CN116330061B - Efficient brake disc polishing equipment and method thereof - Google Patents
Efficient brake disc polishing equipment and method thereof Download PDFInfo
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- CN116330061B CN116330061B CN202310536113.2A CN202310536113A CN116330061B CN 116330061 B CN116330061 B CN 116330061B CN 202310536113 A CN202310536113 A CN 202310536113A CN 116330061 B CN116330061 B CN 116330061B
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- brake disc
- polishing
- sliding
- fixedly connected
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- 238000005498 polishing Methods 0.000 title claims abstract description 131
- 238000000034 method Methods 0.000 title claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 67
- 238000004140 cleaning Methods 0.000 claims abstract description 41
- 230000000694 effects Effects 0.000 claims abstract description 23
- 238000001816 cooling Methods 0.000 claims description 17
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 12
- 238000002347 injection Methods 0.000 claims description 2
- 239000007924 injection Substances 0.000 claims description 2
- 239000012634 fragment Substances 0.000 abstract description 13
- 239000000428 dust Substances 0.000 abstract description 9
- 238000007790 scraping Methods 0.000 abstract description 3
- 238000010030 laminating Methods 0.000 description 5
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- 230000017525 heat dissipation Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/02—Bench grinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/007—Cleaning of grinding wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses high-efficiency brake disc polishing equipment and a method thereof, which relate to the field of brake disc polishing, and comprise a workbench, a plurality of supporting legs and a brake disc body, and also comprise the following components: and the adjusting polishing mechanism is used for stably polishing the brake disc body and is positioned on the workbench. According to the invention, through the action of the cleaning water outlet mechanism, the outer wall of the grinding wheel is cleaned according to the action of the cleaning rod, dust and fragments generated by grinding the outer wall of the grinding wheel are correspondingly cleaned and removed, and the fragments fall around the brake disc body due to the rotation action of the grinding wheel, so that the dust and fragments on the outer wall of the grinding wheel are reduced, the outer wall of the brake disc body can be correspondingly rotated and ground stably and smoothly by the grinding wheel, the scraping phenomenon on the outer wall of the brake disc body is reduced, the using effect of the brake disc body is improved, and the brake disc body after grinding is finished is conveniently used by staff.
Description
Technical Field
The invention relates to the technical field of brake disc polishing, in particular to efficient brake disc polishing equipment and a method thereof.
Background
The brake disc is a component used for generating braking force for preventing the movement or movement trend of a vehicle in a braking system, the brake disc is a rotary element in a friction pair of the disc brake, the shape of the brake disc is a metal disc working on two end faces, when the vehicle is not used for a long time, rust is generated on the surface of the brake disc, and slight rust can be automatically ground during the running of the vehicle, but the rust cannot be automatically eliminated under the condition of more rust, and the brake disc needs to be polished to a repair shop.
When polishing the brake disc, staff polishes the outer wall of the brake disc through the high-speed rotation of the polishing wheel, dust and fragments polished are adhered to the polishing wheel and are rubbed with the polishing wheel in a rotating mode due to the high-speed rotation of the polishing wheel, the outer wall of the brake disc is scratched, the using effect of the brake disc is affected, meanwhile, the high-speed rotation of the polishing wheel rubs, the temperature of the outer wall of the brake disc is high, the brake disc is required to be cooled and used, the brake disc is inconvenient to directly use after polishing, and therefore the using efficiency of the brake disc is reduced after polishing by the staff.
Disclosure of Invention
The invention aims to solve the problems that the grinding wheel rotates at a high speed, the temperature of the outer wall of a brake disc is high, the brake disc is required to be cooled and then used, and a worker cannot conveniently and directly use the brake disc after grinding, so that the use efficiency of the worker for grinding and polishing the brake disc is reduced.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides a high-efficient brake disc polishing equipment, includes workstation, a plurality of supporting legs and brake disc body, still includes:
the adjusting polishing mechanism is used for stably polishing the brake disc body and is positioned on the workbench;
the cleaning water outlet mechanism is used for cleaning the adjusting polishing mechanism and is positioned on the adjusting polishing mechanism;
the mobile cooling mechanism is used for cooling the adjusting polishing mechanism and is positioned in the adjusting polishing mechanism.
Preferably, the adjusting and polishing mechanism comprises an L-shaped plate, a servo motor is fixedly arranged at the top of the outer wall of the L-shaped plate, the output end of the servo motor is fixedly connected with a rotating sleeve, the rotating sleeve rotates to extend to the bottom of the L-shaped plate, one side of the outer wall of the rotating sleeve is connected with a connecting rope, one end of the connecting rope, far away from the rotating sleeve, is connected with a fixing bolt, a plurality of supporting legs are fixedly connected to the bottom of the workbench, and the brake disc body is placed above the workbench.
Preferably, the L-shaped plate is fixedly connected to one side of the top of the workbench, the servo motor is fixed to the top of the outer wall of the L-shaped plate through a mounting bolt, a rotating groove is formed in the L-shaped plate, and the rotating sleeve rotates and extends to the bottom of the L-shaped plate through the rotating groove.
Preferably, the adjusting polishing mechanism further comprises a limiting disc which is in sliding connection with the inside of the rotating sleeve, one side of the limiting disc is fixedly connected with a sliding rod, the sliding rod extends to the outside of the rotating sleeve, one end of the sliding rod, which is far away from the limiting disc, is fixedly connected with a rotating block, the outer side wall of the rotating block is fixedly connected with a plurality of fixing cross bars, one end, which is far away from the rotating block, of the fixing cross bars is rotationally connected with polishing wheels, and the outer wall of the polishing wheels is provided with a plurality of polishing brushes.
Preferably, the lateral wall of limiting plate and the inside wall of rotating sleeve are slip laminating setting, a plurality of bolt holes have been seted up on rotating sleeve and the slide bar, and a plurality of the bolt hole is for corresponding the setting, fixing bolt will rotate sleeve and slide bar through the bolt hole and fix, the sliding tray has been seted up to rotating telescopic bottom, the slide bar extends to rotating telescopic outside through the sliding tray, just the slide bar passes through sliding tray and rotates sleeve sliding connection, the inside of polishing wheel is hollow setting.
Preferably, the clearance water outlet mechanism is including rotating the circular piece of connection at the slide bar outer wall, the outer wall fixedly connected with of circular piece a plurality of water storage boards, and is a plurality of the bottom fixedly connected with fixed plate of water storage board, rotate on the fixed plate and be connected with the horizontal pole magnetic path, just the one end of horizontal pole magnetic path rotates the outside that extends to the fixed plate, the one end fixedly connected with fixed disk of horizontal pole magnetic path, one side fixedly connected with torsion spring of fixed disk, be located the inboard of fixed plate on the horizontal pole magnetic path and be connected with a plurality of clearance poles, a plurality of the top fixedly connected with breakwater of clearance pole.
Preferably, the inside of water storage board is hollow setting, the water filling port has been seted up at the top of water storage board, a plurality of delivery ports have been seted up to the bottom of water storage board, just the manger plate laminating keeps off on the delivery port, torsion spring keeps away from the one end fixed connection of fixed disk on the fixed plate, a plurality of the clearance pole is soft setting, just clearance pole and the outer wall of grinding wheel are the laminating setting.
Preferably, the mobile cooling mechanism comprises mounting rings arranged on two sides of the inner wall of the grinding wheel, the inner wall of each mounting ring is fixedly connected with symmetrically arranged fixed vertical plates, limiting sliding grooves are formed in the fixed vertical plates, sliding plates are slidably connected in the limiting sliding grooves, a mobile plate is fixedly connected between the two sliding plates, and a vertical rod magnetic block is fixedly connected to the top of each mobile plate.
Preferably, the outer side wall of installation ring and the inside wall of grinding wheel are for rotating the laminating setting, annotate the agent mouth has been seted up to one side of grinding wheel, the inside of grinding wheel is filled with alcohol, the outer side wall of sliding plate and the inside wall of spacing spout are the laminating setting of sliding, a plurality of square mouths have been seted up on the flow plate.
A method of polishing a brake disc polishing apparatus, comprising:
s1: when a worker polishes and polishes the brake disc body, the brake disc body is firstly placed above the workbench, then the sliding rod is slid downwards, and the rotating block and the polishing wheel are correspondingly driven to slide downwards, so that the polishing brush on the outer wall of the polishing wheel is tightly attached to the outer wall of the brake disc body;
s2: after the polishing wheel is tightly attached to the outer wall of the brake disc body, the servo motor is opened at the moment, so that the servo motor works, and the rotating sleeve is driven to rotate when the servo motor works;
s3: when the outer wall of the grinding wheel is contacted with the cleaning rod, the outer wall of the grinding wheel is cleaned according to the action of the cleaning rod;
s4: when the outer wall of the polishing wheel is in friction contact with the cleaning rod, the cleaning rod drives the water baffle to rotate, the water baffle is correspondingly separated from the water outlet, water in the water storage plate flows out through the water outlet, and the outer wall of the polishing wheel can be lubricated in running water;
s5: when the outer wall of the polishing wheel is in friction contact with the cleaning rod, the cross rod magnetic blocks and the vertical rod magnetic blocks correspond to each other, and the vertical rod magnetic blocks drive the flow plate to slide upwards according to the action of the opposite poles of the cross rod magnetic blocks and the vertical rod magnetic blocks, so that the flow plate correspondingly drives alcohol in the polishing wheel to flow fully according to the action of the square opening.
Compared with the prior art, the invention has the beneficial effects that:
according to the high-efficiency brake disc polishing equipment and the method thereof, when the outer wall of the brake disc body is polished by the polishing wheel through the cooperation between the cleaning water outlet mechanism and the flowing cooling mechanism, the outer wall of the polishing wheel is cleaned according to the action of the cleaning rod, dust and fragments generated by polishing of the outer wall of the polishing wheel are correspondingly cleaned and removed, and the fragments are broken down to the periphery of the brake disc body through the rotation of the polishing wheel, so that the dust and fragments of the outer wall of the polishing wheel are reduced, the outer wall of the brake disc body can be correspondingly and stably polished in a rotating way, the scraping phenomenon of the outer wall of the brake disc body is reduced, the use effect of the brake disc body is improved, and a worker can conveniently use the brake disc body after polishing is completed;
when the outer wall of the brake disc body is polished by the polishing wheel, the polishing wheel can be cooled effectively according to the heat dissipation effect of the polishing wheel caused by the flowing of alcohol, the cooling effect of the polishing wheel on the brake disc body is improved, the effect of flowing water impacting the outer wall of the polishing wheel is further reduced, the temperature of the brake disc body during polishing is further reduced, the brake disc body is not required to be used after being cooled, workers can use the brake disc body directly after polishing the brake disc body, and therefore the use efficiency of the workers after polishing the brake disc body is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a high-efficiency brake disc polishing apparatus and method according to the present invention;
FIG. 2 is an enlarged schematic view of the structure of the high-efficiency brake disc polishing apparatus and method thereof according to the present invention at A in FIG. 1;
FIG. 3 is a schematic diagram of a high-efficiency brake disc polishing apparatus and a method thereof for cleaning a water outlet mechanism;
FIG. 4 is an enlarged schematic view of the structure of the high-efficiency brake disc polishing apparatus and method according to the present invention at B in FIG. 3;
FIG. 5 is a schematic top view of a high-efficiency brake disc polishing apparatus and method according to the present invention;
FIG. 6 is a schematic side view of a high-efficiency brake disc polishing apparatus and method according to the present invention;
FIG. 7 is a schematic cross-sectional view of a rotary sleeve of a high-efficiency brake disc polishing apparatus and method according to the present invention;
fig. 8 is a schematic cross-sectional view of a polishing wheel for a high-efficiency brake disc polishing apparatus and a method thereof according to the present invention.
In the figure: 1. a work table; 2. support legs; 3. an L-shaped plate; 301. a servo motor; 302. rotating the sleeve; 303. a connecting rope; 304. a fixing bolt; 305. a limiting disc; 306. a slide bar; 307. a rotating block; 308. fixing the cross bar; 309. grinding wheel; 4. a brake disc body; 5. a circular block; 501. a water storage plate; 502. a fixing plate; 503. a cross bar magnet; 504. a fixed plate; 505. a torsion spring; 506. a water baffle; 507. cleaning a rod; 6. installing a circular ring; 601. fixing a vertical plate; 602. a sliding plate; 603. a flow plate; 604. a vertical rod magnetic block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments, and that all other embodiments obtained by persons of ordinary skill in the art without making creative efforts based on the embodiments in the present invention are within the protection scope of the present invention.
In the description of the present invention, it should be noted that the positional or positional relationship indicated by the terms such as "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the positional or positional relationship shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1, 2, 5, 6 and 7, a high-efficiency brake disc polishing apparatus and a method thereof, comprising a workbench 1, a plurality of support legs 2 and a brake disc body 4, and further comprising: the adjusting polishing mechanism is used for stably polishing the brake disc body 4 and is positioned on the workbench 1, the adjusting polishing mechanism comprises an L-shaped plate 3, a servo motor 301 is fixedly arranged at the top of the outer wall of the L-shaped plate 3, the output end of the servo motor 301 is fixedly connected with a rotating sleeve 302, the rotating sleeve 302 rotates and extends to the bottom of the L-shaped plate 3, one side of the outer wall of the rotating sleeve 302 is connected with a connecting rope 303, one end, far away from the rotating sleeve 302, of the connecting rope 303 is connected with a fixing bolt 304, a plurality of supporting legs 2 are fixedly connected to the bottom of the workbench 1, and the brake disc body 4 is placed above the workbench 1;
the invention is further specifically detailed, the L-shaped plate 3 is fixedly connected to one side of the top of the workbench 1, the servo motor 301 is fixed to the top of the outer wall of the L-shaped plate 3 through a mounting bolt, a rotating groove is formed in the L-shaped plate 3, and the rotating sleeve 302 extends to the bottom of the L-shaped plate 3 through the rotating groove in a rotating mode;
as shown in fig. 1, 2, 5, 6 and 7, the adjusting polishing mechanism further comprises a limiting disc 305 slidably connected inside the rotating sleeve 302, one side of the limiting disc 305 is fixedly connected with a sliding rod 306, the sliding rod 306 extends to the outside of the rotating sleeve 302, one end of the sliding rod 306, which is far away from the limiting disc 305, is fixedly connected with a rotating block 307, the outer side wall of the rotating block 307 is fixedly connected with a plurality of fixed cross rods 308, one end, which is far away from the rotating block 307, of the plurality of fixed cross rods 308 is rotatably connected with a polishing wheel 309, and the outer wall of the polishing wheel 309 is provided with a plurality of polishing brushes;
the invention is further specifically detailed, the outer side wall of the limiting disc 305 is in sliding fit with the inner side wall of the rotating sleeve 302, a plurality of bolt holes are formed in the rotating sleeve 302 and the sliding rod 306, the bolt holes are correspondingly formed in the rotating sleeve 302 and the sliding rod 306, the fixed bolt 304 fixes the rotating sleeve 302 and the sliding rod 306 through the bolt holes, the sliding rod 306 extends to the outside of the rotating sleeve 302 through the sliding groove, the sliding rod 306 is in sliding connection with the rotating sleeve 302 through the sliding groove, and the inside of the polishing wheel 309 is hollow;
it should be noted that: according to the action of the connecting rope 303, the fixing bolt 304 can be stably positioned on the outer wall of the rotary sleeve 302, so that the use of the fixing bolt is convenient for workers;
through the arrangement of the technical scheme, according to the arrangement that the polishing brush on the outer wall of the polishing wheel 309 is tightly attached to the outer wall of the brake disc body 4, the tight friction force between the polishing wheel 309 and the outer wall of the brake disc body 4 is increased, the polishing effect of the polishing wheel 309 and the outer wall of the brake disc body 4 is correspondingly increased, the working efficiency of polishing the brake disc body 4 by staff is improved, and meanwhile, the structure is applicable to the brake disc bodies 4 with different specification thicknesses according to the sliding adjustable arrangement of the sliding rod 306, the use effect of the structure is improved, and the use of the structure is facilitated for the staff;
as shown in fig. 1, fig. 2, fig. 3 and fig. 4, the cleaning water outlet mechanism is used for cleaning the adjusting polishing mechanism, the cleaning water outlet mechanism is located on the adjusting polishing mechanism, the cleaning water outlet mechanism comprises a round block 5 rotatably connected to the outer wall of the sliding rod 306, a plurality of water storage plates 501 are fixedly connected to the outer wall of the round block 5, the bottoms of the plurality of water storage plates 501 are fixedly connected with a fixing plate 502, a cross rod magnetic block 503 is rotatably connected to the fixing plate 502, one end of the cross rod magnetic block 503 is rotatably extended to the outside of the fixing plate 502, one end of the cross rod magnetic block 503 is fixedly connected with a fixing plate 504, one side of the fixing plate 504 is fixedly connected with a torsion spring 505, a plurality of cleaning rods 507 are connected to the inner side of the fixing plate 502 on the cross rod magnetic block 503, and a water baffle 506 is fixedly connected to the tops of the plurality of cleaning rods 507;
the invention is further specifically detailed, the inside of the water storage plate 501 is hollow, the top of the water storage plate 501 is provided with a water filling port, the bottom of the water storage plate 501 is provided with a plurality of water outlets, the water baffle 506 is attached to the water outlets, one end of the torsion spring 505, which is far away from the fixed disc 504, is fixedly connected to the fixed plate 502, the plurality of cleaning rods 507 are soft, and the cleaning rods 507 are attached to the outer wall of the polishing wheel 309;
through the arrangement of the technical scheme, the outer wall of the grinding wheel 309 is cleaned according to the action of the cleaning rod 507, dust and fragments generated by grinding the outer wall of the grinding wheel 309 are correspondingly cleaned and removed, and the fragments fall around the brake disc body 4 due to the rotation action of the grinding wheel 309, so that the dust and fragments on the outer wall of the grinding wheel 309 are reduced, the outer wall of the brake disc body 4 can be correspondingly and stably ground in a rotating manner, the scratch phenomenon on the outer wall of the brake disc body 4 is reduced, the use effect of the brake disc body 4 is improved, and the brake disc body 4 after the grinding is finished is conveniently used by workers;
as shown in fig. 1, 2 and 8, the flow cooling mechanism is used for cooling the adjusting polishing mechanism and is positioned in the adjusting polishing mechanism; the flow cooling mechanism comprises mounting rings 6 arranged on two sides of the inner wall of the grinding wheel 309, the inner wall of the mounting rings 6 is fixedly connected with symmetrically arranged fixed vertical plates 601, limiting sliding grooves are formed in the fixed vertical plates 601, sliding plates 602 are slidably connected in the limiting sliding grooves, a flow plate 603 is fixedly connected between the two sliding plates 602, and the top of the flow plate 603 is fixedly connected with a vertical rod magnetic block 604;
the invention is further specifically detailed, the outer side wall of the installation ring 6 is rotationally attached to the inner side wall of the grinding wheel 309, one side of the grinding wheel 309 is provided with an injection port, the interior of the grinding wheel 309 is filled with alcohol, the outer side wall of the sliding plate 602 is slidingly attached to the inner side wall of the limiting chute, and the flow plate 603 is provided with a plurality of square ports;
through the arrangement of the technical scheme, according to the heat dissipation effect of the alcohol flow on the grinding wheel 309, the grinding wheel 309 can be effectively cooled, the cooling effect of the grinding wheel 309 on the brake disc body 4 is improved, and the effect of the running water impact on the outer wall of the grinding wheel 309 is further reduced, so that the temperature of the brake disc body 4 in grinding is further reduced, the brake disc body 4 does not need to be used after being cooled, and workers can use the brake disc body 4 directly after being ground, and the use efficiency of the workers after the brake disc body 4 is ground and polished is improved;
as shown in fig. 1-8, in the present invention, the working principle of the efficient brake disc polishing apparatus and the method thereof is as follows: when a worker polishes and polishes the brake disc body 4, firstly, the brake disc body 4 is placed above the workbench 1, then the sliding rod 306 is slid downwards, the rotary block 307 and the polishing wheel 309 are correspondingly driven to slide downwards, so that the polishing brush of the outer wall of the polishing wheel 309 is tightly attached to the outer wall of the brake disc body 4, then the fixing bolt 304 is inserted into the threaded hole, the sliding rod 306 is fixed with the rotary sleeve 302, the polishing wheel 309 is correspondingly and stably attached to the outer wall of the brake disc body 4, through the arrangement of the structure, the tight friction force between the polishing wheel 309 and the outer wall of the brake disc body 4 is increased according to the arrangement that the polishing brush of the outer wall of the polishing wheel 309 is tightly attached to the outer wall of the brake disc body 4, the polishing effect between the polishing wheel 309 and the outer wall of the brake disc body 4 is correspondingly increased, the polishing work efficiency of the brake disc body 4 is improved for the worker, meanwhile, the structure is applicable to the brake disc body 4 with different specification thicknesses according to the sliding adjustable arrangement of the sliding rod 306, the structure is convenient for the worker to use;
it should be noted that: the brake disc body 4 is clamped and placed above the workbench 1, which is the prior art, and the working principle thereof is not described in detail;
after the grinding wheel 309 is tightly attached to the outer wall of the brake disc body 4, the servo motor 301 is turned on at the moment to enable the servo motor 301 to work, the rotating sleeve 302 is driven to rotate when the servo motor 301 works, the sliding rod 306 and the rotating block 307 are correspondingly driven to rotate, so that the grinding wheel 309 rotates, and the grinding wheel 309 rotates to grind and polish the outer wall of the brake disc body 4 according to the action of the grinding wheel 309 and the outer wall of the brake disc body 4 and the action of the grinding brush on the outer wall of the grinding wheel 309;
when the outer wall of the grinding wheel 309 rotates to grind and polish the outer wall of the brake disc body 4, when the outer wall of the grinding wheel 309 contacts with the cleaning rod 507, the outer wall of the grinding wheel 309 is cleaned according to the action of the cleaning rod 507, dust and fragments generated by grinding the outer wall of the grinding wheel 309 are correspondingly cleaned and removed, and the fragments are broken down to the periphery of the brake disc body 4 due to the rotation action of the grinding wheel 309, so that the dust and fragments on the outer wall of the grinding wheel 309 are reduced, the outer wall of the brake disc body 4 can be correspondingly rotated and polished, the scraping phenomenon of the outer wall of the brake disc body 4 is reduced, the using effect of the brake disc body 4 is improved, and a brake disc body 4 after grinding is conveniently used by staff;
when the outer wall of the polishing wheel 309 is in friction contact with the cleaning rod 507, the cleaning rod 507 drives the water baffle 506 to rotate, the water baffle 506 is correspondingly separated from the water outlet, water in the water storage plate 501 flows out through the water outlet, the outer wall of the polishing wheel 309 can be subjected to running water lubrication, the polishing effect of the polishing wheel 309 on the outer wall of the brake disc body 4 is improved, and meanwhile, when the polishing wheel 309 is separated from the cleaning rod 507, the cleaning rod 507 drives the water baffle 506 to return to the initial position according to the restoring action of the torsion spring 505, so that the water is blocked on the water outlet, and the consumption of water resources is reduced by utilizing the reciprocating water outlet actions;
when the outer wall of the grinding wheel 309 and the cleaning rod 507 are in friction contact, at this time, the cross rod magnetic block 503 corresponds to the vertical rod magnetic block 604, and according to the effect that the cross rod magnetic block 503 and the vertical rod magnetic block are in different poles and are attracted to each other, the vertical rod magnetic block 604 drives the flow plate 603 to slide upwards, and correspondingly the flow plate 603 drives alcohol in the grinding wheel 309 to fully flow according to the effect of the square opening, which needs to be described as follows: the flowing alcohol has extremely obvious heat dissipation efficiency, correspondingly improves the effect of the alcohol on cooling the outer wall of the grinding wheel 309, through the arrangement of the structure, according to the effect of the alcohol on cooling the grinding wheel 309, the grinding wheel 309 can be effectively cooled, the cooling effect of the grinding wheel 309 on the brake disc body 4 is improved, and the effect of the running water on beating the outer wall of the grinding wheel 309 further reduces the temperature of the brake disc body 4 during grinding, so that the brake disc body 4 does not need to be used after cooling, and workers can directly use the brake disc body 4 after grinding, thereby improving the use efficiency of the workers on the brake disc body 4 after grinding and polishing;
it should be noted that: the cross bar magnetic block 503 and the vertical bar magnetic block 604 are in different-pole attraction arrangement, and meanwhile, the gravity of the downward sliding of the vertical bar magnetic block 604 is larger than the buoyancy of the alcohol floating flow plate 603.
It should be noted that, the specific model specification of the servo motor 301 needs to be determined by selecting a model according to the actual specification of the device, and the specific model selection calculation method adopts the prior art in the field, so detailed description is omitted.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (5)
1. The utility model provides a high-efficient brake disc polishing equipment, includes workstation (1), a plurality of supporting leg (2) and brake disc body (4), its characterized in that still includes:
the adjusting polishing mechanism is used for stably polishing the brake disc body (4), the adjusting polishing mechanism is located on the workbench (1), the adjusting polishing mechanism comprises an L-shaped plate (3), a servo motor (301) is fixedly installed at the top of the outer wall of the L-shaped plate (3), the output end of the servo motor (301) is fixedly connected with a rotating sleeve (302), the rotating sleeve (302) rotates and extends to the bottom of the L-shaped plate (3), one side of the outer wall of the rotating sleeve (302) is connected with a connecting rope (303), one end of the connecting rope (303) far away from the rotating sleeve (302) is connected with a fixing bolt (304), a plurality of supporting legs (2) are fixedly connected to the bottom of the workbench (1), and the brake disc body (4) is placed above the workbench (1);
the adjusting polishing mechanism further comprises a limiting disc (305) which is connected inside the rotating sleeve (302) in a sliding mode, a sliding rod (306) is fixedly connected to one side of the limiting disc (305), the sliding rod (306) extends to the outside of the rotating sleeve (302), one end, away from the limiting disc (305), of the sliding rod (306) is fixedly connected with a rotating block (307), the outer side wall of the rotating block (307) is fixedly connected with a plurality of fixing cross bars (308), one end, away from the rotating block (307), of the fixing cross bars (308) is rotatably connected with a polishing wheel (309), and a plurality of polishing brushes are arranged on the outer wall of the polishing wheel (309);
the cleaning water outlet mechanism is used for cleaning the adjusting polishing mechanism and is positioned on the adjusting polishing mechanism, the cleaning water outlet mechanism comprises a round block (5) which is rotationally connected to the outer wall of a sliding rod (306), a plurality of water storage plates (501) are fixedly connected to the outer wall of the round block (5), a plurality of fixing plates (502) are fixedly connected to the bottom of one end, far away from the round block (5), of the water storage plates (501), cross rod magnetic blocks (503) are rotationally connected to the fixing plates (502), one end of each cross rod magnetic block (503) rotationally extends to the outer part of the fixing plate (502), one end of each cross rod magnetic block (503) is fixedly connected with a fixing disc (504), one side of each fixing disc (504) is fixedly connected with a torsion spring (505), a plurality of cleaning rods (507) are connected to the inner side of each cross rod magnetic block (503), and water retaining plates (506) are fixedly connected to the tops of the cleaning rods (507);
the mobile cooling mechanism is used for cooling the adjusting polishing mechanism, the mobile cooling mechanism is located inside the adjusting polishing mechanism, the mobile cooling mechanism comprises a mounting circular ring (6) arranged on two sides of the inner wall of a polishing wheel (309), the inner wall of the mounting circular ring (6) is fixedly connected with a symmetrically arranged fixed vertical plate (601), a limiting sliding groove is formed in the fixed vertical plate (601), a sliding plate (602) is connected to the inside of the limiting sliding groove in a sliding mode, two sliding plates (602) are fixedly connected with a mobile plate (603), a vertical rod magnetic block (604) is fixedly connected to the top of the mobile plate (603), an outer side wall of the mounting circular ring (6) is in rotary joint with the inner side wall of the polishing wheel (309), an injection port is formed in one side of the polishing wheel (309), alcohol is filled in the polishing wheel (309), and the outer side wall of the sliding plate (602) is in sliding joint with the inner side wall of the limiting sliding groove, and a plurality of square ports are formed in the mobile plate (603).
2. The efficient brake disc polishing device according to claim 1, wherein the L-shaped plate (3) is fixedly connected to one side of the top of the workbench (1), the servo motor (301) is fixed to the top of the outer wall of the L-shaped plate (3) through a mounting bolt, a rotating groove is formed in the L-shaped plate (3), and the rotating sleeve (302) extends to the bottom of the L-shaped plate (3) through the rotating groove in a rotating mode.
3. The efficient brake disc polishing device according to claim 1, wherein the outer side wall of the limiting disc (305) is in sliding fit with the inner side wall of the rotating sleeve (302), a plurality of bolt holes are formed in the rotating sleeve (302) and the sliding rod (306), the bolt holes are correspondingly formed, the rotating sleeve (302) and the sliding rod (306) are fixed through the fixing bolts (304) by the bolt holes, a sliding groove is formed in the bottom end of the rotating sleeve (302), the sliding rod (306) extends to the outer portion of the rotating sleeve (302) through the sliding groove, the sliding rod (306) is in sliding connection with the rotating sleeve (302) through the sliding groove, and the inner portion of the polishing wheel (309) is in a hollow structure.
4. The efficient brake disc polishing device according to claim 1, wherein the inside of the water storage plate (501) is hollow, a water filling port is formed in the top of the water storage plate (501), a plurality of water outlets are formed in the bottom of the water storage plate (501), the water baffle (506) is attached to the water outlets, one end, away from the fixed disc (504), of the torsion spring (505) is fixedly connected to the fixed plate (502), a plurality of cleaning rods (507) are flexibly arranged, and the cleaning rods (507) are attached to the outer wall of the polishing wheel (309).
5. A polishing method using the brake disc polishing apparatus according to any one of claims 1 to 4, comprising:
s1: when a worker polishes and polishes the brake disc body (4), the brake disc body (4) is firstly placed above the workbench (1), then the sliding rod (306) is slid downwards, and the rotating block (307) and the polishing wheel (309) are correspondingly driven to slide downwards, so that a polishing brush on the outer wall of the polishing wheel (309) is tightly attached to the outer wall of the brake disc body (4);
s2: after the polishing wheel (309) is tightly attached to the outer wall of the brake disc body (4), the servo motor (301) is turned on at the moment, so that the servo motor (301) works, and the rotating sleeve (302) is driven to rotate when the servo motor (301) works;
s3: when the grinding wheel (309) rotates to grind and polish the outer wall of the brake disc body (4), when the outer wall of the grinding wheel (309) is in contact with the cleaning rod (507), the outer wall of the grinding wheel (309) is cleaned according to the action of the cleaning rod (507);
s4: when the outer wall of the polishing wheel (309) is in friction contact with the cleaning rod (507), the cleaning rod (507) drives the water baffle (506) to rotate, the water baffle (506) is correspondingly separated from the water outlet, water in the water storage plate (501) flows out through the water outlet, and the outer wall of the polishing wheel (309) can be lubricated by running water;
s5: when the outer wall of the grinding wheel (309) is in friction contact with the cleaning rod (507), the transverse rod magnetic blocks (503) and the vertical rod magnetic blocks (604) are in correspondence, and according to the effect that the transverse rod magnetic blocks and the vertical rod magnetic blocks are attracted to each other, the vertical rod magnetic blocks (604) drive the flow plate (603) to slide upwards, and correspondingly the flow plate (603) drives alcohol in the grinding wheel (309) to flow fully according to the effect of the square opening.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310536113.2A CN116330061B (en) | 2023-05-12 | 2023-05-12 | Efficient brake disc polishing equipment and method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310536113.2A CN116330061B (en) | 2023-05-12 | 2023-05-12 | Efficient brake disc polishing equipment and method thereof |
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| CN116330061A CN116330061A (en) | 2023-06-27 |
| CN116330061B true CN116330061B (en) | 2023-10-31 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117102990B (en) * | 2023-10-13 | 2024-04-12 | 靖江市恒铖机械配件制造有限公司 | Comprehensive polishing device for automobile brake disc |
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