and an organic synthesis method, in particular to a solid catalyst for synthesizing tetramethyl ammonium bicarbonate, and a preparation method and application thereof.
Background
Tetramethyl ammonium bicarbonate (TMAC) is the starting material for the electrolytic preparation of tetramethyl ammonium hydroxide (TMAH). TMAH is an important organic strong base, mainly used in the electronics industry for preparing cleaning and etching agents, and thus generally requires electronic grade purity. Research on the synthetic process of TMAC is of great importance in reducing the production cost of TMAH industry chain and improving the product grade.
The traditional preparation process of TMAC is: dimethyl carbonate (DMC) and trimethylamine are subjected to methylation reaction to produce tetramethyl ammonium monomethyl carbonate, and then hydrolysis is carried out to obtain TMAC. Trimethylamine is gas at normal temperature, is usually stored and used in the form of aqueous solution or alcohol solution, and the prior literature reports that the methanol solution of trimethylamine is used as a raw material to prepare tetramethyl ammonium bicarbonate through two-step reactions of methylation and hydrolysis. There are also many studies to combine the above two steps into one step, namely, directly using water as a solvent to simultaneously perform methylation and hydrolysis, but DMC can be obviously hydrolyzed under an alkaline reaction system, resulting in lower product yield.
Patent CN113735713a proposes to synthesize TMAC in one step in aqueous solution using an organic amine modified molecular sieve catalyst, but its yield is up to 96%, and the use of molecular sieve can greatly introduce metal ions, which is unfavorable for the application of the product in the field of electronic chemicals.
In summary, TMAC is synthesized by a one-step process, and the prior art still cannot achieve satisfactory results in terms of product yield, and the invention provides an improved TMAC catalyst and a preparation method thereof, aiming at the defects of the prior art.
Disclosure of Invention
In order to solve the technical problems, the invention provides a solid catalyst for synthesizing tetramethyl ammonium bicarbonate, and a preparation method and application thereof.
Based on a first aspect of the present invention, the present invention proposes a method for preparing a solid catalyst for synthesizing tetramethyl ammonium bicarbonate.
Based on the second aspect of the invention, the invention also provides a solid catalyst for synthesizing tetramethyl ammonium bicarbonate, which is prepared by the method.
Based on the third aspect of the invention, the invention also provides an application of the catalyst in synthesizing tetramethyl ammonium bicarbonate.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
firstly, a preparation method of a solid catalyst for synthesizing tetramethyl ammonium bicarbonate comprises the following steps:
a. mixing cerium salt solution and organic alkali through a hypergravity reactor; mixing and separating solids to obtain a Ce precursor;
b. optionally soaking a Ce precursor in a tetramethyl ammonium hydroxide aqueous solution with the mass concentration of 2-25%, preferably 8-12%, modifying the surface, and then freeze-drying and/or supercritical drying the filtrate to obtain CeO nano particles; when the organic base in the step a does not contain tetramethyl ammonium hydroxide, the surface modification is indispensable; through the surface modification of the tetramethyl ammonium hydroxide, impurities generated by the application of the catalyst in a strong base system can be reduced, and quaternary ammonium base sites are generated to improve the catalytic effect;
c. mixing CeO nano particles with cyclopentadienyl cobalt metal catalyst in solvent, stirring at 40-80 deg.C for 5-12h, separating and drying to obtain CpCo-CeO catalyst with chemical bond structured on surface. The construction of CpCo-chemical bond can regulate and control the surface electron density of Ce, increase the reaction activation energy and improve the selectivity of the product.
In some examples, in step a, the molar ratio of cerium salt to organic base is 1 (1-10);
preferably, the organic base is ammonia and/or tetramethylammonium hydroxide.
Preferably, the cerium salt is one or more of cerium nitrate, cerium sulfate, cerium trichloride, and hydrates thereof.
In some examples, in step a, the hypergravity reactor mixing conditions are: the supergravity level is 150-2000G, preferably 300-800G (1G represents 1 earth surface gravity acceleration, corresponding to 9.8N/kg,100G is 100 times gravity effect), and the residence time is 2-30min, preferably 5-10min.
In some examples, in step b, the surface modification is carried out at a temperature of 40-80 ℃, preferably 60-70 ℃, for a time of 4-8 hours, preferably 5-7 hours.
In some examples, in step b, the lyophilization conditions are: treating at-70deg.C to-30deg.C for 24-72 hr, preferably at-50deg.C to-40deg.C for 36-48 hr; and/or the number of the groups of groups,
the supercritical drying conditions are as follows: by supercritical CO 2 The drying medium is dried under 10-15MPa at 35-45deg.C for 10-20min.
In some examples, the CeO nanoparticles produced in step b have a particle size of 0.1-2nm.
In some examples, in step c, the CeO nanoparticle to cyclopentadienyl cobalt metal catalyst usage ratio is from 0.1 to 10, based on the molar ratio of Ce to Co;
preferably, the cyclopentadienyl cobalt metal catalyst is selected from at least one of cyclopentadienyl cobalt dicarbonate, cyclopentadienyl (dimethyl fumarate) (triethylphosphonite) cobalt (I);
preferably, the solvent in the step c is any one or more of water, acetone, methanol, ethanol, acetonitrile, tetrahydrofuran, dichloromethane and chloroform.
Next, a solid catalyst for synthesizing tetramethyl ammonium bicarbonate, which is prepared by the method described above.
Again, the use of a solid catalyst for the synthesis of tetramethyl ammonium bicarbonate prepared by the method described above, characterized in that it is used to catalyze the reaction of an aqueous solution of dimethyl carbonate and trimethylamine to prepare tetramethyl ammonium bicarbonate.
In some examples, the molar ratio of dimethyl carbonate to trimethylamine is 1 (0.5-2);
preferably, the solid catalyst is used in an amount of 1-10% of the mass of dimethyl carbonate;
preferably, the reaction temperature is 100-150 ℃, the reaction pressure is 0-1MPa, and the reaction time is 3-6h.
The solid catalyst provided by the invention is applied to synthesizing tetramethyl ammonium bicarbonate by a one-step method, has the advantages of high product selectivity and high conversion rate, the yield is up to more than 97%, and compared with the prior art, the solid catalyst has obvious advantages, and the possible reaction mechanism is presumed to comprise decomposition and resynthesis reaction processes of DMC, so that the material circulation is realized, and the high product yield is maintained.
Detailed Description
The invention will now be further illustrated by means of specific examples which are given solely by way of illustration of the invention and do not limit the scope thereof.
In the present invention, the materials and equipment used are commercially available or commonly used in the art, unless otherwise specified. Cyclopentadienyl cobalt dicarbonate (95%) was purchased from cobalt aladine under the trade designation D166511; cyclopentadienyl (dimethyl fumarate) (triethylphosphonite) cobalt (I) was purchased from Allatin under the designation C405499.
The methods in the examples, unless otherwise specified, are all conventional in the art.
[ example 1 ]
The solid catalyst a was prepared according to the following steps:
a. cerium nitrate hexahydrate solution (0.2 mol/L) and tetramethylammonium hydroxide solution (0.4 mol/L) were mixed according to 1:2, feeding the mixture into a hypergravity reactor according to the volume ratio, and mixing the mixture under the conditions of a hypergravity level of 150G and a residence time of 2 min; centrifugally separating the solid after mixing to obtain a Ce precursor;
b. soaking a Ce precursor in a tetramethyl ammonium hydroxide aqueous solution with the mass concentration of 2%, modifying and modifying for 4 hours at 40 ℃, filtering, and freeze-drying for 24 hours at-70 ℃ to obtain CeO nano particles with the particle diameter of 2 nm;
c. CeO nano particles with the Ce/Co molar ratio of 0.1 and cyclopentadienyl cobalt dicarbonate are mixed in water, stirred at 40 ℃ for 5 hours, separated and dried, and the CpCo-CeO catalyst with the surface structured with chemical bonds is obtained.
[ example 2 ]
The solid catalyst B was prepared according to the following steps:
a. cerium nitrate hexahydrate solution (1 mol/L) and aqueous ammonia (2 mol/L) were mixed according to a ratio of 1: feeding the mixture into a hypergravity reactor according to the volume ratio of 0.5, and mixing the mixture under the conditions of a hypergravity level of 2000G and a residence time of 30 min; centrifugally separating the solid after mixing to obtain a Ce precursor;
b. soaking a Ce precursor in a tetramethyl ammonium hydroxide aqueous solution with the mass concentration of 25%, modifying and modifying for 8 hours at 80 ℃, filtering, and freeze-drying for 72 hours at-30 ℃ to obtain CeO nano particles with the particle diameter of 2 nm;
c. CeO nano particles with the Ce/Co molar ratio of 10 and cyclopentadienyl (dimethyl fumarate) (triethyl phosphonite) cobalt (I) are mixed in methanol, stirred at 80 ℃ for 12 hours, separated and dried, and the CpCo-CeO catalyst with chemical bonds constructed on the surface is obtained.
[ example 3 ]
The solid catalyst C was prepared according to the following steps:
a. cerium nitrate hexahydrate (0.5 mol/L) and tetramethylammonium hydroxide solution (5 mol/L) were mixed according to 1:1, feeding the mixture into a hypergravity reactor in a volume ratio, and mixing the mixture under the conditions of a hypergravity level of 1000G and a residence time of 20 min; centrifugally separating the solid after mixing to obtain a Ce precursor;
b. soaking a Ce precursor in a tetramethyl ammonium hydroxide aqueous solution with the mass concentration of 12%, modifying and modifying for 6 hours at 60 ℃, filtering, and freeze-drying for 48 hours at-50 ℃ to obtain CeO nano particles with the particle size of 0.1 nm;
c. CeO nano particles with the Ce/Co molar ratio of 2 and cyclopentadienyl (dimethyl fumarate) (triethyl phosphonite) cobalt (I) are mixed in ethanol, stirred at 60 ℃ for 8 hours, separated and dried, and then the CpCo-CeO catalyst with chemical bonds constructed on the surface is obtained.
[ example 4 ]
The solid catalyst D was prepared according to the following steps:
a. cerium nitrate hexahydrate solution (0.8 mol/L) and aqueous ammonia (0.8 mol/L) were mixed according to 1:2, feeding the mixture into a hypergravity reactor according to the volume ratio, and mixing the mixture under the conditions of a hypergravity level of 300G and a residence time of 10 min; centrifugally separating the solid after mixing to obtain a Ce precursor;
b. soaking a Ce precursor in a tetramethyl ammonium hydroxide aqueous solution with the mass concentration of 8%, modifying and modifying for 5 hours at 50 ℃, filtering, and freeze-drying for 36 hours at-40 ℃ to obtain CeO nano particles with the particle size of 0.5 nm;
c. CeO nano particles with the Ce/Co molar ratio of 2 and cyclopentadienyl (dimethyl fumarate) (triethyl phosphonite) cobalt (I) are mixed in acetone, stirred at 50 ℃ for 6 hours, separated and dried, and then the CpCo-CeO catalyst with chemical bonds constructed on the surface is obtained.
[ example 5 ]
The solid catalyst E was prepared according to the following steps:
a. cerium nitrate hexahydrate (0.8 mol/L) and tetramethylammonium hydroxide (1.6 mol/L) were mixed according to a ratio of 1:3, feeding the mixture into a hypergravity reactor according to the volume ratio, and mixing the mixture under the conditions of a hypergravity level of 1500G and a residence time of 25 min; centrifugally separating the solid after mixing to obtain a Ce precursor;
b. soaking a Ce precursor in a tetramethyl ammonium hydroxide aqueous solution with the mass concentration of 20%, modifying and modifying for 7 hours at the temperature of 70 ℃, and freeze-drying for 30 hours at the temperature of minus 60 ℃ after filtering to obtain CeO nano particles with the particle size of 0.4 nm;
c. CeO nano particles with Ce/Co molar ratio of 8 and cyclopentadienyl cobalt dicarbonate are mixed in water, stirred at 70 ℃ for 6 hours, separated and dried, and the CpCo-CeO catalyst with chemical bonds constructed on the surface is obtained.
[ example 6 ]
The solid catalyst F was prepared according to the following steps:
a. cerium nitrate hexahydrate solution (0.3 mol/L) and tetramethylammonium hydroxide solution (0.3 mol/L) were mixed according to 1:3, feeding the mixture into a hypergravity reactor according to the volume ratio, and mixing the mixture under the conditions of a hypergravity level of 500G and a residence time of 5 min; centrifugally separating the solid after mixing to obtain a Ce precursor;
b. soaking a Ce precursor in a tetramethyl ammonium hydroxide aqueous solution with the mass concentration of 18%, modifying and modifying for 7 hours at 50 ℃, filtering, and freeze-drying for 60 hours at-50 ℃ to obtain CeO nano particles with the particle size of 1 nm;
c. CeO nano particles with the Ce/Co molar ratio of 5 and cyclopentadienyl cobalt dicarbonate are mixed in ethanol, stirred for 10 hours at 70 ℃, separated and dried, and the CpCo-CeO catalyst with the surface structured with chemical bonds is obtained.
[ example 7 ]
The solid catalyst G was prepared according to the following steps:
a. cerium nitrate hexahydrate solution (0.6 mol/L) and tetramethylammonium hydroxide solution (1.2 mol/L) were mixed according to 1:4, feeding the mixture into a hypergravity reactor according to the volume ratio, and mixing the mixture under the conditions of a hypergravity level of 1700G and a residence time of 15 min; centrifugally separating the solid after mixing to obtain a Ce precursor;
b. freeze-drying the Ce precursor for 70 hours at the temperature of minus 60 ℃ to obtain CeO nano particles with the particle size of 1.2 nm;
c. CeO nano particles with Ce/Co molar ratio of 3 and cyclopentadienyl cobalt dicarbonate are mixed in methanol, stirred at 70 ℃ for 7 hours, separated and dried, and the CpCo-CeO catalyst with chemical bonds constructed on the surface is obtained.
Comparative example 1
Ce precursor was prepared as in step a of example 2 and directly denoted as solid catalyst H.
Comparative example 2
A solid catalyst was prepared in substantially the same manner as in example 2, except that step c was not carried out, and the CeO nanoparticles obtained in step b were directly designated as solid catalyst I.
[ comparative example 3 ]
A solid catalyst J was prepared in substantially the same manner as in example 2, except that the modification in step b was not carried out, and the Ce precursor obtained in step a was directly mixed with cyclopentadienyl (dimethyl fumarate) (triethylphosphonite) cobalt (I) to carry out the reaction in step c.
[ comparative example 4 ]
A solid catalyst K was prepared in substantially the same manner as in example 2, except that the lyophilization conditions in step b were modified to the following drying conditions: drying at 60℃under 50kPa for 4h.
Comparative example 5
Cyclopentadienyl (dimethyl fumarate) (triethylphosphonite) cobalt (I) was directly designated as solid catalyst L.
[ application examples 1 to 7, comparative application examples 1 to 6 ]
Different solid catalysts are respectively adopted to synthesize TMAC through a one-step reaction:
and adding dimethyl carbonate and a catalyst into a reaction kettle, wherein the dosage of the catalyst is 2wt% of that of the dimethyl carbonate, heating to 120 ℃, adding an aqueous solution of trimethylamine (the mass ratio of water to trimethylamine is 7:3), the molar ratio of the trimethylamine to the dimethyl carbonate is 1:1, and sampling and testing after 5 hours of timing reaction.
The reaction results are shown in Table 1:
table 1, application examples 1 to 7, comparative application examples 1 to 6, results of the performance test
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that modifications and additions may be made to those skilled in the art without departing from the method of the present invention, which modifications and additions are also to be considered as within the scope of the present invention.

Claims (10)

1. The preparation method of the solid catalyst for synthesizing the tetramethyl ammonium bicarbonate is characterized by comprising the following steps of:
a. mixing cerium salt solution and organic alkali through a hypergravity reactor; mixing and separating solids to obtain a Ce precursor;
b. optionally soaking the Ce precursor in a tetramethyl ammonium hydroxide aqueous solution with the mass concentration of 2-25%, preferably 8-12%, modifying the surface, and then freeze-drying and/or supercritical drying the filtrate to obtain CeO nano particles; when the organic base in the step a does not contain tetramethyl ammonium hydroxide, the surface modification is indispensable;
c. mixing CeO nano particles with cyclopentadienyl cobalt metal catalyst in solvent, stirring at 40-80 deg.C for 5-12h, separating and drying to obtain CpCo-CeO catalyst with chemical bond structured on surface.
2. The method for preparing a solid catalyst for synthesizing tetramethyl ammonium bicarbonate according to claim 1, wherein in the step a, the molar ratio of cerium salt to organic base is 1 (1-10);
preferably, the organic base is ammonia and/or tetramethylammonium hydroxide.
3. The method for preparing a solid catalyst for synthesizing tetramethyl ammonium bicarbonate according to claim 2, wherein in the step a, the mixing condition of the hypergravity reactor is as follows: the supergravity level is 150-2000G, preferably 300-800G, and the residence time is 2-30min, preferably 5-10min.
4. A process for the preparation of a solid catalyst for the synthesis of tetramethyl ammonium bicarbonate according to any one of claims 1 to 3, wherein in step b the surface modification is carried out at a temperature of 40-80 ℃, preferably 60-70 ℃, for a time of 4-8h, preferably 5-7h.
5. The method for preparing a solid catalyst for synthesizing tetramethyl ammonium bicarbonate according to claim 4, wherein in the step b, the freeze-drying condition is as follows: treating at-70deg.C to-30deg.C for 24-72 hr, preferably at-50deg.C to-40deg.C for 36-48 hr; and/or the number of the groups of groups,
the supercritical drying conditions are as follows: by supercritical CO 2 The drying medium is dried under 10-15MPa at 35-45deg.C for 10-20min.
6. The method for preparing solid catalyst for synthesizing tetramethyl ammonium bicarbonate according to claim 5, wherein the particle size of the CeO nanoparticles prepared in the step b is 0.1-2nm.
7. A process for the preparation of a solid catalyst for the synthesis of tetramethyl ammonium bicarbonate according to any one of claims 1 to 3, wherein in step c the ratio of CeO nanoparticles to cyclopentadienyl cobalt metal catalyst is comprised between 0.1 and 10, calculated as molar ratio Ce to Co;
preferably, the cyclopentadienyl cobalt metal catalyst is selected from at least one of cyclopentadienyl cobalt dicarbonate, cyclopentadienyl (dimethyl fumarate) (triethylphosphonite) cobalt (I);
preferably, the solvent in the step c is any one or more of water, acetone, methanol, ethanol, acetonitrile, tetrahydrofuran, dichloromethane and chloroform.
8. A solid catalyst for synthesizing tetramethyl ammonium bicarbonate produced by the method of any one of claims 1-7.
9. Use of a solid catalyst for synthesizing tetramethyl ammonium bicarbonate prepared by the method of any one of claims 1 to 7, wherein the solid catalyst is used for catalyzing the reaction of an aqueous solution of dimethyl carbonate and trimethylamine to prepare tetramethyl ammonium bicarbonate.
10. The use according to claim 9, wherein the molar ratio of dimethyl carbonate to trimethylamine is 1 (0.5-2);
preferably, the solid catalyst is used in an amount of 1-10% of the mass of dimethyl carbonate;
preferably, the reaction temperature is 100-150 ℃, the reaction pressure is 0-1MPa, and the reaction time is 3-6h.
CN202310436224.6A 2023-04-23 2023-04-23 Solid catalyst for synthesizing tetramethyl ammonium bicarbonate and preparation method and application thereof Pending CN116713037A (en)

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