CN115971509A - Preparation method of superfine metal powder metallurgy material - Google Patents

Preparation method of superfine metal powder metallurgy material Download PDF

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Publication number
CN115971509A
CN115971509A CN202310039852.0A CN202310039852A CN115971509A CN 115971509 A CN115971509 A CN 115971509A CN 202310039852 A CN202310039852 A CN 202310039852A CN 115971509 A CN115971509 A CN 115971509A
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China
Prior art keywords
metal powder
solution
screening
metal
pipe
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CN202310039852.0A
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Chinese (zh)
Inventor
韩佳伟
孟向阳
童兆勇
赵启亮
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Yangzhou Huifeng New Material Co ltd
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Yangzhou Huifeng New Material Co ltd
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Priority to CN202310039852.0A priority Critical patent/CN115971509A/en
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Abstract

The invention discloses a preparation method of a superfine metal powder metallurgy material, which relates to the technical field of metallurgy material processing and comprises the steps of preparing a reducing solution and an oxidizing solution; dissolving metal solid to be processed in deionized water, and stirring until the solid is fully dissolved to obtain metal solution; mixing the reducing solution and the oxidizing solution prepared in the step one with a metal solution, and adding an auxiliary agent and a protective agent into the metal solution; adding a dispersing agent into the metal solution, and stirring to obtain a reaction dispersion liquid; introducing the reaction dispersion liquid into a cleaning tank for cleaning, filtering and pumping to obtain metal powder; adding an agglomeration inhibitor into the metal powder, dehydrating and drying the metal powder to obtain semi-finished product powder; and adding the semi-finished product powder into an airflow crushing mechanism, and recovering after scattering. According to the invention, a plurality of groups of scattering structures are arranged in the gas crushing mechanism, and semi-finished powder can be scattered for a plurality of times in the moving and screening processes after entering the gas crushing mechanism.

Description

Preparation method of superfine metal powder metallurgy material
Technical Field
The invention relates to the technical field of metallurgical material processing, in particular to a preparation method of an ultrafine metal powder metallurgical material.
Background
The superfine metal powder is suitable for various industries and is the basis for reforming and promoting the development of new industries such as paint coatings, information recording media, fine ceramics, electronic technology, new materials, powder metallurgy, 3D printing, biotechnology and the like; at present, methods for preparing ultrafine metal powders mainly include a ball milling method, a jet milling method, a plasma rotary electrode method, a physicochemical method, and a gas atomization method.
Through search, chinese patent (publication number: CN 103480854B) discloses a method for preparing ultrafine metal powder, which comprises the steps of smelting, atomizing, cooling, solid-liquid separation and the like, wherein one or more of water, nitrogen, helium or argon can be used as an atomizing medium during atomizing.
In the prior art, poor formability and dispersibility are encountered during the production of ultrafine metal powder, and after relevant processing liquid is added, the problem of agglomeration is easy to occur, larger particles are generated, and the quality of products is poor.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a preparation method of an ultrafine metal powder metallurgy material.
In order to achieve the purpose, the invention provides the following technical scheme: a preparation method of an ultrafine metal powder metallurgy material comprises the following steps:
the method comprises the following steps: preparing a reducing solution and an oxidizing solution, wherein the reducing solution and the oxidizing solution can adopt any mature formula in the prior art;
step two: dissolving metal solid to be processed in deionized water, and stirring until the solid is fully dissolved to obtain metal solution;
step three: mixing the reducing solution and the oxidizing solution prepared in the step one with the metal solution in the step two, and adding an auxiliary agent and a protective agent into the mixture;
step four: adding a dispersing agent into the metal solution in the third step, and stirring for 5-30min to obtain a reaction dispersion liquid;
step five: introducing the reaction dispersion liquid into a cleaning tank, and sequentially cleaning, filtering and pumping to obtain metal powder;
step six: adding an agglomeration inhibitor into the metal powder, dehydrating and drying the metal powder to obtain semi-finished product powder;
step seven: and C, adding the semi-finished product powder in the step six into a jet milling mechanism, and recovering after scattering.
Further, after the metal solution is prepared in the second step, the metal solution is stored in a constant temperature state of 20-75 ℃.
Further, the temperature of the metal powder in the sixth step is 60-85 ℃ when being dried.
Furthermore, the airflow crushing mechanism comprises a feeding mechanism, a screening bin and a discharging bin which are connected;
the semi-finished powder is scattered once and scattered twice in feeding mechanism and ejection of compact storehouse respectively, avoids the problem that metal powder appears the caking.
Furthermore, the air pressure range of a screening bin in the airflow crushing mechanism is 0.3-1.3MPa.
Furthermore, a screw structure is arranged inside the feeding mechanism and used for conveying the semi-finished product powder towards the screening bin, a reducing section is arranged at the connecting part of the feeding mechanism and the screening bin, and one end of the screw structure is arranged on one side of the reducing section and does not extend into the reducing section;
the outer side of the feeding mechanism is provided with a vibration mechanism, and a plurality of vibration parts connected with the output end of the vibration mechanism are arranged in the diameter-variable section; each vibrating member vibrates based on the vibrating mechanism.
Further, each of the vibrating members is circularly arranged in a vertical and horizontal order.
Furthermore, a high-pressure air supply mechanism is arranged on one side of the screening bin, a screening frame is mounted at the bottom end inside the screening bin, and the screening frame is connected with the output end of the high-pressure air supply mechanism and used for discharging high-pressure air generated by the high-pressure air supply mechanism to the upper part inside the screening bin;
screening storehouse internally mounted has the dispersion mechanism who is located screening frame upside, and the downside in screening storehouse installs a actuating mechanism, an actuating mechanism's output and feeding mechanism's output all are connected with dispersion mechanism.
Furthermore, a first screening structure is installed at the top end inside the screening bin and used for classifying semi-finished product powder through the diameter when the semi-finished product powder passes through.
Furthermore, the first screening structure comprises a recovery bin connected with the screening bin, a filter frame connected with the screening bin is arranged on the upper side of the recovery bin, and a material return pipe communicated with the feeding mechanism is mounted at the bottom end of the recovery bin;
the bottom of the filter frame is conical and is embedded into the recovery bin;
a circulation channel for semi-finished product powder to pass through is arranged between the inner walls of the recovery bin and the screening bin.
Furthermore, the dispersing mechanism comprises a fixed seat connected with the screening frame, the upper side of the fixed seat is rotatably connected with a driving seat, and the driving seat is connected with the output end of the first driving mechanism;
the fixed seat and the driving seat are both umbrella-shaped and are mutually attached;
and one side of the fixed seat, which is contacted with the driving seat, is provided with a plurality of concave grooves which are distributed at equal intervals.
Further, the internally mounted who goes out the feed bin has second screening structure, the second communicating pipe of intercommunication is installed on the top of second screening structure, the second communicating pipe is connected with the first screening structure in the screening storehouse through first communicating pipe, and the air-supply line is installed to the upside of second communicating pipe, second actuating mechanism is installed to the inside one side that is close to second screening structure of second communicating pipe.
Furthermore, the second screening structure comprises a rotating frame which is rotatably connected with the second communicating pipe, connecting teeth are arranged on the outer side of the rotating frame, and driving teeth which are in meshed connection with the connecting teeth are arranged at the output end of the second driving mechanism;
a plurality of bulk cargo pipes of intercommunication are installed to the downside of swivel mount, each the case that gathers materials of intercommunication is installed to the bottom of bulk cargo pipe, gathers materials the case and is used for collecting the semi-manufactured goods powder after will processing.
Furthermore, the bulk material pipe comprises a fixed pipe fixedly connected with the rotating frame and the material collecting box, and a shaking pipe communicated with the rotating frame and the material collecting box is arranged in the fixed pipe through a plurality of elastic pieces;
a plurality of electromagnetic parts are arranged in the fixed pipe, and a plurality of magnetic parts corresponding to the electromagnetic parts are arranged on the outer side of the shaking pipe;
the connection part of the shaking pipe and the rotating frame and the material collecting box is provided with an elastic connecting piece, and the shaking pipe is kept connected with the rotating frame and the material collecting box through the elastic connecting piece when the electromagnetic piece and the magnetic piece work.
Compared with the prior art, the invention has the following beneficial effects:
compared with the prior art, the gas crushing mechanism is provided with a plurality of groups of scattering structures, and semi-finished powder can be scattered for a plurality of times in the moving and screening processes after entering the gas crushing mechanism, so that the quality of products during screening and collection can be improved, and the problem of agglomeration is avoided;
furthermore, a plurality of concave grooves are formed in the dispersing mechanism, semi-finished powder with qualified diameter can pass through the concave grooves quickly, and subsequent screening is performed, so that the processing efficiency can be improved;
on the other hand, second screening structure is provided with a plurality of bulk material pipes in gaseous rubbing crusher constructs's the play feed bin, when semi-manufactured goods powder gets into, can break up it the secondary to when discharging, can improve the yields of product.
Drawings
FIG. 1 is a schematic structural view of a jet milling mechanism in a method for preparing an ultrafine metal powder metallurgy material;
FIG. 2 is a partial cross-sectional view of a feed mechanism in the fluid pulverizing mechanism of the present invention;
FIG. 3 is a partial cross-sectional view of a screening bin in the fluid pulverizing mechanism of the present invention;
FIG. 4 is a partial cross-sectional view of a dispersion mechanism in a flow shredder mechanism according to the present invention;
FIG. 5 is a partial cross-sectional view of a discharge bin of the fluid pulverizing mechanism of the present invention;
FIG. 6 is a top cross-sectional view of a bulk tube in a fluid energy milling mechanism of the present invention;
in the figure: 1. a feeding mechanism; 2. screening the bin; 3. a high-pressure air supply mechanism; 4. a discharging bin; 5. an air inlet pipe; 6. a vibration mechanism; 7. a vibrating member; 8. a first screening structure; 9. a first communication pipe; 10. a dispersing mechanism; 11. a first drive mechanism; 12. a second screening structure; 13. a second drive mechanism; 14. a second communicating pipe; 15. an air outlet pipe; 16. a screening rack; 110. a diameter-changing section; 81. a filter frame; 82. a recovery bin; 83. a material return pipe; 101. a fixed seat; 102. a driving seat; 103. a recessed groove; 121. a rotating frame; 122. a connecting tooth; 123. a bulk pipe; 124. a material collecting box; 1231. fixing the tube; 1232. an elastic member; 1233. a shaking pipe; 1234. an electromagnetic member; 1235. a magnetic member.
Detailed Description
A preparation method of an ultrafine metal powder metallurgy material comprises the following steps:
the method comprises the following steps: preparing a reducing solution and an oxidizing solution, wherein the reducing solution and the oxidizing solution can adopt any mature formula in the prior art;
step two: dissolving metal solid to be processed in deionized water, stirring until the solid is fully dissolved to obtain metal solution, and storing the metal solution in a constant temperature state of 25 ℃;
step three: mixing the reducing solution and the oxidizing solution prepared in the step one with the metal solution in the step two, and adding an auxiliary agent and a protective agent into the mixture;
step four: adding a dispersing agent into the metal solution in the third step, and stirring for 30min to obtain a reaction dispersion liquid;
step five: introducing the reaction dispersion liquid into a cleaning tank, and sequentially cleaning, filtering and pumping to obtain metal powder;
step six: adding an agglomeration inhibitor into the metal powder, dehydrating and drying the metal powder at 70 ℃ to obtain semi-finished powder;
step seven: and C, adding the semi-finished product powder in the step six into a jet milling mechanism, and recovering after scattering.
Referring to fig. 1 to 6, the jet milling mechanism comprises a feeding mechanism 1, a screening bin 2 and a discharging bin 4 which are connected, a high-pressure air supply mechanism 3 is arranged on one side of the screening bin 2, and the air pressure range of the screening bin 2 is 0.5MPa;
the semi-finished powder is scattered once and scattered twice in the feeding mechanism 1 and the discharging bin 4 respectively, so that the problem of agglomeration of the metal powder is avoided.
An air outlet pipe 15 is arranged on the side surface of the discharging bin 4 and used for discharging air.
Referring to fig. 2, a screw structure is arranged inside the feeding mechanism 1 and used for conveying the semi-finished powder toward the screening bin 2, a reducing section 110 is arranged at a connecting part of the feeding mechanism 1 and the screening bin 2, and one end of the screw structure is arranged on one side of the reducing section 110 and does not extend into the reducing section 110;
the outer side of the feeding mechanism 1 is provided with a vibration mechanism 6, and the inside of the reducing section 110 is provided with a plurality of vibration parts 7 connected with the output end of the vibration mechanism 6; each vibrating member 7 is vibrated by the vibrating mechanism 6, and the contact quality of the semi-finished powder with the vibrating member 7 increases after entering the reducing section 110.
The respective vibrating members 7 are circularly arranged in vertical and horizontal order.
Referring to fig. 3, a screening frame 16 is installed at the bottom end inside the screening bin 2, and the screening frame 16 is connected with the output end of the high-pressure air supply mechanism 3 and is used for discharging high-pressure air generated by the high-pressure air supply mechanism 3 to the upper side inside the screening bin 2;
a dispersing mechanism 10 positioned on the upper side of a screening frame 16 is arranged in the screening bin 2, a first driving mechanism 11 is arranged on the lower side of the screening bin 2, and the output end of the first driving mechanism 11 and the output end of the feeding mechanism 1 are connected with the dispersing mechanism 10; after entering the dispersing mechanism 10 through the feeding mechanism 1, the semi-finished powder is once dispersed and then moves to the upper side of the screening bin 2 through the screening frame 16.
First screening structure 8 is installed on the inside top in screening storehouse 2 for semi-manufactured goods powder gets into when passing through, classifies it through the diameter size.
The first screening structure 8 comprises a recovery bin 82 connected with the screening bin 2, a filter frame 81 connected with the screening bin 2 is arranged on the upper side of the recovery bin 82, and a material return pipe 83 communicated with the feeding mechanism 1 is installed at the bottom end of the recovery bin 82;
the bottom of the filter frame 81 is conical and is embedded into the recovery bin 82;
a circulation channel is arranged between the inner walls of the recovery bin 82 and the screening bin 2, when the semi-finished powder moves upwards through the screening frame 16, the semi-finished powder passes through the circulation channel and is filtered by the filter frame 81, the semi-finished powder with qualified diameter passes through the filter frame 81, the semi-finished powder with unqualified diameter moves to the recovery bin 82 along the filter frame 81, and is recovered to the feeding mechanism 1 from the material return pipe 83, and finally enters the dispersing mechanism 10 for secondary dispersion.
Referring to fig. 4, the dispersing mechanism 10 includes a fixed base 101 connected to the sieving frame 16, a driving base 102 is rotatably connected to an upper side of the fixed base 101, and the driving base 102 is connected to an output end of the first driving mechanism 11;
the fixed seat 101 and the driving seat 102 are both umbrella-shaped and are attached to each other;
a plurality of concave grooves 103 which are distributed at equal intervals are formed in one side of the fixed seat 101, which is in contact with the driving seat 102;
the size of the concave groove 103 is used to control the diameter of the dispersed particles of the semi-finished powder.
Referring to fig. 5, a second screening structure 12 is installed inside the discharging bin 4, a second communicating pipe 14 is installed at the top end of the second screening structure 12, the second communicating pipe 14 is connected with a first screening structure 8 in the screening bin 2 through a first communicating pipe 9, an air inlet pipe 5 is installed on the upper side of the second communicating pipe 14, and a second driving mechanism 13 is installed on one side, close to the second screening structure 12, inside the second communicating pipe 14;
the semi-finished powder with qualified particle diameter enters the second screening structure 12 through the first communicating pipe 9 and the second communicating pipe 14, is scattered for the second time, and air purified from the outside is blown into the second communicating pipe 14 and the second screening structure 12 through the air inlet pipe 5, so that power is provided for the semi-finished powder scattered for the second time.
The second screening structure 12 comprises a rotating frame 121 rotatably connected with the second communicating pipe 14, a connecting tooth 122 is installed on the outer side of the rotating frame 121, and a driving tooth meshed with the connecting tooth 122 is installed at the output end of the second driving mechanism 13;
a plurality of communicated bulk material pipes 123 are mounted on the lower side of the rotating frame 121, a communicated material collecting box 124 is mounted at the bottom end of each bulk material pipe 123, and the material collecting box 124 is used for collecting the processed semi-finished powder.
Wherein, go out tuber pipe 15 and include body and filter screen, the filter screen installation sets up in the air intake department of body, and the air intake setting of body is in the downside of case 124 that gathers materials, and semi-manufactured goods powder is filtered when the body, and the air then passes the filter screen and discharges from the body.
Referring to fig. 6, the bulk material pipe 123 includes a fixing pipe 1231 fixedly connected to the rotating frame 121 and the material collecting box 124, and a shaking pipe 1233 communicated with the rotating frame 121 and the material collecting box 124 is installed inside the fixing pipe 1231 through a plurality of elastic members 1232;
a plurality of electromagnets 1234 are installed inside the fixed pipe 1231, and a plurality of magnetic members 1235 corresponding to the electromagnets 1234 are installed outside the rocking pipe 1233;
the connection part of the shaking pipe 1233 and the rotating frame 121 and the material collecting box 124 is provided with an elastic connecting piece, and when the electromagnetic piece 1234 and the magnetic piece 1235 work, the connection of the shaking pipe 1233 and the rotating frame 121 and the material collecting box 124 is kept through the elastic connecting piece;
during operation, each electromagnetic element 1234 is intermittently started, the corresponding magnetic element 1235 drives the shaking tube 1233 to move in the corresponding direction, and the shaking amplitude of the shaking tube 1233 is controlled by changing the frequency of each electromagnetic element 1234.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the present template may be made by those skilled in the art without departing from the principles of the present invention.

Claims (10)

1. The preparation method of the superfine metal powder metallurgy material is characterized by comprising the following steps:
the method comprises the following steps: preparing a reducing solution and an oxidizing solution;
step two: dissolving metal solid to be processed in deionized water, and stirring until the solid is fully dissolved to obtain metal solution;
step three: mixing the reducing solution and the oxidizing solution prepared in the step one with the metal solution in the step two, and adding an auxiliary agent and a protective agent into the mixture;
step four: adding a dispersing agent into the metal solution in the third step, and stirring for 5-30min to obtain a reaction dispersion liquid;
step five: introducing the reaction dispersion liquid into a cleaning tank, and sequentially cleaning, filtering and pumping to obtain metal powder;
step six: adding an agglomeration inhibitor into the metal powder, dehydrating and drying the metal powder to obtain semi-finished product powder;
step seven: and adding the semi-finished product powder in the sixth step into an airflow crushing mechanism, and recovering after scattering.
2. The method of claim 1, wherein the metal solution is maintained at a constant temperature of 20-75 ℃ in the second step.
3. The method according to claim 1, wherein the temperature of the metal powder in the step six is 60-85 ℃ when the metal powder is dried.
4. The method for preparing the ultrafine metal powder metallurgy material according to the claim 1, wherein the jet milling mechanism comprises a feeding mechanism (1), a screening bin (2) and a discharging bin (4) which are connected;
and the semi-finished product powder is scattered once and scattered twice in the feeding mechanism (1) and the discharging bin (4) respectively.
5. The method for preparing ultra-fine metal powder metallurgy material according to claim 4, wherein the air pressure of the screening chamber (2) of the jet milling mechanism is 0.3-1.3MPa.
6. The method for preparing the ultrafine metal powder metallurgy material according to claim 4, wherein a screw structure is arranged inside the feeding mechanism (1), and a reducer section (110) is arranged at the connecting part of the feeding mechanism (1) and the screening bin (2);
vibration mechanism (6) are installed in the outside of feeding mechanism (1), the internally mounted of reducing section (110) has a plurality of vibrating parts (7) that are connected with vibration mechanism (6) output.
7. The method for producing an ultrafine metal powder metallurgy material according to claim 6, wherein the respective vibrating members (7) are arranged cyclically in a vertical and horizontal order.
8. The method for preparing the ultrafine metal powder metallurgy material according to claim 4, wherein a second screening structure (12) is installed inside the discharge bin (4), a second communicating pipe (14) is installed at the top end of the second screening structure (12), and a second driving mechanism (13) is installed on one side, close to the second screening structure (12), inside the second communicating pipe (14).
9. The method for preparing ultra-fine metal powder metallurgy material according to claim 8, wherein the second screening structure (12) comprises a rotating frame (121) rotatably connected with the second communicating pipe (14), a plurality of communicated bulk material pipes (123) are installed on the lower side of the rotating frame (121), and a communicated collecting box (124) is installed on the bottom end of each bulk material pipe (123).
10. The method for preparing an ultrafine metal powder metallurgy material according to claim 9, wherein the bulk material pipe (123) comprises a fixed pipe (1231) fixedly connected with the rotating frame (121) and the collecting box (124), and the fixed pipe (1231) is internally provided with a shaking pipe (1233) communicated with the rotating frame (121) and the collecting box (124) through a plurality of elastic members (1232);
a plurality of electromagnetic parts (1234) are installed in the fixed pipe (1231), and a plurality of magnetic parts (1235) corresponding to the electromagnetic parts (1234) are installed on the outer side of the shaking pipe (1233).
CN202310039852.0A 2023-01-13 2023-01-13 Preparation method of superfine metal powder metallurgy material Pending CN115971509A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10317019A (en) * 1997-05-19 1998-12-02 Akihisa Inoue Production and device for metal powder
US20030102207A1 (en) * 2001-11-30 2003-06-05 L. W. Wu Method for producing nano powder
KR100800505B1 (en) * 2006-09-12 2008-02-04 에드호텍(주) Fabricating apparatus for metal powder
CN104259469A (en) * 2014-09-11 2015-01-07 南京大学 Manufacturing method of micron and nanometer metal spherical powder
CN108568529A (en) * 2018-05-18 2018-09-25 海安南京大学高新技术研究院 The preparation method of spherical Fe-Ni alloy/C powder
CN110919028A (en) * 2019-12-26 2020-03-27 苏州银瑞光电材料科技有限公司 Preparation method of superfine irregular silver powder
CN111940749A (en) * 2020-07-08 2020-11-17 沙洋富栩新材料技术有限公司 Metal powder material preparation device and method
CN114734035A (en) * 2022-03-14 2022-07-12 嘉兴数字三维智能制造研究院有限公司 Metal powder for 3D printing and preparation method thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10317019A (en) * 1997-05-19 1998-12-02 Akihisa Inoue Production and device for metal powder
US20030102207A1 (en) * 2001-11-30 2003-06-05 L. W. Wu Method for producing nano powder
KR100800505B1 (en) * 2006-09-12 2008-02-04 에드호텍(주) Fabricating apparatus for metal powder
CN104259469A (en) * 2014-09-11 2015-01-07 南京大学 Manufacturing method of micron and nanometer metal spherical powder
CN108568529A (en) * 2018-05-18 2018-09-25 海安南京大学高新技术研究院 The preparation method of spherical Fe-Ni alloy/C powder
CN110919028A (en) * 2019-12-26 2020-03-27 苏州银瑞光电材料科技有限公司 Preparation method of superfine irregular silver powder
CN111940749A (en) * 2020-07-08 2020-11-17 沙洋富栩新材料技术有限公司 Metal powder material preparation device and method
CN114734035A (en) * 2022-03-14 2022-07-12 嘉兴数字三维智能制造研究院有限公司 Metal powder for 3D printing and preparation method thereof

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