CN116068145B - Device and method for recycling similar simulation experiment materials - Google Patents
Device and method for recycling similar simulation experiment materials Download PDFInfo
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- CN116068145B CN116068145B CN202211624918.4A CN202211624918A CN116068145B CN 116068145 B CN116068145 B CN 116068145B CN 202211624918 A CN202211624918 A CN 202211624918A CN 116068145 B CN116068145 B CN 116068145B
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- stirrer
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- 239000000463 material Substances 0.000 title claims abstract description 103
- 238000004088 simulation Methods 0.000 title claims abstract description 61
- 238000004064 recycling Methods 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title abstract description 9
- 239000011449 brick Substances 0.000 claims abstract description 99
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 11
- 239000010959 steel Substances 0.000 claims abstract description 11
- 238000012360 testing method Methods 0.000 claims description 24
- 239000002440 industrial waste Substances 0.000 claims description 5
- 238000010304 firing Methods 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 1
- 238000011160 research Methods 0.000 abstract description 9
- 238000005065 mining Methods 0.000 abstract description 8
- 238000011161 development Methods 0.000 abstract description 4
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 238000004140 cleaning Methods 0.000 description 9
- 238000002474 experimental method Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000003245 coal Substances 0.000 description 4
- 239000010881 fly ash Substances 0.000 description 4
- 238000003912 environmental pollution Methods 0.000 description 3
- 239000011435 rock Substances 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/24—Earth materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Analytical Chemistry (AREA)
- Geology (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Medicinal Chemistry (AREA)
- Physics & Mathematics (AREA)
- Remote Sensing (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Processing Of Solid Wastes (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
The invention discloses a device and a method for recycling a simulation experiment material, wherein the device comprises a simulation experiment table, a steel plate, a retractable material table, a belt conveyor, a stirrer, a brick making machine, a brick unloading mechanism, a brick loading mechanism, a brick stack, a brick loading vehicle, a bridge crane, a bottom plate and a horizontal guide rail. The retractable material tables and the bottom plate are fixed through 3 trapezoidal through grooves, and 2 lifting brackets are arranged on each retractable material table; the belt of the belt conveyor is slightly lower than the retractable material table and slightly higher than the feeding port of the stirrer; a horizontal guide rail is arranged between the stirrer and the brick making machine; the stirrer, the brick making machine, the brick stack and the brick loading truck are positioned between two guide rails of the bridge crane, and the brick unloading mechanism and the brick loading mechanism are fixedly connected with guide rail grooves on the guide rails. The invention can repeatedly utilize the experimental materials after the analogue simulation experiment, thereby ensuring the smooth performance of the analogue simulation experiment, avoiding the increase of experimental cost and promoting the green development of the technical field of mining engineering analogue simulation experiment research.
Description
Technical Field
The invention relates to the technical field of mining engineering analog simulation experiment research, in particular to a device and a method for recycling analog simulation experiment materials.
Background
The simulation is an important scientific research means, a model similar to a prototype is manufactured in a laboratory according to a similarity principle, mechanical parameters and distribution rules in the model are observed by means of a test instrument, and the results of the research on the model are utilized to infer mechanical phenomena possibly occurring in the prototype and rules of rock pressure distribution, so that the practical problem in rock mass engineering production is solved. In the 60 s of the 20 th century, simulation experiments are widely applied to departments of water conservancy, mining, geology, railway, geotechnical engineering and the like in China, and remarkable technical achievement and economic benefits are obtained. The simulation experiment material mainly comprises aggregate and cementing agent, wherein the aggregate mainly comprises river sand, quartz sand, mica powder and the like, and the cementing agent mainly comprises lime, gypsum, kaolin and the like.
At present, after the simulation test is finished, a large amount of experimental materials are not timely processed and can occupy the land for stacking, so that the following simulation test is affected, meanwhile, people and vehicles are required to find out to clean the experimental materials, after the experimental materials are cleaned, cleaning staff can usually dispose at will, and the experimental materials cannot be standardized and reused, so that environmental pollution is caused. Because each experiment of the simulation experiment needs to be designed according to the material proportion of the experimental rock stratum, the simulation experiment material cannot be reused in the simulation experiment, and no method for recycling the simulation experiment material exists at present, a method for recycling the experiment material after the simulation experiment is needed to be provided.
Disclosure of Invention
In order to solve the technical problems, the invention provides a device and a method for recycling the similar simulation experiment materials, which burn a large amount of similar simulation experiment materials into bricks, thereby recycling the similar simulation experiment materials, ensuring the smooth performance of the similar simulation experiment, avoiding the increase of experiment cost and promoting the green development of the technical field of mining engineering similar simulation experiment research.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the device for recycling the simulation experiment material comprises a simulation experiment table, a steel plate, a retractable material table, a belt conveyor, a stirrer, a brick making machine, a brick unloading mechanism, a brick loading mechanism, a brick pile, a brick loading vehicle, a bridge crane, a bottom plate and a horizontal guide rail;
the retractable material tables and the bottom plate are fixed through 3 trapezoidal through grooves, and 2 lifting brackets are arranged on each retractable material table; the belt of the belt conveyor is slightly lower than the retractable material table and slightly higher than the feeding port of the stirrer; a horizontal guide rail is arranged between the stirrer and the brick making machine; the stirrer, the brick making machine, the brick pile and the brick loading truck are positioned between two guide rails of the bridge crane, the brick unloading mechanism and the brick loading mechanism are fixedly connected with guide rail grooves on the guide rails, pulleys and traction steel wire ropes are arranged in the guide rail grooves, and the cross beam is connected with the guide rails at two sides, so that the longitudinal sliding and horizontal rotation of the brick unloading mechanism and the brick loading mechanism are realized.
Optionally, the width of the collapsible material platform needs to be less than or equal to half of the width of the bottom plate, the lifting support is riveted at the bottom of the collapsible material platform, and when the collapsible material platform is pulled out along the trapezoid through groove at the bottom of the bottom plate, the lifting support is adjusted to be grounded and fixed.
Optionally, after the simulation test is completed, the test material is removed and falls on the shrinkable material table, and the test material conveyed to the stirrer by the belt of the belt conveyor needs to be added with water, coal slag, fly ash and other combustible industrial waste materials according to the bonding degree of the test material.
Optionally, the experimental materials stirred by the stirrer are conveyed to the brick making machine by virtue of a horizontal guide rail, the brick unloading mechanism on the bridge crane lifts the burned bricks to pile up bricks, the brick loading mechanism transfers the bricks of the brick pile to the brick loading vehicle, and then the conveying is completed.
Optionally, the steel plate is mainly used for limiting transverse displacement of the similar simulation experiment materials, and the guide rail and the cross beam are mainly used for realizing longitudinal sliding and horizontal rotation of the brick unloading mechanism and the brick loading mechanism.
The recycling method of the simulation experiment material comprises the following steps:
step 1: before the test materials in the similar simulation test bed are not cleaned, the contractible material table below the bottom plate is pulled out along the trapezoid through groove, and then the lifting support is opened to adjust the height so as to be fixed after being completely contacted with the ground;
step 2: cleaning the experimental materials after the similar simulation experiment is completed, enabling the experimental materials to fall on a contractible material table, and starting a belt conveyor at the same time;
step 3: the belt conveyor conveys the experimental materials to the stirrer, meanwhile, water, coal slag, fly ash and other combustible industrial waste materials are added according to the bonding degree of the experimental materials, and the experimental materials are conveyed to the brick making machine for firing by means of the horizontal guide rail after being fully stirred:
step 4: lifting the burned bricks to a brick pile by a brick unloading mechanism on a bridge crane, and then stacking, ventilating and airing;
step 5: the cooled bricks are transported to a loading truck by a brick loading mechanism and then transported to a point of sale.
Compared with the prior art, the invention has the beneficial effects that:
(1) Based on the fact that the simulation experiment material cannot be reused in the simulation experiment, the repeated use of the experiment material in the technical field of mining engineering simulation experiment research is provided for the first time, the influence of long-time stacking of the experiment material on the next simulation experiment is avoided, and accordingly smooth performance of the simulation experiment is guaranteed.
(2) The cleaning cost of personnel and vehicles required by cleaning the experimental materials is avoided, and meanwhile, the similar simulation experimental materials are burned into bricks for secondary recycling, so that the environmental pollution caused by the random disposal of the experimental materials by cleaning personnel can be effectively avoided, and the experimental cost of the similar simulation experiment can be further reduced by selling the burned bricks.
(3) Open source throttling in the analogue simulation experiment is really performed, and the green development of the technical field of mining engineering analogue simulation experiment research is promoted.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application, illustrate and explain the application and are not to be construed as limiting the application. In the drawings:
FIG. 1 is a schematic structural diagram of a device for recycling a material for a simulation experiment according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a section of a simulation experiment table 1-1 according to an embodiment of the present invention;
FIG. 3 is a schematic cross-sectional view of a simulation experiment table 2-2 according to an embodiment of the present invention;
wherein 1 is a simulation experiment table, 2 is a steel plate, 3 is a retractable material table, 4 is a belt conveyor, 5 is a stirrer, 6 is a brick making machine, 7 is a brick unloading mechanism, 8 is a brick loading mechanism, 9 is a brick pile, 10 is a brick loading vehicle, 11 is a bridge crane, 12 is a bottom plate, 13 is a horizontal guide rail, 301 is a lifting bracket, 302 is a trapezoid through groove, 1101 is a guide rail, and 1102 is a cross beam.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention. Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element in question must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
As shown in fig. 1 to 3, the device for recycling the simulation experiment material according to the embodiment of the first aspect of the present invention comprises a simulation experiment table 1, a steel plate 2, a retractable material table 3, a belt conveyor 4, a stirrer 5, a brick making machine 6, a brick unloading mechanism 7, a brick loading mechanism 8, a brick pile 9, a brick loading truck 10, a bridge crane 11, a bottom plate 12 and a horizontal guide rail 13;
the retractable material tables 3 and the bottom plate 12 are fixed through 3 trapezoid through grooves 302, and 2 lifting supports 301 are arranged on each retractable material table 3; the belt of the belt conveyor 4 is slightly lower than the retractable material table 3 and slightly higher than the feed inlet of the stirrer 5; a horizontal guide rail 13 is arranged between the stirrer 5 and the brick making machine 6; the stirrer 5, the brick making machine 6, the brick pile 9 and the brick loading truck 10 are positioned between two guide rails 1101 of the bridge crane 11, the brick unloading mechanism 7 and the brick loading mechanism 8 are fixedly connected with guide rail grooves on the guide rails 1101, pulleys and traction steel wires are arranged in the guide rail grooves, and the cross beams 1102 are connected with the guide rails 1101 on two sides, so that the longitudinal sliding and the horizontal rotation of the brick unloading mechanism 7 and the brick loading mechanism 8 are realized.
Optionally, the width of the retractable material platform 3 needs to be less than or equal to half of the width of the bottom plate 12, the lifting support 301 is riveted on the bottom of the retractable material platform 3, and after the retractable material platform 3 is pulled out along the trapezoid through groove 302 on the bottom of the bottom plate 12, the lifting support 301 is adjusted to be grounded and fixed.
Optionally, after the simulation test is completed, the test material is removed and falls on the shrinkable material table 3, and the test material conveyed to the stirrer 5 by the belt of the belt conveyor 4 needs to be added with water, coal cinder, fly ash and other combustible industrial waste materials according to the bonding degree of the test material.
Optionally, the experimental materials after being stirred again by the stirrer 5 are conveyed to the brick making machine 6 by means of the horizontal guide rail 13, the brick unloading mechanism 7 on the bridge crane 11 lifts the bricks after being fired to the brick pile 9 for stacking, and the brick loading mechanism 8 transfers the bricks of the brick pile 9 to the brick loading truck 10, and then the conveying is completed.
Alternatively, the steel plate 2 mainly serves to limit the lateral displacement of the similar simulation test material, and the guide rails 1101 and the cross beams 1102 mainly serve to realize the longitudinal sliding and horizontal rotation of the brick unloading mechanism 7 and the brick loading mechanism 8.
The method for recycling the simulation experiment material comprises the following steps:
step 1: before the experimental materials in the similar simulation test bed 1 are not cleaned, the retractable material bed 3 below the bottom plate 12 is drawn out along the trapezoid through groove 302, and then the lifting support 301 is opened to adjust the height so as to be fixed after being completely contacted with the ground;
step 2: cleaning the experimental materials after the simulation experiment is completed, enabling the experimental materials to fall on the retractable material table 3, and simultaneously starting the belt conveyor 4;
step 3: the belt conveyor 4 conveys the experimental materials to the stirrer 5, meanwhile, water, coal slag, fly ash and other combustible industrial waste materials are added according to the bonding degree of the experimental materials, and the experimental materials are conveyed to the brick making machine 6 for firing by means of the horizontal guide rail 13 after being fully stirred:
step 4: the bricks after firing are piled up, ventilated and cooled after being lifted to a brick pile 9 by a brick unloading mechanism 7 on a bridge crane 11;
step 5: the cooled bricks are transported by the brick loading mechanism 8 to the loading truck 10 and then to the point of sale.
Compared with the prior art, the invention provides the repeated utilization of experimental materials in the technical field of mining engineering analogue simulation experiment research for the first time, and avoids the influence of long-time stacking of the experimental materials on the next analogue simulation experiment, thereby ensuring the smooth implementation of the analogue simulation experiment. The cleaning cost of personnel and vehicles required by cleaning the experimental materials is avoided, and meanwhile, the similar simulation experimental materials are burned into bricks for secondary recycling, so that the environmental pollution caused by the random disposal of the experimental materials by cleaning personnel can be effectively avoided, and the experimental cost of the similar simulation experiment can be further reduced by selling the burned bricks. Open source throttling in the analogue simulation experiment is really performed, and the green development of the technical field of mining engineering analogue simulation experiment research is promoted.
In the description of the present specification, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," "optionally," "further," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely a preferred embodiment of the present application, but the scope of the present application is not limited thereto, and any changes or substitutions easily contemplated by those skilled in the art within the technical scope of the present application should be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (4)
1. The utility model provides a device of simulation experiment material reuse which characterized in that: the device comprises a simulation experiment table (1), a steel plate (2), a retractable material table (3), a belt conveyor (4), a stirrer (5), a brick making machine (6), a brick unloading mechanism (7), a brick loading mechanism (8), a brick stack (9), a brick loading vehicle (10), a bridge crane (11), a bottom plate (12) and a horizontal guide rail (13);
the retractable material tables (3) and the bottom plate (12) are fixed through 3 trapezoid through grooves (302), and 2 lifting supports (301) are arranged on each retractable material table (3); the belt of the belt conveyor (4) is slightly lower than the retractable material table (3) and slightly higher than the feed inlet of the stirrer (5); a horizontal guide rail (13) is arranged between the stirrer (5) and the brick making machine (6); the brick unloading mechanism (7) and the brick loading mechanism (8) are fixedly connected with guide rail grooves on the guide rails (1101), pulleys and traction steel wire ropes are arranged in the guide rail grooves, and the cross beams (1102) are connected with the guide rails (1101) at two sides, so that the longitudinal sliding and horizontal rotation of the brick unloading mechanism (7) and the brick loading mechanism (8) are realized;
the width of the retractable material table (3) is smaller than or equal to half of the width of the bottom plate (12), the lifting support (301) is riveted at the bottom of the retractable material table (3), and when the retractable material table (3) is pulled out along the trapezoid through groove (302) at the bottom of the bottom plate (12), the lifting support (301) is adjusted to be grounded and fixed.
2. A device for the recycling of analogue test materials according to claim 1, characterized in that after the analogue test is completed, the cleaned test materials are placed on a retractable material table (3), and the test materials are conveyed to a stirrer (5) by a belt of a belt conveyor (4) and combustible industrial waste is added according to the bonding degree of the test materials.
3. A device for recycling a simulation test material according to claim 1, wherein the test material after the stirring by the stirring machine (5) is conveyed to the brick making machine (6) by means of the horizontal guide rail (13), the brick discharging mechanism (7) on the bridge crane (11) lifts the bricks after the firing to the stacking of the bricks (9), and the brick loading mechanism (8) transfers the bricks of the stacking of the bricks (9) to the brick loading vehicle (10) and then completes the conveying.
4. A device for recycling of analogue test material according to claim 1, characterized in that said steel plate (2) is used for lateral displacement limitation of analogue test material, and the guide rail (1101) and the cross beam (1102) are used for longitudinal sliding and horizontal rotation of the brick unloading mechanism (7) and the brick loading mechanism (8).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211624918.4A CN116068145B (en) | 2022-12-16 | 2022-12-16 | Device and method for recycling similar simulation experiment materials |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211624918.4A CN116068145B (en) | 2022-12-16 | 2022-12-16 | Device and method for recycling similar simulation experiment materials |
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| CN116068145A CN116068145A (en) | 2023-05-05 |
| CN116068145B true CN116068145B (en) | 2023-12-19 |
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| CN216937190U (en) * | 2022-03-10 | 2022-07-12 | 广东创兴精密制造股份有限公司 | Material sorting device |
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2022
- 2022-12-16 CN CN202211624918.4A patent/CN116068145B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20000072994A (en) * | 1999-05-04 | 2000-12-05 | 강창신 | Supplying device with fixed quantity to the press in producing block with incinerated materials |
| CN101486414A (en) * | 2009-02-19 | 2009-07-22 | 合加资源发展股份有限公司 | Stacking machine |
| CN102873805A (en) * | 2012-10-11 | 2013-01-16 | 济南大学 | Cluster control system of light and energy-saving wall plate forming production line |
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| DE202017103654U1 (en) * | 2017-06-20 | 2017-07-13 | Chengdu University Of Technology | Apparatus for physical simulation of gravitational shear with lifting plate structure |
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