CN116652121A - Casting device and casting method for engine cylinder body - Google Patents
Casting device and casting method for engine cylinder body Download PDFInfo
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- CN116652121A CN116652121A CN202310571609.3A CN202310571609A CN116652121A CN 116652121 A CN116652121 A CN 116652121A CN 202310571609 A CN202310571609 A CN 202310571609A CN 116652121 A CN116652121 A CN 116652121A
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- 238000005266 casting Methods 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000000428 dust Substances 0.000 claims abstract description 113
- 239000007921 spray Substances 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000007789 sealing Methods 0.000 claims abstract description 15
- 230000000149 penetrating effect Effects 0.000 claims abstract description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 10
- 229910052742 iron Inorganic materials 0.000 claims description 10
- 230000035515 penetration Effects 0.000 claims description 8
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 6
- 239000002002 slurry Substances 0.000 claims description 5
- 230000005855 radiation Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000465 moulding Methods 0.000 description 6
- 239000004576 sand Substances 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 4
- 238000005056 compaction Methods 0.000 description 4
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000001914 filtration Methods 0.000 description 3
- 230000033228 biological regulation Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
- B22C9/24—Moulds for peculiarly-shaped castings for hollow articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D2/00—Arrangement of indicating or measuring devices, e.g. for temperature or viscosity of the fused mass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D37/00—Controlling or regulating the pouring of molten metal from a casting melt-holding vessel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D45/00—Equipment for casting, not otherwise provided for
- B22D45/005—Evacuation of fumes, dust or waste gases during manipulations in the foundry
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
Abstract
The invention discloses a casting device and a casting method for an engine cylinder body, wherein the casting device comprises a main body, a discharge pipe and a dust removal box, the discharge pipe is arranged on the outer wall of the main body in a penetrating manner, a fixed ring is arranged on the outer wall of the discharge pipe, a vertical pipe is arranged at the bottom of the fixed ring, a spray head is arranged at the bottom of the vertical pipe, a fixed shell is arranged at the top of the fixed ring, a first electric telescopic rod is arranged on the inner top wall of the fixed shell, a vertical rod is arranged at the bottom of the first electric telescopic rod, and an arc-shaped sealing plate is arranged at the bottom of the vertical rod. According to the invention, the sealing plate is arranged to realize the adjusting function, when the flow of the spray head is adjusted, the first electric telescopic rod stretches to drive the vertical rod to descend, and the vertical rod drives the sealing plate to be close to the opening of the vertical pipe, so that materials entering the vertical pipe are reduced, and the adjusting function is realized.
Description
Technical Field
The invention relates to the technical field of casting, in particular to a casting device and a casting method for an engine cylinder body.
Background
In recent years, manufacturers of molding lines at home and abroad continuously improve molding machines, sand adding modes such as air charging and compaction, air charging and compaction, static pressure and compaction, active multi-contact compaction, molding extrusion and the like are sequentially presented, and sand hardness is more uniform, so that the molding machine becomes the first-choice molding equipment for cylinder casting production. Some large and medium diesel engine cylinder casting enterprises adopt pepset self-hardening sand technology and triethylamine cold core box technology, which are also the best choices of energy conservation and low carbon. The production, processing and assembly of the engine are complex and huge projects, not only can create a great deal of employment, but also can be converted into technical achievements with independent intellectual property rights of China. The production technology of the engine cylinder body is mastered, so that the localization of the engine can be promoted, and the annual output can be improved; and can lay a solid foundation and provide valuable experience for the future domestic production of larger series of engines. Therefore, it is imperative to develop industrial production of engines. The casting method of the engine cylinder body casting comprises the steps of firstly manufacturing a sand mould, then carrying out casting molding by utilizing the sand mould, and finally carrying out heat treatment on the casting.
The existing casting device has the following defects:
1. patent document CN110039007a discloses a cylinder casting pouring system, and the claim of protection relates to the technical field of casting. The invention comprises an exhaust riser, a straight pouring gate and a filtering slow flow block, wherein the discharging side at the bottom of the straight pouring gate is symmetrically connected with two first slow flow channels respectively, and the discharging side at the bottom of the straight pouring gate positioned between the two first slow flow channels is also connected with a second slow flow channel; the discharge port of the first slow runner is connected with the first cross runner through a filtering slow flow block, and the discharge port of the second slow runner is connected with the second cross runner through a filtering slow flow block; any one of the first transverse pouring channels is provided with a water pump bracket supplementing pouring gate; and the two side surfaces of the second transverse runner are symmetrically extended to form a crank gear inner gate group near the upper end. The cylinder casting pouring system shortens the casting pouring time, reduces the casting protruding structure filling flow, effectively purifies filling molten metal, improves the pouring qualification rate of medium and large castings, and is inconvenient because the pouring speed cannot be adjusted when the traditional device is used;
2. patent document CN104338902a discloses a cylinder casting mold device, a cylinder, and a cylinder casting method, and the protection claim is that "the mold device (1) is configured to discharge gas pushed into a dead-beard-shaped space (S) via gaps (CL 1, CL 2) formed between an end surface (60 a) in the longitudinal direction of a cylinder liner (60) and an end surface (11 b) of an expanded diameter portion (10 b) in a cylinder bore pin (10) when mold clamping is performed. That is, since gaps (CL 1, CL 2) as gas discharge paths are formed by the cylinder liner (60) to be replaced each time the cylinder block is cast and molded, even if carbide (mold release grease), aluminum slag, or the like adheres to the gaps, the carbide or the like can be carried away by the cylinder liner (60) each time the mold is opened. This effectively suppresses the accumulation of carbide and the like in the gaps (CL 1, CL 2). Therefore, the frequency of cleaning operations of gaps (CL 1, CL 2) serving as gas exhaust paths can be reduced, so that the casting period can be shortened, and the conventional devices cannot remove dust in the casting process in many cases, so that dust is mixed into iron slurry, and the quality of a cylinder body is poor;
3. patent document CN115301897a discloses a casting pouring system of an engine cylinder, and the protection claim relates to the technical field of casting equipment. The invention includes a pair of casting molds; a plurality of side overflow channels are vertically connected to opposite outer side walls of the two casting molds, and a plurality of exhaust channels are vertically connected to the upper parts of the casting molds side by side; the two casting molds are connected through a pair of middle spillways; a sprue is vertically arranged between the two middle overflows; the lower end of the straight pouring channel is symmetrically connected with a pair of molten iron purifiers; the lower part of the molten iron purifier is vertically connected with a molten iron conveying channel; the lower ends of the two molten iron conveying channels are connected through a cross runner; the two opposite side walls of the molten iron conveying channel are connected with upper pouring gates; and the two opposite side walls of the transverse pouring gate are connected with a middle pouring gate and a bottom pouring gate side by side. The invention can lead the mold filling process to be stable and the temperature distribution to be balanced, the casting has zero defects in the aspects of air holes and sand washing, has higher market application value, and most of the existing devices lack detection structures, so that dust can not be cleaned in time when the dust is collected;
4. patent document CN114985704a discloses a lightweight engine cylinder casting production process, the claim of protection "belongs to cylinder casting production process technical field, the inside of downward mold groove is imported and is needed to carry out the cylinder body hot melt raw materials of cast shaping, start output driving motor drive initiative duplex type wheel and the synchronous operation of driving disk, it is rotatory to drive from the driving type wheel through initiative duplex type wheel drive conveyer belt regulation, drive outer transmission tooth rotation through driving type wheel regulation driving gear, and further adjust interior dust absorption fan rotation and carry out the dust absorption, the dust is led into U type dust pipe through the side dust absorption pipe, then get into the side dust absorption connecting pipe through U type dust pipe and in leading the dirt connecting pipe, can pull dust leading the dirt storehouse and pour out when needs clearance, then can adjust the pin joint pole motion when the driving disk is rotatory, and then adjust the decline of limit slide plate, make its upper die insert to the lower mould inslot and constitute the warning, present device mostly can not carry out warning, when the temperature is too high, the work personnel can not know in time.
Disclosure of Invention
The invention aims to provide a casting device and a casting method for an engine cylinder body, which are used for solving the problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the casting device for the engine cylinder body comprises a main body, a discharge pipe and a dust removal box, wherein the discharge pipe is arranged on the outer wall of the main body in a penetrating mode, a fixing ring is arranged on the outer wall of the discharge pipe, a vertical pipe is arranged at the bottom of the fixing ring, a spray head is arranged at the bottom of the vertical pipe, a fixing shell is arranged at the top of the fixing ring, a first electric telescopic rod is arranged on the inner top wall of the fixing shell, a vertical rod is arranged at the bottom of the first electric telescopic rod, and an arc-shaped sealing plate is arranged at the bottom of the vertical rod;
the dust removal box is installed to inside back wall of main part, the feeding case is installed to the inner wall of main part, and the feeding case is located one side of dust removal box.
Preferably, the control panel is installed to the outer wall of main part, and the display screen is installed to the outer wall of control panel, and a plurality of control buttons are installed to the outer wall of control panel, and the top of main part is equipped with the feed port, and the filter screen is installed at the top of main part, and first motor is installed to the inside front wall of main part, and the back of main part is installed the second motor, and the attention device is installed to the inner wall of main part.
Preferably, the output end of the second motor is provided with a rotating rod, the outer wall of the rotating rod is provided with spiral blades, the inner wall of the feeding box is provided with a drainage plate, and the bottom of the drainage plate is provided with a connecting pipe.
Preferably, the output of first motor extends the front of main part, and first lead screw is installed to the output of first motor, and the fixed block is installed to the outer wall cover of first lead screw, and the second electric telescopic handle is installed to the outer wall of fixed block, and the connecting plate is installed to the one end of second electric telescopic handle, and the flexible pipe is installed in the outer wall penetration of connecting plate, and dust collecting head is installed to the one end of flexible pipe, and the slide bar is installed in the front of main part.
Preferably, the length of the sealing plate is greater than the aperture of the vertical pipe, the control button is located below the display screen, the rotating rod and the blades are located inside the connecting pipe, one end of the connecting pipe is connected with one end of the discharging pipe, and the sliding rod penetrates through the inside of the fixing block.
Preferably, the suction pump is installed at the top of dust removal case, and the input of suction pump extends into the inside of dust removal case, and the interception net is installed to the inside roof of dust removal case, and the dust collection pipe is installed in the top penetration of dust removal case, and the one end of dust collection pipe is connected with the one end of flexible pipe, and the swash plate is installed to the inner wall of dust removal case.
Preferably, the vibrator is installed to the bottom of swash plate, the motor is installed to the inner wall of vibrator, the axis of rotation is installed to the output of motor, a plurality of cams are installed to the outer wall of axis of rotation, the fixed plate is installed to the inner wall of vibrator, a plurality of striking poles are installed in penetrating the top of fixed plate, the stopper is installed to the outer wall of striking pole, first spring is installed to the inside diapire of dust removal case, the bearing plate is installed at the top of first spring, the conducting block is installed to the bottom of bearing plate, first buzzer is installed to the inside diapire of dust removal case, the electric conduction groove is installed at the top of first buzzer.
Preferably, the detector is installed to the outer wall of feeding case, and the heat conduction pole is installed in the outer wall penetration of detector, and temperature sensor is installed to the inside diapire of detector, and a plurality of heat radiation fins are installed to the outer wall of feeding case, and the fan is installed to the outer wall of feeding case.
Preferably, the third motor is installed at the top of attention device, and the output of third motor extends into the inside of attention device, and the second lead screw is installed to the output of third motor, and the outer wall cover of second lead screw is equipped with the movable block, and the conducting rod is installed to the outer wall of movable block, and the second spring is installed to the inner wall of attention device, and the current conducting plate is installed to the one end of second spring, and second buzzer is installed to the inner wall of attention device, and the spacing groove is installed to the inner wall of attention device, and the gag lever post is installed to the outer wall of movable block, and the gag lever post is located the inside of spacing groove.
Preferably, the casting device is used as follows:
s1, when the flow of the spray head is regulated, the first electric telescopic rod stretches to drive the vertical rod to descend, and the vertical rod drives the sealing plate to be close to the opening of the vertical pipe, so that materials entering the vertical pipe are reduced, and a regulating function is realized;
s2, when dust is removed from the periphery of the spray head, the first motor drives the first screw rod to rotate, so that the fixed block moves, then the second electric telescopic rod stretches to drive the connecting plate to move, the connecting plate drives the telescopic pipe to stretch, so that the dust collection head moves to the vicinity of the spray head, and a dust removal function is realized;
s3, accumulating dust on the bearing plate, and when the bearing plate is full, descending to drive the first spring to shrink, so that the conductive block is in contact with the conductive groove, the first buzzer makes sound, and the dust detection function is realized;
s4, when the heat conducting rod transmits temperature, the temperature sensor detects that the temperature is too high, the fan starts to radiate heat, the radiating fins can accelerate radiating efficiency, meanwhile, the warning device starts to work, the third motor drives the second lead screw to rotate, the moving block drives the conducting rod to reciprocate, the moving rod contacts with the conducting plate, the second spring contracts, the conducting plate intermittently supplies power for the second buzzer along with the movement of the conducting rod, and the second buzzer intermittently emits sound to achieve a warning function.
Preferably, the step S1 further comprises the following steps;
s11, pouring the iron slurry for casting into the feeding box from the feeding hole, enabling the material to flow into the connecting pipe along the drainage plate, and then starting a second motor, driving the rotating rod and the blades to rotate by the second motor, and feeding the material into the discharging pipe;
the step S2 also comprises the following steps;
s21, the air pump works to pump out air in the dust removing box, the interception net can prevent dust from entering the air pump, and the dust collecting pipe sucks the dust near the spray head into the dust removing box to realize a dust removing function;
the step S3 also comprises the following steps;
s31, the motor drives the rotating shaft to rotate, the rotating shaft drives the cam to rotate, the cam extrudes the impact rod, the impact rod lifts up to impact the inclined plate, the inclined plate vibrates, dust is vibrated down, and dust is conveniently collected;
the step S4 also comprises the following steps;
s41, the limiting rod and the limiting groove can prevent the moving block from rotating.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the sealing plate is arranged to realize the adjusting function, when the flow of the spray head is adjusted, the first electric telescopic rod stretches to drive the vertical rod to descend, and the vertical rod drives the sealing plate to be close to the opening of the vertical pipe, so that materials entering the vertical pipe are reduced, and the adjusting function is realized;
2. the dust removing box is arranged, so that a dust removing function can be realized, when the periphery of the spray head is subjected to dust removal, the first motor drives the first screw rod to rotate, so that the fixed block moves, then the second electric telescopic rod stretches to drive the connecting plate to move, the connecting plate drives the telescopic pipe to stretch, so that the dust collecting head moves to the vicinity of the spray head, and the dust removing function is realized;
3. according to the invention, whether dust is collected or not can be detected by installing the bearing plate, dust is accumulated on the bearing plate, when the dust is accumulated, the bearing plate descends to drive the first spring to shrink, so that the conductive block is contacted with the conductive groove, the first buzzer makes sound, and the dust detection function is realized;
4. according to the invention, the warning function can be realized by installing the warning device, the heat conducting rod transmits the temperature, when the temperature sensor detects that the temperature is too high, the fan starts to radiate, the radiating fin can accelerate the radiating efficiency, meanwhile, the warning device starts to work, the third motor drives the second screw rod to rotate, the moving block drives the conductive rod to reciprocate, the moving rod contacts with the conductive plate, the second spring is contracted, the conductive plate intermittently supplies power for the second buzzer along with the movement of the conductive rod, and the second buzzer intermittently emits sound, so that the warning function is realized.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a portion of a retaining ring according to the present invention;
FIG. 3 is a schematic top view of the main body of the present invention;
FIG. 4 is a schematic view of the back structure of the main body of the present invention;
FIG. 5 is a schematic view of a vibrator portion of the present invention;
FIG. 6 is a schematic view of the portion A of FIG. 1 according to the present invention;
fig. 7 is a schematic view of a part of the structure of the alarm according to the present invention.
In the figure: 1. a main body; 2. a control board; 3. a display screen; 4. a control knob; 5. a feed hole; 6. a filter screen; 7. a discharge pipe; 8. a fixing ring; 9. a standpipe; 10. a spray head; 11. a fixed case; 12. a first electric telescopic rod; 13. a vertical rod; 14. a sealing plate; 15. a feed box; 16. a first motor; 17. a first lead screw; 18. a fixed block; 19. a second electric telescopic rod; 20. a connecting plate; 21. a telescopic tube; 22. a dust collection head; 23. a slide bar; 24. a second motor; 25. a rotating rod; 26. a blade; 27. a dust removal box; 28. an air extracting pump; 29. an interception net; 30. a dust collecting pipe; 31. a sloping plate; 32. a vibrator; 33. a motor; 34. a rotating shaft; 35. a cam; 36. a striker rod; 37. a limiting block; 38. a first spring; 39. a bearing plate; 40. a conductive block; 41. a first buzzer; 42. a conductive groove; 43. a drainage plate; 44. a connecting pipe; 45. a detector; 46. a heat conduction rod; 47. a temperature sensor; 48. a heat radiation fin; 49. a blower; 50. an alarm; 51. a third motor; 52. a second lead screw; 53. a moving block; 54. a conductive rod; 55. a second spring; 56. a conductive plate; 57. a second buzzer; 58. a limit groove; 59. and a limit rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1, 2, 3, 4 and 6, an embodiment of the present invention is provided: a casting device for an engine cylinder body comprises a main body 1, a discharge pipe 7 and a dust removal box 27, wherein the outer wall of the main body 1 is provided with the discharge pipe 7 in a penetrating way, the outer wall of the discharge pipe 7 is provided with a fixed ring 8, the bottom of the fixed ring 8 is provided with a vertical pipe 9, the bottom of the vertical pipe 9 is provided with a spray head 10, the top of the fixed ring 8 is provided with a fixed shell 11, the inner top wall of the fixed shell 11 is provided with a first electric telescopic rod 12, the bottom of the first electric telescopic rod 12 is provided with a vertical rod 13, the bottom of the vertical rod 13 is provided with an arc-shaped sealing plate 14, the inner rear wall of the main body 1 is provided with the dust removal box 27, the inner wall of the main body 1 is provided with a feeding box 15, the feeding box 15 is positioned on one side of the dust removal box 27, the outer wall of the main body 1 is provided with a control board 2, the outer wall of the control board 2 is provided with a display screen 3, the outer wall of the control panel 2 is provided with a plurality of control buttons 4, the top of the main body 1 is provided with a feeding hole 5, the top of the main body 1 is provided with a filter screen 6, the inner front wall of the main body 1 is provided with a first motor 16, the back surface of the main body 1 is provided with a second motor 24, the inner wall of the main body 1 is provided with a warning indicator 50, the output end of the second motor 24 is provided with a rotating rod 25, the outer wall of the rotating rod 25 is provided with a spiral blade 26, the inner wall of the feeding box 15 is provided with a drainage plate 43, the bottom of the drainage plate 43 is provided with a connecting pipe 44, the output end of the first motor 16 extends out of the front surface of the main body 1, the output end of the first motor 16 is provided with a first lead screw 17, the outer wall of the first lead screw 17 is sleeved with a fixed block 18, the outer wall of the fixed block 18 is provided with a second electric telescopic rod 19, one end of the second electric telescopic rod 19 is provided with a connecting plate 20, the outer wall of the connecting plate 20 is provided with a telescopic pipe 21 in a penetrating way, one end of the telescopic tube 21 is provided with a dust collecting head 22, and the front surface of the main body 1 is provided with a sliding rod 23.
Referring to fig. 4, 5 and 6, the length of the sealing plate 14 is greater than the aperture of the vertical tube 9, the control knob 4 is located below the display 3, the rotating rod 25 and the blades 26 are located inside the connecting tube 44, one end of the connecting tube 44 is connected with one end of the discharging tube 7, the sliding rod 23 penetrates through the inside of the fixing block 18, the top of the dust removing box 27 is provided with the air pump 28, the input end of the air pump 28 extends into the inside of the dust removing box 27, the inner top wall of the dust removing box 27 is provided with the interception net 29, the top of the dust removing box 27 is provided with the dust collecting tube 30, one end of the dust collecting tube 30 is connected with one end of the telescopic tube 21, the inner wall of the dust removing box 27 is provided with the inclined plate 31, vibrator 32 is installed to the bottom of swash plate 31, motor 33 is installed to the inner wall of vibrator 32, axis of rotation 34 is installed to the output of motor 33, a plurality of cams 35 are installed to the outer wall of axis of rotation 34, the fixed plate is installed to the inner wall of vibrator 32, a plurality of striking poles 36 are installed in the top penetration of fixed plate, stopper 37 is installed to the outer wall of striking pole 36, first spring 38 is installed to the inside diapire of dust removal case 27, bearing plate 39 is installed at the top of first spring 38, conductive block 40 is installed to the bottom of bearing plate 39, first buzzer 41 is installed to the inside diapire of dust removal case 27, conductive groove 42 is installed at the top of first buzzer 41.
Referring to fig. 7, the outer wall of the feeding box 15 is provided with a detector 45, the outer wall of the detector 45 is provided with a heat conducting rod 46 in a penetrating manner, the inner bottom wall of the detector 45 is provided with a temperature sensor 47, the outer wall of the feeding box 15 is provided with a plurality of heat radiating fins 48, the outer wall of the feeding box 15 is provided with a fan 49, the top of the warning device 50 is provided with a third motor 51, the output end of the third motor 51 extends into the warning device 50, the output end of the third motor 51 is provided with a second lead screw 52, the outer wall of the second lead screw 52 is sleeved with a moving block 53, the outer wall of the moving block 53 is provided with a conductive rod 54, the inner wall of the warning device 50 is provided with a second spring 55, one end of the second spring 55 is provided with a conductive plate 56, the inner wall of the warning device 50 is provided with a second buzzer 57, the inner wall of the warning device 50 is provided with a limit groove 58, the outer wall of the moving block 53 is provided with a limit rod 59, and the limit rod 59 is located in the limit groove 58.
Further, the casting device is used as follows:
s1, when the flow of a spray head is regulated, a first electric telescopic rod 12 stretches to drive a vertical rod 13 to descend, and the vertical rod 13 drives a sealing plate 14 to be close to the opening of a vertical pipe 9, so that materials entering the vertical pipe 9 are reduced, and a regulating function is realized;
s2, when dust is removed from the periphery of the spray head 10, the first motor 16 drives the first screw rod 17 to rotate, so that the fixed block 18 moves, then the second electric telescopic rod 19 stretches to drive the connecting plate 20 to move, the connecting plate 20 drives the telescopic pipe 21 to stretch, so that the dust collection head 22 moves to the vicinity of the spray head 10, and a dust removal function is realized;
s3, accumulating dust on the bearing plate 39, and when the dust is accumulated, the bearing plate 39 descends to drive the first spring 38 to shrink, so that the conductive block 40 is in contact with the conductive groove 42, the first buzzer 41 makes sound, and the dust detection function is realized;
s4, when the temperature sensor 47 detects that the temperature is too high, the fan 49 starts to radiate heat, the radiating fins 48 can accelerate radiating efficiency, meanwhile, the warning device 50 starts to work, the third motor 51 drives the second lead screw 52 to rotate, the moving block 53 drives the conducting rod 54 to reciprocate, the moving rod 54 contacts with the conducting plate 56, the second spring 55 contracts, the conducting plate 56 intermittently supplies power to the second buzzer 57 along with the movement of the conducting rod 54, the second buzzer 57 intermittently emits sound, and a warning function is achieved.
Further, the step S1 comprises the following steps;
s11, pouring the casting iron slurry into the feeding box 15 from the feeding hole 5, enabling the material to flow into the connecting pipe 44 along the drainage plate 43, and then starting the second motor 24, enabling the second motor 24 to drive the rotating rod 25 and the blades 26 to rotate, and feeding the material into the discharging pipe 7;
the step S2 also comprises the following steps;
s21, the air pump 28 works to pump out air in the dust removal box 27, the interception net 29 can prevent dust from entering the air pump 28, and the dust collection pipe 30 sucks the dust near the spray head 10 into the dust removal box 27 to realize a dust removal function;
the step S3 also comprises the following steps;
s31, a motor 33 drives a rotating shaft 34 to rotate, the rotating shaft 34 drives a cam 35 to rotate, the cam 35 extrudes a striking rod 36, the striking rod 36 lifts up to strike the inclined plate 31, the inclined plate 31 vibrates, dust is vibrated down, and dust is conveniently collected;
the step S4 also comprises the following steps;
s41, the stop lever 59 and the stop groove 58 can prevent the moving block 53 from rotating.
When the flow of the spray head is regulated, the first electric telescopic rod 12 stretches to drive the vertical rod 13 to descend, the vertical rod 13 drives the sealing plate 14 to be close to the opening of the vertical pipe 9, so that materials entering the inside of the vertical pipe 9 are reduced, the regulating function is realized, iron slurry for casting is poured into the feeding box 15 from the feeding hole 5, the materials flow into the connecting pipe 44 along the drainage plate 43, then the second motor 24 is started, the second motor 24 drives the rotating rod 25 and the blades 26 to rotate, and the materials are fed into the discharging pipe 7;
when the periphery of the spray head 10 is dedusted, the first motor 16 drives the first screw rod 17 to rotate, so that the fixed block 18 moves, then the second electric telescopic rod 19 stretches to drive the connecting plate 20 to move, the connecting plate 20 stretches to drive the telescopic pipe 21, so that the dust collecting head 22 moves to the vicinity of the spray head 10, the dedusting function is realized, the air pump 28 works, air in the dedusting box 27 is pumped out, the interception net 29 can prevent dust from entering the air pump 28, and the dust collecting pipe 30 sucks the dust near the spray head 10 into the dedusting box 27, so that the dedusting function is realized;
dust is accumulated on the bearing plate 39, when the bearing plate 39 is fully accumulated, the first spring 38 is driven to shrink by descending, the conductive block 40 is in contact with the conductive groove 42, the first buzzer 41 emits sound, the dust detection function is realized, the motor 33 drives the rotating shaft 34 to rotate, the rotating shaft 34 drives the cam 35 to rotate, the cam 35 extrudes the impact rod 36, the impact rod 36 is lifted to impact the inclined plate 31, the inclined plate 31 shakes, the dust is shaken off, and the dust is conveniently collected;
when the temperature sensor 47 detects that the temperature is too high, the fan 49 starts to radiate heat, the radiating fins 48 can accelerate radiating efficiency, meanwhile, the warning device 50 starts to work, the third motor 51 drives the second lead screw 52 to rotate, the moving block 53 drives the conducting rod 54 to reciprocate, the moving rod 54 contacts with the conducting plate 56, the second spring 55 contracts, the conducting plate 56 intermittently supplies power to the second buzzer 57 along with the movement of the conducting rod 54, the second buzzer 57 intermittently emits sound, a warning function is achieved, and the limiting rod 59 and the limiting groove 58 can prevent the moving block 53 from rotating.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (11)
1. Casting device for engine cylinder block, including main part (1), row material pipe (7) and dust removal case (27), its characterized in that: the automatic feeding device is characterized in that a discharging pipe (7) is arranged on the outer wall of the main body (1) in a penetrating mode, a fixing ring (8) is arranged on the outer wall of the discharging pipe (7), a vertical pipe (9) is arranged at the bottom of the fixing ring (8), a spray head (10) is arranged at the bottom of the vertical pipe (9), a fixing shell (11) is arranged at the top of the fixing ring (8), a first electric telescopic rod (12) is arranged on the inner top wall of the fixing shell (11), a vertical rod (13) is arranged at the bottom of the first electric telescopic rod (12), and an arc-shaped sealing plate (14) is arranged at the bottom of the vertical rod (13);
the dust removing box (27) is mounted on the inner rear wall of the main body (1), the feeding box (15) is mounted on the inner wall of the main body (1), and the feeding box (15) is located on one side of the dust removing box (27).
2. A casting device for an engine block according to claim 1, characterized in that: control panel (2) are installed to the outer wall of main part (1), display screen (3) are installed to the outer wall of control panel (2), a plurality of control buttons (4) are installed to the outer wall of control panel (2), and the top of main part (1) is equipped with feed port (5), and filter screen (6) are installed at the top of main part (1), and first motor (16) are installed to the inside front wall of main part (1), and second motor (24) are installed to the back of main part (1), and alarm (50) are installed to the inner wall of main part (1).
3. A casting device for an engine block according to claim 2, characterized in that: the output end of the second motor (24) is provided with a rotating rod (25), the outer wall of the rotating rod (25) is provided with spiral blades (26), the inner wall of the feeding box (15) is provided with a drainage plate (43), and the bottom of the drainage plate (43) is provided with a connecting pipe (44).
4. A casting device for an engine block according to claim 2, characterized in that: the output of first motor (16) extends the front of main part (1), first lead screw (17) are installed to the output of first motor (16), fixed block (18) are installed to the outer wall cover of first lead screw (17), second electric telescopic handle (19) are installed to the outer wall of fixed block (18), connecting plate (20) are installed to the one end of second electric telescopic handle (19), flexible pipe (21) are installed in the outer wall penetration of connecting plate (20), dust collecting head (22) are installed to the one end of flexible pipe (21), slide bar (23) are installed in the front of main part (1).
5. A casting device for an engine block according to any one of claims 1-4, characterized in that: the length of closing plate (14) is greater than the aperture of standpipe (9), control button (4) are located the below of display screen (3), rotary rod (25) and blade (26) are located the inside of connecting pipe (44), the one end of connecting pipe (44) is connected with the one end of arranging material pipe (7), inside that slide bar (23) run through fixed block (18).
6. A casting device for an engine block according to claim 1, characterized in that: the air pump (28) is installed at the top of dust removal case (27), and the inside of dust removal case (27) is stretched into to the input of air pump (28), and interception net (29) are installed to the inside roof of dust removal case (27), and dust collection tube (30) are installed in the top penetration of dust removal case (27), and the one end of dust collection tube (30) is connected with the one end of flexible pipe (21), and swash plate (31) are installed to the inner wall of dust removal case (27).
7. A casting device for an engine block according to claim 6, characterized in that: vibrator (32) are installed to the bottom of swash plate (31), motor (33) are installed to the inner wall of vibrator (32), axis of rotation (34) are installed to the output of motor (33), a plurality of cams (35) are installed to the outer wall of axis of rotation (34), the fixed plate is installed to the inner wall of vibrator (32), a plurality of striking poles (36) are installed in the top penetration of fixed plate, stopper (37) are installed to the outer wall of striking pole (36), first spring (38) are installed to the inside diapire of dust removal case (27), bearing plate (39) are installed at the top of first spring (38), conducting block (40) are installed to the bottom of bearing plate (39), first buzzer (41) are installed to the inside diapire of dust removal case (27), conducting groove (42) are installed at the top of first buzzer (41).
8. A casting device for an engine block according to claim 1, characterized in that: the detector (45) is installed to the outer wall of feeding case (15), and heat conduction rod (46) is installed in the outer wall penetration of detector (45), and temperature sensor (47) is installed to the inside diapire of detector (45), and a plurality of heat radiation fins (48) are installed to the outer wall of feeding case (15), and fan (49) are installed to the outer wall of feeding case (15).
9. A casting device for an engine block according to claim 2, characterized in that: the top of attention device (50) is installed third motor (51), and the output of third motor (51) extends into the inside of attention device (50), second lead screw (52) are installed to the output of third motor (51), movable block (53) are installed to the outer wall cover of second lead screw (52), conducting rod (54) are installed to the outer wall of movable block (53), second spring (55) are installed to the inner wall of attention device (50), conducting plate (56) are installed to the one end of second spring (55), second buzzer (57) are installed to the inner wall of attention device (50), limit groove (58) are installed to the inner wall of attention device (50), limit rod (59) are installed to the outer wall of movable block (53), and limit rod (59) are located the inside of limit groove (58).
10. Casting method of a casting device for engine blocks according to any of the claims 1-9, characterized in that the casting device is used as follows:
s1, when the flow of the spray head is regulated, a first electric telescopic rod (12) stretches to drive a vertical rod (13) to descend, and the vertical rod (13) drives a sealing plate (14) to be close to the opening of the vertical pipe (9), so that materials entering the vertical pipe (9) are reduced, and a regulating function is realized;
s2, when dust is removed from the periphery of the spray head (10), the first motor (16) drives the first screw rod (17) to rotate, so that the fixed block (18) moves, then the second electric telescopic rod (19) stretches to drive the connecting plate (20) to move, the connecting plate (20) drives the telescopic pipe (21) to stretch, so that the dust collection head (22) moves to the vicinity of the spray head (10), and a dust removal function is realized;
s3, accumulating dust on the bearing plate (39), and when the dust is accumulated, the bearing plate (39) descends to drive the first spring (38) to shrink, so that the conductive block (40) is in contact with the conductive groove (42), and the first buzzer (41) emits sound to realize a dust detection function;
s4, when the temperature sensor (47) detects that the temperature is too high, the fan (49) starts radiating, the radiating fins (48) can accelerate radiating efficiency, meanwhile, the warning device (50) starts working, the third motor (51) drives the second lead screw (52) to rotate, the moving block (53) drives the conducting rod (54) to reciprocate, the moving rod (54) is in contact with the conducting plate (56), the second spring (55) is contracted, the conducting plate (56) supplies power for the second buzzer (57) intermittently along with the movement of the conducting rod (54), and the second buzzer (57) intermittently emits sound to realize a warning function.
11. The casting method of a casting apparatus for an engine block according to claim 10, characterized by further comprising the steps of in S1;
s11, pouring the casting iron slurry into the feeding box (15) from the feeding hole (5), enabling the material to flow into the connecting pipe (44) along the drainage plate (43), and then starting the second motor (24), enabling the second motor (24) to drive the rotating rod (25) and the blades (26) to rotate, and feeding the material into the discharging pipe (7);
the step S2 also comprises the following steps;
s21, an air sucking pump (28) works to suck air in a dust removing box (27), the interception net (29) can prevent dust from entering the air sucking pump (28), and a dust collecting pipe (30) sucks the dust near the spray head (10) into the dust removing box (27) to realize a dust removing function;
the step S3 also comprises the following steps;
s31, a motor (33) drives a rotating shaft (34) to rotate, the rotating shaft (34) drives a cam (35) to rotate, the cam (35) extrudes an impact rod (36), the impact rod (36) lifts an impact inclined plate (31), and the inclined plate (31) vibrates to shake off dust, so that dust can be conveniently collected;
the step S4 also comprises the following steps;
s41, a limiting rod (59) and a limiting groove (58) can prevent the moving block (53) from rotating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310571609.3A CN116652121A (en) | 2023-05-21 | 2023-05-21 | Casting device and casting method for engine cylinder body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310571609.3A CN116652121A (en) | 2023-05-21 | 2023-05-21 | Casting device and casting method for engine cylinder body |
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| CN116652121A true CN116652121A (en) | 2023-08-29 |
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| CN202310571609.3A Pending CN116652121A (en) | 2023-05-21 | 2023-05-21 | Casting device and casting method for engine cylinder body |
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