CN115958238A - Intelligent cutting platform and cutting method - Google Patents
Intelligent cutting platform and cutting method Download PDFInfo
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- CN115958238A CN115958238A CN202211597330.4A CN202211597330A CN115958238A CN 115958238 A CN115958238 A CN 115958238A CN 202211597330 A CN202211597330 A CN 202211597330A CN 115958238 A CN115958238 A CN 115958238A
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Abstract
The invention relates to the technical field of plate cutting, and discloses an intelligent cutting platform and a cutting method, which comprise the following steps of S1: placing a plate on the feeding unit, and conveying the plate to the longitudinal cutting labeling unit through the feeding unit; s2: the longitudinal cutting and labeling unit is used for positioning the plate conveyed in the step S1, labeling the plate and longitudinally cutting the labeled plate; s3: the plates cut in the S2 are uniformly distributed to a material distribution conveyer belt, and the conveyer belt conveys the plates to a transverse cutting unit; s4: the plate in the S3 passes through the transverse cutting unit, and then transverse cutting of the plate is completed; s5: s4, conveying a part of the cut plate to a discharging unit for direct discharging, and conveying a part of the cut plate to a backflow unit; s6: and S5, feeding the plate entering the backflow unit into the transverse cutting unit again for secondary cutting. The plate labeling machine can label the plate before cutting the plate.
Description
Technical Field
The invention relates to the technical field of plate cutting, in particular to an intelligent cutting platform and a cutting method.
Background
When the plate is cut, the traditional mode is that a single cutting saw is used for transversely cutting and longitudinally cutting the plate, so that an original large plate is formed into a small plate, a preset size is finally obtained, then the cut plate is labeled for remarking plate information or marking, the mode has low obvious intelligent degree, and labeling is carried out after the plate is cut, so that the plate discharging efficiency is influenced;
the prior chinese patent with publication number "CN111251354A" and patent name "plate cutting method" discloses a plate cutting method, which is a method for labeling a plate before cutting, but the method does not mention the method for labeling, so that a new plate cutting method is needed, which can automatically label the plate before cutting, thereby realizing more efficient plate cutting.
Disclosure of Invention
The invention aims to provide an intelligent cutting platform and a cutting method, which have the effects of intelligent labeling and efficient cutting.
The technical purpose of the invention is realized by the following technical scheme: a method for cutting a sheet material comprises the following steps,
s1: placing a plate on the feeding unit, and conveying the plate to the longitudinal cutting labeling unit through the feeding unit;
s2: the longitudinal cutting labeling unit is used for positioning the plate conveyed in the S1, labeling the plate, identifying the mark on the plate, and longitudinally cutting the labeled plate according to the identified information parameters;
s3: the plates cut in the S2 are uniformly distributed to a material distribution conveying belt, and the conveying belt conveys the plates to a transverse cutting unit;
s4: the plate in the S3 passes through the transverse cutting unit, and then transverse cutting of the plate is completed according to the information parameters identified in the S2;
s5: s4, conveying a part of the cut plate to a discharging unit for direct discharging, and conveying a part of the cut plate to a backflow unit;
s6: and S5, feeding the plate entering the backflow unit into the transverse cutting unit again for secondary cutting.
The intelligent cutting platform using the plate cutting method comprises a feeding unit, a longitudinal cutting and labeling unit, a distributing and conveying belt, a transverse cutting unit, a discharging unit and a backflow unit; the feeding unit is used for stacking plates and conveying the plates to the longitudinal cutting labeling unit; the longitudinal cutting labeling unit is used for labeling the plates and longitudinally cutting the plates; the powder unit uniformly conveys the plates cut by the longitudinal cutting and labeling unit to the transverse cutting unit, and the transverse cutting unit is used for transversely cutting the plates; the discharging unit is used for discharging the transversely cut plates or conveying the transversely cut plates to the refluxing unit, and the refluxing unit is used for refluxing the plates to the transversely cutting unit again.
According to the invention, the feeding unit comprises a hydraulic lifting table for placing plates and a feeding manipulator, the bottom of the feeding manipulator is connected with a sponge sucker for sucking the plates, and the feeding manipulator conveys the plates to the longitudinal cutting labeling unit.
As a further arrangement of the invention, the slitting and labeling unit comprises a plurality of groups of slitting and labeling devices arranged at intervals, each slitting and labeling device comprises a slitting saw, a roller conveyer belt, a pushing mechanism, a positioning mechanism, an automatic labeling mechanism and a slitting and feeding manipulator, the feeding unit conveys a plate onto the roller conveyer belt, the positioning mechanism is used for positioning the plate, the automatic labeling mechanism is used for automatically labeling the plate, the pushing mechanism pushes the plate to the slitting manipulator, the slitting and feeding manipulator is used for pushing the plate to the slitting saw, and the slitting saw is used for longitudinally cutting the plate.
As a further arrangement of the invention, the splitting and conveying device comprises a plurality of groups of parallel longitudinal belt lines connected with the discharge end of the slitting and labeling unit, a transverse roller line connected with the feed end of the transverse cutting unit, and a jacking and transplanting mechanism arranged at the joint of the longitudinal belt lines and the transverse roller line, wherein the longitudinal belt lines and the transverse roller line are vertically distributed, each longitudinal belt line comprises a plurality of belt line groups which are linearly arranged, each belt line group comprises a plurality of parallel belt lines, the belt lines in one group of belt line groups connected with the transverse roller line are inserted and arranged in the gap between adjacent rollers of the transverse roller line, each jacking and transplanting mechanism comprises a lifting mechanism connected with one group of belt line groups connected with the transverse roller line and a blocking mechanism used for blocking the plates from moving on the longitudinal belt line, and the lifting mechanism drives one group of belt line groups connected with the transverse roller line to ascend and descend.
As a further arrangement of the invention, the transverse cutting unit comprises a plurality of transverse cutting saws and a transverse cutting feeding manipulator corresponding to the transverse cutting saws, the transverse cutting feeding manipulator is used for clamping the plates of the material distribution unit and pushing the plates to the transverse cutting saws, and the transverse cutting saws are used for transversely cutting the plates.
As a further arrangement of the invention, the discharging unit comprises a discharging manipulator and a discharging belt line, the discharging manipulator is used for clamping the plate cut by the transverse cutting unit onto the discharging belt line, and the discharging belt line is used for delivering out the cut plate.
The material feeding device is characterized in that the backflow unit comprises two groups of speed-multiplying backflow manipulators, a backflow belt line I and a backflow belt line II, the backflow belt line I is used for receiving the plates conveyed by the material discharging unit, the speed-multiplying backflow manipulators are used for conveying the plates on the backflow belt line I to the backflow belt line II, and the speed-multiplying backflow manipulators are used for conveying the plates on the backflow belt line II to the transverse cutting unit.
The invention has the beneficial effects that:
the intelligent cutting machine can realize the intelligent cutting of the plate, and can perform transverse cutting and longitudinal cutting on the plate from the step of labeling the plate with raw materials, secondary cutting, intelligent operation in the whole process, no manual participation, high cutting efficiency, labeling the plate before cutting, performing one-time cutting or multiple cutting on the plate by identifying information in the label, and finally achieving the required plate size.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present embodiment;
FIG. 2 is a schematic view of the structure of the feeding unit in this embodiment;
FIG. 3 is a schematic structural view of the slitting and labeling unit of the present embodiment;
FIG. 4 is a schematic structural view of the slitting and labeling unit of the present embodiment;
FIG. 5 is a schematic structural view of a powder conveying unit according to the embodiment;
FIG. 6 is a schematic structural diagram of the jacking transplanting mechanism of the embodiment;
FIG. 7 is an enlarged view of the structure of part A in FIG. 6;
FIG. 8 is a schematic structural view of a discharging unit in the present embodiment;
FIG. 9 is a schematic structural view of a second roller conveyor belt and a side leaning mechanism in the present embodiment;
FIG. 10 is a schematic view of the side reclining mechanism of the present embodiment;
FIG. 11 is an enlarged view of the portion B of FIG. 10;
FIG. 12 is a schematic view of the structure of the discharging unit in this embodiment;
FIG. 13 is a schematic structural diagram of a reflow unit in the present embodiment;
in the figure, 1, a feeding unit, 11, a hydraulic lifting platform, 12, a feeding manipulator, 2, a longitudinal cutting labeling unit, 21, a longitudinal cutting saw, 22, a roller conveyer belt, 23, a pushing mechanism, 24, a positioning mechanism, 25, an automatic labeling mechanism, 26, a longitudinal cutting feeding manipulator, 3, a distributing conveying unit, 31, a longitudinal belt line, 311, a belt line I, 322, a belt line II, 32, a transverse roller line, 321, a roller line I, 322, a roller line II, 323, a roller line III, 324, a roller line IV, 325 and a roller line V, 33, a jacking transplanting mechanism, 331, a lifting cylinder, 34, a blocking mechanism, 341, a blocking cylinder, 342, a connecting mechanism, 343, a blocking plate, 4, a transverse cutting unit, 41, a transverse cutting saw, 42, a transverse cutting feeding manipulator, 43, a side leaning mechanism, 431, a side leaning cylinder, 432, a side leaning plate, 433, an L-shaped plate, 434, a side leaning rod, 44, a roller conveying belt II 5, a discharging unit, 51, a discharging manipulator, 52, a discharging belt line, 6, a backflow unit, 61, a backflow manipulator, 62, a backflow belt line I, 63 and a backflow belt line II.
Detailed Description
The technical solution of the present invention will be clearly and completely described with reference to the specific embodiments. It should be apparent that the described embodiments are only some of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without any inventive step, are within the scope of the present invention.
Examples
A method for cutting a sheet material comprises the following steps,
s1: placing a plate on the feeding unit 1, and conveying the plate to the longitudinal cutting and labeling unit 2 through the feeding unit 1;
s2: the longitudinal cutting labeling unit 2 is used for positioning the plate conveyed in the step S1, labeling the plate, identifying the mark on the plate, and longitudinally cutting the labeled plate according to the identified information parameters;
s3: the plates cut in the S2 are uniformly distributed to a material distribution conveyer belt, and the conveyer belt conveys the plates to a transverse cutting unit 4;
s4: the plate in the S3 passes through the transverse cutting unit 4, and then transverse cutting of the plate is completed according to the information parameters identified in the S2;
s5: s4, conveying a part of the cut plates to a discharging unit 5 for direct discharging, and conveying a part of the cut plates to a backflow unit 6;
s6: the plate material that entered the reflow unit 6 in S5 is again sent to the crosscutting unit 4, and secondary cutting is performed.
The intelligent cutting platform using the plate cutting method is further provided, and referring to fig. 1 to 13, the intelligent cutting platform comprises a feeding unit 1, a longitudinal cutting and labeling unit 2, a material distributing and conveying unit 3, a transverse cutting unit 4, a discharging unit 5 and a backflow unit 6; the feeding unit 1 is used for stacking plates and conveying the plates to the longitudinal cutting labeling unit 2; the longitudinal cutting labeling unit 2 is used for labeling the plates and longitudinally cutting the plates; the powder conveying unit 3 uniformly conveys the plate cut by the longitudinal cutting and labeling unit 2 to the transverse cutting unit 4, and the transverse cutting unit 4 is used for transversely cutting the plate; the discharging unit 5 is used for discharging or conveying the plate after crosscutting to the refluxing unit 6, and the refluxing unit 6 is used for refluxing the plate to the crosscutting unit 4 again.
Further, the feeding unit 1 includes a hydraulic lifting table 11 for placing plates, and a feeding manipulator 12, specifically, the hydraulic lifting table 11 is provided with three groups, the three groups of hydraulic lifting tables 11 are disposed on one side of the slitting and labeling unit 2, for convenience, parallel arrangement is provided, wherein the hydraulic lifting tables 11 on two sides are used for placing plates stacked together, the bottoms of the stacked plates are provided with trays, in operation, a forklift forks a stack of plates from the bottom of the tray and places the stack of plates on the hydraulic lifting table 11, after a block of plates is taken away, the hydraulic lifting table 11 gradually rises, after the plate is taken away, the feeding manipulator 12 can suck the trays and then place the trays on the hydraulic lifting table 11 in the middle, after a certain number of the trays are reached, the feeding manipulator 12 specifically includes a three-axis gantry manipulator capable of moving in three-axis directions of xyz, the bottom of the working end of the three-axis gantry manipulator is connected with a sponge sucker for sucking the plates, and the sponge can be driven to move in a space through the function of the three groups of hydraulic lifting tables 11 and the slitting and labeling unit 2.
Further, the longitudinal cutting labeling unit 2 includes a plurality of groups of longitudinal cutting labeling devices arranged at intervals, two groups of hydraulic lifting tables 11 are arranged in this embodiment, and the two groups of hydraulic lifting tables are respectively used for placing plates correspondingly, and each longitudinal cutting labeling device includes a longitudinal cutting saw 21, a rack, a roller conveyor belt 22, a longitudinal cutting feeding manipulator 26, an automatic labeling mechanism 25, a pushing mechanism 23 and a driving mechanism;
the slitting saw 21 is a conventional technical means in the field, has the function of pressing the plate, can fixedly press the plate when the plate is cut, and keeps the stability of the plate when the plate is cut;
the roller conveying belt 22 comprises a plurality of rollers arranged on the rack, the rollers are rotationally connected with the rack, the upper end surfaces of the rollers are located on the same plane, so that sliding friction between the plate and the rack can be changed into rolling friction in the plate pushing process, plate scratching is avoided, a labeling area, a buffer area and a cutting area are sequentially arranged on one side, away from the slitting saw 21, of the roller conveying belt 22, the labeling area is used for placing the plate fed by the feeding unit, the buffer area is used for placing the plate with the labeled plate, and the cutting area is used for clamping the plate by the slitting feeding manipulator;
the driving mechanism is located above the roller conveying belt 22 and used for driving the longitudinal cutting feeding manipulator 26 and the automatic labeling mechanism 25 to move, in this embodiment, the driving mechanism comprises a first cross beam and a second cross beam which are parallel to the cutting direction of the longitudinal cutting saw 21, the automatic labeling mechanism 25 is connected with the first cross beam, the longitudinal cutting feeding manipulator 26 is connected with the second cross beam, and meanwhile, the automatic labeling mechanism 25 can also move along the length direction of the first cross beam, so that the position of the automatic labeling mechanism 25 on the horizontal plane is adjusted, and therefore labeling can be better performed at any position of a plate plane, and it needs to be noted that the sliding connection mode of the first cross beam and the second cross beam with the rack is a conventional technical means in the field; how to drive the first cross beam and the second cross beam to slide on the frame is also a conventional technical means in the field;
the longitudinal cutting feeding manipulator 26 is used for clamping the plate and is positioned above the roller conveying belt 22, when the plate is conveyed to a cutting area in the working process, firstly, the driving mechanism drives the longitudinal cutting feeding manipulator 26 to move to one side of the plate, which is far away from the longitudinal cutting saw 21, then the longitudinal cutting feeding manipulator 26 clamps the plate, the control cross beam II drives the longitudinal cutting feeding manipulator 26 to move so as to drive the plate to move towards the longitudinal cutting saw 21, and after the plate is close to the longitudinal cutting saw 21, the longitudinal cutting saw 21 performs longitudinal cutting on the plate;
the automatic labeling mechanism 25 is located on one side, far away from the slitting saw 21, of the slitting feeding manipulator 26, the automatic labeling mechanism 25 is connected with a first cross beam of a driving mechanism, the automatic labeling mechanism 25 is used for labeling a plate, the driving mechanism drives the automatic labeling mechanism 25 to move in a horizontal plane, in the working process of the automatic labeling mechanism 25, an original plate is placed on a labeling area of the roller conveying platform by the feeding unit 1 of the intelligent cutting platform, the driving mechanism drives the automatic labeling mechanism 25 to move to a starting position set by a program above the plate, and then labeling is started; the automatic labeling mechanism 25 comprises a code reader which is used for reading information parameters on the labeled mark;
the pushing mechanism 23 is used for pushing the plate from the labeling area to the cutting area of the roller conveying platform;
specifically, the driving mechanism, the slitting and feeding manipulator 26, the automatic labeling mechanism 25 and the pushing mechanism 23 are disclosed in the patent name of "slitting and labeling device for intelligent cutting platform" which is filed in the same department, and other prior arts which can achieve the same effect and can be realized by those skilled in the art can be used.
Labeling area at gyro wheel conveyer belt 22, be provided with positioning mechanism 24, be used for fixing a position panel, make every panel all be in gyro wheel conveyer belt 22 same position before labeling, the convenient mark that pastes, particularly, positioning mechanism includes the location cylinder of horizontal and vertical setting, vertically be the direction of the cutting of perpendicular to rip cutting saw 1, transversely be on a parallel with the direction of the cutting of rip cutting saw 1, the equal level setting of work end of location cylinder and be connected with locating component, locating component is pole or piece or other structure that can promote panel and move, and simultaneously, in order that positioning mechanism does not influence the panel and removes, the locating component who connects on the location cylinder of vertical (or gyro wheel conveyer belt 22's direction of delivery), extend during the location, shrink and be less than gyro wheel conveyer belt 22 during the non-location.
Further, the material distribution and conveying unit 3 comprises a plurality of groups of longitudinal belt lines 31 connected with the discharge end of the slitting and labeling unit 2 and arranged in parallel, a transverse roller line 32 connected with the feed end of the transverse cutting unit 4 and a jacking transplanting mechanism 33 arranged at the joint of the longitudinal belt lines 31 and the transverse roller line 32, the longitudinal belt lines 31 and the transverse roller line 32 are vertically distributed, each longitudinal belt line 31 comprises a plurality of belt line groups in linear arrangement, each belt line group comprises a plurality of parallel belt lines, the belt lines in one group of belt line groups connected with the transverse roller line 32 are arranged in the gaps between the adjacent rollers of the transverse roller line 32 in an inserting manner, each jacking transplanting mechanism 33 comprises a lifting mechanism connected with one group of belt line groups connected with the transverse roller line 32 and a blocking mechanism 34 used for blocking the plates from moving on the longitudinal belt line 31, and the lifting mechanism drives the one group of belt lines connected with the transverse roller line 32 to ascend and descend;
in this embodiment, the longitudinal belt line 31 is provided with two groups (a belt line one 311 and a belt line two 322) which are respectively matched with the two groups of slitting saws 21, plates discharged by the two groups of slitting saws 21 respectively enter the two groups of longitudinal belt lines 31, five groups of transverse roller lines 32 are arranged side by side, the five groups of transverse roller lines 32 are arranged in parallel and are perpendicular to the longitudinal belt lines 31, the five groups of transverse roller lines 32 are sequentially a roller line one 321, a roller line two 322, a roller line three 323, a roller line four 324 and a roller line five 325 from the direction close to the slitting saws 21, wherein the roller line one 321 and the roller line three 323 are arranged between the belt line one 311 and the belt line two 322, the upper plane of the longitudinal belt line 31 is higher than the upper plane of the transverse roller line 32, one end of the roller line one 321 and one end of the roller line three 323 are crossed with the belt line one 311, the other end of the roller line two 322, the roller line four 324 and one end of the roller line five 325 are crossed with the belt line two 322, and the other end of the transverse cutting unit 4 is connected with the transverse cutting unit;
the lifting mechanism is arranged at the intersection of each roller line and each belt line, and specifically comprises lifting cylinders 331 fixedly connected with the frame, the lifting cylinders 331 are provided with a plurality of groups, four groups are arranged in the embodiment, the lifting cylinders are uniformly distributed below the roller lines and used for supporting the lifting of the section of belt line at the intersection, the working ends of the lifting cylinders 331 are vertically arranged and fixedly connected with the frame of the belt line, and the lifting of the belt line at the intersection can be controlled through the lifting of the cylinders;
on the basis, the blocking mechanism 34 comprises a blocking cylinder 341, a link mechanism and a blocking plate 343, the blocking plate 343 is positioned above the belt line and is perpendicular to the conveying direction of the longitudinal belt line 31, two groups of the blocking cylinder 341 and the link mechanism are respectively arranged on two sides of the belt line, the blocking cylinder 341 is hinged with one end of the link mechanism, the cylinder body is hinged with the frame, the other end of the link mechanism is fixedly connected with the blocking plate 343, and the lifting of the blocking plate 343 can be controlled through the blocking cylinder 341 and the link mechanism;
in the working process, a plate cut by the slitting saw 21 is conveyed to two longitudinal belt lines 31, according to the working state of the transverse cutting unit 4, the plate on the two roller lines 322, the four roller lines 324 and the five roller lines 325 can be ensured to be relatively uniform through the action of the lifting mechanism and the blocking mechanism 34, the two roller lines 322 are used for illustration, when the plate on the first belt line 311 needs to flow to the second roller line 322, the plate is conveyed forwards on the first belt line 311, when the plate moves to the intersection of the first roller line 321 and the first belt line 311, the lifting cylinder 331 in the lifting mechanism at the intersection of the first roller line 321 and the first belt line 311 contracts to drive the blocking plate 343 to move downwards, the blocking plate 343 blocks the plate, the plate is conveyed to the second belt line 322 transversely under the action of the first roller line 321, meanwhile, in order to avoid the plate from moving out of the intersection of the first belt line 311, the blocking cylinder 341 contracts to drive the blocking plate to move downwards, the blocking plate section drives the two roller lines to move downwards, the plate section to transversely traverse the second roller line 322 to the transverse cutting unit to the second belt line 322, the roller line 322 and the roller line to move downwards, the roller line 4, the roller line conveying efficiency of the roller line is ensured to be the maximum, the roller line 4 and the transverse cutting unit can directly move to the transverse cutting unit 4, the transverse cutting unit 4 and the transverse conveying unit 4, and the transverse cutting unit can be transferred to the transverse cutting unit, and the transverse cutting unit 4, and the transverse cutting unit.
Further, the transverse cutting unit 4 comprises a plurality of transverse cutting saws 41 and transverse cutting feeding manipulators 42 corresponding to the transverse cutting saws 41, wherein the transverse cutting feeding manipulators 42 are used for clamping the plates of the material distribution unit and pushing the plates to the transverse cutting saws 41, and the transverse cutting saws 41 are used for transversely cutting the plates;
in this embodiment, the slitting saw 41 includes three groups, which are respectively matched with the second roller line 322, the fourth roller line 324 and the fifth roller line 325, one side of the slitting saw 41 facing the roller line is provided with a second roller conveying belt 44 for connecting the roller line and the slitting saw 41, and a second infeed feeding manipulator 42 is arranged above the second roller conveying belt 44;
the structure of the transverse cutting feeding manipulator 42 and the power part for driving the transverse cutting feeding manipulator 42 to move are the same as those of the longitudinal cutting feeding manipulator 26, and only the sizes of the fixed clamping plate and the movable clamping plate are different; a side leaning mechanism 43 is arranged below the roller conveyor belt II 44 and used for pushing the plate to one side of the roller conveyor belt II 44 to facilitate clamping of the transverse cutting feeding manipulator 42, the side leaning mechanism 43 comprises a side leaning cylinder 431, a side leaning plate 432 is connected to the cylinder part of the side leaning cylinder 431, the cylinder part of the side leaning cylinder 431 is hinged to the side leaning plate 432, an L-shaped plate 433 is hinged to the side leaning plate 432, one end of the L-shaped plate 433 is hinged to the working end of the side leaning cylinder 431, and one end of the L-shaped plate 434 is fixedly connected to the side leaning rod 434.
Further, the discharging unit 5 comprises a discharging manipulator 51 and a discharging belt line 52, the discharging manipulator 51 is used for clamping the plate cut by the transverse cutting unit 4 onto the discharging belt line 52, and the discharging belt line 52 is used for sending out the cut plate;
in this embodiment, the discharging belt line 52 includes big board discharging belt line and platelet discharging belt line, two sets of belt line parallel arrangement, be provided with out material manipulator 51 in the top of discharging belt line 52, it is the portal manipulator to go out material manipulator 51, the portal manipulator can be followed perpendicularly and handle the direction removal in discharging belt line 52, reciprocate and rotary motion, the work end of portal manipulator is connected with the sponge sucking disc, in operation, discharging manipulator 51 moves down and holds panel, then promote, then longitudinal movement one end distance is placed panel on discharging belt line 52, according to the size of panel, the selection is put on big board discharging belt line or platelet discharging belt line.
Furthermore, the backflow unit 6 comprises two sets of speed-multiplying backflow manipulators 61, a backflow belt line I62 and a backflow belt line II 63, the backflow belt line I62 is used for receiving the plates conveyed by the discharging unit 5, the speed-multiplying backflow manipulator 61 is used for conveying the plates on the backflow belt line I62 onto the backflow belt line II 63, the speed-multiplying backflow manipulator 61 is used for conveying the plates on the backflow belt line II 63 onto the transverse cutting unit 4, and as for the specific structure of the speed-multiplying backflow manipulator, the content disclosed by the utility model patent of the patent name 'speed-multiplying backflow device for plate cutting' applied in the same department can also be other existing technologies capable of realizing the same function;
in this embodiment, the first reflow belt line 62 and the first discharge belt line 52 are arranged in parallel, and within the working range of the discharge manipulator 51, when a plate needs to be cut twice, the discharge manipulator 51 places the plate on the reflow belt line, and transfers the plate from the first reflow belt line 62 to the second reflow belt line 63 through the double-speed reflow manipulator 61, the second reflow belt line 63 is parallel to the roller conveyer belt 22 of the transverse cutting unit 4, when the plate moves to the other end of the second reflow belt line 63, another group of double-speed reflow manipulator 61 transfers the plate from the second reflow belt line 63 to the roller conveyer belt 22 of the transverse cutting unit 4, and then adjusts the plate to one end of the roller conveyer belt 22 through the side leaning mechanism 43, and then clamps the plate through the transverse cutting feeding manipulator 42 to perform the secondary transverse cutting, and after meeting the requirement, the plate can be directly discharged.
Claims (8)
1. A method for cutting a plate is characterized by comprising the following steps: comprises the following steps of (a) carrying out,
s1: placing a plate on the feeding unit (1), and conveying the plate to the longitudinal cutting and labeling unit (2) through the feeding unit (1);
s2: the longitudinal cutting labeling unit (2) positions the plate conveyed in the step S1, labels the plate, identifies the mark on the plate, and longitudinally cuts the labeled plate according to the identified information parameters;
s3: the plates cut in the S2 are uniformly distributed to a material distribution conveying belt, and the conveying belt conveys the plates to a transverse cutting unit (4);
s4: after the plate in the S3 passes through the transverse cutting unit (4), transverse cutting of the plate is completed according to the information parameters identified in the S2;
s5: s4, conveying a part of the cut plates to a discharging unit (5) for direct discharging, and conveying a part of the cut plates to a backflow unit (6);
s6: and in the S5, the plate entering the backflow unit (6) is sent to the transverse cutting unit (4) again for secondary cutting.
2. The intelligent cutting platform using the plate cutting method according to claim 1, wherein: comprises a feeding unit (1), a longitudinal cutting labeling unit (2), a separating conveyer belt, a transverse cutting unit (4), a discharging unit (5) and a reflux unit (6); the feeding unit (1) is used for stacking plates and conveying the plates to the longitudinal cutting labeling unit (2); the longitudinal cutting labeling unit (2) is used for labeling the plates and longitudinally cutting the plates; the powder unit uniformly conveys the plates cut by the longitudinal cutting and labeling unit (2) to the transverse cutting unit (4), and the transverse cutting unit (4) is used for transversely cutting the plates; the discharging unit (5) is used for discharging the plate after crosscut or conveying the plate to the refluxing unit (6), and the refluxing unit (6) is used for refluxing the plate to the crosscut unit (4) again.
3. The intelligent cutting platform according to claim 2, characterized in that: the feeding unit (1) comprises a hydraulic lifting platform (11) for placing plates and a feeding mechanical arm (12), wherein the bottom of the feeding mechanical arm (12) is connected with a sponge sucker for sucking the plates, and the feeding mechanical arm (12) conveys the plates to the slitting and labeling unit (2).
4. The intelligent cutting platform according to claim 2, characterized in that: rip cutting subsides mark unit (2) include the rip cutting subsides mark device that the multiunit interval set up, rip cutting pastes the mark device and includes rip cutting saw (21), gyro wheel conveyer belt (22), push mechanism (23), positioning mechanism (24), automatic mark mechanism (25) and rip cutting feeding manipulator (26), and material loading unit (1) is carried panel to on the gyro wheel conveyer belt (22), positioning mechanism (24) are used for fixing a position panel, and automatic mark mechanism (25) are used for pasting the mark to panel is automatic, and push mechanism (23) are with panel propelling movement to rip cutting manipulator department, and rip cutting feeding manipulator (26) are used for propelling movement to rip cutting saw (21), and rip cutting saw (21) are used for the vertical cutting to panel.
5. The intelligent cutting platform according to claim 2, characterized in that: the material distributing and conveying device comprises a plurality of groups of longitudinal belt lines (31) which are connected with the discharge end of a longitudinal cutting and labeling unit (2) and arranged in parallel, a transverse roller line (32) which is connected with the feed end of a transverse cutting unit (4) and a jacking transplanting mechanism (33) which is arranged at the joint of the longitudinal belt lines (31) and the transverse roller line (32), wherein the longitudinal belt lines (31) and the transverse roller line (32) are vertically distributed, the longitudinal belt lines (31) comprise a plurality of belt line groups which are linearly arranged, each belt line group comprises a plurality of parallel belt lines, the belt lines in one group of belt line groups connected with the transverse roller line (32) are inserted and arranged in the gap between adjacent rollers of the transverse roller line (32), the jacking transplanting mechanism (33) comprises a lifting mechanism connected with one group of belt line groups connected with the transverse roller line (32) and a blocking mechanism (34) used for blocking plates (343) to move on the longitudinal belt lines (31), and the lifting mechanism drives the one group of belt line groups connected with the transverse roller line (32) to ascend and descend.
6. The intelligent cutting platform according to claim 2, wherein: the transverse cutting unit (4) comprises a plurality of transverse cutting saws (41) and a transverse cutting feeding mechanical hand (42) corresponding to the transverse cutting saws (41), the transverse cutting feeding mechanical hand (42) is used for clamping the plates of the material distribution unit and pushing the plates to the transverse cutting saws (41), and the transverse cutting saws (41) are used for transversely cutting the plates.
7. The intelligent cutting platform according to claim 2, characterized in that: the discharging unit (5) comprises a discharging manipulator (51) and a discharging belt line (52), the discharging manipulator (51) is used for clamping the plates cut by the transverse cutting unit (4) onto the discharging belt line (52), and the discharging belt line (52) is used for sending out the cut plates.
8. The intelligent cutting platform according to claim 2, characterized in that: the backflow unit (6) comprises two groups of speed-multiplying backflow manipulators (61), a first backflow belt line (62) and a second backflow belt line (63), the first backflow belt line (62) is used for receiving the plates conveyed by the discharging unit (5), the group of speed-multiplying backflow manipulators (61) is used for conveying the plates on the first backflow belt line (62) to the second backflow belt line (63), and the group of speed-multiplying backflow manipulators (61) is used for conveying the plates on the second backflow belt line (63) to the transverse cutting unit (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202211597330.4A CN115958238A (en) | 2022-12-12 | 2022-12-12 | Intelligent cutting platform and cutting method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211597330.4A CN115958238A (en) | 2022-12-12 | 2022-12-12 | Intelligent cutting platform and cutting method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116902470A (en) * | 2023-08-10 | 2023-10-20 | 苏州派迅智能科技有限公司 | Automatic storage and sorting system and method for core module materials of liquid crystal panel |
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2022
- 2022-12-12 CN CN202211597330.4A patent/CN115958238A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116902470A (en) * | 2023-08-10 | 2023-10-20 | 苏州派迅智能科技有限公司 | Automatic storage and sorting system and method for core module materials of liquid crystal panel |
| CN116902470B (en) * | 2023-08-10 | 2024-04-23 | 苏州派迅智能科技有限公司 | Automatic storage and sorting system and method for core module materials of liquid crystal panel |
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