Disclosure of Invention
The invention aims to provide a monitoring and management system for production and processing of an aluminum-air battery, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a monitoring management system for aluminum air battery production and processing comprises a data acquisition module, an equipment online monitoring module and a master control module which are electrically connected; the data acquisition module is used for acquiring dynamic data in a production environment and the performance information of the raw material and finished product batteries, judging whether the current production environment meets the production requirement of the batteries according to the acquired environmental dynamic data and the performance information of the raw material and finished product batteries, judging whether the quality of the raw material meets the production requirement, and judging whether the batteries obtained by production meet the use requirement; the collected environmental dynamic data, the information of the performance of the raw materials and the finished product batteries, and the information of judging the environmental dynamic data and the performance of the raw materials and the finished product batteries are sent to a master control module; the equipment on-line monitoring module is used for receiving monitoring data of the monitoring equipment to the environment management equipment, the processing equipment and the conveying equipment, analyzing the monitoring data and judging whether the running working states of the environment management equipment, the processing equipment and the conveying equipment are normal or not; sending the monitoring data and the judgment information to a master control module; the master control module is used for receiving information fed back by the data acquisition module and the equipment on-line monitoring module, displaying the information through an upper computer, and coordinating the cooperative work between the data acquisition module and the equipment on-line monitoring module according to the fed back information, wherein the coordinated work comprises the steps of controlling the corresponding environment management equipment to work and changing the current production environment when the production environment does not meet the requirement, so that the environment dynamic parameters are adjusted to meet the battery production requirement, and the types of the dynamic data comprise the environment temperature and the unorganized gas emission concentration; when the quality of the raw material does not meet the production requirement, controlling corresponding processing equipment to work, and reprocessing the raw material to meet the production requirement, wherein the information of the performance of the raw material comprises the thickness of an oxide film on the surface of an aluminum electrode; when the produced battery does not meet the use requirement, controlling corresponding conveying equipment to work, and removing the unqualified battery from the production line, wherein the information of the battery performance comprises discharge current and voltage; when the running working states of the environment management equipment, the processing equipment and the conveying equipment are abnormal, early warning information is sent to the upper computer to remind an operator to process the abnormal conditions.
The application adopts a further technical scheme that: the alarm module is used for alarming abnormal data and information collected by the data collection module and sending the alarm information to the master control module.
The application adopts a further technical scheme that: the device also comprises a data storage and analysis module which is used for storing the information and the monitored data acquired by the data acquisition module and the equipment on-line monitoring module and periodically analyzing the stored information and data.
The application adopts a further technical scheme that: the data acquisition module comprises an environmental data acquisition unit, a preset threshold data acquisition unit, an environmental data analysis unit and an environmental data feedback unit, wherein the environmental data acquisition unit is used for acquiring dynamic data in a production environment and information of performances of raw materials and finished batteries; the environment data acquisition unit comprises a temperature measuring instrument, an unorganized emission gas detector, an oxide film detector and a voltage and current detector; the preset threshold data acquisition unit is used for acquiring a preset threshold uploaded by the master control module; the preset threshold comprises a temperature interval threshold, a gas concentration interval threshold, an oxide film thickness threshold and a voltage and current interval threshold; the environment data analysis unit judges whether the current production environment meets the environment of the battery production requirement, judges whether the quality of the raw materials meets the production requirement and judges whether the produced battery meets the use requirement according to the collected dynamic data in the production environment and the information of the performances of the raw materials and the finished battery; the environmental conditions meeting the production requirements of the battery are that the real-time temperature is within a temperature interval threshold value, and the concentration of the gas discharged in an unorganized mode is within a gas concentration interval threshold value; the quality of the raw materials meets the production requirement under the condition that the thickness of an oxide film on the surface of an aluminum electrode is lower than the thickness threshold of the oxide film, and the battery meets the use requirement under the condition that the voltage and the discharge current of the battery are within the voltage and current interval threshold; the environment data feedback unit is used for integrating the data analyzed by the environment data analysis unit into information and feeding the information back to the master control module, and the feedback information comprises monitoring information, abnormal information and adjustment suggestion information.
The application adopts a further technical scheme that: the equipment online monitoring module comprises an equipment monitoring unit and an equipment data analysis unit, wherein the equipment monitoring unit is used for monitoring the working states of environment management equipment, processing equipment and conveying equipment; the equipment monitoring unit comprises a video monitor and an equipment temperature monitor; the equipment data analysis unit is used for analyzing the monitoring data and judging whether the working running states of the current environment management equipment, the processing equipment and the conveying equipment are normal or not; the environment management equipment, the processing equipment and the conveying equipment work at a temperature not exceeding the specified temperature in normal running state, the environment management equipment starts the gas purification equipment to purify gas when the environmental dynamic data collected by the data acquisition module is abnormal, the processing equipment does not block in the running process, and the conveying equipment conveys materials normally.
The application adopts a further technical scheme that: the equipment online monitoring module also comprises an equipment data feedback unit, and the equipment data feedback unit is used for sending the monitoring data and the judged information to the master control module; the monitoring data comprises the operating temperatures and the operating states of the environment management equipment, the processing equipment and the conveying equipment; the judged information comprises information that the working running states of the environment management equipment, the processing equipment and the conveying equipment are abnormal.
The application adopts a further technical scheme that: the master control module comprises a data receiving unit and a work coordination unit, wherein the data receiving unit is used for receiving information fed back by the data acquisition module, the equipment on-line monitoring module and the alarm module; the feedback information comprises dynamic data in the production environment, raw material and finished battery performance information; monitoring data and judgment information of environment management equipment, processing equipment or conveying equipment, and alarm information for alarming abnormal data and information; the work coordination unit is used for controlling corresponding equipment to work according to corresponding feedback information, and the coordination work comprises the following steps: the environment management equipment changes the current production environment, so that the dynamic parameters of the environment are adjusted to the dynamic parameters suitable for production work; the processing equipment reprocesses the raw material to meet the production requirement; the conveying equipment removes the unqualified batteries from the production line; and sending abnormal operation state information of the environment management equipment, the processing equipment and the conveying equipment to the upper computer, and alarming information of abnormal data and information.
The application adopts a further technical scheme that: the master control module further comprises a display unit, and the display unit is used for displaying the information received by the upper computer and the information coordinated with the upper computer.
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects:
the system collects dynamic data in the production environment and the performance information of raw materials and finished product batteries through the data collection module, is convenient for controlling the normal operation of the production and processing procedures, monitors the working states of environment management equipment, processing equipment and conveying equipment through the equipment on-line monitoring module monitoring equipment, provides a premise for the normal operation of the equipment, and coordinates the operation through the master control module when abnormal feedback information occurs, thereby ensuring the orderly operation of production and processing; the problem of the tradition to the supervision of processing environment, the control of raw materials performance and finished product quality all is branch system management, consequently is not convenient for the supervision to whole production technology to lead to needing to spend more time and energy to analyze the cause that leads to the substandard product is solved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without any creative effort belong to the protection scope of the present invention, and the present invention is further described with reference to the embodiments.
Referring to fig. 1, in an embodiment of the present application, a monitoring and management system for aluminum-air battery production and processing includes a data acquisition module 1, an equipment online monitoring module 2, and a general control module 3, which are electrically connected; the data acquisition module 1 is used for acquiring dynamic data in a production environment and performance information of raw materials and finished batteries, judging whether the current production environment meets the environment of the battery production requirement, judging whether the quality of the raw materials meets the production requirement and judging whether the batteries obtained by production meet the use requirement according to the acquired environmental dynamic data and the performance information of the raw materials and the finished batteries; the collected environmental dynamic data, the information of the performance of the raw materials and the finished product batteries, and the information of judging the environmental dynamic data and the performance of the raw materials and the finished product batteries are sent to a master control module 3; the equipment online monitoring module 2 is used for receiving monitoring data of the monitoring equipment to the environment management equipment, the processing equipment and the conveying equipment, analyzing the monitoring data and judging whether the running working states of the environment management equipment, the processing equipment and the conveying equipment are normal or not; sending the monitoring data and the judgment information to a master control module 3; the master control module 3 is used for receiving information fed back by the data acquisition module 1 and the equipment online monitoring module 2, displaying the information through an upper computer, and coordinating the cooperative work between the data acquisition module 1 and the equipment online monitoring module 2 according to the fed back information, wherein the coordinated work comprises the steps of controlling the corresponding environment management equipment to work and changing the current production environment when the production environment does not meet the requirements so as to adjust the environment dynamic parameters to meet the battery production requirements, and the types of the dynamic data comprise the environment temperature and the unorganized gas emission concentration; when the quality of the raw material does not meet the production requirement, controlling corresponding processing equipment to work, and reprocessing the raw material to meet the production requirement, wherein the information of the performance of the raw material comprises the thickness of an oxide film on the surface of an aluminum electrode; when the produced battery does not meet the use requirement, controlling corresponding conveying equipment to work, and removing the unqualified battery from the production line, wherein the information of the battery performance comprises discharge current and voltage; when the running working states of the environment management equipment, the processing equipment and the conveying equipment are abnormal, early warning information is sent to the upper computer to remind an operator to process the abnormal conditions.
The invention collects dynamic data in the production environment and the performance information of raw materials and finished product batteries through the data collection module 1, is convenient for controlling the normal operation of the production and processing procedures, monitors the working states of environment management equipment, processing equipment and conveying equipment through the equipment on-line monitoring module 2, provides a premise for the normal operation of the equipment, and coordinates the work through the master control module 3 when abnormal feedback information appears, thereby ensuring the orderly operation of production and processing; the problem of the tradition to the supervision of processing environment, the control of raw materials performance and finished product quality all is branch system management, consequently is not convenient for the supervision to whole production technology to lead to needing to spend more time and energy to analyze the cause that leads to the substandard product is solved.
In one aspect of this embodiment, the system further includes an alarm module 4, where the alarm module 4 is configured to alarm the abnormal data and information collected by the data collection module 1, and send the alarm information to the general control module 3.
In practical application, the device further comprises a data storage and analysis module 5, wherein the data storage and analysis module is used for storing the information acquired by the data acquisition module 1 and the equipment online monitoring module 2 and the monitored data, periodically analyzing the stored information and data, sending the analyzed data to the master control module 3, and further providing data support for the later analysis process of the cause of the defective products.
In this embodiment, the ambient temperature of the dynamic data requires that the temperature of the processing plant and the storage ambient temperature of the sodium hydroxide are within a limited temperature range, and when the storage ambient temperature of the sodium hydroxide is greater than 12 ℃, the sodium hydroxide may be solidified.
In this embodiment, the unorganized gas emission concentration of the dynamic data cannot be higher than the emission standard, and when the gas concentration reaches a preset value, the unorganized gas is purified by the gas purification device arranged at multiple points.
In this embodiment, in the detection of the performance of the raw material, because the oxide film on the surface of the aluminum electrode is too thick, the reaction of the aluminum electrode is hindered, although the oxide film on the surface of the aluminum electrode can be removed by soaking in sodium hydroxide, in order to ensure the yield of the finished battery, the thickness of the oxide film on the surface of the aluminum electrode is controlled, and when the thickness of the oxide film exceeds a preset thickness, the aluminum electrode is processed by removing the oxide film through a processing device, and the processing technology of removing the oxide film is not particularly limited in the present invention.
In the embodiment, in the detection of the finished battery, in order to ensure that the battery delivered to the market is a qualified product, the normal discharge of the battery is required to be detected, mainly by detecting the discharge current and the voltage of the battery, when the battery does not meet the factory requirements, corresponding conveying equipment is controlled to work, and the unqualified battery is removed from the production line; if necessary, the cause of the failure can also be analyzed.
Referring to fig. 2, as a preferred embodiment of the present application, the data acquisition module 1 includes an environmental data acquisition unit 11, a preset threshold data acquisition unit 12, an environmental data analysis unit 13, and an environmental data feedback unit 14, where the environmental data acquisition unit 11 is configured to acquire dynamic data in a production environment and information of performance of raw materials and finished batteries; the environmental data acquisition unit 11 includes a temperature measuring instrument 111, an unorganized exhaust gas detector 112, an oxide film detector 113, and a voltage current detector 114; the preset threshold data obtaining unit 12 is configured to obtain a preset threshold uploaded by the master control module 3; the preset threshold comprises a temperature interval threshold, a gas concentration interval threshold, an oxide film thickness threshold and a voltage and current interval threshold; the environmental data analysis unit 13 judges whether the current production environment meets the environment of the battery production requirement, judges whether the quality of the raw material meets the production requirement, and judges whether the battery obtained by production meets the use requirement according to the collected dynamic data in the production environment and the information of the performance of the raw material and the finished battery; the environmental conditions meeting the production requirements of the battery are that the real-time temperature is within a temperature interval threshold value, and the concentration of the gas discharged in an unorganized way is within a gas concentration interval threshold value; the quality of the raw materials meets the production requirement under the condition that the thickness of an oxide film on the surface of the aluminum electrode is lower than the thickness threshold of the oxide film, and the battery meets the use requirement under the condition that the voltage and the discharge current of the battery are within the voltage and current interval threshold; the environmental data feedback unit 14 is configured to integrate the data analyzed by the environmental data analysis unit 13 into information and feed the information back to the general control module 3, where the feedback information includes monitoring information, abnormal information, and adjustment suggestion information.
In one case of the present embodiment, the temperature measuring instrument 111 is provided in a production plant and in an environment where sodium hydroxide is stored; the unorganized exhaust gas detectors 112 are arranged in a plurality of places and distributed in a workshop at multiple points, and the workshop is arranged at the window side and the door side; the oxide film tester 113 is used for measuring an oxide film on the surface of the aluminum electrode; the voltage current tester 114 is used to measure the battery current voltage.
Referring to fig. 3, as a preferred embodiment of the present application, the device online monitoring module 2 includes a device monitoring unit 21 and a device data analysis unit 22, where the device monitoring unit 21 is configured to monitor working states of an environment management device, a processing device, and a conveying device; the device monitoring unit 21 comprises a video monitor 211 and a device temperature monitor 212; the equipment data analysis unit 22 is configured to analyze the monitoring data and determine whether the current operating states of the environment management equipment, the processing equipment, and the conveying equipment are normal; the environment management equipment, the processing equipment and the conveying equipment work at a temperature not exceeding the specified temperature in normal running state, the environment management equipment starts the gas purification equipment to purify gas when the environmental dynamic data collected by the data acquisition module 1 is abnormal, the processing equipment does not block in the running process, and the conveying equipment normally conveys materials.
In one case of this embodiment, the device online monitoring module 2 further includes a device data feedback unit 23, where the device data feedback unit 23 is configured to send the monitoring data and the determined information to the master control module 3; the monitoring data comprises the operating temperature and the operating state of the environment management equipment, the processing equipment and the conveying equipment; the judged information comprises information that the working running states of the environment management equipment, the processing equipment and the conveying equipment are abnormal.
Referring to fig. 4, as a preferred embodiment of the present application, the general control module 3 includes a data receiving unit 31 and a work coordination unit 32, where the data receiving unit 31 is configured to receive information fed back from the data acquisition module 1, the device online monitoring module 2, and the alarm module 4; the feedback information comprises dynamic data in the production environment, raw material and finished battery performance information; monitoring data and judgment information of environment management equipment, processing equipment or conveying equipment, and alarm information for alarming abnormal data and information; the work coordination unit 32 is configured to control a corresponding device to work according to the corresponding feedback information, where the coordination work includes: the environment management equipment changes the current production environment, so that the dynamic parameters of the environment are adjusted to the dynamic parameters suitable for production work; the processing equipment reprocesses the raw material to meet the production requirement; the conveying equipment removes the unqualified batteries from the production line; and sending abnormal operation state information of the environment management equipment, the processing equipment and the conveying equipment to the upper computer, and alarming information of abnormal data and information.
In one case of this embodiment, the general control module 3 further includes a display unit 33, and the display unit 33 is configured to display the information received by the upper computer and the information coordinated with the upper computer.
In practical application, the upper computer may be a computer or a mobile phone or other client.
The present invention and its embodiments have been described above schematically, and the description is not intended to be limiting, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.