CN115886315A - Processing equipment is used in cigarette heater production - Google Patents
Processing equipment is used in cigarette heater production Download PDFInfo
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- CN115886315A CN115886315A CN202211478762.3A CN202211478762A CN115886315A CN 115886315 A CN115886315 A CN 115886315A CN 202211478762 A CN202211478762 A CN 202211478762A CN 115886315 A CN115886315 A CN 115886315A
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- 238000012545 processing Methods 0.000 title claims abstract description 54
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 238000005498 polishing Methods 0.000 claims abstract description 38
- 238000003754 machining Methods 0.000 claims abstract description 32
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 28
- 238000001179 sorption measurement Methods 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims description 40
- 238000010438 heat treatment Methods 0.000 claims description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 238000001514 detection method Methods 0.000 claims description 27
- 239000002699 waste material Substances 0.000 claims description 27
- 238000003860 storage Methods 0.000 claims description 19
- 239000002351 wastewater Substances 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 8
- 238000000227 grinding Methods 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 7
- 239000007924 injection Substances 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 6
- 238000013519 translation Methods 0.000 claims description 6
- 230000001276 controlling effect Effects 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 230000003068 static effect Effects 0.000 claims description 2
- 244000309464 bull Species 0.000 abstract description 4
- 230000002787 reinforcement Effects 0.000 abstract 1
- 230000033001 locomotion Effects 0.000 description 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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Abstract
The invention discloses a processing device for producing a cigarette heater, which relates to the technical field of heater processing and mainly solves the technical problems that the front end of the existing heater cannot be polished, so that the thickness of the front end of the heater is not uniform, the heat conduction efficiency of the heater is not uniform, a processing assembly is fixedly installed on a lifting block, and the processing assembly comprises a reinforcing shell, a processing rod, an auxiliary rotating rod, a lower vertical plate, a polishing plate and an adsorption hole, wherein: the reinforcing shell is matched with the lifting block, a first bolt hole is formed in the reinforcing shell, a second bolt hole matched with the bolt hole is also formed in the lifting block, a worker checks whether the bolt is installed stably before the equipment runs, meanwhile, the worker can fix the machining rod by rotating the bolt, and the worker can replace the machining rod regularly; the processing pole is located between reinforcement shell and the elevator, and the bottom of processing pole is equipped with first driving piece, the output and the supplementary bull stick fixed connection of first driving piece.
Description
Technical Field
The invention relates to the technical field of heater processing, in particular to processing equipment for producing a cigarette heater.
Background
The tipping paper needs to be heated in the cigarette production process, the tipping paper can be rolled up only by heating, so that the heater needs to work for a long time in the cigarette production process, the heat resistance of the heater per se has a high standard, the conventional heater shell (hereinafter referred to as the heater for short) needs to polish and clean the heater before leaving a factory, and the front end of the heater can be in contact with a cigarette end, so that the smoothness of the front end of the heater needs to be ensured, the front end of the heater cannot be polished by the conventional heater, the thickness of the front end of the heater is uneven, and the heat conduction efficiency of the heater is uneven, so that the design of the processing equipment for producing the cigarette heater is necessary.
Disclosure of Invention
The invention aims to provide processing equipment for producing a cigarette heater, which aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a processing device for producing a cigarette heater comprises a bracket and a first rail arranged on the bracket; the top of the first rail is provided with a first slideway; a second rail is arranged on the first slide way; the second rail completes transverse translation on the first rail through the first slide way; a second slide way is arranged at the top of the second track; a base is arranged on the second slide way; the base completes longitudinal translation on the second rail through the second slide way; a bearing plate is arranged on the base; a third rail is arranged at the top of the base; a third slide way is arranged on the third track; a lifting plate is arranged on the third slide way; and the side wall of the lifting plate is provided with a lifting block.
According to the technical scheme, be equipped with the fixed section of thick bamboo of heater on the loading board, the inside of the fixed section of thick bamboo of heater is equipped with the centre gripping subassembly, the centre gripping subassembly is including reinforcing block, supporting rod and temperature control sensor, wherein:
the reinforcing block is arranged on the inner wall of the heater fixing cylinder, a groove is formed in the outer side wall of the reinforcing block, a side wall sliding rail is fixedly mounted on the inner wall of the groove, and the side wall sliding rail is in sliding connection with the clamping rod;
the temperature control sensor is arranged on the side wall of the reinforcing block and used for detecting the processing temperature of the heater in real time.
According to the above technical scheme, fixed mounting has the processing subassembly on the elevator, the processing subassembly is including reinforcing shell, processing pole, supplementary bull stick, lower riser, sanding plate, absorption hole, wherein:
the reinforcing shell is matched with the lifting block, a first bolt hole is formed in the reinforcing shell, a second bolt hole matched with the bolt hole is also formed in the lifting block, a worker checks whether the bolt is stably installed before the equipment runs, and meanwhile, the worker can fix the machining rod by rotating the bolt, so that the worker can replace the machining rod regularly;
the processing rod is arranged between the reinforcing shell and the lifting block, a first driving piece is arranged at the bottom of the processing rod, the output end of the first driving piece is fixedly connected with the auxiliary rotating rod, the lower vertical plate is arranged at the bottom of the auxiliary rotating rod, the adsorption hole is formed in the middle area of the lower vertical plate, a bearing sleeve assembly is arranged at the bottom of the lower vertical plate, and the bearing sleeve assembly is fixedly connected with the polishing plate;
the polishing plate adjusts the polishing range through the bearing sleeve assembly so as to adapt to heaters with different diameters;
the heating element is fixedly mounted on the side wall of the lower vertical plate.
According to the technical scheme, the adsorption hole is connected with one end of a main pipe, three pipe orifices are arranged at the other end port of the main pipe, one pipe orifice is connected with a waste residue storage tank, the other pipe orifice is connected with a water source, the last pipe orifice is connected with a waste water tank, and a first electromagnetic valve, a second electromagnetic valve and a third electromagnetic valve are respectively arranged at the three pipe orifices;
the first electromagnetic valve controls the opening and closing of the waste residue storage tank, the second electromagnetic valve controls the starting and stopping of a water source, and the third electromagnetic valve controls the opening and closing of the waste water tank;
the waste residue storage box is characterized in that a first suction pump machine is arranged in the waste residue storage box, an electronic scale is arranged at the bottom of the waste residue storage box and used for weighing the mass of waste scraps in the waste residue storage box, and a second suction pump machine is arranged in the waste water box.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the polishing plate is arranged, and the polishing interval is controlled by controlling the up-and-down movement distance of the lifting plate, so that the condition that the polishing plate polishes off an unnecessary area is avoided.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall elevational cross-sectional structural view of the present invention;
FIG. 2 is an enlarged schematic view of region A of FIG. 1 in accordance with the present invention;
FIG. 3 is a schematic view of the clamping assembly of the present invention;
FIG. 4 is a schematic view of a workbar of the present invention;
FIG. 5 is a schematic view of the main pipe connected to the adsorption hole of the present invention, showing the waste storage tank, the water source and the waste water tank in sequence from top to bottom;
in the figure: 1. a support; 2. a first track; 3. a first slideway; 4. a second track; 5. a second slideway; 6. a base; 7. carrying a plate; 8. a heater fixing cylinder; 9. a third slideway; 10. a lifting plate; 11. a lifting block; 12. processing a rod; 13. a reinforcing block; 14. a clamping rod; 15. a third track; 16. reinforcing the shell; 17. an auxiliary rotating rod; 18. grinding the plate; 19. an adsorption hole; 20. a lower vertical plate; 21. a heating member.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides the following technical solutions: a processing device for producing a cigarette heater comprises a support 1 and a first rail 2 arranged on the support 1, wherein a first slide way 3 is fixedly arranged at the top of the first rail 2, and a second rail 4 is slidably arranged on the first slide way 3;
the second track 4 completes transverse translation on the first track 2 through the first slideway 3;
a second slideway 5 is fixedly arranged at the top of the second rail 4, and a base 6 is slidably arranged on the second slideway 5;
the base 6 completes longitudinal translation on the second track 4 through the second slideway 5;
the bearing plate 7 is fixedly installed on the base 6, the third rail 15 is fixedly installed at the top of the base 6, the third slide way 9 is fixedly installed on the third rail 15, the lifting plate 10 is installed on the third slide way 9 in a sliding mode, and the lifting block 11 is fixedly installed on the side wall of the lifting plate 10;
a heater fixing cylinder 8 is fixedly installed on the bearing plate 7, a reinforcing block 13 is fixedly installed on the inner wall of the heater fixing cylinder 8, a groove is formed in the side wall of the reinforcing block 13, a side wall slide rail is fixedly installed on the inner wall of the groove, a clamping rod 14 is slidably installed on the side wall slide rail, a temperature control sensor is fixedly installed on the reinforcing block 13, and the temperature control sensor is small in size and used for detecting the processing temperature of the heater in real time;
a reinforcing shell 16 is arranged on one side of the reinforcing block 13, a first bolt hole is formed in the reinforcing shell 16, correspondingly, a second bolt hole matched with the first bolt hole is also formed in the lifting block 11, the lifting block 11 and the reinforcing shell 16 are fixed through bolts, a machining rod 12 is arranged between the reinforcing shell 16 and the lifting block 11, before the equipment runs, a worker checks whether the bolts are stably installed, meanwhile, the machining rod 12 is fixed through rotating the bolts, and the worker can replace the machining rod 12 regularly;
a first driving piece is arranged at the bottom of the processing rod 12, an auxiliary rotating rod 17 is fixedly installed at the output end of the first driving piece, a lower vertical plate 20 is fixedly installed at the bottom of the auxiliary rotating rod 17, an adsorption hole 19 is formed in the middle area of the side wall of the auxiliary rotating rod 17, a bearing sleeve assembly is arranged at the bottom of the lower vertical plate 20, a polishing plate 18 is fixedly installed on the bearing sleeve assembly, and the polishing plate 18 rotates on one side of the lower vertical plate 20 through the bearing sleeve assembly;
the polishing plate 18 adjusts the polishing range through the bearing sleeve assembly so as to adapt to heaters with different diameters;
a heating element 21 is fixedly arranged on the side wall of the lower vertical plate 20;
the adsorption hole 19 is connected with a main pipe, one end of the main pipe is connected with the adsorption hole 19, sealing treatment is added at the joint, three pipe orifices are arranged at the other end port of the main pipe, one pipe orifice is connected with the waste residue storage tank, the other pipe orifice is connected with a water source, and the last pipe orifice is connected with a waste water tank;
the three pipe orifices are respectively provided with a first electromagnetic valve, a second electromagnetic valve and a third electromagnetic valve;
the first electromagnetic valve controls the opening and closing of the waste residue storage tank, the second electromagnetic valve controls the starting and stopping of a water source, and the third electromagnetic valve controls the opening and closing of the waste water tank;
be equipped with first suction pump machine in the waste residue storage tank, the bottom of waste residue bin is equipped with the electronic scale, and the electronic scale is used for weighing the sweeps quality in the waste residue storage tank, is equipped with the second suction pump machine in the waste water tank.
A processing system matched with processing equipment for producing a cigarette heater comprises a driving unit, a detection unit, a marking interface and an adjusting unit;
the driving unit comprises a positioning module, a clamping module, a polishing module, a heating element module and a dust removal module;
the detection unit comprises a temperature control detection module, a waste detection module and a path length detection module;
the adjusting unit comprises a clamping plate adjusting module, a heating adjusting module and a double-pipe adjusting module.
The first embodiment is a processing moving flow:
s1, a positioning module drives a second track 4 to slide on a first track 2, and a first-step positioning process is completed through the sliding process;
s2, the positioning module drives the base 6 to slide on the second rail 4, and the second positioning process is completed through the sliding process;
the heater is moved through the two positioning processes, so that the heater is sequentially moved to the position below the machining rod 12 according to the machining sequence, the machining rod 12 is waited for machining the heater, the purpose of error-free positioning is achieved, and the machining rod 12 is aligned with the heater during each machining;
and S3, the initial position of the processing rod 12 is located at the uppermost position of the third track 15, the positioning module waits for the former two positioning processes to be completed, namely the first heater is moved to the position right below the processing rod 12, the positioning module drives the lifting plate 10 to descend along the third slide 9, the lifting plate 10 descends to drive the lifting block 11 to descend, the lifting block 11 descends to drive the processing rod 12 to descend, the processing rod 12 descends to contact with the heater, and finally the heater is processed.
The second embodiment is a grinding process:
step S21, a heater is placed in a heater fixing cylinder 8, a pressure sensor is arranged at the bottom of the heater fixing cylinder 8, when the heater is placed in, the pressure sensor is triggered, the pressure sensor sends a signal to a clamping module, the clamping module drives a clamping rod 14 to ascend from a groove of a reinforcing block 13, the heater is clamped, it is guaranteed that the heater cannot slide when a machining rod 12 machines the heater, and the grinding accuracy is high;
aiming at the clamping process, the diameter length of the heater needs to be detected in advance, a diameter length detection module inputs the diameter length of the heater in the batch in advance by personnel, the diameter length of the heater is set to be K, the heater is divided into six levels K1-K6, K1 represents that the diameter length of the heater is shortest, K6 represents that the diameter length of the heater is longest, a corresponding clamping plate regulation and control module sets the moving distance of a clamping rod 14 to be L, the clamping rod 14 is divided into six levels L1-L6, L1 represents that the extending distance of the clamping rod 14 is shortest, L6 represents that the extending distance of the clamping rod 14 is longest, K1-K6 and L1-L6 correspond one by one, the moving distance of the clamping rod 14 is controlled to adjust the clamping condition of the heater of each specification, the clamping force matching of each heater is ensured, and the condition that the clamping force is too large or too small is avoided, which is a preliminary clamping process;
when the grinding module drives the machining rod 12 to start to move, the clamping plate regulating and controlling module sets the working second-stage clamping data to be m, namely once the machining rod 12 runs, the clamping rod 14 moves for m distance again on the basis of the primary clamping process, so that the clamping rod 14 further clamps the heater to stabilize the heater, when the machining rod 12 is converted into a static state from a moving state, the clamping plate regulating and controlling module drives the clamping rod 14 to contract for m distance inwards, the clamping state of the primary clamping process is kept, the clamping force bias degree of the machining rod 12 in a working state can be kept, certain damage can be caused to the heater if the clamping force in the mode is kept for a long time, and the grinding precision of the heater is improved by the clamping mode;
step S22, after the machining rod 12 descends and extends into the heater, the polishing module drives the polishing plate 18 to expand outwards through the bearing sleeve assembly until the polishing plate 18 is close to the inner wall of the heater, and when the polishing plate 18 contacts the heater, the polishing module drives the machining rod 12 to operate;
the first driving piece motion of module drive of polishing, the operation of first driving piece motion drive supplementary bull stick 17, supplementary bull stick 17 operation is rotated and is driven the board 18 rotation of polishing, 18 rotations of polishing are polished the heater inner tube, location module drive lifter plate 10 carries out elevating movement on third track 15 when polishing, polish board 18 and polish in heater pipe wall upper and lower fixed interval, the interval control of polishing is lived to the up-and-down motion distance through control lifter plate 10, avoid polishing the condition emergence that board 18 ground the unnecessary region.
The third example is a scrap adsorption process:
step S31, in the process that the heater is polished by the machining rod 12, a large amount of scraps are continuously generated, a dust removal module and a polishing module are started and stopped synchronously, the dust removal module drives a first suction pump machine to operate, when the first suction pump machine operates, a first electromagnetic valve is opened, a second electromagnetic valve and a third electromagnetic valve are closed, the adsorbed scraps are guaranteed to directly enter a waste residue storage box, the quantity of the scraps in the heater is reduced, after all heating pipes in the same batch are polished, namely primary clearing work of the scraps is completed, a waste detection module drives an electronic scale to weigh the waste residue storage box, the quantity of the scraps in the waste residue storage box is recorded to be N1, the waste detection module records that the number of the heaters subjected to detection in the batch is P, the quantity of the scraps generated after polishing of a single heater is calculated to be N2= N1/P, the waste detection module sets that the quantity of the scraps generated by the single heater to be controlled within N3, if the quantity of the scraps generated by the single heater exceeds N3, the standard error of the heater is large, the shell of the heater is not marked, the batch of the heater is manually reminded, and whether the heater reaches the standard of the batch and whether the heater is judged;
step S32, after the dust removal process is finished, the bearing plate 7 repeats the moving path, each heating pipe is aligned to the processing rod 12 again, the processing rod 12 repeatedly extends into the heater, the double-pipe regulation and control module controls the second electromagnetic valve to be opened, the first electromagnetic valve and the third electromagnetic valve are closed, the water source injects water into the heater, single heater cleaning is implemented, namely, each heater is cleaned independently, so that the water injection amount is set during water injection, the injected water amount is matched with the capacity of the heater, a pressurization process is added to the water flow during water source injection, the pressurized water flow impacts the heater through the adsorption hole 19, the water flow impacts the bottom of the heater to impact residual scraps at the bottom, the capacity of the heater is small, after the set water amount is injected, the second electromagnetic valve and the first electromagnetic valve are closed, the third electromagnetic valve is opened, the second suction pump machine operates to quickly collect the water in the heater through the adsorption hole 19, the process is completed until the collection of the wastewater is completed, and the scraps are discharged into the wastewater tank before sinking;
the water injection-drainage process is repeated for three times, so that the high cleaning efficiency of the heater is ensured.
The fourth embodiment is a heat transfer detection flow of a heater:
step S41, during the process that the machining rod 12 polishes the heater, the heater is heated, heat transfer detection cannot be carried out at the moment, after water is injected and cleaned, on one hand, scraps attached to the inner wall of the heater are removed, preparation is made for a heat transfer detection process, on the other hand, the heater is cooled, and the temperature of the heater is reduced to a normal temperature range;
step S42, the machining rod 12 extends into a heater, the heating element module drives the heating element 21 to heat, the heating temperature of the heating element 21 is set to be B1 by the heating regulation and control module, after the temperature of the heating element 21 reaches B1, the heating element continues to stay in the heater for a duration of V, and after the stay time is reached, the lifting plate 10 drives the heating element 21 to move upwards, and the heating element 21 is far away from the heater until the heating element 21 resets;
s43, waiting for the heating element 21 to be reset, detecting the temperature of the heater by a temperature control detection module through a temperature control sensor, recording the temperature as B2, setting the qualified temperature of the heater as B3 because the heater needs certain heat resistance, heating the heater for V time when the heating element 21 is at the temperature of B1, wherein the temperature of the heater is within B3, comparing the B2 with the B3 by the temperature control detection module, if the value of the B2 exceeds B3, indicating that the heat resistance of the shell of the heater does not reach the standard, and if the value of the B2 is less than or equal to B3, indicating that the heat resistance of the shell of the heater reaches the standard;
and marking the heaters which are detected to be unqualified in the batch, marking the positions of the unqualified heaters on the interface, and taking out the unqualified heaters according to the positioning on the marking interface by personnel to realize the screening process of the heaters.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. A processing equipment is used in cigarette heater production, its characterized in that includes:
the device comprises a bracket (1) and a first track (2) arranged on the bracket (1);
the first slideway (3), the first slideway (3) is arranged at the top of the first track (2);
the second track (4) is arranged on the first slide way (3) in a sliding manner;
the second track (4) completes transverse translation on the first track (2) through the first slide way (3);
the second slide way (5) is arranged at the top of the second track (4);
the base (6) is arranged on the second slide way (5) in a sliding manner;
the base (6) completes longitudinal translation on the second track (4) through the second slide way (5);
the bearing plate (7), the bearing plate (7) is arranged on the base (6);
the third rail (15) is fixedly arranged at the top of the base (6);
the third slide way (9), the third slide way (9) is arranged on the third track (15);
the lifting plate (10) is arranged on the third slide way (9) in a sliding manner;
the lifting block (11), the lifting block (11) is fixedly installed on the side wall of the lifting plate (10).
2. The processing equipment for producing the cigarette heater according to claim 1, wherein a heater fixing cylinder (8) is arranged on the bearing plate (7), a clamping assembly is arranged inside the heater fixing cylinder (8), the clamping assembly comprises a reinforcing block (13), a clamping rod (14) and a temperature control sensor, wherein:
the heater fixing device is characterized in that the reinforcing block (13) is arranged on the inner wall of the heater fixing barrel (8), a groove is formed in the outer side wall of the reinforcing block (13), a side wall sliding rail is fixedly mounted on the inner wall of the groove, and the side wall sliding rail is in sliding connection with the clamping rod (14).
3. The processing equipment for producing the cigarette heater according to claim 2, wherein the lifting block (11) is fixedly provided with a processing assembly, the processing assembly comprises a reinforcing shell (16), a processing rod (12), an auxiliary rotating rod (17), a lower vertical plate (20), a grinding plate (18) and an adsorption hole (19), and the processing assembly comprises:
the reinforcing shell (16) is matched with the lifting block (11);
the machining rod (12) is arranged between the reinforcing shell (16) and the lifting block (11), a first driving piece is arranged at the bottom of the machining rod (12), the output end of the first driving piece is fixedly connected with the auxiliary rotating rod (17), the lower vertical plate (20) is arranged at the bottom of the auxiliary rotating rod (17), the adsorption hole (19) is formed in the middle area of the lower vertical plate (20), and a bearing sleeve assembly is arranged at the bottom of the lower vertical plate (20) and is fixedly connected with the polishing plate (18);
and a heating element (21) is fixedly mounted on the side wall of the lower vertical plate (20).
4. The processing equipment for producing the cigarette heater is characterized in that the adsorption hole (19) is connected with one end of a main pipe, three pipe orifices are arranged at the port of the other end of the main pipe, one pipe orifice is connected with a waste residue storage tank, the other pipe orifice is connected with a water source, and the last pipe orifice is connected with a waste water tank;
the three pipe orifices are respectively provided with a first electromagnetic valve, a second electromagnetic valve and a third electromagnetic valve;
the waste residue storage tank is internally provided with a first suction pump machine, the bottom of the waste residue storage tank is provided with an electronic scale, and the waste water tank is internally provided with a second suction pump machine.
5. A processing system for producing a cigarette heater comprises a processing system and is characterized in that the processing system comprises a driving unit, a detection unit, a marking interface and an adjusting unit;
the driving unit comprises a positioning module, a clamping module, a polishing module, a heating element module and a dust removal module;
the detection unit comprises a temperature control detection module, a waste detection module and a path length detection module;
the adjusting unit comprises a clamping plate adjusting module, a heating adjusting module and a double-pipe adjusting module.
6. The processing equipment for producing the cigarette heater according to claim 5, wherein the processing moving process comprises the following steps:
s1, a positioning module drives a second track (4) to slide on a first track (2), and a first-step positioning process is completed through the sliding process;
s2, the positioning module drives the base (6) to slide on the second track (4), and the second positioning process is completed through the sliding process;
and S3, the initial position of the processing rod (12) is positioned at the uppermost part of the third track (15), and the positioning module is waited to finish the former two positioning processes, namely, the first heater is moved to the position right below the processing rod (12).
7. The processing equipment for producing the cigarette heater according to claim 6, wherein the grinding process comprises the following steps:
s21, placing a heater in a heater fixing cylinder (8), arranging a pressure sensor at the bottom of the heater fixing cylinder (8), triggering the pressure sensor after the heater is placed in, sending a signal to a clamping module by the pressure sensor, and driving a clamping rod (14) by the clamping module to fix the heater;
aiming at the clamping process, the diameter length of the heater needs to be detected in advance, and the diameter length of the batch of heaters is input in advance by a diameter length detection module by personnel, so that the clamping force matching of each heater is ensured, and the condition that the clamping force is too large or too small is avoided, which is a preliminary clamping process;
when the grinding module drives the machining rod (12) to start to move, the clamping plate regulating and controlling module sets the clamping data of the working second section to be m, namely once the machining rod (12) runs, the clamping rod (14) moves for m distance again on the basis of the primary clamping process, and when the machining rod (12) is converted into a static state from a moving state, the clamping rod (14) is driven by the clamping plate regulating and controlling module to contract for m distance inwards;
s22, after the machining rod (12) descends and extends into the heater, the polishing module drives the polishing plate (18) to expand outwards through the bearing sleeve assembly until the polishing plate (18) is close to the inner wall of the heater, and the polishing module drives the machining rod (12) to run after the polishing plate (18) contacts the heater;
the polishing module drives the first driving piece to move, the first driving piece drives the auxiliary rotating rod (17) to move, the auxiliary rotating rod (17) rotates to drive the polishing plate (18) to rotate, the polishing plate (18) rotates to polish the inner tube of the heater, the positioning module drives the lifting plate (10) to move up and down on the third track (15) when polishing is carried out, and the polishing plate (18) is polished in a fixed interval from top to bottom on the wall of the heater tube.
8. The processing apparatus for cigarette heater production according to claim 7, wherein the scrap adsorption process comprises:
step S31, in the process that the processing rod (12) polishes the heater, a large amount of scraps can be continuously generated, the dust removal module and the polishing module are started and stopped synchronously, the dust removal module drives the first suction pump machine to operate, the first electromagnetic valve is opened when the first suction pump machine operates, the second electromagnetic valve and the third electromagnetic valve are closed, the adsorbed scraps are guaranteed to directly enter the waste residue storage box, the quantity of the scraps in the heater is reduced, and after all heating pipes in the same batch are polished, namely primary cleaning work of the scraps is completed, the waste material detection module drives the electronic scale to weigh the waste residue storage box;
step S32, after the dust removal process is finished, the bearing plate 7 repeats the moving path, each heating pipe is aligned to the processing rod (12) again, the processing rod (12) repeatedly extends into the heater, the double-pipe regulation and control module controls the second electromagnetic valve to be opened, the first electromagnetic valve and the third electromagnetic valve are closed, water is injected into the heater by the water source, single heater cleaning is implemented, namely, each heater is cleaned independently, the water injection amount is set during water injection, the matching of the injected water amount and the heater capacity is ensured, a pressurization process is added to the water flow during water injection of the water source, the pressurized water flow impacts the heater through the adsorption hole (19), the water flow impacts the bottom of the heater, residual scraps at the bottom are impacted and floated upwards, due to the small capacity of the heater, after the set water amount is injected, the second electromagnetic valve and the first electromagnetic valve are closed, the third electromagnetic valve is opened, and the second suction pump is operated to quickly collect the water in the heater through the adsorption hole (19).
9. The processing equipment for producing cigarette heaters according to claim 8, wherein the heat transfer detection flow of the heater is as follows:
step S41, during the process that the heater is polished by the machining rod (12), the heater is heated, heat transfer detection cannot be carried out at the moment, and after water injection cleaning, on one hand, scraps attached to the inner wall of the heater are removed to prepare for a heat transfer detection process, and on the other hand, the heater is cooled, and the temperature of the heater is reduced to a normal temperature range;
s42, the machining rod (12) extends into the heater, the heating part module drives the heating part (21) to heat, the heating regulation and control module sets the heating temperature of the heating part (21) to be B1, the heating part (21) continues to reside in the heater for V time after the temperature reaches B1, the residence time is up, the lifting plate (10) drives the heating part (21) to move upwards, the heating part (21) is far away from the heater, and the heating part (21) resets;
s43, waiting for the resetting of the heating element (21) to be completed, detecting the temperature of the heater by the temperature control detection module through the temperature control sensor, recording the temperature as B2, setting the qualified temperature of the heater as B3 as the heater needs certain heat resistance, heating the heater for V time when the heating element (21) is at the temperature of B1, wherein the temperature of the heater is within B3, comparing the B2 with the B3 by the temperature control detection module, if the value of the B2 exceeds the B3, indicating that the heat resistance of the shell of the heater does not reach the standard, and if the value of the B2 is less than or equal to the B3, indicating that the heat resistance of the shell of the heater reaches the standard.
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| US4640059A (en) * | 1984-03-14 | 1987-02-03 | Hauni-Werke Korber & Co. Kg. | Apparatus for grinding the knives in tobacco cutting machines |
| US5666978A (en) * | 1992-09-11 | 1997-09-16 | Philip Morris Incorporated | Electrical smoking system for delivering flavors and method for making same |
| US20090258574A1 (en) * | 2008-04-09 | 2009-10-15 | Applied Materials, Inc | Polishing system having a track |
| CN212705936U (en) * | 2020-06-28 | 2021-03-16 | 大连藤峰铸件有限公司 | Grinding device is used in car heater production |
| CN113059445A (en) * | 2021-02-08 | 2021-07-02 | 刘琪 | Grinding device for die production and grinding method |
| CN113059055A (en) * | 2021-03-31 | 2021-07-02 | 成渝钒钛科技有限公司 | Efficient punching forming device for steel rolling finished products and using method thereof |
| CN216577317U (en) * | 2021-11-23 | 2022-05-24 | 东莞伟信达精密制造有限公司 | Center tool is used in electron cigarette production |
| CN115319614A (en) * | 2022-08-10 | 2022-11-11 | 连云港恒鹏机械设备有限公司 | Automatic grinding device of single crystal growing furnace heater |
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2022
- 2022-11-24 CN CN202211478762.3A patent/CN115886315B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4640059A (en) * | 1984-03-14 | 1987-02-03 | Hauni-Werke Korber & Co. Kg. | Apparatus for grinding the knives in tobacco cutting machines |
| US5666978A (en) * | 1992-09-11 | 1997-09-16 | Philip Morris Incorporated | Electrical smoking system for delivering flavors and method for making same |
| US20090258574A1 (en) * | 2008-04-09 | 2009-10-15 | Applied Materials, Inc | Polishing system having a track |
| CN212705936U (en) * | 2020-06-28 | 2021-03-16 | 大连藤峰铸件有限公司 | Grinding device is used in car heater production |
| CN113059445A (en) * | 2021-02-08 | 2021-07-02 | 刘琪 | Grinding device for die production and grinding method |
| CN113059055A (en) * | 2021-03-31 | 2021-07-02 | 成渝钒钛科技有限公司 | Efficient punching forming device for steel rolling finished products and using method thereof |
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| CN115886315B (en) | 2024-01-19 |
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