CN116203455B - Self-adaptive high beam locking and electric detecting device - Google Patents
Self-adaptive high beam locking and electric detecting device Download PDFInfo
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- CN116203455B CN116203455B CN202310465408.5A CN202310465408A CN116203455B CN 116203455 B CN116203455 B CN 116203455B CN 202310465408 A CN202310465408 A CN 202310465408A CN 116203455 B CN116203455 B CN 116203455B
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- 238000007689 inspection Methods 0.000 claims abstract description 30
- 230000003044 adaptive effect Effects 0.000 claims description 5
- 238000001514 detection method Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 8
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000013461 design Methods 0.000 description 5
- 238000007664 blowing Methods 0.000 description 4
- 238000005286 illumination Methods 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
- G01R1/0425—Test clips, e.g. for IC's
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/44—Testing lamps
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- Physics & Mathematics (AREA)
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Testing Of Optical Devices Or Fibers (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses a self-adaptive high beam locking and electric inspection device and an operation method thereof. The radiator station is provided with a first clamping fixture for positioning the radiator and a first clamping fixture matched with the first clamping fixture to fix the radiator, the lens station is provided with a second clamping fixture for positioning the lens and a second clamping fixture matched with the second clamping fixture to fix the lens, and the electric inspection station is suitable for inserting a power supply into the radiator; the locking stations are arranged on two sides of the guide rail along the Y direction and are suitable for locking the lens and the radiator in a threaded mode. The invention integrates automatic assembly, automatic locking and automatic electric inspection on one set of device, reduces the floor area of the production line, has high degree of automation, improves the working efficiency, and fills the blank of the domestic self-adaptive high beam assembly and detection technology.
Description
Technical Field
The invention relates to the technical field of lamp detection, in particular to a self-adaptive high beam lock-out and electric detection device and an operation method thereof.
Background
The self-adaptive high beam lamp (Adaptive Driving Beam) is an intelligent high beam control system capable of adaptively changing high beam according to road conditions. The method changes a complete high beam spot into a high beam spot composed of a plurality of optical illumination components through a special optical module and electronic control. When targets such as vehicles and pedestrians appear on the road, a control system consisting of a sensor (camera) and a driving circuit turns off or dims part of the high beam illumination subareas, so that dazzling of the illuminated targets is avoided, and clear high beam illumination is ensured.
The most important parts in the self-adaptive high beam are a lens and a radiator, the lens and the radiator are assembled to form a lens assembly, the performance of the lens assembly is required to be detected through optical detection equipment after the lens assembly is assembled, the assembly and the detection of the lens assembly are one and the fine work of the lens assembly are difficult to be completed through manual operation, and the self-adaptive high beam cannot be produced in batches at present because no mature automatic equipment exists in China, so that the cost is extremely high, and therefore, how to design the automatic equipment for the self-adaptive high beam assembly and the detection is the technical problem which needs to be solved at present.
Disclosure of Invention
The invention provides a self-adaptive high beam locking and electric detecting device and an operation method thereof to solve the technical problem that the use cost of the self-adaptive high beam is high because no mature automatic equipment in China completes assembly and detection of a lens assembly in the prior art.
The invention provides a self-adaptive high beam locking and electric inspection device which comprises a guide rail extending along an X direction, an electric inspection station fixed on the guide rail, a locking station, a radiator station and a lens station, wherein the radiator station and the lens station are positioned at two sides of the electric inspection station along the X direction and can reciprocate linearly along the guide rail.
The radiator station is provided with a first clamping fixture for positioning the radiator and a first clamping fixture matched with the first clamping fixture to fix the radiator, the lens station is provided with a second clamping fixture for positioning the lens and a second clamping fixture matched with the second clamping fixture to fix the lens, and the electric inspection station is suitable for inserting a power supply into the radiator; the locking stations are arranged on two sides of the guide rail along the Y direction and are suitable for locking the lens and the radiator in a threaded mode.
Further, the panel of the radiator is provided with a locating piece extending towards the fin direction, the locating piece is provided with a horizontal locating surface vertical to the Z direction and a lateral locating surface vertical to the Y direction, and the first tire comprises a first locating surface matched with the horizontal locating surface, a second locating surface matched with the lateral locating surface and a third locating surface matched with the panel end face of the radiator.
Furthermore, the first clamping fixture is provided with two symmetrically arranged positioning blocks, the two positioning blocks are provided with a first positioning surface and a third positioning surface, and the second positioning surface is positioned on one of the positioning blocks.
Further, the panel of the radiator is provided with a limiting piece which is arranged opposite to the positioning piece, the positioning piece and the limiting piece are provided with positioning holes extending along the Z direction, the first clamp comprises two clamping jaws which move oppositely, and the two clamping jaws are respectively provided with a positioning needle which can be inserted into the positioning holes.
Further, the second clamping fixture and the second clamping fixture form a frame structure in a surrounding mode, and can do linear reciprocating motion relative to the second clamping fixture.
Further, the second clamp is provided with a clamping surface parallel to the sixth positioning surface, and the clamping surface is matched with the sixth positioning surface to fix the lens along the X direction.
Further, the device also comprises a manipulator, wherein the manipulator is provided with a radiator clamp and a lens clamp, and is suitable for placing the radiator and the lens on the first clamping fixture and the second clamping fixture respectively; the first clamp and the radiator clamp, and the second clamp and the lens clamp are clamped or loosened along the mutually perpendicular directions; and the radiator clamp is not interfered with the first clamping fixture, the lens clamp and the second clamping fixture.
Further, the third positioning surface is matched with one end, facing the fins, of the panel of the radiator, and the radiator clamp is located on one side, facing away from the fins, of the panel of the radiator and clamped on two sides of the panel of the radiator along the Y direction.
Further, the lens clamp and the radiator support are arranged in two planes perpendicular to each other, the lens clamp is of a door-shaped structure, the lens clamp is clamped on the lug surface of the lens along the Y direction, and a space for accommodating the second clamping fixture and the second clamp is reserved between the lens clamp and the lens.
The invention also provides an operation method, which comprises the following steps:
s1: the heat sink station and the lens station are moved in opposite directions to an initial position.
S2: the heat sink is placed on the heat sink station and clamped, and the lens is placed on the lens station and clamped.
S3: the heat sink station and the lens station move in opposite directions to a locked position.
S4: the locking station locks the lens and the radiator by screw threads to form a lens assembly.
S5: the power supply is inserted into the radiator by the electric inspection station.
S6: after the light inspection is completed, the first clamp and the second clamp are loosened, and the lens assembly is taken out.
The beneficial effects of the invention are as follows:
(1) The self-adaptive high beam locking and electric detecting device and the operation method thereof are provided with the radiator station and the lens station which move relatively, so that the radiator and the lens are respectively clamped and mutually close, and meanwhile, the automatic power-on and automatic locking can be realized at the locking position through the electric detecting station and the locking station, so that the automatic assembly, the automatic locking and the automatic electric detecting are integrated on one device, the occupied area of a production line is reduced, the automation degree is high, the working efficiency is improved, and the blank of the domestic self-adaptive high beam assembly and detection technology is filled.
(2) According to the invention, the radiator and the lens are positioned and clamped through the matching of the clamping fixture and the clamping fixture, and a reasonable clamping fixture and clamping fixture structure are designed according to the specific appearance of the product and considering the placement direction of the product on the selection of a positioning scheme.
(3) According to the invention, the radiator and the lens are automatically transferred by the manipulator, and the clamp on the manipulator meets the clamping effect and performs avoidance design according to the mould and the clamp structure on the guide rail. Avoiding interference phenomenon when taking and placing products.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a perspective view of an embodiment of an adaptive high beam lock and electric inspection device according to the present invention;
FIG. 2 is an enlarged view of FIG. 1 at b;
FIG. 3 is a schematic view of the assembly of stations on a rail in accordance with the present invention;
FIG. 4 is an enlarged view at a in FIG. 3;
FIG. 5 is a top view of FIG. 3;
FIG. 6 is a D-D sectional view of FIG. 5;
FIG. 7 is an enlarged view of FIG. 6 at d;
FIG. 8 is a B-B cross-sectional view of FIG. 6;
FIG. 9 is a cross-sectional view taken along A-A of FIG. 6;
FIG. 10 is an enlarged view at e of FIG. 9;
FIG. 11 is an enlarged view at f of FIG. 9;
FIG. 12 is an enlarged side view of the lens in a clamped state on the second mold;
FIG. 13 is a front view of a locating block of the present invention;
FIG. 14 is an E-E cross-sectional view of FIG. 13;
FIG. 15 is a perspective view of a heat sink;
FIG. 16 is a side view of a heat sink;
FIG. 17 is a side view of a lens;
FIG. 18 is a perspective view of a second mold according to the present invention;
FIG. 19 is a front view of a second mold of the present invention;
FIG. 20 is a schematic view of a clamp attached to a robot in accordance with the present invention;
fig. 21 is a cross-sectional view in the F-F direction of fig. 20.
In the figure, 1, a guide rail, 2, an electrical inspection station, 201, a driving cylinder, 202, a wire inserting head, 3, a locking station, 301, a bracket, 302, a nail blowing mechanism, 303, a motion module, 4, a radiator station, 401, a first clamping tool, 4011, a positioning block, 402, a first clamping tool, 5, a lens station, 501, a second clamping tool, 502, a second clamping tool, 6, a manipulator, 7, a radiator, 701, a positioning sheet, 702, a limiting sheet, 703, a panel, 704, a fin, 8, a horizontal positioning surface, 9, a positioning hole, 10, a lateral positioning surface, 11, a first positioning surface, 12, a second positioning surface, 13, a third positioning surface, 14, a fourth positioning surface, 15, a circumferential positioning surface, 16, a clamping jaw, 17, a positioning needle, 18, a lens, 1801, a lug, a housing, 19, a first contact surface, 20, a clamping surface, 21, a radiator clamping tool, 22, a lens, 2201, an arm, a beam and a cross beam.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
For convenience of description, the invention takes the positive direction of the Z axis as the upper direction in the illustration, the positive direction of the X axis as the front direction, the positive direction of the Y axis as the left direction, and the positive direction of the Y axis as the right direction.
Example 1
As shown in fig. 1 to 6, the self-adaptive high beam locking and electric inspection device comprises a guide rail 1 extending along the X direction, an electric inspection station 2 fixed on the guide rail 1, a locking station 3, and a radiator station 4 and a lens station 5 which are positioned at two sides of the electric inspection station 2 along the X direction and can reciprocate linearly along the guide rail 1, wherein the linear movement of the radiator station 4 and the lens station 5 can be realized by linear motors respectively.
The heat sink station 4 has a first mold 401 for positioning the heat sink 7 and a first clamp 402 for fixing the heat sink 7 in cooperation with the first mold 401, the lens station 5 has a second mold 501 for positioning the lens 18 and a second clamp 502 for fixing the lens 18 in cooperation with the second mold 501, and the electric inspection station 2 is adapted to insert a power source into the heat sink 7; the locking stations 3 are arranged on both sides of the guide rail 1 in the Y-direction and are adapted to screw-lock the lens 18 with the heat sink 7.
The radiator station 4 is located in front of the electric inspection station 2, the lens station 5 is located behind the electric inspection station 2, in an initial state, the radiator station 4 and the lens station 5 are separated, the radiator 7 and the lens 18 are conveniently placed respectively, after clamping is finished, the radiator station 4 and the lens station 5 are close to the electric inspection station 2 until the radiator 7 reaches the electric inspection station 2, and locking holes of the radiator 7 and the lens 18 are butted with each other. The locking stations 3 are positioned at the left side and the right side of the guide rail 1 and lock the locking holes positioned at the left side and the right side. The movement direction of the radiator station 4 and the lens station 5 is perpendicular to the locking direction, and the locking station 3 does not influence the reciprocating movement of the radiator station 4 and the lens station 5. The radiator station 4 and the lens station 5 adopt structures which do not affect the locking work of the locking station 3, and meanwhile, the radiator 7 or the lens 18 is conveniently placed from a certain direction.
Because the structures of the radiator 7 and the lens 18 have larger irregularities, avoiding and clamping strength of the structures are required to be considered during clamping and positioning, the smaller radiator 7 and the lens 18 are required to be positioned with a clamping fixture and locked with the clamping fixture, meanwhile, a locking space is required to be reserved, the conventional positioning die and the conventional clamping fixture are difficult to directly apply to the invention, and a large number of analyses and verification are required to be carried out on the structural design and positioning points of the conventional positioning die and the conventional positioning fixture, so that no related automatic equipment exists in the prior art, and the structure and the design principle of the invention are specifically described below.
First carcass 401 and first clamp 402:
in order to facilitate positioning and clamping of the radiator 7 and realize structure avoidance, the invention slightly improves the structure of the radiator 7, as shown in fig. 15 and 16, the radiator 7 generally comprises a panel 703 and a fin 704 positioned on one side of the panel 703, the panel 703 is a circuit board, the panel 703 of the radiator 7 of the invention is provided with a positioning plate 701 extending towards the direction of the fin 704, the positioning plate 701 is provided with a horizontal positioning surface 8 perpendicular to the Z direction and a lateral positioning surface 10 perpendicular to the Y direction, as shown in fig. 4, 9, 10, 13 and 14, the first clamping fixture 401 comprises a first positioning surface 11 matched with the horizontal positioning surface 8, a second positioning surface 12 matched with the lateral positioning surface 10 and a third positioning surface 13 matched with the end surface of the panel 703 of the radiator 7. The first positioning surface 11 is matched with the upper surface or the lower surface of the positioning plate 701, the second positioning surface 12 is matched with the left side surface or the right side surface of the positioning plate 701, the third positioning surface 13 is matched with the front end surface or the rear end surface of the panel 703, and the first positioning surface 11, the second positioning surface 12 and the third positioning surface 13 are used for positioning the radiator 7 from three perpendicular directions, so that six degrees of freedom of the radiator 7 are limited together, and the radiator 7 is positioned accurately.
Specifically, the first tire 401 is two positioning blocks 4011 symmetrically arranged, the two positioning blocks 4011 are respectively provided with a first positioning surface 11 and a third positioning surface 13, and the second positioning surface 12 is located on one of the positioning blocks 4011.
As shown in fig. 4, 10 and 16, two positioning blocks 4011 are located on the left and right sides of the radiator 7, two positioning plates 701 are provided on the radiator 7, two positioning plates 701 are located at the upper end of the radiator 7, the horizontal positioning surface 8 is the lower surface of the positioning plate 701, the lateral positioning surface 10 is the left side surface of the left positioning plate 701 or the right side surface of the right positioning plate 701 (the lateral positioning surface 10 can be located on one side only, and overstock is avoided), and the third positioning surface 13 is located in cooperation with the rear end surface of the panel 703, so that the radiator 7 can be placed in front of the first tire 401.
In a further design, the panel 703 of the radiator 7 has a limiting plate 702 opposite to the positioning plate 701, the limiting plate 702 is used for primarily limiting the radiator 7, no positioning function is provided, the radiator 7 is limited in an area limited by the first tire 401, as shown in fig. 11 and 16, the lower end of the radiator 7 is provided with two limiting plates 702, the upper surface and the side surface of the limiting plate 702 are two limiting surfaces opposite to the horizontal positioning surface 8 and the lateral positioning surface 10, the positioning plate 701 and the limiting plate 702 are provided with positioning holes extending along the Z direction, the first clamp 402 comprises two clamping jaws 16 moving oppositely, the two clamping jaws 16 are provided with positioning pins 17 capable of being inserted into the positioning holes, and the first clamp 402 can be a cylinder with the opposite clamping jaws 16. The two positioning blocks 4011 of the first clamping fixture 401 are located on the left side and the right side of the radiator 7, the two clamping jaws 16 of the first clamping fixture 402 clamp the radiator 7 from the up-down direction, and the positioning and clamping positions are located at the rear of the panel 703, so that space is reserved for the front and two sides of the panel 703, and the radiator 7 and the lens 18 can be conveniently assembled and the locking station 3 can be conveniently close to each other.
A second mold 501 and a second clamp 502:
the second mold 501 is in a U-shaped structure, fig. 17 shows a schematic view of the lens 18, the second mold 501 includes a fourth positioning surface 14 that is matched with the end face of the support lug 1801 of the lens 18, and two circumferential positioning surfaces 15 that are adjacently matched with two of the outer sides of the lens 18 (as shown in fig. 18 and 19), the second clamp 502 and the second mold 501 enclose a frame-shaped structure and can reciprocate linearly relative to the second mold 501, as shown in fig. 12 and 8, the fourth positioning surface 14 is attached to and positioned with the front end face of the support lug 1801, the two circumferential positioning surfaces 15 are respectively an inner left side surface and a left lower side surface of the second mold 501, and an inner right side surface of the second mold 501 is used as a limiting surface to limit the lens 18 in the U-shaped structure. The second clamp 502 clamps the lens 18 from above the second mold 501. The second fixture 502 may be configured to perform up-down linear motion by using a screw driving structure mounted on the second mold 501, and preferably, as shown in fig. 7 and 8, the second fixture 502 has a first contact surface 19 contacting an upper end surface of the lens 18 and a clamping surface 20 contacting a front end surface of the housing 1802 of the lens 18, where the first contact surface 19 cooperates with an inner lower side surface of the second mold 501 to fix the lens 18 in the Z direction, and the clamping surface 20 cooperates with the fourth positioning surface 14 to fix the lens 18 in the X direction. The lens 18 can be placed on the second mold 501 from above the second mold 501, then the second clamp 502 is activated to clamp the lens 18, the threaded locking portions of the lens 18 and the heat sink 7 are located in front of the panel 703 and behind the lugs 1801, and the contact surfaces of the second mold 501 and the second clamp 502 with the lens 18 are mainly located in front of the lugs 1801, so that the space behind and on both sides of the lugs 1801 is left, and the combination of the lens 18 and the heat sink 7 and the approaching of the locking station 3 are facilitated.
Locking station 3:
the locking stations 3 are respectively arranged on the left side and the right side of the guide rail 1, as shown in fig. 1 and 2, each locking station 3 comprises a bracket 301 and a moving module 303 arranged on the bracket 301, a nail blowing mechanism 302 is arranged on the moving module 303, the nail blowing mechanism 302 is available in the prior art and is used for locking nuts, and the moving module 303 comprises a horizontal moving mechanism and a vertical moving mechanism and is used for driving the nail blowing mechanism 302 to lift up and down and approach or separate from the guide rail 1 along the Y direction. The locking module adopts an intelligent locking system and is mainly characterized in that torque is fed back in real time; the motion module 303 is built by a servo electric cylinder, and is mainly characterized by a control closed loop. The locking module can realize the motion adjustment in the X direction and the Y direction, and the left side and the right side are simultaneously locked and the torque is recorded in the whole course, so that the accurate and efficient locking position is ensured.
Electric inspection station 2:
as shown in fig. 6, 7 and 9, the electrical inspection station 2 includes a driving cylinder 201 mounted on the guide rail 1 and a plug wire head 202 lifted by the driving cylinder 201, and when the locking of the radiator 7 and the lens 18 is completed, the plug wire head 202 moves upwards to be inserted into a plug wire hole of the radiator 7, so that the lamp is lighted.
Example two
On the basis of the first embodiment, the apparatus further comprises a manipulator 6, the two manipulators 6 in fig. 1 representing two states of motion of the manipulator 6, the manipulator 6 being provided with a heat sink clamp 21 and a lens clamp 22, the manipulator 6 being adapted to place the heat sink 7 and the lens 18 on the first mold 401 and the second mold 501, respectively. After the manipulator 6 is mounted, when the manipulator 6 places the heat sink 7 and the lens 18 on the mold, the jigs on the manipulator 6 also take into consideration the avoidance relation with the mold and jigs thereon, and for this purpose, the heat sink jigs 21 and the lens jigs 22 need to be specifically designed according to the first mold 401, the second mold 501, the first jig 402 and the second jig 502.
The first clamp 402 and the radiator clamp 21, and the second clamp 502 and the lens clamp 22 are clamped or unclamped in mutually perpendicular directions; and the heat sink clamp 21 does not interfere with the first jig 401, the lens clamp 22 and the second jig 501.
The manipulator 6 places the radiator 7 and the lens 18 on the mold, and releases the radiator clamp 21 or the lens clamp 22 after the first clamp 402 clamps the radiator 7 or the second clamp 502 clamps the lens 18, so that the clamping position and the clamping direction of the radiator clamp 21 need to be staggered with the first clamp 402 and the first mold 401, and the clamping position and the clamping direction of the lens clamp 22 need to be staggered with the second clamp 502 and the second mold 501. The method is realized by the following structure:
the third positioning surface 13 is matched with one end, facing the fins 704, of the panel 703 of the radiator 7, and the radiator clamp 21 is located on one side, facing away from the fins 704, of the panel 703 of the radiator 7, and is clamped on two sides of the panel 703 of the radiator 7 along the Y direction. In this way, the first jig 401 is positioned behind the panel 703, the radiator clamp 21 clamps the radiator 7 in the left-right direction in front of the panel 703, the first clamp 402 clamps the radiator 7 in the up-down direction, as shown in fig. 4 and 20, the positioning portion of the first jig 401 is positioned on the positioning piece 701 behind the panel 703, the clamping portion of the first clamp 402 is positioned on the positioning piece 701, the clamping portion of the radiator clamp 21 is positioned on the left and right sides of the panel 703, and the three do not interfere with each other.
Preferably, the lens clamp 22 and the heat sink 7 support 301 are arranged in two mutually perpendicular planes, the lens clamp 22 is in a gate structure, the lens clamp 22 is clamped on the surface of the support lug 1801 of the lens 18 along the Y direction, and a space for accommodating the second mold 501 and the second clamp 502 is reserved between the lens clamp 22 and the lens 18. The lens clamps 22 are arranged perpendicular to the heat sink 7 support 301, and when one clamp is in operation, the other clamp can be left aside without interference. The arm 2201 of the lens holder 22 extends from the beam 2202 to bend outwards (i.e., to bend to the right in fig. 20), as shown in fig. 21 and 12, when the lens holder 22 holds the lens 18 to the lens station 5, the beam 2202 is located behind the lens 18, the arm 2201 is located on the left and right sides of the lens 18 and is held on the surface of the lugs 1801, unlike the positioning contact surface of the second clamping fixture 501 (on the housing 1802 located in front of the lugs 1801), the second clamping fixture 502 clamps from top to bottom, and the lens holder 22 clamps from left and right directions, without interfering with each other.
Example III
The invention also provides an operation method, which comprises the following steps:
s1: the heat sink station 4 and the lens station 5 are moved in the reverse direction to the initial position.
S2: the heat sink 7 is placed on the heat sink station 4 and clamped, and the lens 18 is placed on the lens station 5 and clamped.
S3: the heat sink station 4 and the lens station 5 move in opposite directions to the locked position.
S4: the locking station 3 locks the lens 18 with the heat sink 7 by screw threads to form a lens assembly.
S5: the electrical inspection station 2 inserts power into the heat sink 7.
S6: after the light inspection is completed, the first clamp 402 and the second clamp 502 are released and the lens assembly is removed.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", etc., are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In this specification, a schematic representation of the terms does not necessarily refer to the same embodiment. Furthermore, the particular features, structures, materials, or characteristics may be combined in any suitable manner in any one or more embodiments.
With the above-described preferred embodiments according to the present invention as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.
Claims (4)
1. The utility model provides a self-adaptation far-reaching headlamp lock pays and electrically examines device which characterized in that: the device comprises a guide rail extending along the X direction, an electric inspection station, a locking station, a radiator station and a lens station, wherein the electric inspection station and the locking station are fixed on the guide rail, and the radiator station and the lens station are positioned at two sides of the electric inspection station along the X direction and can reciprocate linearly along the guide rail;
the radiator station is provided with a first clamping fixture for positioning the radiator and a first clamping fixture matched with the first clamping fixture to fix the radiator, the lens station is provided with a second clamping fixture for positioning the lens and a second clamping fixture matched with the second clamping fixture to fix the lens, and the electric inspection station is suitable for inserting a power supply into the radiator;
the locking stations are arranged on two sides of the guide rail along the Y direction and are suitable for locking the lens and the radiator by threads; the panel of the radiator is provided with a locating piece extending towards the fin direction, the locating piece is provided with a horizontal locating surface vertical to the Z direction and a lateral locating surface vertical to the Y direction, and the first tire comprises a first locating surface matched with the horizontal locating surface, a second locating surface matched with the lateral locating surface and a third locating surface matched with the panel end surface of the radiator;
the panel of the radiator is provided with a limiting piece which is arranged opposite to the positioning piece, the positioning piece and the limiting piece are provided with positioning holes extending along the Z direction, the first clamp comprises two clamping jaws which move oppositely, and the two clamping jaws are provided with positioning needles which can be inserted into the positioning holes;
the first clamping fixture is provided with two symmetrically arranged positioning blocks, the two positioning blocks are provided with a first positioning surface and a third positioning surface, and the second positioning surface is positioned on one of the positioning blocks;
the second clamping fixture and the second clamping fixture form a frame structure in a surrounding manner, and can do linear reciprocating motion relative to the second clamping fixture;
the second clamp is provided with a clamping surface parallel to the fourth positioning surface, and the clamping surface is matched with the fourth positioning surface to fix the lens along the X direction.
2. The adaptive high beam lock and out-of-service electrical inspection device according to claim 1, wherein: the manipulator is provided with a radiator clamp and a lens clamp, and is suitable for placing the radiator and the lens on the first clamping fixture and the second clamping fixture respectively;
the first clamp and the radiator clamp, and the second clamp and the lens clamp are clamped or loosened along the mutually perpendicular directions; and the radiator clamp is not interfered with the first clamping fixture, the lens clamp and the second clamping fixture.
3. The adaptive high beam lock and out-of-service electrical inspection device according to claim 2, wherein: the third positioning surface is matched with one end, facing the fins, of the panel of the radiator, and the radiator clamp is located on one side, facing away from the fins, of the panel of the radiator and clamped on two sides of the panel of the radiator along the Y direction.
4. The adaptive high beam lock and out-of-service electrical inspection device according to claim 3, wherein: the lens clamp and the radiator support are arranged in two planes perpendicular to each other, the lens clamp is of a door-shaped structure, the lens clamp is clamped on the lug surface of the lens along the Y direction, and a space for accommodating the second clamping fixture and the second clamp is reserved between the lens clamp and the lens.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310465408.5A CN116203455B (en) | 2023-04-27 | 2023-04-27 | Self-adaptive high beam locking and electric detecting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310465408.5A CN116203455B (en) | 2023-04-27 | 2023-04-27 | Self-adaptive high beam locking and electric detecting device |
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| CN116203455A CN116203455A (en) | 2023-06-02 |
| CN116203455B true CN116203455B (en) | 2023-08-04 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US8008922B2 (en) * | 2009-02-23 | 2011-08-30 | Leviton Manufacturing Co., Inc. | Ballast and wiring lamp fixture tester |
| CN204818670U (en) * | 2015-07-31 | 2015-12-02 | 东莞市上川自动化设备有限公司 | Automatic lock filature |
| CN107775325A (en) * | 2017-10-25 | 2018-03-09 | 苏州轩明视测控科技有限公司 | A kind of hand type the screwed lock machine for phone housing |
| CN108655725B (en) * | 2018-05-17 | 2019-12-20 | 江门市云聚照明科技有限公司 | Automatic assembling system for LED bulb lamp |
| CN109611780A (en) * | 2019-01-29 | 2019-04-12 | 华域视觉科技(上海)有限公司 | Motor vehicle far lighting mould group and car light |
| CN209206898U (en) * | 2018-12-10 | 2019-08-06 | 南京缤致光电科技有限公司 | Device is matched in the makeup of lens module Multi-station semi-automatic |
| WO2021103754A1 (en) * | 2019-11-29 | 2021-06-03 | 华域视觉科技(上海)有限公司 | Positioning mould and assembly body, assembly method, vehicle lamp optical assembly, and vehicle lamp module |
| CN113441939B (en) * | 2020-03-25 | 2024-05-17 | 常州星宇车灯股份有限公司 | Locking equipment for LED and radiator |
| CN212298602U (en) * | 2020-05-22 | 2021-01-05 | 广东洲明节能科技有限公司 | LED module and LED lamp |
| CN112283604A (en) * | 2020-10-21 | 2021-01-29 | 肖永生 | Automatic production method of LED lamp holder |
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