CN116619106B - Milling device for tooling machining and using method thereof - Google Patents
Milling device for tooling machining and using method thereof Download PDFInfo
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- CN116619106B CN116619106B CN202310759367.0A CN202310759367A CN116619106B CN 116619106 B CN116619106 B CN 116619106B CN 202310759367 A CN202310759367 A CN 202310759367A CN 116619106 B CN116619106 B CN 116619106B
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- 238000003801 milling Methods 0.000 title claims abstract description 290
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000003754 machining Methods 0.000 title description 27
- 239000007921 spray Substances 0.000 claims description 18
- 210000002105 tongue Anatomy 0.000 claims description 16
- 238000009434 installation Methods 0.000 claims description 7
- 244000208734 Pisonia aculeata Species 0.000 claims description 6
- 230000001276 controlling effect Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000005553 drilling Methods 0.000 claims 1
- 239000000428 dust Substances 0.000 claims 1
- 238000013508 migration Methods 0.000 claims 1
- 230000005012 migration Effects 0.000 claims 1
- 239000012634 fragment Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 210000001503 joint Anatomy 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 244000309464 bull Species 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/02—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of drums or rotating tables or discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/005—Devices for removing chips by blowing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/155—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling
- B23Q3/1552—Arrangements for automatic insertion or removal of tools, e.g. combined with manual handling parts of devices for automatically inserting or removing tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
- B23Q5/04—Driving main working members rotary shafts, e.g. working-spindles
- B23Q5/10—Driving main working members rotary shafts, e.g. working-spindles driven essentially by electrical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Milling Processes (AREA)
Abstract
The invention discloses a milling device for tooling processing and a using method thereof, and relates to the technical field of milling processing. According to the milling device for tooling processing and the application method thereof, different milling cutters can be replaced according to a specific milling mode of a workpiece during the milling processing of the workpiece by the milling device, different types of milling modes of the workpiece by the milling device are realized, the use requirements of different working conditions can be met, different milling groove processing functions of the same workpiece can also be realized, the milling machine body is helped to accurately take and replace milling cutter groups on the mounting plate, the milling cutters and fragments possibly remained in the mounting groove are cleaned, the cleanness and the neatness of the milling cutter surfaces are ensured, the cleanness and neatness of the inside of the mounting groove are maintained, all milling cutters can be automatically and simultaneously taken out, and the integrity of the milling cutters can be automatically detected.
Description
Technical Field
The invention relates to the technical field of milling, in particular to a milling device for tooling processing and a using method thereof.
Background
The numerical control lathe is a tool machining tool capable of carrying out complex revolving body appearance; the milling is to fix the blank, and feed the blank with a milling cutter rotating at a high speed to cut out the required shape and characteristics; traditional milling is used to mill profile and groove and other simple profile features in a large number; the numerical control milling machine can process complex shapes and characteristics; the milling and boring machining center can perform triaxial or multiaxial milling and boring machining and is used for machining dies, inspection tools, clamping tools, thin-wall complex curved surfaces, artificial prostheses and blades.
The existing milling device cannot automatically replace different milling cutters according to specific milling modes of workpieces, cannot solve the use requirements of different working conditions, cannot autonomously realize different milling groove machining on the same workpiece, cannot have accurate taking and replacing functions of milling cutter groups, cannot guarantee the cleanness and the cleanliness of the surface of the milling cutter and the inner side of an installation groove, cannot timely and automatically take out all the milling cutters at the same time, and cannot automatically detect the integrity of the milling cutters.
Disclosure of Invention
In order to achieve the above purpose, the invention is realized by the following technical scheme: the milling device for tooling processing comprises a support and a control assembly, wherein the control assembly is arranged on the support, a milling machine body is arranged at the working end of the control assembly and used for controlling the milling machine body, the control assembly comprises a rotary platform, a large sliding table is assembled at the bottom of the rotary platform, the bottom of the rotary platform is fixedly arranged on the support, the rotary platform can horizontally move on the large sliding table, a small sliding table is arranged at the top of the rotary platform and positioned on the same side frame of the milling machine body, a lifting rod is slidably arranged on the small sliding table, and the telescopic end of the small sliding table is fixedly connected to the milling machine body;
the cutter changing assembly is fixedly arranged at the top end of the bracket and is far away from one side of the fixed table and used for storing milling cutters, the cutter changing assembly comprises a square plate frame fixedly connected at the top end of the bracket, a disc frame is erected at the top end of the square plate frame and is arranged in a penetrating way, a cylindrical cover is fixedly connected to the middle part of the back of the square plate frame, a mounting disc is rotatably arranged on one side of the disc frame, which faces the control assembly, of the disc frame, a large gear is rotatably arranged between the disc frame and the mounting disc, a stepping motor is fixedly arranged on the side of the outer surface of the disc frame, the output end of the stepping motor is fixedly connected with a telescopic rod, a small gear is assembled on the telescopic rod and meshed with the large gear, and the mounting disc is rotatably arranged with the disc frame through the cooperation of the large gear and the small gear;
the trigger assembly is assembled between the disc frame and the large gear and used for storing mechanical energy of the small gear torsion large gear;
and the guiding component is arranged on the inner side of the cylindrical cover at the back of the disc frame and can eject the milling cutter set from the mounting disc under the spring triggering of the triggering component.
Preferably, a supporting plate frame is assembled between the rotating ends of the small sliding table and the rotating platform and used for supporting the upper side of the small sliding table, balancing the load of the lifting rod and the milling machine body, an assembling sleeve is assembled at the working end of the milling machine body, an inner connecting shaft is fixedly connected to the middle part of one end of the assembling sleeve, which is close to the milling machine body, and is in butt joint with the output end of the inner side of the milling machine body, a fixing table is arranged on one side, which is far away from the large sliding table, of the milling machine body and used for fixing a workpiece, and an arc-shaped rail is fixedly arranged on one side, which is far away from the milling machine body, of the support, so that damage to a milling cutter due to the fact that the milling machine body is wholly excessively inserted into a tool changing assembly is avoided.
Preferably, the assembling sleeve is fixedly connected with a tightening sleeve at the middle part of one end of the milling machine body, a pin joint is assembled at the middle part of the inner side of the tightening sleeve, the inner side of the tightening sleeve is fixedly connected with the inner connecting shaft, the outer surface of the tightening sleeve is provided with a circular array, the outer surface of the assembling sleeve is provided with a far spray hole, the outer surface of the milling machine body is fixedly provided with an air pump, and an air blowing pipe of the air pump is respectively communicated with the near spray hole and the far spray hole through the cooperation of the milling machine body and the assembling sleeve.
Preferably, an electric inserting rod is installed on the inner side of the disc frame, six spiral air cavities are formed in a circular array on one surface of the mounting disc, which is close to the large gear, a guide rod is inserted in the middle of the disc frame and is arranged on one surface of the disc frame, which is far away from the mounting disc, a half-ring bucket and a storage box are fixedly installed on the top end of the square frame and are jointly installed on one side, which is far away from the disc frame, of the disc frame, the half-ring bucket is located between the mounting disc and the storage box, the half-ring bucket is used for intercepting and collecting scraps, the storage box is used for storing milling cutter groups, a rubber pad is installed at the bottom of the inner side of the storage box, vibration reduction is achieved, and the milling cutter groups are prevented from being knocked and damaged; the milling machine body is helped to accurately take and put back milling cutter groups on the mounting disc.
Preferably, the milling cutter group is embedded and installed inside the installation disc and is used for being assembled and used by being matched with a milling machine body, the milling cutter group comprises an inclined edge milling cutter, a straight edge milling cutter, a square edge milling cutter, a semicircular edge milling cutter, a conical milling cutter and a drill rod milling cutter, the milling cutter group is embedded and installed inside the installation disc in a circular array shape, a spiral air cavity is communicated with an installation groove of the milling cutter group, which is installed inside the installation disc, different types of milling modes of the milling device to a workpiece can be realized, the use requirements of different working conditions are met, and different milling groove processing functions of the same workpiece are realized.
Preferably, the trigger assembly comprises a fan rod arranged in the middle between the disc frame and the large gear, two baffle plates are arranged on the surface of the fan rod, a first baffle ring and a second baffle ring are respectively arranged on the surface of the fan rod, the first baffle ring is movably sleeved with the fan rod, the second baffle ring is fixedly sleeved with the fan rod and is arranged at one end far away from the fan, the first baffle ring is clamped with the inner wall of the disc frame and can rotate between the disc frame and the large gear, a first spring is fixedly connected between the second baffle ring and the first baffle ring and is sleeved on the fan rod, the fan rod can stretch back and forth on the inner side of the disc frame through the cooperation of the first baffle ring, the second baffle ring and the first spring, a telescopic plug at the bottom of the electric insert rod is meshed with the surface of the fan rod and the position close to the tail end, and the guide rod penetrates through the disc frame and is propped against the tail end of the fan rod through the middle of the large ring frame.
Preferably, the outer surface joint of fan pole has the clockwork spring, and is located the place ahead of first baffle ring, the outer end fixedly connected with locating pin of clockwork spring, and locating pin fixed mounting is on the disc frame, and the fan on the fan pole is installed between gear wheel and mounting disc, can directly carry high-pressure air current to the spiral wind chamber inboard.
Preferably, the guiding-out assembly comprises a large ring frame fixedly connected to the middle part of the inner side of the cylindrical cover, six trigger rods are arranged on one side, close to the large gear, of the large ring frame, and are arranged in a circular array, so that a complete regular hexagon is formed together, guide strips are fixedly connected to the surfaces of the trigger rods, the guide strips can slide back and forth on the large ring frame, guide tongues are arranged on the inner wall of the circular disc frame in a circular array, and the number of the guide tongues is six.
Preferably, the surface of every lead the tongue all overlaps and is equipped with a third and keeps off the ring, and third keeps off ring fixed connection on the inner wall of disc frame, the one end fixedly connected with rubber head that leads the tongue and be close to milling cutter group, and fixedly connected with pullback spring between rubber head and the third keeps off the ring, and the rubber head is through pullback spring and the cooperation of third keep off the ring and elasticity of disc frame spring, and the mounting groove runs through mounting disc and gear wheel in proper order and corresponds with the rubber head, can directly pop out milling cutter group from disc frame in fast.
The application method of the milling device for tooling processing comprises the following steps:
step one: fixing a workpiece on a fixed table, starting a rotary platform to rotate anticlockwise to enable the working end of a milling machine body to point to the direction of a tool changing assembly, and starting a large sliding table to drive a control assembly to horizontally move horizontally, so that the working end of the milling machine body is close to a mounting disc and correspondingly points to the front side of a mounting groove at the top of the surface of the mounting disc;
step two: starting a telescopic rod to extend, enabling a pinion to be meshed with a large gear, starting a stepping motor, driving the large gear through the pinion, enabling a mounting disc at the front end of the large gear to rotate together, enabling a small sliding table to drive a milling machine body to advance after a required milling cutter reaches the top-most position of the surface of the mounting disc, enabling a pin joint to extend into the mounting groove, clamping the milling cutter with a corresponding type of milling cutter, taking the milling machine body out of the mounting groove, operating the small sliding table to retract to the original position, moving the milling machine body to one side of a workpiece through the large sliding table, then clockwise operating a rotating platform, moving the milling machine body to the position right above the workpiece, adjusting the small sliding table, and driving the milling machine body to move to milling positioning;
step three: then, a milling machine body and a lifting rod are started, the milling machine body is driven to rotate at a high speed, the milling machine body is driven to integrally lift, the milling machine body is driven to mill the surface of a workpiece, during the period, an air pump is started to blow air into the assembly sleeve, high-speed air flow is sprayed to the milled part of the workpiece through a far spray hole and a near spray hole, scraps are blown away, then, a control assembly is controlled according to the milling requirement of the workpiece, and the milling of the workpiece is completed when the milling machine body stops running and is retracted.
The invention provides a milling device for tooling processing and a use method thereof, and the milling device has the following beneficial effects:
1. according to the milling device for tooling processing and the application method thereof, the arc-shaped rail fixedly installed on one side, far away from the milling machine body, of the support can be limited when the large sliding table drives the milling machine body to replace a milling cutter on the cutter changing assembly, so that the milling machine body is prevented from being excessively inserted into the cutter changing assembly to damage the milling cutter.
2. According to the milling device for machining the tool and the using method thereof, different milling cutters can be replaced according to a specific milling mode of a workpiece during the milling of the workpiece by the milling device, the end part of the pin joint can be replaced by different types of milling cutters under the matched use of the control assembly, the large sliding table and the tool changing assembly, the milling plane machining, the milling T-shaped groove machining, the milling square groove machining, the milling semicircular groove machining, the milling asymmetric V-shaped groove machining and the milling groove machining of the workpiece can be realized, the milling modes of the milling device on different types of the workpiece can be realized, the use requirements of different working conditions can be met, and the different milling groove machining functions of the same workpiece can also be realized.
3. According to the milling device for machining the tool and the using method of the milling device, the milling machine body and the lifting rod are started, the milling cutter is driven to rotate at a high speed, the milling machine body is driven to integrally do lifting motion, the milling cutter is driven to do milling machining on the surface of a workpiece under the driving of the milling machine body, during the period, the air pump is started to blow air into the assembling sleeve, high-speed air flows are sprayed onto the part of the workpiece, which is subjected to milling machining, through the far spray hole and the near spray hole, chips are blown away, then the control assembly is controlled according to the milling machining requirement of the workpiece, and the milling machine body is stopped to operate and retract, so that the milling machining on the workpiece is completed.
4. This milling device for frock processing and application method thereof control the accurate meshing of pinion and gear wheel through step motor to control the accurate rotation and the location of gear wheel on the disc frame, help milling the organism to the accurate taking and put back of milling cutter group on the mounting disc, and cooperate trigger assembly and derive the subassembly, ensure to derive the subassembly and can be with the accurate popping out of every milling cutter.
5. According to the milling device for machining the tool and the using method thereof, mechanical energy generated when the milling cutter is replaced is converted into energy for storage through the anticlockwise tightening of the spring, then after the pinion is controlled to be separated from the meshing relation with the bull gear through the telescopic rod, the kinetic energy generated by rebound of the spring is utilized to drive the fan rod to rotate on the mounting disc and the bull gear, so that a strong air flow is generated to blow into each mounting groove corresponding to the far end of the spiral wind cavity, the vacant mounting grooves and the surfaces of the milling cutter installed in the mounting grooves can be blown and cleaned, the air flow is utilized to collect scraps in the semi-ring bucket, the storage and recycling of partial mechanical energy generated when the milling cutter is replaced are realized, the stored mechanical energy is utilized to clean the milling cutter and the scraps possibly remained in the mounting grooves, the cleanness and the cleanness of the surfaces of the milling cutter are ensured, the cleanness and the cleanness of the interiors of the mounting grooves are kept, scraping loss of the surfaces of the milling cutter due to the scraps when the milling cutter is taken or placed is avoided, meanwhile, the phenomenon that the scraps are blocked due to too much butt joint in the mounting grooves is avoided, and the taking and the scraps are ensured to be smoothly moved in and out in the mounting grooves.
6. According to the milling device for machining the tool and the using method of the milling device, the guide rod propped against the tail end of the fan rod is taken out, then the telescopic plug of the electric inserting rod is started to retract quickly, the tail end of the fan rod can be driven to collide backwards under the rebound action of the first spring, and meanwhile, the triggering ends of the six triggering rods, namely, the ends positioned at the inner sides of the large ring frames, are impacted together by the distal ends of the six triggering rods to the tail ends of the guide tongues, so that the guide tongues push the pull-back springs to deform, the milling cutters in the corresponding mounting grooves are pushed out together through the rubber head and fall into the storage box, the function of automatically and simultaneously taking out all the milling cutters is achieved, the complicated step of detecting the milling cutters one by one is omitted, whether residual chips or blockage occurs in each mounting groove can be distinguished through the speed of the milling cutters, and whether the surfaces of the milling cutters which are not blocked by the chips are damaged or abnormal can be distinguished, and the function of automatically detecting the integrity of the milling cutters is achieved.
Drawings
FIG. 1 is a schematic view of the external structure of a milling device for tooling and a method of using the milling device;
FIG. 2 is a schematic view of the control assembly and assembly sleeve of the present invention;
FIG. 3 is a schematic view of a tool changing assembly according to the present invention;
FIG. 4 is a schematic view of the structure of the disk rack and mounting plate of the present invention;
FIG. 5 is an exploded view of the internal structure of the tool changer assembly of the present invention;
FIG. 6 is a schematic diagram of an assembled structure of the trigger assembly and mounting plate of the present invention;
FIG. 7 is a schematic diagram of the trigger assembly of the present invention;
fig. 8 is a schematic diagram of a partial linkage structure of the deriving component and the triggering component of the present invention.
In the figure: 1. a control assembly; 12. rotating the platform; 13. a small sliding table; 14. supporting the grillage; 15. a lifting rod; 16. assembling the sleeve; 17. tightening the sleeve; 18. a pin joint; 19. near the spray hole; 110. a distal orifice; 111. an inner joint shaft; 2. milling machine body; 3. a large sliding table; 4. a tool changing assembly; 41. a square plate frame; 42. a disc rack; 43. a mounting plate; 44. a milling cutter set; 441. a beveled edge milling cutter; 442. a straight edge milling cutter; 443. square edge milling cutter; 444. a semicircular edge milling cutter; 445. a conical milling cutter; 446. drill rod milling cutter; 45. a large gear; 46. a stepping motor; 47. a telescopic rod; 48. a pinion gear; 49. an electric inserting rod; 410. a spiral wind chamber; 411. a guide rod; 5. a fixed table; 6. a half-ring bucket; 7. a storage box; 8. a trigger assembly; 81. a fan lever; 82. a baffle disc; 83. a first spring; 84. a spring; 85. a positioning pin; 9. a export component; 91. a large ring frame; 92. a trigger lever; 93. a guide bar; 94. a guide tongue; 95. a rubber head; 10. a bracket; 11. an arc-shaped rail.
Detailed Description
The invention will be described in further detail with reference to the drawings and the detailed description. The embodiments of the invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.
In a first embodiment, as shown in fig. 1 to 8, the present invention provides a technical solution: the milling device for tooling processing and the using method thereof comprise a bracket 10, a control assembly 1, wherein the control assembly 1 is arranged on the bracket 10, a milling machine body 2 is arranged on the working end of the control assembly 1 and used for controlling the milling machine body 2, the control assembly 1 comprises a rotary platform 12, a large sliding table 3 is assembled at the bottom of the rotary platform 12, the bottom is fixedly arranged on the bracket 10, the rotary platform 12 can horizontally move on the large sliding table 3, a small sliding table 13 is arranged on the top of the rotary platform 12 and positioned on the same side frame of the milling machine body 2, a lifting rod 15 is slidably arranged on the small sliding table 13, and the telescopic end is fixedly connected on the milling machine body 2;
the tool changing assembly 4 is fixedly arranged at the top end of the bracket 10 and is far away from one side of the fixed table 5 and used for storing milling cutters, the tool changing assembly 4 comprises a Fang Banjia 41 fixedly connected at the top end of the bracket 10, a disc frame 42 is erected at the top end of the square frame 41 and is provided with a through middle part, a cylindrical cover is fixedly connected to the middle part of the back surface of the tool changing assembly, a mounting disc 43 is rotatably arranged at one side of the disc frame 42 facing the control assembly 1, a large gear 45 is rotatably arranged between the disc frame 42 and the mounting disc 43, a stepping motor 46 is fixedly arranged at the side of the outer surface of the disc frame 42, the output end of the stepping motor 46 is fixedly connected with a telescopic rod 47, a small gear 48 is assembled on the telescopic rod 47 and meshed with the large gear 45, and the mounting disc 43 is rotatably arranged with the disc frame 42 through the cooperation of the large gear 45 and the small gear 48;
a trigger assembly 8, the trigger assembly 8 being assembled between the carousel 42 and the gearwheel 45 for storing mechanical energy of the pinion 48 twisting the gearwheel 45;
and a guide-out unit 9, wherein the guide-out unit 9 is mounted on the inner side of the cylindrical cover on the back surface of the disc frame 42, and can eject the milling cutter set 44 from the mounting disc 43 under the spring trigger of the trigger unit 8.
A supporting plate frame 14 is assembled between the small sliding table 13 and the rotating end of the rotating platform 12 and used for supporting the upper side of the small sliding table 13, a balance lifting rod 15 and the load of the milling machine body 2 are balanced, an assembling sleeve 16 is assembled at the working end of the milling machine body 2, an inner connecting shaft 111 is fixedly connected to the middle part of one end inner side of the assembling sleeve 16, which is close to the milling machine body 2, and is butted with the output end of the inner side of the milling machine body 2, wherein a fixed table 5 is installed at one side, far away from the large sliding table 3, of the milling machine body 2 and used for fixing a workpiece, an arc-shaped rail 11 is fixedly installed at one side, far away from the milling machine body 2, of the support 10, when the large sliding table 3 drives the milling machine body 2 to replace a milling cutter on the cutter changing assembly 4, limiting is carried out on the support 10, and damage to the milling machine body 2 is prevented from being excessively inserted into the cutter changing assembly 4.
The middle part of one end of the assembling sleeve 16 far away from the milling machine body 2 is fixedly connected with a tightening sleeve 17, the middle part of the inner side of the tightening sleeve 17 is assembled with a pin joint 18, the inner side of the tightening sleeve 17 is inserted into the tightening sleeve to be fixedly connected with an inner connecting shaft 111, the outer surface of the tightening sleeve 17 is provided with a circular array and is provided with a near spray hole 19, the outer surface of the assembling sleeve 16 is provided with a far spray hole 110, the outer surface of the milling machine body 2 is fixedly provided with an air pump, and an air blowing pipe of the air pump is respectively communicated with the near spray hole 19 and the far spray hole 110 through the matching of the milling machine body 2 and the assembling sleeve 16.
The method can finish the real-time cleaning of the scraps by starting the air pump to output the spiral air flow from the near spray hole 19 and the far spray hole 110 simultaneously, eliminate the interference of the scraps on milling, and ensure the integrity of milling.
When the milling machine is used, a workpiece is fixed on the fixed table 5, the rotary table 12 is started to rotate anticlockwise by 90 degrees, the working end of the milling machine body 2 points to the direction of the tool changing assembly 4, the large sliding table 3 is started to drive the control assembly 1 to horizontally move transversely, and the working end of the milling machine body 2 is close to the vicinity of the mounting disc 43 and correspondingly points to the front side of the mounting groove at the top of the surface of the mounting disc 43;
then, after the telescopic rod 47 is started to extend to enable the pinion 48 to be meshed with the large gear 45, the stepping motor 46 is started, the large gear 45 is driven by the pinion 48, the mounting disc 43 at the front end of the large gear 45 rotates together, after a required milling cutter reaches the top position of the surface of the mounting disc 43, the small sliding table 13 is started to drive the milling machine body 2 to advance, the milling machine body 2 stretches into the mounting groove through the pin joint 18 and is clamped with a milling cutter of a corresponding type, the milling machine body 2 is taken out of the mounting groove, the small sliding table 13 is operated to retract to the original position, the milling machine body 2 is moved to one side of a workpiece through the large sliding table 3, the rotating platform 12 is operated clockwise to move the milling machine body 2 to the position right above the workpiece, and the small sliding table 13 is regulated to drive the milling machine body 2 to move to the milling position;
finally, the milling machine body 2 and the lifting rod 15 are started, the side edge of the milling machine body 2 is driven to rotate at a high speed, the milling machine body 2 is driven to integrally move in a lifting mode, the milling machine is driven to mill the surface of a workpiece under the driving of the milling machine body 2, during the period, the air pump is started to blow air into the assembling sleeve 16, high-speed air is sprayed onto the milled part of the workpiece through the far spray hole 110 and the near spray hole 19, scraps are blown away, then the control assembly 1 is controlled according to the milling requirement of the workpiece, and the milling machine body 2 stops running and is retracted, so that the milling of the workpiece is completed.
In the second embodiment, referring to fig. 1 to 5, an electric insert rod 49 is installed on the inner side of a disc frame 42, six spiral air cavities 410 are formed in a circular array on one surface of a mounting disc 43 close to a large gear 45, a guide rod 411 is inserted in the middle of the disc frame 42 and is arranged far away from one surface of the mounting disc 43, a semi-ring bucket 6 and a containing box 7 are fixedly installed on the top end of the square frame 41 and are jointly installed on one side far away from the disc frame 42, the semi-ring bucket 6 is located between the mounting disc 43 and the containing box 7, the semi-ring bucket 6 is used for intercepting and collecting chips, the containing box 7 is used for containing milling cutter groups 44, a rubber pad is installed on the bottom of the inner side of the containing box 7, and therefore vibration can be reduced, and damage to the milling cutter groups 44 caused by collision is avoided.
The precise engagement of the pinion 48 and the large gear 45 is controlled through the stepping motor 46, so that the precise rotation and positioning of the large gear 45 on the disc frame 42 are controlled, the precise taking and putting back of the milling machine body 2 on the mounting disc 43 of the milling cutter set 44 are facilitated, the triggering assembly 8 and the guiding-out assembly 9 are matched, and the guiding-out assembly 9 can be ensured to precisely pop up each milling cutter.
The milling cutter set 44 is embedded and installed inside the mounting disc 43 and is used for being assembled by matching with the milling machine body 2, the milling cutter set 44 comprises an inclined edge milling cutter 441, a straight edge milling cutter 442, a square edge milling cutter 443, a semicircular edge milling cutter 444, a conical milling cutter 445 and a drill rod milling cutter 446, the milling cutter set 44 is embedded and installed inside the mounting disc 43 in a circular array shape, and the spiral air cavity 410 is communicated with a mounting groove of the milling cutter set 44 mounted inside the mounting disc 43.
During milling of a workpiece, the milling device can replace different milling cutters according to a specific milling mode of the workpiece, the end part of the pin joint 18 can be replaced by different types of milling cutters under the matched use of the control assembly 1, the large sliding table 3 and the tool changing assembly 4, the milling plane processing, the milling T-shaped groove machining, the milling square groove machining, the milling semicircular groove machining, the milling asymmetric V-shaped groove machining and the milling groove machining of the workpiece can be realized, the milling modes of the milling device on different types of the workpiece can be realized, the use requirements of different working conditions can be met, and the different milling groove machining functions of the same workpiece can be realized.
In the third embodiment, as shown in fig. 5 to 8, the trigger assembly 8 includes a fan rod 81 installed in the middle between the disc frame 42 and the gearwheel 45, two baffle discs 82 are installed on the surface of the fan rod 81, and are respectively a first baffle ring and a second baffle ring, the first baffle ring is movably sleeved with the fan rod 81, the second baffle ring is fixedly sleeved with the fan rod 81 and is positioned at one end far away from the fan, the first baffle ring is clamped with the inner wall of the disc frame 42 and can rotate between the disc frame 42 and the gearwheel 45, a first spring 83 is fixedly connected between the second baffle ring and the first baffle ring and sleeved on the fan rod 81, so that the fan rod 81 can spring back and forth inside the disc frame 42 through the cooperation of the first baffle ring, the second baffle ring and the first spring 83, wherein a telescopic plug at the bottom of the electric plug 49 is meshed with the surface of the fan rod 81 and a position close to the tail end of the fan rod, and 411 penetrates through the disc frame 42 and abuts against the tail end of the fan rod 81; the outer surface of the fan rod 81 is clamped with a spring 84 and is positioned in front of the first baffle ring, the spring can be continuously tightened by matching with the forward rotation of the pinion 48 to the large gear 45, namely anticlockwise rotation, the spring can also be driven by the pinion 48 to rotate in the reverse direction of the large gear 45 so as to eliminate the energy stored on the spring, the outer end of the spring 84 is fixedly connected with a positioning pin 85, the positioning pin 85 is fixedly arranged on the disc frame 42, a fan on the fan rod 81 is arranged between the large gear 45 and the mounting disc 43, and high-pressure air flow can be directly conveyed to the inner side of the spiral air cavity 410;
the guiding-out assembly 9 comprises a large ring frame 91 fixedly connected to the middle part of the inner side of the cylindrical cover, six trigger rods 92 are arranged on one side, close to the large gear 45, of the large ring frame 91, and are arranged in a circular array, so that a complete regular hexagon is formed together, guide strips 93 are fixedly connected to the surface of each trigger rod 92, the trigger rods 92 can be guided to slide back and forth on the large ring frame 91 along the radial straight line where the trigger rods 92 are positioned, and guide tongues 94 are arranged on the inner wall of the disc frame 42 in a circular array, and the number of the guide tongues is six; the surface of each guide tongue 94 is sleeved with a third baffle ring, the third baffle rings are fixedly connected to the inner wall of the disc frame 42, one end of each guide tongue 94 close to the milling cutter set 44 is fixedly connected with a rubber head 95, a return spring is fixedly connected between each rubber head 95 and each third baffle ring, each rubber head 95 is elastically telescopic with the disc frame 42 through the cooperation of the return spring and the third baffle ring, and the mounting groove sequentially penetrates through the mounting disc 43 and the large gear 45 and corresponds to the corresponding rubber head 95, so that the rubber head 95 can directly push the milling cutter set 44, and the milling cutter set 44 is rapidly ejected from the disc frame 42.
During the use, tighten up anticlockwise through the clockwork spring, the mechanical energy when changing the milling cutter is converted into energy storage, then control the pinion 48 through telescopic link 47 and break away from behind the meshing relation with gear wheel 45, utilize the kinetic energy that the clockwork spring resilience produced to drive fan pole 81 at the rotatory of mounting disc 43 and gear wheel 45, thereby produce a strong air current and blow to each mounting groove that the spiral wind chamber 410 distal end corresponds, can blow the clearance to the mounting groove of vacancy, and the milling cutter surface of installing in the mounting groove, utilize the air current to collect the piece in semi-ring fill 6, realize the storage recycle of the partial mechanical energy that produces when changing the milling cutter, and utilize the mechanical energy of storage to clear up the piece that probably remains in milling cutter and the mounting groove, guarantee the clean and tidy inside of mounting groove, the piece is avoided taking or placing the milling cutter to the surperficial scraping loss of milling cutter, also avoid the piece to the jam phenomenon emergence that the excessive butt joint caused in the mounting groove simultaneously, guarantee the safety of milling cutter and business turn over in the mounting groove.
During milling of a workpiece, the guide rod 411 propped against the tail end of the fan rod 81 can be taken out, then the telescopic plug of the electric inserting rod 49 is started to retract quickly, the tail end of the fan rod 81 is driven to collide backwards under the rebound action of the first spring 83, and simultaneously, the triggering ends of the six triggering rods 92, namely, the ends positioned at the inner sides of the large ring frames 91, are impacted together by the distal ends of the six triggering rods 92 to the tail ends of the guide tongues 94 respectively corresponding to each other, so that the guide tongues 94 push the pull-back springs to deform, the milling cutters in the corresponding mounting grooves are pushed out together by the rubber heads 95 and fall into the containing box 7, the function of automatically and simultaneously taking out all the milling cutters is realized, the complicated step of detecting each milling cutter is omitted, whether residual chips or blockage exists in each mounting groove can be distinguished through the speed of the milling cutters, and the surface of the milling cutter contained in the mounting groove which is not blocked by the chips is damaged or abnormal can be distinguished, and the function of automatically detecting the completeness of the milling cutters is realized; and the parts are returned to the original positions again, so that the repeated ejection and detection of the milling cutter can be realized, and the repeated cleaning function of the mounting groove and the surface fragments of the milling cutter is realized.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art and which are included in the embodiments of the present invention without the inventive step, are intended to be within the scope of the present invention. Structures, devices and methods of operation not specifically described and illustrated herein, unless otherwise indicated and limited, are implemented according to conventional means in the art.
Claims (5)
1. Milling device is used in frock processing, including support (10), its characterized in that:
the control assembly (1), this control assembly (1) is installed on support (10), and install on the work end of control assembly (1) and mill organism (2) to be used for controlling mill organism (2), control assembly (1) include rotary platform (12), big slip table (3) are assembled to the bottom of rotary platform (12), and bottom fixed mounting is on support (10), and rotary platform (12) can carry out horizontal migration on big slip table (3), install little slip table (13) on the same side frame that just is located mill organism (2) at the top of rotary platform (12), slidable mounting lifter (15) on little slip table (13), and telescopic end fixed connection is on milling organism (2);
the cutter changing assembly (4), this cutter changing assembly (4) fixed mounting is on the top of support (10), and keep away from one side of fixed station (5) for save the milling cutter, cutter changing assembly (4) are including Fang Banjia (41) of fixed connection on support (10) top, the top of Fang Banjia (41) erects and installs disc frame (42), and the middle part is the through-going and sets up, and its back middle part fixedly connected with cylinder cover, disc frame (42) are installed towards one side rotation of control assembly (1) and are installed mounting disc (43), rotate between disc frame (42) and mounting disc (43) and install gear wheel (45), the surface avris fixed mounting of disc frame (42) has step motor (46), and the output fixedly connected with telescopic link (47) of step motor (46), and assemble pinion (48) on telescopic link (47), and mesh with gear wheel (45), mounting disc (43) are installed with disc frame (42) rotation through gear wheel (45) and pinion (48) cooperation;
a trigger assembly (8), the trigger assembly (8) being assembled between the carousel (42) and the gearwheel (45) for storing mechanical energy of the pinion (48) twisting the gearwheel (45);
the guiding-out assembly (9) is arranged on the inner side of the cylindrical cover at the back of the disc frame (42), and can eject the milling cutter group (44) from the mounting disc (43) under the spring triggering of the triggering assembly (8);
the novel dust collecting device is characterized in that an electric inserting rod (49) is arranged on the inner side of the disc frame (42), six spiral air cavities (410) are formed in a circular array on one surface, close to the large gear (45), of the mounting disc (43), a guide rod (411) is inserted in the middle of the disc frame (42), one surface, far away from the mounting disc (43), of the disc frame (42) is fixedly provided with a semi-ring bucket (6) and a containing box (7), the semi-ring bucket (6) is arranged on one side, far away from the disc frame (42), the semi-ring bucket (6) is located between the mounting disc (43) and the containing box (7), the semi-ring bucket (6) is used for intercepting and collecting scraps, and a rubber pad is arranged at the bottom of the inner side of the containing box (7);
the trigger assembly (8) comprises a fan rod (81) arranged in the middle between the disc frame (42) and the large gear (45), two baffle plates (82) are arranged on the surface of the fan rod (81), the first baffle plate is movably sleeved with the fan rod (81), the second baffle plate is fixedly sleeved with the fan rod (81) and is arranged at one end far away from the fan, the first baffle plate is clamped with the inner wall of the disc frame (42) and can rotate between the disc frame (42) and the large gear (45), a first spring (83) is fixedly connected between the second baffle plate and the first baffle plate and sleeved on the fan rod (81), the fan rod (81) can spring and stretch back and forth through the cooperation of the first baffle plate, the second baffle plate and the first spring (83), a telescopic plug at the bottom of the electric plug rod (49) is meshed with the surface of the fan rod (81) and a position 411 close to the tail end (42) and penetrates through the disc frame (91) and abuts against the middle part of the fan rod (81);
the outer surface of the fan rod (81) is clamped with a spring (84) and is positioned in front of the first baffle ring, the outer end of the spring (84) is fixedly connected with a positioning pin (85), the positioning pin (85) is fixedly arranged on the disc frame (42), and a fan on the fan rod (81) is arranged between the large gear (45) and the mounting disc (43) and can directly convey high-pressure air flow to the inner side of the spiral air cavity (410);
the guiding-out assembly (9) comprises a large ring frame (91) fixedly connected to the middle part of the inner side of the cylindrical cover, six trigger rods (92) are arranged on one side, close to the large gear (45), of the large ring frame (91), and are arranged in a circular array to form a complete regular hexagon together, guide strips (93) are fixedly connected to the surface of each trigger rod (92), and guide tongues (94) are arranged on the inner wall of the disc frame (42) in a circular array in number;
every lead the surface of tongue (94) all to be equipped with a third and keep off the ring, and third keeps off ring fixed connection on the inner wall of disc frame (42), the one end that leads tongue (94) to be close to milling cutter group (44) fixedly connected with rubber head (95), and fixedly connected with pullback spring between rubber head (95) and the third keeps off the ring, and rubber head (95) are through pullback spring and third keep off the ring cooperation and disc frame (42) spring and stretch out and draw back, and the mounting groove runs through mounting disc (43) and gear wheel (45) in proper order and is corresponding with rubber head (95).
2. The milling device for tooling according to claim 1, wherein: the automatic milling machine is characterized in that a supporting plate frame (14) is assembled between the small sliding table (13) and the rotating end of the rotating platform (12) and used for supporting the upper side of the small sliding table (13), an assembling sleeve (16) is assembled at the working end of the milling machine body (2), an inner connecting shaft (111) is fixedly connected to the middle part of the inner side of one end of the assembling sleeve (16) close to the milling machine body (2), a fixing table (5) is installed on one side, far away from the large sliding table (3), of the milling machine body (2) and used for fixing a workpiece, and an arc-shaped rail (11) is fixedly installed on one side, far away from the milling machine body (2), of the support (10).
3. The milling device for tooling according to claim 2, wherein: the equipment cover (16) is kept away from and is milled one end middle part fixedly connected with of organism (2) and tightens up cover (17), and tightens up the inboard middle part of cover (17) and assemble and have pin joint (18), and insert and tighten up the inboard and inscribed shaft (111) fixed connection of cover (17), close orifice (19) have been seted up to the outward appearance of tightening up cover (17) in circular array, far orifice (110) have been seted up to the outward appearance of equipment cover (16) in circular array, and the outward surface fixed mounting of milling organism (2) has the air pump, and the air pump is blown the pipe and is linked together with near orifice (19) and far orifice (110) respectively through milling organism (2) and equipment cover (16) cooperation.
4. A milling device for tooling according to claim 3, wherein: the milling cutter set (44), this milling cutter set (44) gomphosis is installed inside mounting disc (43) for cooperation mills organism (2) and assembles and use, milling cutter set (44) are including oblique arris milling cutter (441), straight arris milling cutter (442), square arris milling cutter (443), semicircle arris milling cutter (444), toper milling cutter (445) and drilling rod milling cutter (446), and are circular array form gomphosis and install in the inside of mounting disc (43), and spiral wind chamber (410) are linked together at mounting disc (43) internally mounted's mounting groove with milling cutter set (44).
5. A method of using the milling device for tooling according to any one of claims 1-4, comprising the steps of:
step one: fixing a workpiece on a fixed table (5), starting a rotary platform (12) to rotate anticlockwise by 90 degrees to enable the working end of a milling machine body (2) to point to the direction of a tool changing assembly (4), and starting a large sliding table (3) to drive a control assembly (1) to horizontally move transversely so that the working end of the milling machine body (2) is close to a mounting disc (43) and correspondingly points to the front side of a mounting groove at the top of the surface of the mounting disc (43);
step two: after a telescopic rod (47) is started to extend, a pinion (48) is meshed with a large gear (45), a stepping motor (46) is started, the large gear (45) is driven by the pinion (48) and a mounting disc (43) at the front end of the large gear (45) rotates together, after a required milling cutter reaches the top of the surface of the mounting disc (43), a small sliding table (13) is started to drive a milling machine body (2) to advance, the milling machine body stretches into an installation groove through a pin joint (18) and is clamped with a corresponding type of milling cutter, the milling machine body is taken out of the installation groove, the small sliding table (13) is controlled to retract to the original position, the milling machine body (2) is moved to one side of a workpiece through a large sliding table (3), a rotating platform (12) is then operated clockwise, the milling machine body (2) is moved to the position right above the workpiece, and the small sliding table (13) is regulated to drive the milling machine body (2) to move to the milling position;
step three: then, a milling machine body (2) and a lifting rod (15) are started, a side edge moves the milling machine body (2) to rotate at a high speed, the milling machine body (2) is driven to integrally move in a lifting mode, the milling machine body (2) is driven to mill the surface of a workpiece, during the period, an air pump is started to blow air into an assembling sleeve (16), high-speed air flows are sprayed onto a milled part of the workpiece through a far spray hole (110) and a near spray hole (19), scraps are blown away, then, according to milling requirements of the workpiece, a control assembly (1) is controlled, the milling machine body (2) is stopped to operate and retract, and milling of the workpiece is completed.
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