CN115948004A - Self-healing brominated butyl rubber/natural rubber blending modification system and preparation method thereof - Google Patents

Self-healing brominated butyl rubber/natural rubber blending modification system and preparation method thereof Download PDF

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CN115948004A
CN115948004A CN202310085955.0A CN202310085955A CN115948004A CN 115948004 A CN115948004 A CN 115948004A CN 202310085955 A CN202310085955 A CN 202310085955A CN 115948004 A CN115948004 A CN 115948004A
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healing
self
natural rubber
rubber
brominated butyl
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CN115948004B (en
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高群
桂辰
孔宇欣
侯佳男
欧阳春发
单晓茜
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Shanghai Institute of Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

Abstract

The invention discloses a self-healing brominated butyl rubber/natural rubber blending modification system and a preparation method thereof. The system comprises brominated butyl rubber, natural rubber, maleic anhydride, furfuryl amine, bismaleimide and benzimidazole. Mixing natural rubber and maleic anhydride, and heating, refluxing and dissolving by taking excessive tetrahydrofuran as a solvent; adding furfuryl amine and then adding bismaleimide; dissolving brominated butyl rubber in tetrahydrofuran, and adding benzimidazole; and mixing and drying the two mixtures, and placing the mixture into a flat vulcanizing machine for molding to obtain the self-healing brominated butyl rubber/natural rubber blending modification system. The obtained brominated butyl rubber has excellent mechanical strength and self-healing effect after vulcanization processing. The brominated butyl rubber has the advantages of high self-healing efficiency, good mechanical property, simple and convenient processing, low cost and the like, and is suitable for application of tires, sealing elements and the like.

Description

Self-healing brominated butyl rubber/natural rubber blending modification system and preparation method thereof
Technical Field
The invention relates to a novel self-healing brominated butyl rubber/natural rubber blending modification system and a preparation method thereof, belonging to the technical field of rubber modification.
Background
The butyl rubber is prepared by polymerizing and copolymerizing more than 97% of polyisobutylene and less than 3% of polyisoprene through cations, the highly saturated alkane-like structure endows the high solvent resistance, aging resistance and other performances, and the symmetrical side methyl enables the high air tightness to be kept while the high air tightness is kept without crystallization, so that the butyl rubber is widely applied to the fields of tire inner tubes, sealing rings and the like.
The self-healing method of the high polymer material comprises two methods of external aid type healing and intrinsic type healing. By exo-healing is meant the repair of a damaged area by external or internal supplementation of substances or energy after the material has been damaged, such as the addition of healing agents (unreacted reactants and catalysts) to the material, which reactants begin to react after the wound has been inflicted, in such a way that the substance is consumed, and loses its self-healing properties after many damages. The latter is a mode of re-assembly, bonding at the damaged site, even spontaneously, with only the supply of energy (heating, light, etc.) by means of reversible covalent bonds and supramolecular interactions (ionic, hydrogen, coordination, Π - Π interactions, van der waals forces, etc.), the process involving only energy transmission. The first method is relatively easy to actually operate and has been applied to road materials such as asphalt, but the healing agent (i.e. unreacted reactant and catalyst) is gradually consumed after being damaged many times, and the self-healing performance of the material is correspondingly lost, which greatly limits the development prospect. Reversible covalent bond-type intrinsic healing is generally thermoreversible, requiring temperature regulation, i.e., heat supply. The supermolecule type intrinsic healing does not need to consume a healing agent and a matrix material, and does not need external energy action. The self-healing mode is gradually developed along with the proposal of supramolecular chemistry and system research, and becomes the main form and development direction of self-healing material research. However, the existing internal healing materials have the problems which are difficult to overcome, such as insufficient mechanical properties, insufficient self-healing performance and the like.
Patent CN202111133764 discloses a production process capable of automatically repairing a butyl rubber inner tube, wherein a carbon/nitrogen organic compound is added in a final refining process of the production process of the butyl rubber inner tube, and the carbon/nitrogen organic compound and bromine react to enable a system to have an ionic interaction, so that sheared brominated butyl rubber can be self-healed, a completely cut sample can keep the original characteristics after the self-healing process is applied, the self-repairing capability of the butyl rubber inner tube is improved, and the repairing speed is accelerated.
The patent CN202011396956 discloses a high-strength self-healing rubber material and a preparation method thereof, wherein a polyethylene polymer graft modified boron nitride nanosheet with a pyridine vinyl monomer is obtained by carrying out free radical polymerization on the boron nitride nanosheet and the pyridine vinyl monomer, and a dynamic ionic cross-linking bond can be formed when the boron nitride nanosheet is uniformly dispersed in a halogenated butyl rubber matrix through a mechanical blending method, so that the finally obtained rubber material is endowed with high tensile strength and high self-healing performance, and the preparation method is simple in process and easy to realize large scale.
The patent CN202210743399 discloses a conductive self-healing rubber support and a crack overhauling method thereof, wherein a rubber support body comprises a rubber support part and a rigid support part which are connected with each other, and the rubber support part is made of a conductive self-healing rubber material; the electrode is connected with an external power supply and used for changing the structure of the rubber support piece under the electrified condition so as to enable the crack in the rubber support body to be self-healed; the problem of among the prior art can't guarantee that the support normally uses and the durability of support satisfies original design requirement all the time in the life cycle of building structure and bridge structures is solved.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: provides a self-healing brominated butyl rubber with high healing efficiency and high mechanical strength.
In order to solve the problems, the invention provides a self-healing brominated butyl rubber/natural rubber blending modification system which is characterized by comprising 100 parts by mass of brominated butyl rubber (BIIR), 5-20 parts by mass of Natural Rubber (NR), 1-4 parts by mass of Maleic Anhydride (MA), 0.5-2.0 parts by mass of furfuryl amine (FFA), 1-4 parts by mass of Bismaleimide (BM) and 10 parts by mass of benzimidazole.
Preferably, the Mooney viscosity at 125 ℃ of the brominated butyl rubber is 32 plus or minus 4, and the mass content of bromine is 2.0 plus or minus 0.2%.
The invention also provides a preparation method of the self-healing brominated butyl rubber/natural rubber blending modification system, which comprises the following steps:
step 1): mixing natural rubber and maleic anhydride in a Haake torque rheometer, cutting into blocks, putting into excessive acetone for magnetic stirring, filtering, and drying in a vacuum oven to obtain maleic anhydride grafted natural rubber (NR-MA); heating, refluxing and dissolving maleic anhydride grafted natural rubber by taking excessive Tetrahydrofuran (THF) as a solvent; dissolving, adding furfuryl amine, and reacting; cooling after the reaction is finished, adding bismaleimide, and stirring for reaction;
step 2): putting the brominated butyl rubber into tetrahydrofuran, stirring and dissolving, and adding benzimidazole after dissolving;
step 3): adding the mixture obtained in the step 1) into the mixture obtained in the step 2), stirring, mixing, drying, and then placing into a flat vulcanizing machine for molding to obtain the self-healing brominated butyl rubber/natural rubber blending modification system.
Preferably, in the step 1), the temperature of the haake torque rheometer is 150 ℃, and the rotating speed is 50rpm; the temperature of the vacuum oven is 40 ℃; the temperature for heating, refluxing and dissolving is 80 ℃. Preferably, in the step 2), the temperature for stirring and dissolving is 60 ℃.
Preferably, in the step 3), the drying temperature does not exceed 40 ℃; the technological parameters of the plate vulcanizing machine are as follows: the temperature is 80-130 ℃, the pressure is 10MPa, and the time is 30min.
The brominated butyl rubber provided by the invention can realize high-degree self-healing after being treated at a certain temperature for a period of time. Compared with the prior art, the brominated butyl rubber has the advantages of high healing efficiency and high mechanical strength, improves the solution mixing preparation process, has the characteristics of simple and rapid preparation process, good mixing quality and contribution to industrial production, and has wide market application prospect. The self-healing brominated butyl rubber prepared by the invention can be well matched with the existing commercial rubber preparation and processing technology, and is suitable for the application fields of tires, sealing elements and the like.
Detailed Description
In order to make the invention more comprehensible, preferred embodiments are described in detail below.
The various starting materials used in examples 1 to 3 are commercially available and commonly used. The self-healing efficiency test method using the self-healing bromobutyl rubber/natural rubber blend modification system prepared in examples 1-3 is the percentage of the tensile strength of the rubber after healing and the tensile strength of the original rubber.
The mechanical strength of the self-healing rubber is tested according to GB/T528-2009, the tensile rate is 500mm/min, and an instrument used for measuring the extensometer with the gauge length of 20mm is a SUN500 type universal electronic testing machine, italy GALDABINI company.
Example 1
(1) Mixing 5g of natural rubber and 1g of maleic anhydride in a Haake torque rheometer for about 5min at 150 ℃ and 50rpm. Taking out, cutting into pieces, placing into excessive acetone, magnetically stirring for more than 1h, filtering, and drying in a vacuum oven for more than 24h at 40 deg.C to obtain maleic anhydride grafted natural rubber (NR-MA). The maleic anhydride grafted natural rubber is put into a flask, and is heated and refluxed for dissolving for 72 hours at 80 ℃ by taking excessive Tetrahydrofuran (THF) as a solvent. After dissolution, 0.5g of furfuryl amine was added in proportion and the reaction was stirred at 80 ℃ for 5h. After cooling, the mixture was left overnight, then 1g of bismaleimide was added in a certain proportion, and the reaction was stirred at 80 ℃ for 1 hour.
(2) 100g of brominated butyl rubber is cut into blocks and put into tetrahydrofuran in a flask to be stirred and dissolved at the temperature of 60 ℃ for 72 hours, and 10g of benzimidazole is added according to the proportion after the brominated butyl rubber is dissolved.
(3) Adding the mixture in the step (1) into the mixture in the step (2), stirring and mixing for 24 hours, volatilizing the solvent in a fume hood and a vacuum oven and drying at the temperature of not more than 40 ℃. And (3) drying and then placing the mixture into a flat vulcanizing machine for molding, wherein the temperature is 80 ℃, the pressure is 10MPa, and the time is 30min, so that a self-healing brominated butyl rubber/natural rubber blending modification system is obtained.
Example 2
(1) Mixing 20g of natural rubber and 4g of maleic anhydride in proportion in a Haake torque rheometer for about 5min at the temperature of 150 ℃ and the rotating speed of 50rpm. Taking out, cutting into pieces, placing into excessive acetone, magnetically stirring for more than 1h, filtering, and drying in a vacuum oven for more than 24h at 40 deg.C to obtain maleic anhydride grafted natural rubber (NR-MA). The maleic anhydride grafted natural rubber is put into a flask, and is heated and refluxed for dissolving for 72 hours at 80 ℃ by taking excessive Tetrahydrofuran (THF) as a solvent. After dissolution, 2g of furfuryl amine was added in proportion and the reaction was stirred at 80 ℃ for 5h. After cooling, the mixture is placed overnight, then 4g of bismaleimide is added in proportion, and the mixture is stirred and reacted for 1h at the temperature of 80 ℃.
(2) 100g of brominated butyl rubber is cut into blocks, the blocks are put into tetrahydrofuran in a flask and stirred for dissolving at the temperature of 60 ℃ for 72 hours, and 10g of benzimidazole is added in proportion after the blocks are dissolved.
(3) Adding the mixture in the step (1) into the mixture in the step (2), stirring and mixing for 24 hours, volatilizing the solvent in a fume hood and a vacuum oven and drying at the temperature of not more than 40 ℃. And (3) drying and then placing the mixture into a flat vulcanizing machine for molding, wherein the temperature is 160 ℃, the pressure is 10MPa, and the time is 10min, so that a self-healing brominated butyl rubber/natural rubber blending modification system is obtained.
Example 3
(1) Mixing 10g of natural rubber and 2.5g of maleic anhydride in a haake torque rheometer for about 5min at 150 ℃ and 50rpm. Taking out, cutting into pieces, placing into excessive acetone, magnetically stirring for more than 1h, filtering, and drying in a vacuum oven for more than 24h at 40 deg.C to obtain maleic anhydride grafted natural rubber (NR-MA). The maleic anhydride grafted natural rubber is put into a flask, and is heated and refluxed for dissolving for 72 hours at 80 ℃ by taking excessive Tetrahydrofuran (THF) as a solvent. After dissolution, 1.25g of furfuryl amine was added in proportion and the reaction was stirred at 80 ℃ for 5h. After cooling, the mixture is placed overnight, 2.5g of bismaleimide is added in proportion, and the mixture is stirred and reacted for 1h at the temperature of 80 ℃.
(2) 100g of brominated butyl rubber is cut into blocks and put into tetrahydrofuran in a flask to be stirred and dissolved at the temperature of 60 ℃ for 72 hours, and 10g of benzimidazole is added according to the proportion after the brominated butyl rubber is dissolved.
(3) Adding the mixture in the step (1) into the mixture in the step (2), stirring and mixing for 24 hours, volatilizing the solvent in a fume hood and a vacuum oven and drying at the temperature of not more than 40 ℃. And (3) drying and then placing the mixture into a flat vulcanizing machine for molding, wherein the temperature is 130 ℃, the pressure is 10MPa, and the time is 20min, so that a self-healing brominated butyl rubber/natural rubber blending modification system is obtained.
Comparative example
(1) 100g of brominated butyl rubber is cut into blocks, the blocks are put into tetrahydrofuran in a flask and stirred for dissolving at the temperature of 60 ℃ for 72 hours, and 10g of benzimidazole is added in proportion after the blocks are dissolved. (2) The mixture from (1) was dried in a fume hood and vacuum oven to evaporate the solvent at a temperature not exceeding 40 ℃. And (3) drying and then placing the product into a flat vulcanizing machine for molding, wherein the temperature is 100 ℃, the pressure is 10MPa, and the time is 10min, so that the brominated butyl rubber with the self-healing effect is obtained.
The self-healing efficiency and mechanical strength tests were performed on the samples of examples 1 to 3 and comparative example, and the test results are shown in table 1.
TABLE 1
Material properties Example 1 Example 2 Example 3 Comparative example
Self-healing efficiency (%) 83% 75% 88% 92%
Tensile Strength (MPa) 2.45 2.83 2.95 2.12

Claims (6)

1. A self-healing brominated butyl rubber/natural rubber blending modification system is characterized by comprising 100 parts by mass of brominated butyl rubber, 5-20 parts by mass of natural rubber, 1-4 parts by mass of maleic anhydride, 0.5-2.0 parts by mass of furfuryl amine, 1-4 parts by mass of bismaleimide and 10 parts by mass of benzimidazole.
2. The self-healing bromobutyl rubber/natural rubber blend modification system of claim 1 wherein said bromobutyl rubber has a mooney viscosity at 125 ℃ of 32 ± 4 and a bromine content of 2.0 ± 0.2% by mass.
3. The method for preparing the self-healing brominated butyl rubber/natural rubber blending modification system according to claim 1 or 2, characterized by comprising the following steps:
step 1): mixing natural rubber and maleic anhydride in a Haake torque rheometer, cutting into blocks, putting the blocks into excessive acetone for magnetic stirring, filtering, and drying in a vacuum oven to obtain maleic anhydride grafted natural rubber; heating, refluxing and dissolving maleic anhydride grafted natural rubber by taking excessive tetrahydrofuran as a solvent; dissolving, adding furfuryl amine, and reacting; cooling after the reaction is finished, adding bismaleimide, and stirring for reaction;
step 2): putting the brominated butyl rubber into tetrahydrofuran, stirring and dissolving, and adding benzimidazole after dissolving;
step 3): adding the mixture obtained in the step 1) into the mixture obtained in the step 2), stirring, mixing, drying, and then placing into a flat vulcanizing machine for molding to obtain the self-healing brominated butyl rubber/natural rubber blending modification system.
4. The method for preparing the self-healing brominated butyl rubber/natural rubber blending modification system according to claim 3, wherein in the step 1), the haake torque rheometer is operated at a temperature of 150 ℃ and a rotation speed of 50rpm; the temperature of the vacuum oven is 40 ℃; the temperature for heating, refluxing and dissolving is 80 ℃.
5. The method for preparing the self-healing brominated butyl rubber/natural rubber blend modification system according to claim 3, wherein the temperature for stirring and dissolving in the step 2) is 60 ℃.
6. The method for preparing the self-healing bromobutyl rubber/natural rubber blend modification system of claim 3, wherein in said step 3), the drying temperature does not exceed 40 ℃; the technological parameters of the plate vulcanizing machine are as follows: the temperature is 80-130 ℃, the pressure is 10MPa, and the time is 30min.
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