CN115932619A - Be used for precious battery testing arrangement that charges - Google Patents
Be used for precious battery testing arrangement that charges Download PDFInfo
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- CN115932619A CN115932619A CN202310245065.1A CN202310245065A CN115932619A CN 115932619 A CN115932619 A CN 115932619A CN 202310245065 A CN202310245065 A CN 202310245065A CN 115932619 A CN115932619 A CN 115932619A
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- 238000012360 testing method Methods 0.000 title claims abstract description 253
- 238000005520 cutting process Methods 0.000 claims abstract description 74
- 238000007599 discharging Methods 0.000 claims abstract description 64
- 238000003860 storage Methods 0.000 claims abstract description 41
- 239000002699 waste material Substances 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 37
- 239000000523 sample Substances 0.000 claims description 25
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- 239000010959 steel Substances 0.000 claims description 10
- 230000006870 function Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 14
- 239000010926 waste battery Substances 0.000 description 13
- 230000008569 process Effects 0.000 description 9
- 238000000926 separation method Methods 0.000 description 9
- 238000003466 welding Methods 0.000 description 7
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- 230000005540 biological transmission Effects 0.000 description 3
- 230000010354 integration Effects 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
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- 238000013459 approach Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
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- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
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- 238000013522 software testing Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention provides a testing device for a rechargeable battery pack, which relates to the technical field of rechargeable battery pack testing equipment and comprises a testing box body and a control panel, wherein second rails are distributed on two sides of the testing box body in an array manner, a cutting and separating device, a testing device, a marking device and an identification and classification device are sequentially distributed in the second rails, a storage box is arranged at the bottom of the identification and classification device, a first discharging guide rail and a second discharging guide rail are respectively arranged on two sides of the bottom surface of the storage box, a discharging device is arranged at the top of the first discharging guide rail, a clamping and conveying device is arranged in the testing box body close to the top surface, and the testing box body integrates the functions of clamping, conveying, cutting, testing, marking, identifying and classifying when the waste rechargeable battery pack is tested.
Description
Technical Field
The invention relates to the technical field of testing equipment of a charger, in particular to a testing device for a charger battery.
Background
The device for testing the rechargeable precious battery is disclosed as Chinese patent No. CN 114428213A. The invention aims to provide a testing device for a rechargeable battery, which is simple and convenient to operate and high in testing efficiency. A testing device for a rechargeable precious battery comprises a mounting bracket, a first guide rail, a first sliding block, a tester, a display screen and the like; both sides all are connected with first guide rail around the middle part of installing support, and all the slidingtype is equipped with first slider on the first guide rail, and one side that first slider is close to each other all is equipped with the tester, and the upper portion left side of installing support is equipped with the display screen that is used for showing the test result. According to the invention, the operation of the air cylinder is controlled, so that the tester moves downwards to be in contact with the rechargeable baby battery, the rechargeable baby battery can be tested, the test result can be displayed through the display screen, and the operation is simple and convenient.
The above patent documents and the prior art have the following technical problems in use:
the first problem is that when the test for the rechargeable battery in the patent document is used, the finished rechargeable battery is mainly tested, so that the integration degree is not high, the occupied space is large, and the test for the discarded rechargeable battery cannot be realized;
the existing tests for the waste rechargeable battery mostly adopt manual tests, so that the test efficiency is low, the time consumption is long, and the test use is not facilitated;
problem three, the test is mostly adopted one by one to the precious battery test of abandonment charging to the current, can't concentrate and test the precious battery of abandonment charging, and efficiency of software testing is low.
Disclosure of Invention
Solves the technical problem
Aiming at the defects of the prior art, the invention provides a testing device for a rechargeable battery, which solves the following problems:
1. the problems that the testing integration degree of the rechargeable precious batteries is not high and the waste rechargeable precious batteries cannot be tested are solved, all devices integrating the integrated treatment of the waste rechargeable precious battery packs inside the testing box are adopted, the testing treatment of the whole waste battery packs is performed in an integrated manner, the space utilization rate is high, the size is small, and the testing space can be effectively saved;
2. the problem of low manual testing efficiency is solved, automatic separation, testing, identification and classification of the grouped charging devices can be realized, the automatic efficiency is higher, the time is saved, and the testing efficiency of the charging device battery pack can be effectively improved;
3. the problem of test discarded battery inefficiency one by one is solved, and the centre gripping conveyer carries out the centre gripping of whole division, test and mark process to the precious group battery that charges, makes a plurality of batteries can realize the concurrent test.
Technical scheme
In order to realize the purpose, the invention is realized by the following technical scheme: the utility model provides a be used for precious battery testing arrangement that charges, includes test box and control panel, test box top surface is equipped with the feed inlet, test box inner wall both sides orthoarray distributes and is equipped with the second track, the inside self test box top surface of second track distributes in proper order to bottom surface position from test box top surface and is equipped with cutting separator, testing arrangement, mark device and discernment sorter, discernment sorter bottom is equipped with the storage box, storage box bottom surface both sides are equipped with first ejection of compact guide rail and second ejection of compact guide rail respectively, first ejection of compact guide rail top is equipped with discharge apparatus, the inside top surface department of being close to of test box is equipped with centre gripping conveyer, and centre gripping conveyer is located cutting separator top.
Preferably, centre gripping conveyer includes grip slipper and centre gripping cylinder, first track has been seted up with second track vertically side to the test box inside, the inside bottom surface bolt joint of first track is equipped with the bearing pneumatic cylinder, the expansion end connection of bearing pneumatic cylinder is equipped with the conveying slider, the activity embedding in conveying slider side is equipped with electric axle, electric axle end connection is equipped with movable slider, activity slider side bolt joint is equipped with the centre gripping cylinder, the expansion end and the grip slipper side of centre gripping cylinder are connected, the centre gripping arc groove has evenly been seted up on the grip slipper surface, and the grip slipper is along test box bilateral symmetry distribution.
Preferably, the cutting and separating device comprises a cutting plate and a cutting cylinder group, one side of the inner part of the second rail close to the top surface of the test box body is connected with the cutting cylinder group, the movable end of the cutting cylinder group is bolted with the side surface of the cutting plate, and cutting steel sheets are distributed on the side surface of the cutting plate in a linear and uniform array manner.
Preferably, the testing device comprises a testing board and a testing cylinder group, one side of the inner part of the second rail at the bottom of the cutting and separating device is bolted with the testing cylinder group, the movable end of the testing cylinder group is bolted with the side face of the testing board, the testing probes are arranged on the surface of the testing board in a straight line and uniform distribution, the testing board is symmetrically distributed along two sides of the testing box body, and the testing probes on the two sides are opposite in electrode type.
Preferably, the marking device includes mark arc board and mark track, the mark track has been seted up to testing arrangement side one side, the marking device be located with testing arrangement place side vertically side, the inside one end bolt hoist and mount pneumatic cylinder of mark track, the expansion end of hoist and mount pneumatic cylinder is connected and is equipped with the direction track, and the direction track back and the inside sliding connection of mark track, the inside one side bolt of direction track is equipped with the direction cylinder, the expansion end connection of direction cylinder is equipped with the mark cylinder, and mark cylinder tip and direction track sliding connection, the expansion end connection of mark cylinder is equipped with the mark arc board, mark arc board top surface is equipped with storage box.
Preferably, discernment sorter is including discerning cylinder group and electromechanical clamping jaw, the inside one side bolt joint of second track that is close to the bottom surface of test box is equipped with discernment cylinder group, and the expansion end connection of discernment cylinder group is equipped with telescopic cylinder, telescopic cylinder's expansion end and electromechanical clamping jaw top threaded connection, the embedding of electromechanical clamping jaw bottom surface central point puts and is equipped with laser identification probe.
Preferably, the storage box both sides are equipped with first guide way and second guide way respectively, and second guide way bottom surface offsets with second ejection of compact guide rail top, first guide way bottom surface both sides are equipped with the first material cambered plate and the second of connecing of symmetry respectively and connect the cambered plate, and the first material cambered plate outer wall and test box side bolt of connecing, and the second connects material cambered plate top surface and storage box bottom surface sliding connection, the second connects material cambered plate side horizontal direction to be equipped with and connects the material pneumatic cylinder, and connects material pneumatic cylinder tip and second ejection of compact guide rail side bolt, and connects the expansion end and the second of material pneumatic cylinder to connect material cambered plate outer wall bolt, first material cambered plate both sides of connecing are equipped with discharge device.
Preferably, the discharge device includes discharge track and discharge electrode, the discharge track has been seted up with the position that the test box body corresponds to first material receiving arc board both sides, the inside one end connection of discharge track is equipped with the pneumatic cylinder that discharges, the tip vertical direction of the pneumatic cylinder that discharges is equipped with the cylinder that discharges is connected, the expansion end and the discharge electrode of the cylinder that discharges are connected, and are adjacent the electrode type is opposite between the discharge electrode.
Preferably, the test box both sides all are equipped with the discharge gate, and the discharge gate corresponds with first ejection of compact guide rail and second ejection of compact guide rail equal position, the inside bottom surface of test box sets up the support frame, and the support frame top surface all offsets with first ejection of compact guide rail bottom surface and second ejection of compact guide rail bottom surface, the test box openly all is equipped with the observation window with the back, the positive one side of test box is equipped with control panel, and control panel and the equal electric connection of centre gripping conveyer, cutting separator, testing arrangement, marking device, discernment sorter and discharge device.
Preferably, the specific test flow of the test box body to the rechargeable baby battery is as follows:
sp1: feeding a rechargeable battery pack, wherein the feeding of the rechargeable battery pack is to feed a waste rechargeable battery pack along a feeding hole in the top surface of a test box body;
sp2: clamping and conveying the battery pack, wherein the clamping and conveying of the battery pack is that a clamping and conveying device clamps the battery pack in the vertical direction, and a clamping seat rotates by 90 degrees after clamping until the battery pack is horizontal and moves vertically towards the interior of a test box body;
sp3: cutting and separating the battery pack, wherein the battery pack is cut and separated in such a way that the clamping and conveying device clamps the battery pack to the cutting and separating device, the surface of the battery pack is connected and separated through a cutting steel sheet of the cutting and separating device, and the separated battery pack moves to the next position under the action of the clamping and conveying device;
sp4: testing the electric quantity of the battery pack, wherein the electric quantity of the battery pack is tested by moving the battery pack separated from the Sp3 to the position of a testing device, testing whether each battery in the battery pack is electrified or not through testing probes at two sides of the testing device, and transmitting a testing result to a marking device;
sp5: the test mark of the battery pack drives the marking arc plate to move after the marking device receives test data of the test device, and the contact mark is carried out on the surface of the battery with a charged test result in the test device;
sp6: releasing the battery pack, namely moving the clamping and conveying device downwards to a position close to the identification and classification device after the battery pack is released in the step Sp5, opening the clamping seat, releasing the single battery into the storage box, and recovering the clamping and conveying device to an initial position close to a feeding hole of the test box body after the battery pack is released;
sp7, classifying the marked batteries, namely driving the electric mechanical clamping jaws to move by the marked battery classification identification classifying device, identifying whether the batteries in the storage box are marked or not by the laser identification probe, and respectively clamping and placing the batteries with the marks and the batteries without the marks in the first guide groove and the second guide groove;
sp8, marking the discharge of the battery, wherein the discharge of the marked battery is that the battery entering the first guide groove falls into the first material receiving arc plate at the bottom, and the discharge devices at the two sides are propped against the positive and negative electrodes of the battery to discharge;
sp9, battery discharging, wherein the battery discharging is to discharge the battery and the unmarked battery to enter the first discharging guide rail and slide out of the second discharging guide rail respectively to finish the discharging of the battery.
Advantageous effects
The invention provides a testing device for a rechargeable battery. The method has the following beneficial effects:
1. the invention adopts each device which integrates the integrated treatment of the waste rechargeable precious battery pack in the test box body to realize the functions of clamping, transporting, cutting, testing, marking, identifying and classifying when the waste rechargeable precious battery is tested and used, integrates the test treatment of the whole waste battery pack, has high space utilization rate and small volume, can effectively save the test space, and is convenient for rapidly testing, using and classifying and recycling the waste rechargeable precious battery.
2. According to the automatic separation and identification device, the automatic cutting and separation device, the testing device, the marking device and the identification and classification device are arranged in the testing box body, so that automatic separation, testing, identification and classification of grouped charging devices can be realized, and compared with a traditional manual operation mode, the automatic separation and identification device is higher in automation efficiency, saves time, and can effectively improve the testing efficiency of the charging device battery pack.
3. The clamping and conveying device is used for clamping the rechargeable battery pack in the whole cutting, testing and marking processes, so that a plurality of batteries can be tested simultaneously.
Drawings
FIG. 1 is a view showing the internal structure of a test chamber according to the present invention;
FIG. 2 is a front cross-sectional view of the present invention;
FIG. 3 is a side cross-sectional view of the present invention;
FIG. 4 is a perspective view of the present invention;
FIG. 5 is a view showing the structure of the internal part of the test chamber of the present invention;
FIG. 6 is an enlarged view at A of FIG. 5 of the present invention;
FIG. 7 is an enlarged view of the invention at B of FIG. 5;
FIG. 8 is an enlarged view of the invention at C of FIG. 5;
FIG. 9 is a block diagram of a test chamber of the present invention;
FIG. 10 is a view showing a connection structure of the marking device of the present invention;
FIG. 11 is a diagram illustrating the structure of the recognition and classification device according to the present invention;
FIG. 12 is a view showing a structure of a discharge device according to the present invention;
FIG. 13 is a view showing the structure of the clamping and transferring device of the present invention;
FIG. 14 is an exploded view of the clamping conveyor of the present invention;
FIG. 15 is a flow chart of the test of the present invention.
Wherein: 1. testing the box body; 2. an observation window; 3. a control panel; 4. a feed inlet; 5. a discharge port; 6. a support frame; 7. a first track; 8. a second track; 9. a clamping and conveying device; 901. a load-bearing hydraulic cylinder; 902. a transfer slide; 903. a movable slide block; 904. an electric shaft; 905. a clamping cylinder; 906. a clamping seat; 907. clamping the arc groove; 10. a cutting and separating device; 1001. cutting the board; 1002. cutting a steel sheet; 1003. cutting the cylinder group; 11. a testing device; 1101. a test board; 1102. testing the probe; 1103. testing the cylinder group; 12. a marking device; 1201. marking an arc plate; 1202. a storage box; 1203. marking the air cylinder; 1204. a guide rail; 1205. a guide cylinder; 1206. hoisting a hydraulic cylinder; 1207. marking a track; 13. identifying a classification device; 1301. identifying a cylinder group; 1302. a telescopic cylinder; 1303. an electromechanical clamping jaw; 1304. a laser recognition probe; 14. a discharge device; 1401. a discharge cylinder; 1402. a discharge hydraulic cylinder; 1403. a discharge electrode; 1404. a discharge track; 15. a storage box; 16. a first guide groove; 17. a second guide groove; 18. a first discharge guide rail; 19. a second discharge guide rail; 20. a first receiving arc plate; 21. a second receiving arc plate; 22. connect material pneumatic cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1-15, a testing device 11 for a rechargeable battery, including a testing box 1 and a control panel 3, the top surface of the testing box 1 is provided with a feed inlet 4, both sides of the testing box 1 are provided with discharge outlets 5, the whole device is generally mainly suitable for testing the battery pack inside a discarded rechargeable battery pack in use, when the device is used for feeding the battery pack, the discarded battery pack is selected to be fed along the feed inlet 4 on the top surface of the testing box 1, the thrown discarded rechargeable battery pack is generally the battery pack only with the rechargeable battery pack detached from the housing, and the surface of the battery pack is connected with a conductive welding rod and is not detached, so that the device can directly place the battery with the welding rod into a device along the feed inlet 4 after detaching the rechargeable battery pack, and finally, the battery state discharged from the discharge outlets 5 on the side of the testing box 1 is a single battery which is completely discharged.
The equipment distribution position in the test box body 1 is that a clamping and conveying device 9 is arranged at the position close to the top surface in the test box body 1, the clamping and conveying device 9 is positioned at the top of a cutting and separating device 10, second rails 8 are distributed in a linear array manner on two sides of the inner wall of the test box body 1, the cutting and separating device 10, a testing device 11, a marking device 12 and a recognition and classification device 13 are sequentially distributed from the top surface to the bottom surface of the test box body 1 in the second rails 8, a storage box 15 is arranged at the bottom of the recognition and classification device 13, a first discharging guide rail 18 and a second discharging guide rail 19 are respectively arranged on two sides of the bottom surface of the storage box 15, a discharging device 14 is arranged at the top of the first discharging guide rail 18, waste battery packs entering along a feeding port 4 on the top surface of the test box body 1 are under the action of the clamping and conveying device 9, the cutting of the welding rods on the surface of the battery pack is sequentially carried out through the cutting and separating device 10, the single separation of the battery pack is realized, the testing device 11 is used for carrying out electric quantity testing on single batteries in a centralized mode, the marking device 12 is used for marking the electrified batteries, the identification and classification device 13 is used for classifying the marked batteries, the discharging device 14 is used for discharging the electrified batteries, finally discharging of the batteries is realized, all devices for integrally processing the waste rechargeable valuable battery packs are integrated by adopting the testing box body 1, the functions of clamping, transportation, cutting, testing, marking, identification and classification when the waste rechargeable valuable batteries are tested and used are realized, the testing processing of the whole waste battery packs is integrated, the space utilization rate is high, the size is small, the testing space can be effectively saved, and the waste rechargeable valuable batteries can be tested, used and classified and recycled conveniently and rapidly.
When the entered waste battery pack is clamped and conveyed, the waste battery pack is clamped through the clamping and conveying device 9, the waste battery pack is kept stable, meanwhile, the movement of the waste battery pack among all working procedures is realized, and each processing process is convenient to realize, the positions where the clamping and conveying device 9 drives the waste battery pack to move are generally the position of a feed inlet 4, the position of a cutting and separating device 10, the position of a testing device 11 and the position of the top surface of a storage box 15, the specific structure is that the clamping and conveying device 9 comprises a clamping seat 906 and a clamping cylinder 905, a first rail 7 is arranged on the side surface, perpendicular to a second rail 8, in a testing box body 1, a bearing hydraulic cylinder 901 is bolted to the bottom surface in the first rail 7, the first rail 7 mainly provides the movement guide of the whole clamping and conveying device 9 and is used for supporting the bearing hydraulic cylinder 901, and the first rail 7 generally covers the position which is required to move for the clamping and conveying device 9, the clamping cylinder 905 is arranged on the side surface of the movable sliding block 903 in a bolted mode, the movable end of the clamping cylinder 905 is connected with the side surface of the clamping seat 906, clamping arc grooves 907 are uniformly formed in the surface of the clamping seat 906, the clamping seat 906 is symmetrically distributed along two sides of the test box body 1, the clamping conveying device 9 clamps the surface of the battery pack mainly through the two clamping seats 906, specifically, when the adjacent clamping seats 906 are in a non-abutting state in a normal state, a certain gap is formed in the middle of the adjacent clamping seats 906, the waste battery pack is generally inserted in the vertical direction and is convenient to adapt to the surface of the clamping seat 906, when the clamping seat 906 senses the appearance of the waste battery pack, the movable end of the clamping cylinder 905 extends to drive the two clamping seats 906 to be close to clamp the surface of the battery pack, generally, the centre gripping is close to central point to the group battery and puts the department centre gripping, make the group battery both ends expose, subsequent cutting of being convenient for, test and mark work, because the expansion end connection of bearing pneumatic cylinder 901 is equipped with conveying slider 902, conveying slider 902 side activity embedding is equipped with electronic axle 904, electronic axle 904 end connection is equipped with movable slider 903, therefore the grip slipper 906 behind the centre gripping group battery moves the position under the flexible effect of bearing pneumatic cylinder 901 expansion, the group battery is in vertical centre gripping state this moment, for increasing group battery and cutting, the adaptation degree of test and mark process, electronic axle 904 rotation drives two grip slippers 906 and the rotatory 90 degrees of group battery, make the group battery be in the horizontality, grip slipper 906 continuously moves to cutting separator 10 positions, carry out the cutting separation of group battery.
The cutting and separating device 10 is mainly used for separating welding rods on the surface of a waste battery pack and cutting off the welding rods on the surface of the waste battery pack to enable the battery pack to be a single battery, and is convenient for testing and marking.
The testing device 11 is mainly used for testing whether a single battery is charged or not, so that the batteries can be conveniently and uniformly recovered, and resource integration is realized, and the specific structure is that the testing device 11 comprises a testing board 1101 and a testing cylinder group 1103, one side inside a second rail 8 at the bottom of the cutting and separating device 10 is provided with the testing cylinder group 1103 in a bolted mode, the movable end of the testing cylinder group 1103 is in bolted mode with the side face of the testing board 1101, the testing probes 1102 are uniformly distributed on the surface of the testing board 1101 in a straight line mode, the testing board 1101 is symmetrically distributed along two sides of the testing box 1, the electrode types of the testing probes 1102 on the two sides are opposite, the clamping and conveying device 9 moves the cut batteries to the position of the testing device 11, the testing probes 1102 of the testing device 11 move to abut against the positive and negative electrodes at two ends of the batteries under the action of the testing cylinder group 1103 to conduct electrification, if normal electrification is completed, the batteries can be used, otherwise the batteries are not electrified, the testing device 11 after the testing is completed transmits the testing results and data to the marking device 12 through electric signals, the clamping and the conveying device 9 keeps the position to be motionless, and waits for the electrification marking work of the marking device 12 after the testing device 11 is separated from the testing device 11.
The marking device 12 receives data information transmitted by the testing device 11, two ends of a battery on the surface of the clamping and transmitting device 9 are marked, the marking device 12 is symmetrically distributed along the center of the surface of the testing box body 1 and is simultaneously marked on one end of the front side and the other end of the back side of the battery respectively to prevent the battery from being marked and hidden due to the angle position, and the subsequent separation and identification work is convenient to carry out, the marking device 12 comprises a marking arc plate 1201 and a marking rail 1207, the marking rail 1207 is arranged on one side of the side surface of the testing device 11, the marking device 12 is arranged on the side surface vertical to the side surface of the testing device 11, the marking rail 1207 provides vertical moving guide and prevents deviation during moving, a hoisting hydraulic cylinder 1206 is bolted at one end inside the marking rail 1207, a guide rail 1204 is connected at the movable end of the hoisting hydraulic cylinder 1206, and the back side of the guide rail 1204 is connected with the inside of the marking rail 1207 in a sliding manner, a guide cylinder 1205 is bolted on one side inside a guide rail 1204, a marking cylinder 1203 is connected and arranged at the movable end of the guide cylinder 1205, the end part of the marking cylinder 1203 is slidably connected with the guide rail 1204, a hoisting hydraulic cylinder 1206 of the whole marking device 12 is used for driving the marking arc plate 1201 and a connecting structure thereof to move up and down, batteries at different vertical positions can be marked conveniently, the guide cylinder 1205 is matched with the guide rail 1204 for horizontal movement of the marking arc plate 1201, marking at different positions on the surface of the battery is convenient, the movable end of the marking cylinder 1203 is connected and arranged with the marking arc plate 1201, a storage box 1202 is arranged on the top surface of the marking arc plate 1201, when marking is carried out, the marking cylinder 1203 extends to drive the marking arc plate 1201 to approach the surface of the battery, marking liquid is stored inside the storage box 1202, the marking arc plate 1201 is in contact with the surface of the battery, and covers the marking liquid on the surface of the battery, and marking is completed, the marking arc plate 1201 only marks the charged battery tested by the testing device 11, and the marking is completed by moving the horizontal and vertical positions through the hoisting hydraulic cylinder 1206 and the guide cylinder 1205.
The marked batteries move to the position closest to the top of the storage box 15 under the action of the clamping and conveying device 9, at the moment, the clamping cylinder 905 contracts to drive the two clamping seats 906 to move backwards, the clamping seats 906 are separated, the marked and unmarked batteries are collectively placed in the storage box 15, the clamping and conveying device 9 is restored to the position initially close to the feed port 4, the marked and unmarked batteries are classified and identified through the identification and classification device 13, the specific structure is that the identification and classification device 13 comprises an identification cylinder group 1301 and an electric mechanical clamping jaw 1303, one side inside a second rail 8 close to the bottom inside the test box 1 is bolted with the identification cylinder group 1301, the movable end of the identification cylinder group 1301 is connected with a telescopic cylinder 1302, the movable end of the telescopic cylinder 1302 is in threaded connection with the top end of the electric mechanical clamping jaw 1303, the center position of the bottom surface 1303 of the electric mechanical clamping jaw is embedded with a laser identification probe 1304, the storage box 15 is mainly used for receiving the marked batteries after the marking process is completed, the storage box 15 is classified and guided through a first guide groove 16 and a second guide groove 17 on two sides of the storage box 15, the bottom surface of the identification cylinder group of the telescopic cylinder clamp groove 1303, the storage box 15 moves to the position of the storage box, the storage box 15, the movable clamp is adjusted to the top of the storage box 19, the storage box 15, the telescopic cylinder clamp with the identification cylinder clamp guide groove 1304, the telescopic cylinder clamp of the telescopic cylinder clamp, the telescopic cylinder clamp with the telescopic cylinder clamp 17, the telescopic cylinder clamp is moved to the telescopic cylinder clamp 17, the telescopic cylinder clamp 17, the storage box 19, the telescopic cylinder clamp is adjusted to the storage box 19, and the identification cylinder clamp.
The battery with mark entering the first guide groove 16 falls between the first receiving arc plate 20 and the second receiving arc plate 21 at the bottom along the first guide groove 16, because the two sides of the bottom surface of the first guide groove 16 are respectively provided with the first receiving arc plate 20 and the second receiving arc plate 21 which are symmetrical, the outer wall of the first receiving arc plate 20 is bolted with the side surface of the test box body 1, the top surface of the second receiving arc plate 21 is connected with the bottom surface of the storage box 15 in a sliding way, the side surface of the second receiving arc plate 21 is provided with the receiving hydraulic cylinder 22 in the horizontal direction, the end part of the receiving hydraulic cylinder 22 is bolted with the side surface of the second discharging guide rail 19, the movable end of the receiving hydraulic cylinder 22 is bolted with the outer wall of the second receiving arc plate 21, the first receiving arc plate 20 and the second receiving arc plate 21 abut against or leave a small space to receive the battery falling from the first guide groove 16, a platform is provided for the use of the discharging device 14, the discharging device 14 discharges the battery with mark, the specific structure is that the discharging devices 14 are arranged on two sides of the first material receiving arc plate 20, each discharging device 14 comprises a discharging rail 1404 and a discharging electrode 1403, the discharging rails 1404 are arranged on two sides of the first material receiving arc plate 20 corresponding to the test box body 1, one end inside each discharging rail 1404 is connected with a discharging hydraulic cylinder 1402, the end part of each discharging hydraulic cylinder 1402 is connected with a discharging cylinder 1401 in the vertical direction, the movable end of each discharging cylinder 1401 is connected with the corresponding discharging electrode 1403, the types of the electrodes between the adjacent discharging electrodes 1403 are opposite, the discharging devices 14 provide vertical and horizontal directions for guiding the discharging electrodes 1403 through the discharging hydraulic cylinders 1402 and the discharging cylinders 1401, the discharging electrodes 1403 are convenient to contact with two ends of the battery, connection and discharge of the end parts of the battery are realized, the battery after discharge enters the first discharging guide rail 18 under the action of the second material receiving arc plate 21, specifically for through the flexible of the expansion end that connects material pneumatic cylinder 22, it removes about the material arc board 21 is expected along the 15 bottom surfaces of storage box to drive the second, thereby realize that first material arc board 20 that connects the regulation of the material interval between the arc board 21 with the second, be convenient for connect the material adaptation to the not unidimensional battery, can drop the battery of accomplishing of discharging simultaneously, make the battery of accomplishing of discharging carry out the ejection of compact, the expansion end shrink that specifically connects material pneumatic cylinder 22 drives the second and connects material arc board 21 and the first separation of material arc board 20 that connects, make the first battery that connects material arc board 20 surface slide and drop to the inside ejection of compact guide rail 18 that carries out of bottom.
The battery with the mark gets into the inside ejection of compact that carries on of first ejection of compact guide rail 18 after discharging, and the battery that does not take the mark gets into the inside ejection of compact that carries on of second ejection of compact guide rail 19 through second guide way 17, accomplishes the test classification work of whole abandonment treasured group battery that charges.
Other limit structures in the whole device are that discharge port 5 corresponds to first ejection of compact guide rail 18 and the equal position of second ejection of compact guide rail 19, the inside bottom surface of test box 1 sets up support frame 6, and the top surface of support frame 6 all offsets with first ejection of compact guide rail 18 bottom surface and the 19 bottom surfaces of second ejection of compact guide rail, keep the stability of first ejection of compact guide rail 18 and second ejection of compact guide rail 19, prevent rocking, test box 1 openly and the back all are equipped with observation window 2, test box 1 openly one side is equipped with control panel 3, and control panel 3 and centre gripping conveyer 9, cutting separator 10, testing arrangement 11, mark device 12, the equal electric connection of discernment sorter 13 and discharge device 14, be convenient for from the work of each device in external control test box 1.
The second embodiment is as follows:
as shown in fig. 1 to 15, the specific test flow of the test box 1 to the rechargeable battery is as follows:
sp1: feeding the rechargeable battery pack, namely feeding the discarded rechargeable battery pack along a feeding hole 4 in the top surface of the test box body 1;
sp2: clamping and conveying the battery pack, wherein the clamping and conveying of the battery pack are realized by clamping the battery pack in the vertical direction by a clamping and conveying device 9, and a clamping seat 906 rotates by 90 degrees after clamping until the battery pack is horizontal and moves vertically towards the inside of the test box body 1;
sp3: cutting and separating the battery pack, wherein the battery pack is cut and separated in such a way that the clamping and conveying device 9 clamps the battery pack to the position of the cutting and separating device 10, the surface of the battery pack is connected and separated through a cutting steel sheet 1002 of the cutting and separating device 10, and the separated battery pack moves to the next position under the action of the clamping and conveying device 9;
sp4: testing the electric quantity of the battery pack, wherein the electric quantity of the battery pack is tested by moving the battery pack separated from the Sp3 to the position of the testing device 11, testing whether each battery in the battery pack is electrified or not through the testing probes 1102 at two sides of the testing device 11, and transmitting a testing result to the marking device 12;
sp5: the testing mark of the battery pack is that the marking device 12 drives the marking arc plate 1201 to move after receiving the testing data of the testing device 11, and the contact mark is carried out on the surface of the battery with the testing result of being electrified in the testing device 11;
sp6: releasing the battery pack, namely moving the clamping and conveying device 9 downwards to a position close to the identification and classification device 13 after the battery pack is released in the step Sp5, opening the clamping seat 906, releasing the single battery into the storage box 15, and recovering the clamping and conveying device 9 to an initial position close to the feeding hole 4 of the test box body 1 after the battery pack is released;
sp7, classification of marked batteries, namely, a classification of marked batteries is that an identification and classification device 13 drives an electromechanical clamping jaw 1303 to move, whether the batteries in the storage box 15 are marked or not is identified through a laser identification probe 1304, and the marked batteries and the unmarked batteries are respectively clamped and placed in a first guide groove 16 and a second guide groove 17;
sp8, marking the discharge of the battery, namely, the battery entering the first guide groove 16 falls into the first material receiving arc plate 20 at the bottom, and the discharge devices 14 at the two sides are abutted against the positive and negative electrodes of the battery to discharge;
sp9, battery discharging, wherein the battery discharging is that discharged batteries and unmarked batteries respectively enter the first discharging guide rail 18 and slide out of the second discharging guide rail 19 to finish the discharging of the batteries.
The third concrete embodiment:
as shown in fig. 1 to 15, the clamping arc grooves 907 on the surface of the clamping base 906 are generally provided with a plurality of clamping arc grooves 907, so as to be convenient for performing quantity adaptation with a battery pack composed of a plurality of single cells, the clamping arc grooves 907 are generally arc-shaped, the profile of the largest arc-shaped clamping arc groove 907 approaches to a semi-circle shape, so as to be convenient for performing offset clamping adaptation with the surfaces of batteries of different diameters, and meanwhile, in order to increase stability and anti-slip performance, a silica gel layer is coated on the inner wall of the clamping arc groove 907 or an anti-slip strip is provided, so that the friction force between the inner wall of the clamping arc groove 907 and the surface of the battery pack is increased, and the battery pack is prevented from falling off in the clamping process.
Can carry out accurate centre gripping to the discarded battery group that gets into for guarantee grip slipper 906, can not appear droing, grab empty phenomenon, locate to set up intelligent sensor such as infrared induction paster at centre gripping arc groove 907 inner wall for detect discarded battery group, make and detect that can drive clamping cylinder 905 extension when discarded battery group appears rapidly and carry out the centre gripping, for preventing to grab empty, select earlier to insert feed inlet 4 with discarded battery group during general feeding, treat to loosen again after the grip slipper 906 centre gripping to taking of discarded battery group.
The fourth concrete embodiment:
as shown in fig. 1-15, the cutting steel sheet 1002 on the surface of the cutting plate 1001 corresponds to the adjacent clamping arc slot 907 on the surface of the clamping base 906, so as to facilitate the cutting of the welding rod between the adjacent batteries, and the cutting edge and sharpness of the cutting steel sheet 1002 are generally set to be enough to cut off the welding rod on the surface of the battery pack by default.
Be equipped with a plurality of cutting boards 1001 of cutting steel sheet 1002 interval difference, be used for cutting the group battery of different diameters size, change during the use can, the change mode of concrete cutting board 1001 is unrestricted, connect regular polygon connection if the electronic axle 904 that sets up, every regular polygon side all sets up the cutting board 1001 of cutting steel sheet 1002 interval difference, and be connected electronic axle 904 top and the cylinder group 1003 expansion end of cutting, when the face is to the group battery cutting of different sizes, the rotation through electronic axle 904 switches different cutting boards 1001 and corresponds with the group battery tip, realize the cutting of adaptation interval.
The fifth concrete embodiment:
as shown in fig. 1-15, data signals transmitted by the testing device 11 and the marking device 12 include specific positions of the charged battery besides whether the battery is charged or not, each testing probe 1102 has a fixed position, the height adjustment corresponds to the battery pack to be tested during testing, memory of the marking device 12 is facilitated, if the battery is a, B, C and D from top to bottom in sequence, the testing probes 1102 are a, B, C and D from top to bottom in sequence, and if the batteries B and D need to be marked when the battery is charged, positions of the testing probes 1102B and D corresponding to the positions of the testing plate 1101B and D are positions where the marking arc plate 1201 needs to move, the vertical height is taken as a reference, that is, the movable end of the lifting hydraulic cylinder 1206 only needs to be sequentially adjusted to stretch and contract to the positions of the marking arc plate 1201 which are as high as the positions of the testing probes 1102B and D, and the battery surface is designated and marked by extending the marking cylinder 1203.
The testing cylinder group 1103 of the testing device 11 is electrically connected with the hoisting hydraulic cylinder 1206, the guiding cylinder 1205 and the marking cylinder 1203 of the marking device 12, and is used for transmitting telescopic data, so that the marking position can be quickly adjusted.
The sixth specific embodiment:
as shown in fig. 1 to 15, the laser recognition probe 1304 can recognize the mark of the marking arc plate 1201, a specific recognition principle can be recognized by infrared laser or the laser recognition probe 1304 is replaced by a camera to recognize a fixed mark, so as to realize rapid recognition of the mark, and a specific recognition structure and a circuit principle thereof are set according to an actual use scene.
The seventh specific embodiment:
as shown in fig. 1 to 15, since the positions of the positive and negative electrodes of the discharge electrode 1403 of the discharge device 14 are fixed, before the battery is placed in the first guide groove 16, the directions of the positive and negative electrodes of the battery are identified by the laser identification probe 1304, so that the electric mechanical clamping jaw 1303 can automatically turn during or after clamping, the positive and negative electrodes of the battery are ensured to correspond to the positive and negative electrodes of the discharge electrode 1403, the electrode arranged inside the electric mechanical clamping jaw 1303 can realize autonomous rotation, and the structure and the mode of the discharge circuit of the discharge electrode 1403 are set according to actual use scenes.
The eighth embodiment:
as shown in fig. 1-15, the surface of the control panel 3 is provided with a display screen and control buttons, when in use, the working state and parameters of each device can be displayed on the surface of the display screen in real time through the interconnection with each device inside the test box body 1, so that the devices can be controlled integrally, the devices inside the test box body 1 can be intelligently interconnected, and the parameters can be controlled accurately.
The circuit structure, the intelligent control mode, the transmission mode and the like of the whole device can be realized through a single chip microcomputer or other structures, and the specific circuit structure and the transmission mode can be set according to actual use scenes.
The specific example is nine:
as shown in fig. 1-15, the cylinder assemblies of the testing cylinder group 1103, the identifying cylinder group 1301, the cutting cylinder group 1003 and the like in the testing box 1 are generally arranged as two cylinders which are perpendicular to each other in the same plane and are used for controlling the vertical and horizontal adjustment in the device plane, and in actual use, the cylinders can be replaced by any structure for driving the telescopic adjusting position, such as a hydraulic cylinder, a worm gear, a gear link transmission and the like, but the corresponding cylinder group at least meets the adjustment in two directions, and the cylinder groups can be arranged to meet the adjustment in three directions according to the use requirements.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising a reference structure" does not exclude the presence of other similar elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a be used for precious battery testing arrangement that charges, includes test box (1) and control panel (3), its characterized in that: the test box body (1) top surface is equipped with feed inlet (4), test box body (1) inner wall both sides linear array distributes and is equipped with second track (8), second track (8) are inside distributes in proper order from test box body (1) top surface to bottom surface position and is equipped with cutting separator (10), testing arrangement (11), mark device (12) and discernment sorter (13), discernment sorter (13) bottom is equipped with storage box (15), storage box (15) bottom surface both sides are equipped with first ejection of compact guide rail (18) and second ejection of compact guide rail (19) respectively, first ejection of compact guide rail (18) top is equipped with discharge apparatus (14), test box body (1) inside is close to top surface department and is equipped with centre gripping conveyer (9), and centre gripping conveyer (9) are located cutting separator (10) top.
2. The device for testing a rechargeable baby battery according to claim 1, wherein: the clamping and conveying device (9) comprises a clamping seat (906) and clamping cylinders (905), a first rail (7) is arranged on the side, perpendicular to a second rail (8), inside the test box body (1), the bottom surface of the inside of the first rail (7) is bolted to a bearing hydraulic cylinder (901), a conveying sliding block (902) is connected to the movable end of the bearing hydraulic cylinder (901), an electric shaft (904) is movably embedded into the side surface of the conveying sliding block (902), a movable sliding block (903) is connected to the end of the electric shaft (904), the clamping cylinders (905) are bolted to the side surface of the movable sliding block (903), the movable end of the clamping cylinders (905) is connected to the side surface of the clamping seat (906), clamping arc grooves (907) are uniformly formed in the surface of the clamping seat (906), and the clamping seats (906) are symmetrically distributed along the two sides of the test box body (1).
3. The device for testing a rechargeable baby battery according to claim 1, wherein: the cutting and separating device (10) comprises a cutting plate (1001) and a cutting cylinder group (1003), wherein the cutting cylinder group (1003) is connected to one side, close to the inside of a second rail (8) on the top surface of the testing box body (1), the movable end of the cutting cylinder group (1003) is in bolted connection with the side surface of the cutting plate (1001), and cutting steel sheets (1002) are distributed on the side surface of the cutting plate (1001) in a linear and uniform array mode.
4. The device for testing a rechargeable baby battery according to claim 1, wherein: the testing device (11) comprises a testing plate (1101) and a testing cylinder group (1103), one side of the inner portion of a second rail (8) at the bottom of the cutting and separating device (10) is bolted with the testing cylinder group (1103), the movable end of the testing cylinder group (1103) is bolted with the side face of the testing plate (1101), the testing probes (1102) are arranged on the surface of the testing plate (1101) in a straight line and evenly distributed, the testing plate (1101) is symmetrically distributed along two sides of the testing box body (1), and the electrode types of the testing probes (1102) on two sides are opposite.
5. The device for testing a rechargeable battery according to claim 1, wherein: the marking device (12) comprises a marking arc plate (1201) and a marking track (1207), the marking track (1207) has been seted up to testing arrangement (11) side one side, marking device (12) are located the side perpendicular with testing arrangement (11) place side, the inside one end bolt of marking track (1207) hoists pneumatic cylinder (1206), the expansion end connection of hoist pneumatic cylinder (1206) is equipped with guide track (1204), and guide track (1204) the back and the inside sliding connection of marking track (1207), the inside one side bolt of guide track (1204) is equipped with guide cylinder (1205), the expansion end connection of guide cylinder (1205) is equipped with marking cylinder (1203), and marking cylinder (1203) tip and guide track (1204) sliding connection, the expansion end connection of marking cylinder (1203) is equipped with marking arc plate (1201), marking arc plate (1201) top surface is equipped with storage box (1202).
6. The device for testing a rechargeable baby battery according to claim 1, wherein: the identification and classification device (13) comprises an identification cylinder group (1301) and an electric mechanical clamping jaw (1303), the identification cylinder group (1301) is connected to one side of the inside of a second rail (8) close to the bottom surface of the test box body (1) in a bolted mode, a telescopic cylinder (1302) is connected to the movable end of the identification cylinder group (1301), the movable end of the telescopic cylinder (1302) is in threaded connection with the top end of the electric mechanical clamping jaw (1303), and a laser identification probe (1304) is embedded into the center of the bottom surface of the electric mechanical clamping jaw (1303).
7. The device for testing a rechargeable baby battery according to claim 1, wherein: the testing device is characterized in that a first guide groove (16) and a second guide groove (17) are respectively arranged on two sides of the storage box (15), the bottom of the second guide groove (17) abuts against the top end of a second discharging guide rail (19), a first material receiving arc plate (20) and a second material receiving arc plate (21) which are symmetrical are respectively arranged on two sides of the bottom of the first guide groove (16), the outer wall of the first material receiving arc plate (20) is in bolted connection with the side face of the testing box body (1), the top face of the second material receiving arc plate (21) is in sliding connection with the bottom of the storage box (15), a material receiving hydraulic cylinder (22) is arranged in the horizontal direction of the side face of the second material receiving arc plate (21), the end portion of the material receiving hydraulic cylinder (22) is in bolted connection with the side face of the second discharging guide rail (19), the movable end of the material receiving hydraulic cylinder (22) is in bolted connection with the outer wall of the second material receiving arc plate (21), and discharging devices (14) are arranged on two sides of the first material receiving arc plate (20).
8. The device for testing a rechargeable baby battery according to claim 7, wherein: the discharging device (14) comprises discharging rails (1404) and discharging electrodes (1403), the discharging rails (1404) are arranged at positions, corresponding to the test box body (1), of two sides of the first material receiving arc plate (20), one end inside the discharging rails (1404) is connected with a discharging hydraulic cylinder (1402), a discharging cylinder (1401) is connected to the end portion of the discharging hydraulic cylinder (1402) in the vertical direction, the movable end of the discharging cylinder (1401) is connected with the discharging electrodes (1403), and the types of the electrodes between the adjacent discharging electrodes (1403) are opposite.
9. The device for testing a rechargeable baby battery according to claim 1, wherein: test box (1) both sides all are equipped with discharge gate (5), and discharge gate (5) and first ejection of compact guide rail (18) and second ejection of compact guide rail (19) equal position correspond, test box (1) inside bottom surface sets up support frame (6), and support frame (6) top surface all offsets with first ejection of compact guide rail (18) bottom surface and second ejection of compact guide rail (19) bottom surface, test box (1) openly and the back all is equipped with observation window (2), test box (1) openly one side is equipped with control panel (3), and control panel (3) and centre gripping conveyer (9), cutting separator (10), testing arrangement (11), mark device (12), discernment sorter (13) and the equal electric connection of discharge device (14).
10. The device for testing a rechargeable baby battery according to claim 1, wherein: the specific test flow of the test box body (1) to the rechargeable baby battery is as follows:
sp1: feeding a rechargeable battery pack, wherein the feeding of the rechargeable battery pack is to feed a waste rechargeable battery pack along a feeding hole (4) on the top surface of a test box body (1);
sp2: clamping and conveying the battery pack, wherein the clamping and conveying of the battery pack are realized by clamping the battery pack in the vertical direction by a clamping and conveying device (9), and a clamping seat (906) rotates by 90 degrees after clamping until the battery pack is horizontal and vertically moves towards the inside of the test box body (1);
sp3: the battery pack is cut and separated, the battery pack is clamped to the position of a cutting and separating device (10) by a clamping and conveying device (9), the surface of the battery pack is connected and separated through a cutting steel sheet (1002) of the cutting and separating device (10), and the separated battery pack moves to the next position under the action of the clamping and conveying device (9);
sp4: testing the electric quantity of the battery pack, wherein the electric quantity of the battery pack is tested by moving the battery pack separated from the Sp3 to the position of a testing device (11), testing whether each battery in the battery pack is charged or not through testing probes (1102) on two sides of the testing device (11), and transmitting a testing result to a marking device (12);
sp5: the testing mark of the battery pack is that after the marking device (12) receives testing data of the testing device (11), the marking arc plate (1201) is driven to move, and the contact mark is carried out on the surface of the battery with the testing result of being electrified in the testing device (11);
sp6: releasing the battery pack, wherein the battery pack is released in such a way that the clamping and conveying device (9) moves downwards to a position close to the identification and classification device (13) after the step Sp5 is finished, the clamping seat (906) is opened, the single battery is released into the storage box (15), and the clamping and conveying device (9) is restored to an initial position close to the feeding hole (4) of the test box body (1) after the clamping and conveying device (9) is released;
sp7, classifying the marked batteries, namely driving an electromechanical clamping jaw (1303) to move by a marked battery identification and classification device (13), identifying whether the batteries in the storage box (15) have marks or not by a laser identification probe (1304), and respectively clamping and placing the marked batteries and unmarked batteries in a first guide groove (16) and a second guide groove (17);
sp8, marking the discharge of the battery, namely, the battery entering the first guide groove (16) falls into the first material receiving arc plate (20) at the bottom, and the discharge devices (14) at the two sides are abutted against the positive and negative electrodes of the battery to discharge;
sp9, battery discharging, namely, discharging the batteries which are discharged and unmarked, respectively entering the first discharging guide rail (18) and sliding out of the second discharging guide rail (19) to finish discharging the batteries.
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| CN115932619B (en) | 2023-07-28 |
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Denomination of invention: A testing device for charging bank batteries Effective date of registration: 20231020 Granted publication date: 20230728 Pledgee: Shenzhen small and medium sized small loan Co.,Ltd. Pledgor: SHENZHEN TRAVEL SHARK DIGITAL CO.,LTD. Registration number: Y2023980061957 |