CN115973540A - Chip detection packaging assembly line - Google Patents
Chip detection packaging assembly line Download PDFInfo
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- CN115973540A CN115973540A CN202211722454.0A CN202211722454A CN115973540A CN 115973540 A CN115973540 A CN 115973540A CN 202211722454 A CN202211722454 A CN 202211722454A CN 115973540 A CN115973540 A CN 115973540A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 40
- 239000006260 foam Substances 0.000 claims abstract description 120
- 239000000463 material Substances 0.000 claims abstract description 119
- 238000012360 testing method Methods 0.000 claims abstract description 84
- 239000002274 desiccant Substances 0.000 claims abstract description 54
- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 238000010009 beating Methods 0.000 claims abstract description 33
- 238000001035 drying Methods 0.000 claims abstract description 29
- 238000004080 punching Methods 0.000 claims abstract description 22
- 238000012856 packing Methods 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims description 71
- 229920000742 Cotton Polymers 0.000 claims description 43
- 238000013519 translation Methods 0.000 claims description 26
- 238000012546 transfer Methods 0.000 claims description 23
- 238000007599 discharging Methods 0.000 claims description 19
- 238000007789 sealing Methods 0.000 claims description 12
- 238000003825 pressing Methods 0.000 description 18
- 238000007689 inspection Methods 0.000 description 13
- 238000005516 engineering process Methods 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 7
- 230000008859 change Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000007639 printing Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 210000000078 claw Anatomy 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000005030 aluminium foil Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000009461 vacuum packaging Methods 0.000 description 1
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Abstract
The invention discloses a chip detection and packaging assembly line, which comprises: the material tray belt punching mechanism comprises a product feeding work station, a first product detection work station, a material tray stacking work station and a stacking disc belt punching work station; the foam packaging mechanism comprises a foam folding work station and a foam tape beating work station; the drying test mechanism comprises a drying agent feeding station, a test paper feeding station, a drying and feeding station and a second product detection station; bagging-off marking mechanism, bagging-off marking mechanism goes into bag worker station, heat-seal detection worker station, packing ejection of compact worker station including pushing away the material. The invention reduces manpower, improves efficiency and is suitable for batch packaging.
Description
Technical Field
The invention relates to the technical field of packaging, in particular to a chip detection and packaging assembly line.
Background
Generally speaking, in the chip production process, the chip can pack the shipment after the test, general chip shipment is adorned the chip in the charging tray, then pile up the charging tray and carry out the packing shipment, in the prior art, if the charging tray directly packs the shipment after piling up, it is very easy because reasons such as commodity circulation bump, humidity, deposition, thereby influence the performance of chip, consequently, current producer generally can artifical chip specification in the first inspection charging tray, pile up qualified chip charging tray, the charging tray that piles up packs through the pearl cotton earlier, then pack in the aluminium foil bag and carry out vacuum packaging, then paste the mark shipment again, whole process is loaded down with trivial details, inefficiency, unsuitable packing in batches, and there is following defect: (1) The situations of material mixing, material shortage, material excess and the like of the inner core sheet of the material tray occur frequently, and the manual detection efficiency is low; (2) frequent occurrence of abnormal labels, poor packaging specifications and the like; (3) During manual packing, the temperature and humidity of the chip tray cannot be managed, and the chip in the tray is damaged.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a chip detection and packaging assembly line, which reduces the labor power, improves the efficiency and is suitable for batch packaging.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: a chip inspection packaging line, comprising:
the material tray belt punching mechanism comprises a product loading station, a first product detection station, a material tray stacking station and a stacking tray belt punching station; placing stacked chip trays in the product loading station, transferring the chip trays to a first product detection station after the product loading station divides the trays, detecting the chips and the chip trays by the first product detection station, stacking the detected chip trays by the tray stacking station, receiving the stacked chip trays flowing out from the tray stacking station by the stacked disc beating station, and beating the anti-static bands by the stacked disc beating station;
the foam packaging mechanism comprises a foam folding station and a foam tape punching station; the device comprises a foam folding work station, a foam beating work station and a chip material disc, wherein foam is placed on the foam folding work station, the foam folding work station places the chip material disc on the foam, the foam folding work station folds the foam along the shape of the chip material disc, and the foam beating work station is used for beating an anti-static belt and then fixing the foam on the chip material disc;
the drying test mechanism comprises a drying agent feeding station, a test paper feeding station, a drying and feeding station and a second product detection station; the drying and feeding station takes a drying agent from a drying agent feeding station and places the drying agent on a chip tray, the drying and feeding station takes test paper from a test paper feeding station and places the test paper on the chip tray, and the second product detection station is used for detecting whether a drying agent, the test paper and an anti-static belt exist or not;
the bagging marking mechanism comprises a material pushing and bag entering work station, a heat sealing detection work station and a packaging and discharging work station; the heat-seal detects worker's station and struts the vacuum bag, push away the material and go into bag worker's station and push into the vacuum bag with qualified chip charging tray in, the heat-seal detects worker's station and seals the packing to the vacuum bag, the chip charging tray that the transmission packing was accomplished in packing ejection of compact worker's station.
As a preferred scheme, the charging tray is beaten tape unit and is constructed still includes first transmission assembly line, product material loading worker station, first product detection worker station, charging tray pile dish worker station set gradually on first transmission assembly line, charging tray pile dish worker station moves the chip charging tray through first transfer worker station and carries to pile up the dish and beat and take the worker station on.
As a preferred scheme, the material tray belt beating mechanism further comprises a belt beating completion outflow work station, and the belt beating completion outflow work station receives a chip material tray which is finished by belt beating of the stacking tray belt beating work station through the second transfer work station.
As an optimal scheme, the foam packaging mechanism further comprises a manipulator feeding work station, a chip tray transfer station, a foam feeding work station and a foam stacking work station, wherein the manipulator feeding work station, the chip tray transfer station, the foam feeding work station and the foam stacking work station are arranged at the foam folding work station, the manipulator feeding work station picks a chip tray from a tape-punching completion outflow work station to place the chip tray on the chip tray transfer station, the foam feeding work station takes foam from the foam stacking work station to the foam folding work station, and the foam folding work station picks the chip tray from the chip tray transfer station to place the foam.
As a preferred scheme, the drying and testing mechanism further comprises a second transmission assembly line, the drying agent feeding station and the test paper feeding station are arranged on two sides of the second transmission assembly line and symmetrically arranged with the second transmission assembly line, the drying material feeding station and the second product detecting station are sequentially arranged above the second transmission assembly line, and the test paper feeding station is located between the drying agent feeding station and the test paper feeding station.
As an optimal scheme, bagging and marking mechanism still includes third transmission assembly line, fourth transmission assembly line, the packing ejection of compact worker station set gradually, it is located third transmission assembly line top position to push away the material income bag worker station, the heat-seal detects worker station and is located fourth transmission assembly line top position.
As a preferred scheme, bagging-off marking mechanism still includes the categorised bag worker station of going up, the categorised bag worker station of going up sets up in the lateral part of fourth transmission assembly line, the categorised bag worker station of going up places the vacuum bag on the fourth transmission assembly line, and the vacuum bag passes through the fourth transmission assembly line and transmits to heat-seal detection worker station department.
As an optimal scheme, bagging-off marking mechanism still includes the bar code and beats the mark worker station, the bar code is beaten the mark worker station and is set up in packing ejection of compact worker station department, the bar code is beaten the mark worker station and is carried out the bar code to the chip charging tray of accomplishing of beating the package and beat the mark.
As an optimal scheme, bagging and marking mechanism still includes NG worker station, NG worker station and third transmission assembly line parallel arrangement, NG worker station receives the unqualified chip charging tray of second product detection worker station.
As a preferred scheme, the drying test mechanism comprises a product translation work station, a chip material tray of a second product detection work station of the product translation work station is transmitted to an NG work station by the product translation work station, and a qualified chip material tray is transmitted to a material pushing and bag entering work station by the product translation work station.
Compared with the prior art, the invention has the beneficial effects that:
(1) The automation replaces the manpower, and the layout design of the work stations is realized by adopting the assembly line, so that the manpower is reduced, the efficiency is improved, and the automatic packaging machine is suitable for batch packaging;
(2) All products are detected and then packaged, and materials are not mixed, lack of materials and excessive materials;
(3) Automatic order sorting, packaging sealing and abnormal control.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a schematic structural view of the material tray belt beating mechanism of the invention;
FIG. 4 is a schematic view of the structure of the foam packaging mechanism of the present invention;
FIG. 5 is a schematic diagram of a dry test mechanism according to the present invention;
FIG. 6 is a schematic view of the construction of the bagging marking mechanism of the present invention;
FIG. 7 is an enlarged view of a portion of FIG. 3 at A;
FIG. 8 is an enlarged view of a portion of FIG. 3 at B;
FIG. 9 is an enlarged view of a portion of FIG. 3 at C;
FIG. 10 is an enlarged view of a portion of FIG. 3 at D;
FIG. 11 is an enlarged view of a portion of FIG. 4 at E;
FIG. 12 is an enlarged view of a portion of FIG. 4 at F;
FIG. 13 is an enlarged view of a portion of FIG. 5 at G;
FIG. 14 is an enlarged view of a portion of FIG. 5 at H;
FIG. 15 is an enlarged view of a portion of FIG. 6 at I;
FIG. 16 is an enlarged view of a portion of FIG. 6 at J;
FIG. 17 is an enlarged view of a portion of FIG. 6 at K;
wherein the figures identify the list: a material tray belt beating mechanism 1, a foam cotton packaging mechanism 2, a drying test mechanism 3, a bagging marking mechanism 4, a product feeding work station 5, a first product detection work station 6, a material tray stacking work station 7, a stacking tray belt beating work station 8, a chip material tray 9, a foam folding work station 10, a foam cotton belt beating work station 11, foam cotton 12, a drying agent feeding work station 13, a test paper feeding work station 14, a drying feeding work station 15, a second product detection work station 16, a drying agent 17, test paper 18, a material pushing and bag entering work station 19, a heat sealing detection work station 20, a packaging and discharging work station 21, a vacuum bag 22, a first transmission flow line 23, a first transfer work station 24, a product feeding limit column 25, a product feeding and distributing cylinder 26, a product feeding lifting motor 27, a product feeding and distributing tray support 28, a product feeding tray 29, a first line camera sweep 30, a first detection camera 31, a first light source 32, a material tray stacking limit column 33, a material tray stacking tray a tray folding and splitting cylinder 34, a tray folding and splitting cylinder 35, a tray folding and splitting tray 36, a tray folding and splitting tray 37, a stacking tray pressing cylinder 38, a stacking tray belt-beating machine 39, a stacking tray flange 40, a stacking tray pressing piece 41, a stacking tray detection sensor 42, a belt-beating completion outflow station 43, a second transfer station 44, a manipulator feeding station 45, a chip tray transfer station 46, a foam feeding station 47, a foam folding station 48, a feeding manipulator 49, a feeding clamping cylinder 50, a feeding clamping claw 51, an opposite-shooting sensor 52, a cotton folding manipulator 53, a cotton folding platform 54, a cotton folding lifting assembly 55, a cotton folding translation cylinder 56, a folding roller 57, a cotton folding clamping claw 58, a laser range finder 59, a foam feeding lifting assembly 60, a foam feeding rotation cylinder 61, a foam suction nozzle 62, a foam folding lifting assembly 63, a foam folding platform 64, the second conveying line 65, the desiccant station divider 66, the desiccant station disc 67, the desiccant clamp 68, the desiccant discharging and lifting assembly 69, the test paper clamp 70, the test paper discharging and lifting assembly 71, the test paper rotating cylinder 72, the test paper detecting camera 73, the test paper detecting table 74, the NG box 75, the three-axis rail 76, the hollow rotating cylinder 77, the hollow rotating platform 78, the drying clamping jaw 79, the drying suction nozzle 80, the second detecting and lifting assembly 81, the second detecting camera 82, the second light source 83, the third conveying line 84, the fourth conveying line 85, the material pushing driving assembly 86, the material pushing cylinder 87, the bag opening cylinder 88, the bag pressing cylinder 89, the heat sealing cylinder 90, the lower pressing cylinder 91, the heat sealing and clamping cylinder 92, the bag opening suction nozzle 93, the lower pressing piece 94, the bag pressing piece 95, the heat sealing piece 96, the sliding table cylinder 97, the heat sealing clamping jaw 98, the sorting upper bag station 99, the vacuum bag bin 100, the vacuum bag taking manipulator 101, the code sweeping gun 102, the bar code marking station 103, the NG station 104, the product translation station 105, the translation driving assembly 106, and the fifth conveying line 107.
Detailed Description
The invention is further described with reference to specific examples. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
Example (b):
as shown in fig. 1 to 6, a chip inspection packaging line includes:
the material tray belt punching mechanism 1 comprises a product loading station 5, a first product detection station 6, a material tray stacking station 7 and a stacking tray belt punching station 8, wherein the material tray belt punching mechanism 1 comprises a material tray stacking station 7 and a stacking tray belt punching station 8; placing stacked chip trays 9 in the product loading station 5, separating the trays in the product loading station 5, transmitting the chip trays 9 to a first product detection station 6, detecting the chips and the chip trays 9 in the first product detection station 6, stacking the detected chip trays 9 in the tray stacking station 7, receiving the stacked chip trays 9 flowing out from the tray stacking station 7 in the stacked disc beating station 8, and beating an anti-static belt in the stacked disc beating station 8;
the foam packaging mechanism 2 comprises a foam folding work station 10 and a foam taping work station 11; the foam folding work station 10 is provided with foam 12, the foam folding work station 10 is used for placing a chip tray 9 on the foam 12, the foam folding work station 10 is used for folding the foam 12 along the shape of the chip tray 9, and the foam beating work station 11 is used for beating an anti-static belt and then fixing the foam 12 on the chip tray 9;
the drying test mechanism 3 comprises a drying agent feeding station 13, a test paper feeding station 14, a drying material loading station 15 and a second product detection station 16; the drying and feeding station 15 takes a drying agent 17 from the drying agent feeding station 13 and places the drying agent 17 on the chip tray 9, the drying and feeding station 15 takes a test paper 18 from the test paper feeding station 14 and places the test paper 18 on the chip tray 9, and the second product detection station 16 is used for detecting whether the drying agent 17, the test paper 18 and an antistatic belt exist or not;
the bagging marking mechanism 4 comprises a material pushing and bagging work station 19, a heat sealing detection work station 20 and a packaging and discharging work station 21; the heat-seal detects worker station 20 and struts vacuum bag 22, push away in the material goes into bag worker station 19 and pushes qualified chip charging tray 9 into vacuum bag 22, heat-seal detects worker station 20 and seals the packing to vacuum bag 22, the chip charging tray 9 that the transmission packing of packing ejection of compact worker station 21 was accomplished.
Preferably, the material tray belt punching mechanism 1 further comprises a first transmission assembly line 23, the product loading station 5, the first product detection station 6 and the material tray stacking station 7 are sequentially arranged on the first transmission assembly line 23, and the material tray stacking station 7 transfers the chip material tray 9 to the stack tray belt punching station 8 through the first transfer station 24.
Specifically, as shown in fig. 7, the product loading station 5 includes a product loading limiting column 25, a product loading split disc cylinder 26 and a product loading lifting motor 27, the product loading limiting column 25 is arranged on two sides of the transmission direction of the first transmission assembly line 23, the product loading split disc cylinder 26 is arranged on two sides of the transmission direction of the first transmission assembly line 23, a product loading split disc supporting piece 28 is connected on the product loading split disc cylinder 26, a product loading tray 29 is connected on the product loading lifting motor 27, and the product loading lifting motor 27 drives the product loading tray 29 to do lifting movement.
More specifically, the product feeding limiting posts 25 on both sides of the first conveying line 23 in the conveying direction form a frame structure of the chip tray 9, the product feeding sub-tray cylinder 26 is located at the frame structure, the product feeding sub-tray cylinder 26 drives the product feeding sub-tray supporting member 28 to extend, the stacked chip trays 9 to be packaged are placed in the frame structure and located on the product feeding sub-tray supporting member 28, when a product is fed, the product feeding lifting motor 27 drives the product feeding sub-tray 29 to ascend to support the chip tray 9, the product feeding sub-tray cylinder 26 drives the product feeding sub-tray supporting member 28 to retract, the product feeding lifting motor 27 drives the product feeding sub-tray 29 to descend, the product feeding sub-tray cylinder 26 drives the product feeding sub-tray supporting member 28 to extend to support other chip trays 9 except the bottommost chip tray 9 again, the product feeding lifting motor 27 drives the product feeding sub-tray 29 to descend continuously, so that the bottommost chip tray 9 falls onto the first conveying line 23, the product feeding sub-tray supporting member 26 is matched with the feeding sub-tray 9 by the product feeding lifting motor, and the product feeding sub-tray 26 is ensured to be quickly and stably distributed.
Specifically, as shown in fig. 8, the first product inspection station 6 includes a first line scan camera 30, a first inspection camera 31, and a first light source 32, where the first line scan camera 30 inspects whether the chip tray 9 is stacked or not and whether the incoming material is tilted or not, the first inspection camera 31 inspects the characters of each product and binds the two-dimensional code of each product, and the first light source 32 is disposed at a position right below the first inspection camera 31.
Specifically, as shown in fig. 9, the material tray stacking station 7 includes a material tray stacking limiting column 33, a material tray stacking and separating cylinder 34, a material tray stacking and tray cylinder 35 and a material tray stacking lifting assembly, the material tray stacking limiting column 33 is arranged on two sides of the transmission direction of the first transmission assembly line 23, the material tray stacking and separating cylinder 34 and the material tray stacking and tray cylinder 35 are arranged on two sides of the transmission direction of the first transmission assembly line 23, the material tray stacking and tray supporting assembly 37 is connected to the material tray stacking and tray cylinder 35, and the material tray stacking and tray lifting assembly (not shown in the figure) drives the material tray stacking and separating tray 36 to move up and down.
More specifically, the material disc stacking limiting column 33 on two sides of the transmission direction of the first transmission assembly line 23 forms a material frame structure of a chip material disc 9, the material disc stacking tray splitting cylinder 34 and the material disc stacking tray cylinder 35 are located at the material frame structure, when the material discs are stacked, the material disc stacking tray cylinder 35 drives the material disc stacking tray 37 to stretch out, the first transmission assembly line 23 transports the chip material disc 9 to the material disc stacking tray splitting cylinder 34 and the material disc stacking tray cylinder 35 to be held by the material disc stacking tray 37, at the moment, the material disc stacking tray splitting cylinder 34 holds the chip material disc 9, the material disc stacking lifting assembly drives the material disc stacking tray splitting tray 36 to lift up and hold the chip material disc 9, the material disc stacking tray cylinder 35 drives the material disc stacking tray holder 37 to retract, the material disc stacking lifting assembly drives the material disc stacking tray splitting tray 36 to descend, the material disc stacking is circularly stacked according to the number of layers set by a client, and the product 10 discs are stacked as one pack if the client, and the material disc stacking station processes 7 stacked material discs and processes 8 empty discs and flows toward the empty station.
Furthermore, charging tray stack lifting unit adopts motor combination lead screw structure, and here no longer gives unnecessary details one by one.
Specifically, as shown in fig. 10, the stack disc taping station 8 includes a stack disc pressing cylinder 38 and a stack disc taping machine 39, a stack disc rib 40 is provided on the stack disc taping machine 39, a stack disc lower pressing member 41 is provided on the stack disc pressing cylinder 38, the stack disc lower pressing member 41 is provided at an upper position of the stack disc taping machine 39, and a stack disc detection sensor 42 is provided on the stack disc lower pressing member 41.
Further, the stacking tray tape-punching machine 39 is a commercially available japanese imported tape-punching machine, and is specially used for punching antistatic tapes, and has the characteristics of stable equipment, high yield, excellent antistatic grade and the like, the stacking tray pressing cylinder 38 can press the product according to the height of the chip tray 9 during tape punching to prevent the chip tray 9 from being driven during tape punching, and the stacking tray detection sensor 42 can detect whether the product is missed in tape punching and give a signal.
Specifically, first transmission assembly line 23 adopts servo motor cooperation belt location accurate and remove steadily, and servo motor combines the structure of belt for the conventional art in this field, and the no longer giving unnecessary details here.
Specifically, first transfer station 24 adopts sharp line rail combination clamping jaw structure, and the clamping jaw structure opens and shuts and uses the cylinder drive, and here is no longer repeated one by one.
Preferably, the tray taping mechanism 1 further comprises a taping completion outflow station 43, and the taping completion outflow station 43 receives the chip tray 9 finished by taping in the stacking tray taping station 8 through the second transfer station 44.
Specifically, the work station 43 for finishing the tape-punching and flowing-out adopts a servo motor to match with a belt for positioning accurately and moving stably, and the structure of the servo motor combined with the belt is a conventional technology in the field, which is not repeated herein.
Specifically, the second transfer station 44 adopts a linear line rail combined clamping jaw structure, and the clamping jaw structure is opened and closed by using a cylinder for driving, which is not repeated here.
Preferably, the foam packaging mechanism 2 further comprises a manipulator feeding station 45, a chip tray transfer station 46, a foam feeding station 47 and a foam stacking station 48 which are arranged at the foam folding station 10, wherein the manipulator feeding station 45 finishes the tape-punching process and flows out of the station 43 to grab the chip tray 9 and place the chip tray transfer station 46, the foam feeding station 47 takes the foam 12 from the foam stacking station 48 to the foam folding station 10, and the foam folding station 10 grabs the chip tray 9 and places the foam 12 from the chip tray transfer station 46.
Specifically, as shown in fig. 11, the manipulator feeding station 45 includes a feeding manipulator 49, a feeding clamping cylinder 50, and a feeding clamping claw 51, where the feeding clamping cylinder 50 is disposed on the feeding manipulator 49, the feeding clamping cylinder 50 drives the feeding clamping claw 51 to open and close, and the feeding manipulator 49 adopts a four-axis manipulator structure.
More specifically, the feeding clamping jaw 51 is provided with a correlation inductor 52, and the correlation inductor 52 is used for inducing the chip tray 9.
Specifically, as shown in fig. 12, the foam folding station 10 includes a folding manipulator 53, a folding platform 54, a folding lifting assembly 55, a folding translation cylinder 56, and a folding roller 57, the folding manipulator 53 is provided with a folding clamping jaw 58, the folding clamping jaw 58 is provided with a laser range finder 59, the folding platform 54 is used for placing the foam 12, the folding translation cylinder 56 is arranged on the folding lifting assembly 55, and the folding roller 57 is arranged on the folding translation cylinder 56.
More specifically, bubble cotton material loading worker station 47 will bubble cotton 12 from the bubble cotton folding worker station 48 get to fold on the cotton platform 54, fold cotton manipulator 53 drive and fold cotton clamping jaw 58 from chip charging tray transfer station 46 on snatch the bubble cotton 12 that chip charging tray 9 placed a cotton platform 54, fold cotton lifting unit 55 drive folding gyro wheel 57 and be elevating movement, bubble cotton 12 upwards rolls over along chip charging tray 9, fold cotton translation cylinder 56 drive folding gyro wheel 57 and be translation motion, bubble cotton 12 is folding to the horizontal direction along chip charging tray 9.
Further, the cotton folding manipulator 53 adopts a four-axis manipulator, the laser range finder 59 is used for measuring the thickness of the chip tray 9, and then the height of the cotton folding lifting assembly 55 for lifting is adjusted according to the thickness, the cotton folding lifting assembly 55 adopts a structure that a motor is combined with a screw rod, and the structure that the motor is combined with the screw rod is a conventional technology in the field, and is not repeated here.
Specifically, the foam loading work station 47 comprises a foam loading lifting assembly 60, a foam loading rotary cylinder 61 and a foam suction nozzle 62, the foam loading rotary cylinder 61 is arranged on the foam loading lifting assembly 60, the foam suction nozzle 62 is arranged on the foam loading rotary cylinder 61, and the foam suction nozzle 62 is used for taking and placing the foam 12.
More specifically, the foam loading lifting assembly 60 drives the foam suction nozzle 62 to perform lifting motion to adjust the height of the foam suction nozzle 62, the foam suction nozzle 62 on the foam loading rotary cylinder 61 sucks the foam 12 from the foam stacking work station 48, the foam loading rotary cylinder 61 drives the foam suction nozzle 62 to rotate, the foam suction nozzle 62 is driven to perform lifting motion again through the foam loading lifting assembly 60 to adjust the height of the foam suction nozzle 62, and the foam suction nozzle 62 on the foam loading rotary cylinder 61 places the foam 12 on the folding platform 54.
Further, the foam feeding lifting assembly 60 adopts a structure that a motor is combined with a screw rod, and the structure that the motor is combined with the screw rod is a conventional technology in the field, and is not described in detail herein.
Specifically, the foam stacking work station 48 comprises a foam stacking lifting assembly 63 and a foam stacking platform 64, and the foam stacking platform 64 is arranged on the foam stacking lifting assembly 63.
More specifically, the foam stacking lifting assembly 63 drives the foam stacking platform 64 to move up and down, the foam stacking lifting assembly 63 adopts a structure that a motor is combined with a screw rod, and the structure that the motor is combined with the screw rod is conventional in the art, and is not described in detail herein.
Specifically, the structure of the foam taping station 11 is the same as that of the stacking tray taping station 8, and is not described in detail here.
Preferably, as shown in fig. 13 to 14, the drying and testing mechanism 3 further includes a second conveying line 65, the desiccant feeding station 13 and the test paper feeding station 14 are disposed at two sides of the second conveying line 65 and symmetrically disposed with the second conveying line 65, the drying and feeding station 15 and the second product detecting station 16 are sequentially disposed at positions above the second conveying line 65, and the test paper feeding station 14 is located between the desiccant feeding station 13 and the test paper feeding station 14.
Specifically, the second transmission assembly line 65 adopts a servo motor to match with a belt for accurate positioning and stable movement, and the structure of the servo motor in combination with the belt is a conventional technology in the field, and is not described in detail herein.
Specifically, the desiccant feeding station 13 includes a desiccant station divider 66, a desiccant station disc 67, and a desiccant fixture 68, where the desiccant station disc 67 is disposed on the desiccant station divider 66, the desiccant fixture 68 is uniformly distributed on the desiccant station disc 67, and a desiccant discharging lifting assembly 69 is disposed at a discharging position of the desiccant station disc 67.
More specifically, the desiccant station divider 66 drives the desiccant station disc 67 to rotate, the desiccant clamp 68 is used for clamping the desiccant 17, the desiccant discharging lifting assembly 69 is used for lifting the desiccant 17 upwards, and the desiccant 17 is located in the desiccant clamp 68 at the discharging position of the desiccant station disc 67, so that the desiccant 17 can be conveniently taken by the drying and feeding station 15.
Further, during the in-service use, the drier 17 material loading can satisfy 2 hours processing, and the multistation is reinforced, and every station can all be taken out alone and conveniently reinforced, and the reinforced back autogiration of accomplishing of a station is reinforced to the vacancy, drier feed worker 13 is provided with temperature and humidity control cavity (not shown in the figure) outward and sets up the scarce material charge door (not shown in the figure) on the temperature and humidity control cavity, and temperature and humidity can monitor and control in the temperature and humidity control cavity.
Furthermore, the drying agent discharging lifting component 69 adopts a motor combined screw rod structure, and the details are not repeated here.
Specifically, the test paper feeding station 14 includes a test paper clamp 70, a test paper discharging lifting assembly 71, a test paper rotating cylinder 72, and a test paper detecting camera 73, wherein the test paper clamp 70 is used for clamping the test paper 18, and the test paper discharging lifting assembly 71 is located below the test paper clamp 70; the test paper rotating cylinder 72 is provided with a test paper detecting table 74, and the test paper detecting camera 73 is positioned above the test paper detecting table 74.
More specifically, the test paper discharging lifting assembly 71 lifts the test paper 18 in the test paper clamp 70 upwards, so that the drying agent 17 is conveniently supplied to the drying and feeding work station 15 for taking materials, the test paper discharging lifting assembly 71 adopts a motor combined screw rod structure, and the description is omitted here.
Further, the test paper 18 can be processed for 3 hours by feeding once, the dry feeding station 15 takes the test paper 18 from the test paper fixture 70 to the test paper detection table 74, the test paper detection camera 73 detects whether the test paper 18 changes color, if the test paper 18 changes color, the test paper is placed in the NG box 75 for NG treatment, if the test paper 18 changes color, the test paper rotating cylinder 72 rotates to change the direction.
Furthermore, during actual use, a temperature and humidity control cavity (not shown in the figure) and a material shortage feeding door (not shown in the figure) arranged on the temperature and humidity control cavity are also arranged outside the test paper feeding station 14, and the temperature and humidity in the temperature and humidity control cavity can be monitored and controlled.
Specifically, dry material loading work station 15 includes three axis rails 76, cavity revolving cylinder 77 sets up on three axis rails 76, be provided with cavity rotary platform 78 on the cavity revolving cylinder 77, the one end of cavity rotary platform 78 is provided with dry clamping jaw 79, the other end of cavity rotary platform 78 is provided with dry suction nozzle 80.
Further, the three-axis rail 76 adopts a linear motor rail, which is not described in detail herein, the three-axis rail 76 drives the drying suction nozzle 80 to move to place the drying agent 17 and the test paper 18 on the chip tray 9, and the drying clamping jaw 79 can rotate 360 degrees and can freely butt against the material coming direction of the foam cotton picking station 11.
Specifically, the second product inspection station 16 includes a second inspection lifting assembly 81, a second inspection camera 82, and a second light source 83, the second inspection camera 82 is disposed on the second inspection lifting assembly 81, and the second light source 83 is disposed below the second inspection camera 82.
Further, the second product detection station 16 is used for detecting the drying agent 17, the test paper 18 and whether the tape is punched or not, and the detection is performed before the bagging marking mechanism 4 is fed each time.
Preferably, as shown in fig. 15 to 17, the bagging and marking mechanism 4 further includes a third transmission line 84 and a fourth transmission line 85, the third transmission line 84, the fourth transmission line 85 and the packaging and discharging station 21 are sequentially disposed, the material pushing and bag entering station 19 is located above the third transmission line 84, and the heat sealing and detecting station 20 is located above the fourth transmission line 85.
Specifically, the third transmission assembly line 84, the fourth transmission assembly line 85 and the packaging and discharging work station 21 are all positioned accurately and move stably by matching a servo motor with a belt, and the structure of the servo motor combined with the belt is a conventional technology in the field, and is not described in detail here.
Specifically, as shown in fig. 15, the material pushing and bag entering station 19 includes a material pushing driving assembly 86 and a material pushing cylinder 87, and the material pushing cylinder 87 is disposed on the material pushing driving assembly 86.
Further, the pushing driving component 86 adopts a linear track, which is not described in detail herein; the material pushing cylinder 87 sends the chip tray 9 with the belt into the vacuum bag 22, when in actual use, a vacuum detection tube (not shown in the figure) can be placed into a bag opening of the vacuum bag 22, so that an SLA direct pressure leak detector can conveniently detect, the SLA direct pressure leak detector mainly adopts dry compressed air as a medium, in a semi-automatic or full-automatic leak detection process, a detected product is inflated and pressurized (or negative pressure) and whether the inflated gas leaks or not is determined, after the product and a compressed air source are cut off, if the detected product leaks, the test pressure inevitably changes, the pressure change is measured, the pressure change is the pressure change, the quality judgment of the detected product on a production line is completed by calculating the pressure change of the detected product, and the SLA direct pressure leak detector is obtained by existing purchase on the market.
Specifically, as shown in fig. 16, the heat-seal detection station 20 includes a bag opening cylinder 88, a bag pressing cylinder 89, a heat-seal cylinder 90, a downward pressing cylinder 91 and a heat-seal clamping cylinder 92, the bag opening cylinder 88 is provided with a bag opening suction nozzle 93, the downward pressing cylinder 91 is provided with a downward pressing piece 94, the bag pressing cylinder 89 is provided with a bag pressing piece 95, the heat-seal cylinder 90 is provided with a heat-seal piece 96, and the heat-seal clamping cylinder 92 is provided with a heat-seal clamping jaw 98 through a sliding table cylinder 97.
Further, it drives to open bag cylinder 88 and opens bag suction nozzle 93 and draws the sack of vacuum bag 22 in upper and lower both sides and strut the action, push away the material and enter bag worker station 19 and push the vacuum bag 22 with chip charging tray 9 after, down the fixed chip charging tray 9 of air cylinder 91 drive holding down 94, open bag suction nozzle 93 this moment and loosen the sack of vacuum bag 22, heat-seal die clamping cylinder 92, slip table cylinder 97 drive heat-seal clamping jaw 98 press from both sides the sack of vacuum bag 22, pressure bag cylinder 89 drive bag 95 compresses tightly the sack of vacuum bag 22, and heat-seal cylinder 90 drives heat-seal 96 and carries out the heat-seal action to the sack of vacuum bag 22.
Preferably, as shown in fig. 17, the bagging and marking mechanism 4 further includes a classified bag feeding station 99, the classified bag feeding station 99 is disposed at a side portion of the fourth transmission line 85, the classified bag feeding station 99 places the vacuum bag 22 on the fourth transmission line 85, the vacuum bag 22 is transmitted to the heat-sealing detection station 20 through the fourth transmission line 85, the chip tray 9 is heat-sealed after being loaded into the vacuum bag 22, and the heat-sealed chip tray 9 is transmitted to the packaging and discharging station 21 through the fourth transmission line 85.
Specifically, categorised bag worker station 99 of going up includes a plurality of vacuum bag feed bins 100, vacuum bag reclaimer manipulator 101, a plurality of vacuum bag feed bins 100 can put a plurality of kinds of vacuum bag 22 respectively, and vacuum bag 22 adopts the aluminium foil bag during actual production, be provided with on the vacuum bag reclaimer manipulator 101 and sweep yard rifle 102, sweep yard rifle 102 and sweep yard upload to vacuum bag 22 two-dimensional code, vacuum bag reclaimer manipulator 101 adopts four-axis manipulator.
Preferably, bagging-off marking mechanism 4 still includes bar code marking work station 103, bar code marking work station 103 sets up in packing ejection of compact work station 21 department, bar code marking work station 103 carries out the bar code to the chip charging tray 9 of accomplishing of packing and beats the mark.
Specifically, the barcode marking station 103 adopts the existing TSC barcode marking machine on the market, and is not repeated here one by one
Preferably, the bagging and marking mechanism 4 further comprises an NG work station 104, the NG work station 104 is arranged in parallel with the third transmission assembly line 84, and the NG work station 104 receives the unqualified chip tray 9 of the second product detection work station 16.
Specifically, NG worker station 104 adopts servo motor cooperation belt location accurate and remove steadily, and servo motor combines the structure of belt for the conventional technology in this field, and the repeated description is no longer given here.
More preferably, the dry testing mechanism 3 includes a product translation work station 105, the product translation work station 105 detects the chip tray 9 of the work station 16 for the second product, the product translation work station 105 transmits the unqualified chip tray 9 to the NG work station 104, and the product translation work station 105 transmits the qualified chip tray 9 to the bag-pushing and bag-entering work station 19.
Specifically, the product translation work station 105 includes a translation driving assembly 106 and a fifth transmission assembly line 107, the fifth transmission assembly line 107 is disposed on the translation driving assembly 106, the fifth transmission assembly line 107 receives the chip tray 9 of the second transmission assembly line 65, the transmission direction of the second transmission assembly line 65 is consistent with the transmission direction of the second transmission assembly line 65, and the translation direction of the translation driving assembly 106 is perpendicular to the transmission direction of the second transmission assembly line 65.
Further, the translation driving assembly 106 adopts a motor-belt combined structure, which is not described herein any more, the fifth transmission line 107 adopts a servo motor to match a belt for accurate positioning and stable movement, and the servo motor-belt combined structure is a conventional technology in the field and is not described herein any more.
In specific implementation, stacked chip trays 9 are placed in the product feeding station 5, the product feeding station 5 separates the trays and transmits the chip trays 9 to the first product detection station 6, the first product detection station 6 detects chips and chip trays 9, the tray stacking station 7 stacks the detected chip trays 9, the stack tray printing station 8 receives the stacked chip trays 9 flowing out from the tray stacking station 7, the stack tray printing station 8 is used for printing an anti-static tape, foam cotton 12 is placed on the foam cotton folding station 10, the foam cotton folding station 10 places the chip trays 9 on the foam cotton 12, the foam cotton folding station 10 folds the foam cotton 12 along the shape of the chip trays 9, the foam cotton printing station 11 is used for printing the anti-static tape and then fixes the foam cotton 12 on the chip trays 9, the dry feeding station 15 takes out a desiccant 17 from the feeding station 13 and places the desiccant 17 on the chip trays 9, the dry feeding station 15 takes out the anti-static tape from the anti-static tape and pushes the test paper into the vacuum bag carrier station 18 to detect heat-sealing test paper, and the test paper is put on the chip carrier bag 16, and the test paper is taken out the test paper, and the test paper taken out test paper from the dry feeding station 18 and the test paper taking station 16.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (10)
1. A chip detects packing assembly line which characterized in that includes:
the material tray belt punching mechanism comprises a product feeding work station, a first product detection work station, a material tray stacking work station and a stacking disc belt punching work station; placing stacked chip trays in the product loading station, transferring the chip trays to a first product detection station after the product loading station divides the trays, detecting the chips and the chip trays by the first product detection station, stacking the detected chip trays by the tray stacking station, receiving the stacked chip trays flowing out from the tray stacking station by the stacked disc beating station, and beating the anti-static bands by the stacked disc beating station;
the foam packaging mechanism comprises a foam folding work station and a foam tape beating work station; the device comprises a foam folding work station, a foam beating work station and a chip material disc, wherein foam is placed on the foam folding work station, the foam folding work station places the chip material disc on the foam, the foam folding work station folds the foam along the shape of the chip material disc, and the foam beating work station is used for beating an anti-static belt and then fixing the foam on the chip material disc;
the drying test mechanism comprises a drying agent feeding station, a test paper feeding station, a drying and feeding station and a second product detection station; the drying and feeding station takes a drying agent from a drying agent feeding station and places the drying agent on a chip tray, the drying and feeding station takes test paper from a test paper feeding station and places the test paper on the chip tray, and the second product detection station is used for detecting whether a drying agent, the test paper and an anti-static belt exist or not;
the bagging marking mechanism comprises a material pushing and bag entering work station, a heat sealing detection work station and a packaging and discharging work station; the heat-seal detects worker's station and struts the vacuum bag, push away the material and go into bag worker's station and push into the vacuum bag with qualified chip charging tray in, the heat-seal detects worker's station and seals the packing to the vacuum bag, the chip charging tray that the transmission packing was accomplished in packing ejection of compact worker's station.
2. The chip detecting and packaging assembly line of claim 1, wherein: the charging tray is beaten tape unit and is constructed still includes first transmission assembly line, product material loading worker station, first product detection worker station, charging tray fold the dish worker station and set gradually on first transmission assembly line, the charging tray is folded the dish worker station and is moved the chip charging tray to piling up the dish through first transfer worker station and beat and take the worker station on.
3. The chip detecting and packaging assembly line of claim 1, wherein: the charging tray is beaten area mechanism and is accomplished outflow worker station still including beating the area, beat the area and accomplish outflow worker station and receive through second transfer worker station and pile up the dish and beat the chip charging tray of taking the worker station to beat the area and accomplish.
4. The chip detecting and packaging assembly line of claim 1, wherein: bubble cotton packagine machine constructs is still including setting up in the cotton manipulator material loading worker station, chip charging tray transfer station, the cotton material loading worker station of bubble, the cotton material worker station that folds of bubble, the manipulator material loading worker station is from beating the area and accomplish the outflow worker station and snatch the chip charging tray and place on the chip charging tray transfer station, the cotton material loading worker station of bubble is with the cotton material of bubble from the cotton material worker station of folding of bubble get material to the cotton folding worker station of bubble, the cotton folding worker station of bubble snatchs the chip charging tray from the chip charging tray transfer station and places on the bubble cotton.
5. The chip detecting and packaging assembly line of claim 1, wherein: the drying and testing mechanism further comprises a second transmission assembly line, the drying agent feeding work station and the test paper feeding work station are arranged on two sides of the second transmission assembly line and symmetrically arranged with the second transmission assembly line, the drying material loading work station and the second product detection work station are sequentially arranged above the second transmission assembly line, and the test paper feeding work station is located between the drying agent feeding work station and the test paper feeding work station.
6. The chip detecting and packaging assembly line of claim 1, wherein: bagging-off marking mechanism still includes third transmission assembly line, fourth transmission assembly line, packing ejection of compact worker station set gradually, it is located third transmission assembly line top position to push away the material income bag worker station, the heat-seal detects worker station and is located fourth transmission assembly line top position.
7. The chip detecting and packaging assembly line of claim 1, wherein: bagging-off marking mechanism is still including categorised bag worker station of going up, categorised bag worker station of going up sets up in the lateral part of fourth transmission assembly line, categorised bag worker station of going up places the vacuum bag on fourth transmission assembly line, and the vacuum bag passes through fourth transmission assembly line and transmits to heat-seal detection worker station department.
8. The chip detecting and packaging assembly line of claim 1, wherein: the bagging marking mechanism further comprises a bar code marking station, the bar code marking station is arranged at the packaging and discharging station, and the bar code marking station conducts bar code marking on a chip material tray which is finished by packaging.
9. The chip detecting and packaging assembly line of claim 1, wherein: bagging-off marking mechanism still includes NG worker station, NG worker station and third transmission assembly line parallel arrangement, NG worker station receives the unqualified chip charging tray in second product detection worker station.
10. The chip detecting and packaging assembly line of claim 9, wherein: the dry testing mechanism comprises a product translation work station, a second product detection work station chip tray of the product translation work station, the product translation work station transmits unqualified chip trays to the NG work station, and the product translation work station transmits qualified chip trays to the material pushing and bag entering work station.
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| CN202211722454.0A CN115973540A (en) | 2022-12-30 | 2022-12-30 | Chip detection packaging assembly line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211722454.0A CN115973540A (en) | 2022-12-30 | 2022-12-30 | Chip detection packaging assembly line |
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| CN202211722454.0A Pending CN115973540A (en) | 2022-12-30 | 2022-12-30 | Chip detection packaging assembly line |
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| US3762130A (en) * | 1970-01-09 | 1973-10-02 | Molins Ltd | Packing machines |
| CN102815413A (en) * | 2011-06-10 | 2012-12-12 | 京元电子股份有限公司 | Automatic packaging device and method for crystal grains |
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