CN116639953A - Nano functional ceramic material and preparation method thereof - Google Patents

Nano functional ceramic material and preparation method thereof Download PDF

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Publication number
CN116639953A
CN116639953A CN202310805731.2A CN202310805731A CN116639953A CN 116639953 A CN116639953 A CN 116639953A CN 202310805731 A CN202310805731 A CN 202310805731A CN 116639953 A CN116639953 A CN 116639953A
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nano
ceramic material
cerium
pyroxene
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肖亮
朱福林
谭皓文
李能
刘明
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Hengyang Kaixin Special Materials Technology Co ltd
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/327Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3272Iron oxides or oxide forming salts thereof, e.g. hematite, magnetite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3284Zinc oxides, zincates, cadmium oxides, cadmiates, mercury oxides, mercurates or oxide forming salts thereof
    • CCHEMISTRY; METALLURGY
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • C04B2235/3463Alumino-silicates other than clay, e.g. mullite
    • C04B2235/3472Alkali metal alumino-silicates other than clay, e.g. spodumene, alkali feldspars such as albite or orthoclase, micas such as muscovite, zeolites such as natrolite
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
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  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention provides a nano functional ceramic material and a preparation method thereof, belonging to the field of ceramic materials. The material is prepared from the following raw materials in parts by weight: 20-50 parts of cerium-containing iron ore tailings, 4-6 parts of nano zinc oxide, 4-7 parts of tourmaline, 0.4-1 part of silicate mineral with a ring structure, 1-3 parts of pyroxene, 3-6 parts of magnetite and 5-15 parts of kaolin. In the invention, the cerium-containing iron ore tailings contain rare earth element cerium, which is favorable for improving the far infrared characteristic of the ceramic glaze, and the cerium oxide, the nano zinc oxide and the tourmaline in the cerium-containing iron ore tailings can exert more excellent antibacterial effect and far infrared emission function in a framework structure formed by tourmaline, kaolin and pyroxene, so that the far infrared characteristic is further improved; silicate minerals with a ring structure can release far infrared radiation energy; when the pyroxene is calcined, the pyroxene can easily form pyroxene crystals with other ceramic raw materials, and has the infrared radiation function.

Description

Nano functional ceramic material and preparation method thereof
Technical Field
The invention relates to the technical field of ceramic materials, in particular to a nano functional ceramic material and a preparation method thereof.
Background
Functional ceramics are materials which mainly utilize the non-mechanical properties of the materials in application, and the materials generally have one or more functions such as electricity, magnetism, light, heat, chemistry, biology and the like, and coupling functions such as piezoelectricity, piezomagnetism, thermoelectricity, electrooptical, acousto-optic, magneto-optic and the like. With the rapid development of material science, various new properties and new applications of functional ceramic materials are continuously recognized and actively developed. Due to the high development of science and technology, the requirements on the performance and quality of ceramic materials are higher and higher, and partial ceramics are promoted to develop into novel materials with special function types. Such ceramics, both in terms of performance and use and in terms of manufacturing process, require a high degree of definition, so that together with structural ceramics they are collectively referred to as fine ceramics (new ceramics).
The infrared radiation ceramic not only can disinfect and resist bacteria, but also has the application functions of promoting metabolism, activating organisms, improving immunity and the like. The principle of the preparation of the infrared radiation functional ceramic product is that the infrared radiation powder is required to be selected to have high performance, the infrared radiation powder directly absorbs heat emitted by the surrounding environment and converts the heat to output far infrared energy, and the principle is that the change of the molecular dipole moment of the material and the oscillating electric field of light generate an interaction result. In the oscillation process, the multi-ion system changes the symmetry property of the molecule, so that the dipole moment is changed, and the infrared absorption capacity and the infrared emission capacity can be improved to a greater extent.
The infrared radiation ceramics in the prior art have the problem of poor antibacterial property and far infrared performance.
Disclosure of Invention
In view of the above, the present invention aims to provide a nano functional ceramic material and a preparation method thereof. The nano functional ceramic material provided by the invention has the characteristics of excellent antibacterial property and far infrared performance.
In order to achieve the above object, the present invention provides the following technical solutions:
the invention provides a nano functional ceramic material which is prepared from the following raw materials in parts by weight:
20-50 parts of cerium-containing iron ore tailings, 4-6 parts of nano zinc oxide, 4-7 parts of tourmaline, 0.4-1 part of silicate mineral with a ring structure, 1-3 parts of pyroxene, 3-6 parts of magnetite and 5-15 parts of kaolin.
Preferably, the nano functional ceramic material is prepared from the following raw materials in parts by weight:
30-40 parts of cerium-containing iron ore tailings, 5 parts of nano zinc oxide, 5-6 parts of tourmaline, 0.6 part of silicate mineral with a cyclic structure, 2 parts of pyroxene, 4-5 parts of magnetite and 10 parts of kaolin.
Preferably, the nano functional ceramic material is prepared from the following raw materials in parts by weight:
35 parts of cerium-iron ore tailings, 5 parts of nano zinc oxide, 5 parts of tourmaline, 0.6 part of silicate mineral with a cyclic structure, 2 parts of pyroxene, 5 parts of magnetite and 10 parts of kaolin.
Preferably, the nano functional ceramic material is prepared from the following raw materials in parts by weight:
35 parts of cerium-iron ore tailings, 5 parts of nano zinc oxide, 5 parts of tourmaline, 0.6 part of silicate mineral with a cyclic structure, 2 parts of pyroxene, 4 parts of magnetite and 15 parts of kaolin.
Preferably, the chemical composition of the cerium-containing iron ore tailings comprises the following components in percentage by mass: siO (SiO) 2 25~32%,Fe 2 O 3 27~35%,Al 2 O 3 9~12%,TiO 2 9~12%,CaO 3~7%,MgO 3~6%,Na 2 O 1~3%,MnO 2 0.1~0.5%,CeO 2 0.1~0.5%。
Preferably, the silicate mineral with the annular structure comprises one or more of andalusite, ax, ferroelectric, magnesium carbide, lithium carbide, lead carbide and lime carbide.
Preferably, the pyroxene is spodumene and/or spodumene.
Preferably, the TiO in the spodumene 2 The content of (3) is 3-9 wt%.
The invention also provides a preparation method of the nano functional ceramic material, which comprises the following steps:
mixing cerium-containing iron ore tailings, nano zinc oxide, tourmaline, silicate mineral with a ring structure, pyroxene, magnetite and kaolin, and calcining to obtain the nano functional ceramic material.
Preferably, the calcination temperature is 1000-1500 ℃ and the time is 1-24 h.
The invention provides a nano functional ceramic material which is prepared from the following raw materials in parts by weight:
20-50 parts of cerium-containing iron ore tailings, 4-6 parts of nano zinc oxide, 4-7 parts of tourmaline, 0.4-1 part of silicate mineral with a ring structure, 1-3 parts of pyroxene, 3-6 parts of magnetite and 5-15 parts of kaolin.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the cerium-containing iron ore tailings contain rare earth element cerium, so that the far infrared characteristic of the ceramic glaze is improved, the reduction of the multi-phonon relaxation rate in the cerium-containing iron ore tailings can promote the far infrared emission performance of ceramics, the rare earth element cerium can cause internal defects by replacing other cations in the ceramic glaze, or form independent phases at crystal boundaries, cerium ions move to the crystal boundaries to form isolated ultrathin layers around crystal grains, so that the crystal growth can be limited, the average crystal grain size is reduced, and cerium oxide, nano zinc oxide and tourmaline in the cerium-containing iron ore tailings can exert more excellent antibacterial effect and far infrared emission function in a framework structure formed by tourmaline, kaolin and pyroxene, so that the far infrared characteristic is further improved; the silicate mineral with the annular structure has unique pyroelectric and piezoelectric properties, and at room temperature, tiny fluctuation of temperature or pressure can cause the dipole moment of molecules inside the silicate mineral with the annular structure to change, so that the molecules are highly excited, and when the silicate mineral with the annular structure transitions downwards, redundant energy is released as infrared radiation; fe in pyroxene 2+ For Ca 2+ The partial substitution of the (B) reduces the symmetry of Ca-O bond vibration in the whole crystal structure, and the (B) is easy to form pyroxene crystals with other ceramic raw materials during calcination, thereby further improving the far infrared radiation function of the ceramic.
Further, the iron ore tailings contain transition metal ions Mn 4+ And rare earth ion Ce 4+ The existence of the ions is favorable for improving the far infrared characteristic of the ceramic glaze, so that the glaze can be realized without additional energy sourcesFar infrared radiation.
Detailed Description
The invention provides a nano functional ceramic material which is prepared from the following raw materials in parts by weight:
20-50 parts of cerium-containing iron ore tailings, 4-6 parts of nano zinc oxide, 4-7 parts of tourmaline, 0.4-1 part of silicate mineral with a ring structure, 1-3 parts of pyroxene, 3-6 parts of magnetite and 5-15 parts of kaolin.
In the present invention, all materials used are commercial products in the art unless otherwise specified.
In the invention, the nano functional ceramic material is preferably prepared from the following raw materials in parts by mass:
30-40 parts of cerium-containing iron ore tailings, 5 parts of nano zinc oxide, 5-6 parts of tourmaline, 0.6 part of silicate mineral with a cyclic structure, 2 parts of pyroxene, 4-5 parts of magnetite and 10 parts of kaolin, and more preferably, the nano zinc oxide composite material is prepared from the following raw materials in parts by mass:
35 parts of cerium-containing iron ore tailings, 5 parts of nano zinc oxide, 5 parts of tourmaline, 0.6 part of silicate mineral with a cyclic structure, 2 parts of pyroxene, 5 parts of magnetite and 10 parts of kaolin or are prepared from the following raw materials in parts by mass:
35 parts of cerium-iron ore tailings, 5 parts of nano zinc oxide, 5 parts of tourmaline, 0.6 part of silicate mineral with a cyclic structure, 2 parts of pyroxene, 4 parts of magnetite and 15 parts of kaolin.
In the invention, the chemical composition of the cerium-containing iron ore tailings preferably comprises the following components in percentage by mass: siO (SiO) 2 25~32%,Fe 2 O 3 27~35%,Al 2 O 3 9~12%,TiO 2 9~12%,CaO 3~7%,MgO 3~6%,Na 2 O 1~3%,MnO 2 0.1~0.5%,CeO 2 0.1~0.5%。
In the present invention, the silicate mineral of the ring structure preferably includes one or more of andalusite, ax, ferroelectric, magnesium carbide, lithium carbide, lead carbide, and lime carbide.
In the present invention, the pyroxene is preferably spodumene and/or spodumene.
In the present invention, the TiO in the spodumene 2 The content of (C) is preferably 3 to 9wt%.
The invention also provides a preparation method of the nano functional ceramic material, which comprises the following steps:
mixing cerium-containing iron ore tailings, nano zinc oxide, tourmaline, silicate mineral with a ring structure, pyroxene, magnetite and kaolin, and calcining to obtain the nano functional ceramic material.
In the present invention, the temperature of the calcination is preferably 1000 to 1500 ℃, and the time is preferably 1 to 24 hours.
In the present invention, the nano zinc oxide is preferably subjected to pretreatment, and the pretreatment is preferably:
under the stirring condition, adding the nano zinc oxide into water, then adding a dispersing agent accounting for 0.1-0.15% of the total volume and a suspending agent accounting for 0.1% of the total volume, and continuously stirring for 20-35 min to obtain a pretreated nano zinc oxide solution.
In the present invention, the average particle diameter of the nano zinc oxide is preferably 20 to 60nm.
In the present invention, the dispersant is preferably sodium tripolyphosphate.
In the present invention, the suspending agent is preferably methylcellulose or polymethylsiloxane.
In the present invention, the stirring conditions are preferably: the rotating speed is 5000-8000 r/min.
For further explanation of the present invention, the nano-functional ceramic materials and the preparation method thereof provided by the present invention are described in detail below with reference to examples, but they should not be construed as limiting the scope of the present invention.
The starting materials used in the examples:
the chemical composition of the cerium-containing iron ore tailings preferably comprises the following components in percentage by mass: siO (SiO) 2 28%,Fe 2 O 3 32%,Al 2 O 3 9%,TiO 2 11%,CaO 6%,MgO 5%,Na 2 O 2%,MnO 2 0.5%,CeO 2 0.5% and 6% burn-out; titaniumTiO in chemical composition of pyroxene 2 The mass content of (2) is 8.5%; the average grain diameter of the nanometer zinc oxide is 20-60 nm; .
Examples
The raw materials were weighed according to the parts by weight in table 1.
Table 1 parts by weight of the raw materials in the examples
The preparation steps of the nano functional ceramic material in the embodiment are as follows:
adding nano zinc oxide into water at the rotating speed of 8000r/min, then adding sodium tripolyphosphate accounting for 0.1% of the total volume and methyl cellulose accounting for 0.1% of the total volume, and continuously stirring for 35min to obtain a pretreated nano zinc oxide solution;
and mixing the pretreated nano zinc oxide solution, cerium-containing iron ore tailings, tourmaline, silicate mineral with a cyclic structure, pyroxene, magnetite and kaolin, and calcining (1500 ℃ for 6 hours) to obtain the nano functional ceramic material.
The far infrared emissivity is measured by Fourier transform infrared spectrometer (FTIR, bruker-80V, germany), and the wave number range provided by the instrument is 10000-200 cm -1 With an accuracy of 0.01cm -1 Resolution is less than or equal to 4cm -1 The far infrared emissivity test range is 8-14 mu m. The test results are shown in Table 2.
Antibacterial performance test the antibacterial performance standard JC T897-2014 for the antibacterial ceramic articles was referenced and the results are shown in table 2.
As can be seen from the data recorded in Table 2, the nano functional ceramic material prepared by the invention has good antibacterial property, the components are compounded and synergistically enhanced, the nano functional ceramic material has more excellent antibacterial effect, the antibacterial rate of the nano functional ceramic material to staphylococcus aureus reaches more than 99%, and the nano functional ceramic material is far superior to 90% of the national standard; the emissivity of far infrared rays of 8-14 mu m reaches more than 0.984, and the far infrared rays can also play a role in purifying water quality to a certain extent, thereby having higher added value.
Table 2 test results of far infrared emissivity of examples
The foregoing is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. It should be noted that modifications and adaptations to the present invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be comprehended within the scope of the present invention.

Claims (10)

1. The nano functional ceramic material is characterized by being prepared from the following raw materials in parts by weight:
20-50 parts of cerium-containing iron ore tailings, 4-6 parts of nano zinc oxide, 4-7 parts of tourmaline, 0.4-1 part of silicate mineral with a ring structure, 1-3 parts of pyroxene, 3-6 parts of magnetite and 5-15 parts of kaolin.
2. The nano-functional ceramic material according to claim 1, which is prepared from the following raw materials in parts by mass:
30-40 parts of cerium-containing iron ore tailings, 5 parts of nano zinc oxide, 5-6 parts of tourmaline, 0.6 part of silicate mineral with a cyclic structure, 2 parts of pyroxene, 4-5 parts of magnetite and 10 parts of kaolin.
3. The nano-functional ceramic material according to claim 1, wherein the nano-functional ceramic material is prepared from the following raw materials in parts by mass:
35 parts of cerium-iron ore tailings, 5 parts of nano zinc oxide, 5 parts of tourmaline, 0.6 part of silicate mineral with a cyclic structure, 2 parts of pyroxene, 5 parts of magnetite and 10 parts of kaolin.
4. The nano-functional ceramic material according to claim 1, wherein the nano-functional ceramic material is prepared from the following raw materials in parts by mass:
35 parts of cerium-iron ore tailings, 5 parts of nano zinc oxide, 5 parts of tourmaline, 0.6 part of silicate mineral with a cyclic structure, 2 parts of pyroxene, 4 parts of magnetite and 15 parts of kaolin.
5. The nano-functional ceramic material according to any one of claims 1 to 4, wherein the chemical composition of the cerium-containing iron ore tailings comprises the following components in mass content: siO (SiO) 2 25~32%,Fe 2 O 3 27~35%,Al 2 O 3 9~12%,TiO 2 9~12%,CaO 3~7%,MgO 3~6%,Na 2 O 1~3%,MnO 2 0.1~0.5%,CeO 2 0.1~0.5%。
6. The nano-functional ceramic material according to any one of claims 1 to 4, wherein the silicate mineral of a ring structure comprises one or more of andalusite, ax, ferroelectric, magnesium carbide, lithium carbide, lead carbide, and lime carbide.
7. The nano-functional ceramic material according to any one of claims 1 to 4, wherein the pyroxene is spodumene and/or spodumene.
8. The nano-functional ceramic material according to claim 7, wherein the TiO in the spodumene is 2 The content of (3) is 3-9 wt%.
9. The method for preparing a nano-functional ceramic material according to any one of claims 1 to 8, comprising the steps of:
mixing cerium-containing iron ore tailings, nano zinc oxide, tourmaline, silicate mineral with a ring structure, pyroxene, magnetite and kaolin, and calcining to obtain the nano functional ceramic material.
10. The method according to claim 9, wherein the calcination is carried out at a temperature of 1000 to 1500 ℃ for a time of 1 to 24 hours.
CN202310805731.2A 2023-07-03 2023-07-03 Nano functional ceramic material and preparation method thereof Pending CN116639953A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107867873A (en) * 2016-09-26 2018-04-03 青岛挚友诚达信息科技有限公司 A kind of magnetic energy ceramic thermal insulation plate
CN113461331A (en) * 2021-07-13 2021-10-01 佛山欧神诺陶瓷有限公司 Ceramic glaze material with far infrared radiation function and ceramic rock plate
CN114380586A (en) * 2022-03-23 2022-04-22 佛山市陶莹新型材料有限公司 Multifunctional ceramic pot and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107867873A (en) * 2016-09-26 2018-04-03 青岛挚友诚达信息科技有限公司 A kind of magnetic energy ceramic thermal insulation plate
CN113461331A (en) * 2021-07-13 2021-10-01 佛山欧神诺陶瓷有限公司 Ceramic glaze material with far infrared radiation function and ceramic rock plate
CN114380586A (en) * 2022-03-23 2022-04-22 佛山市陶莹新型材料有限公司 Multifunctional ceramic pot and preparation method thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
吴宏富: "《中国粉体工业通鉴》", 30 September 2008, 中国建材工业出版社, pages: 163 *

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