CN111476467A - Color aluminum production equipment monitoring and management system - Google Patents
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 116
- 238000012544 monitoring process Methods 0.000 title claims abstract description 82
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 25
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 25
- 230000002159 abnormal effect Effects 0.000 claims abstract description 5
- 230000003993 interaction Effects 0.000 claims abstract description 4
- 230000008520 organization Effects 0.000 claims description 10
- 238000001514 detection method Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
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Abstract
The invention relates to the technical field of color aluminum processing, and discloses a color aluminum production equipment monitoring and management system which comprises a production monitoring module and a login module, wherein the production monitoring module reflects video information, data information and abnormal information in a control center in an electronic screen mode for man-machine information interaction, and the login module is used for verifying a user and inputting a corresponding user name and a corresponding password by the user. The invention monitors the color aluminum equipment and production conditions, monitors the production product data and all corners of production departments, and performs video monitoring on the fault conditions in the production, thereby realizing the purpose of watching the conditions of the production site at any time, facilitating the management of the production conditions and staff, discovering some faults or special conditions in the production in time, and performing corresponding treatment in time, avoiding the waste in the production, improving the production efficiency, improving the personnel management and reducing the production cost.
Description
Technical Field
The invention relates to the technical field of color aluminum processing, in particular to a color aluminum production equipment monitoring and management system.
Background
Along with the development of science and technology, more and more intelligent monitoring system is used in with industrial production to replace traditional manpower control and management, liberation productivity, and then improve production efficiency, reduction in production cost.
Chinese patent discloses a production equipment monitoring system and method (No. CN1858727A), which adopts computer to automatically monitor production equipment, so that the collection of production site data is more accurate, the plan control of production department is more based, the production arrangement is more accurate, but it can not monitor the produced product data and each corner of production department, and it is also not convenient to manage production status and staff. Therefore, those skilled in the art provide a monitoring and management system for color aluminum production equipment to solve the above problems in the background art.
Disclosure of Invention
The invention aims to provide a monitoring and management system for color aluminum production equipment, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a monitoring and management system for color aluminum production equipment comprises a production monitoring module and a login module, wherein the production monitoring module reflects video information, data information and abnormal information in a control center in an electronic screen mode and is used for man-machine information interaction;
the production monitoring module comprises a data monitoring module, an operation condition module, an equipment monitoring module and a video monitoring module, wherein the data monitoring module is used for collecting basic data and uploading the basic data to the cloud, the operation condition module is used for a user to observe the current production condition and observe event data in the production process, the equipment monitoring module is used for the user to observe the real-time data of corresponding driving machine equipment, the video monitoring module is used for a production field camera to continuously monitor the conditions of the production process and the like, a BS structure is used for realizing remote monitoring of a local area network and a world wide web, and an auxiliary data monitoring submodule realizes all-around monitoring.
The data monitoring module comprises a P L C equipment automatic control module, a quality detection module and a warehouse management module, wherein the P L C equipment automatic control module is used for reading data of organizations, equipment and sensors and giving an alarm prompt through sound, characters, pictures and the like so as to assist relevant personnel in processing abnormity and enable production operation to be normally carried out, the quality detection module is used for detecting quality data, and the warehouse management module is used for detecting warehouse data.
As a further scheme of the invention, the P L C device automatic control module includes reading organization information, reading module information, reading device information and reading sensor information, wherein the reading organization information is used to obtain an organization to which a certain piece of information belongs, the reading module information is used to obtain a module to which a certain device belongs, the reading device information is used to obtain a device to which a certain sensor belongs, and the reading sensor information is used to obtain temperature, pressure, water level and speed data on a certain sensor of a certain production line in the production process.
As a still further scheme of the invention: the operation condition module comprises event data details, online order information, an order list and production thickness data, wherein the event data details are used for displaying data display in the production process, the online order information is used for displaying the order quantity in real time, the order list is used for classifying orders in a classification mode, and the production thickness data is used for displaying the actual quantity of production in real time.
As a still further scheme of the invention: the equipment monitoring module comprises real-time data of driving equipment, and the real-time data of the driving equipment is used for displaying the real-time data of each equipment in production in a graphic list mode.
As a still further scheme of the invention: the video monitoring module comprises production field monitoring and off-site monitoring, wherein the production field monitoring is used for users to check videos of each production field, the users select different grouping areas, check each video on a production line and watch production conditions, and the off-site monitoring is used for users to check off-site.
Compared with the prior art, the invention has the beneficial effects that:
the system monitors the equipment and the production condition of the color aluminum, monitors the product data of production and each corner of a production department, monitors the fault condition in the production on a video, realizes that the condition of a production field can be watched at any time, is convenient for managing the production condition and staff, can timely discover some faults or special conditions in the production, can timely perform corresponding treatment, avoids waste in the production, improves the production efficiency, improves the management of staff and reduces the production cost.
Drawings
FIG. 1 is a block diagram of a monitoring and management system for color aluminum production equipment;
FIG. 2 is a block diagram of an automatic control module of a P L C device in a monitoring and management system for color aluminum production equipment;
FIG. 3 is a flowchart of the operation of the login module in the monitoring and management system of the color aluminum production equipment;
FIG. 4 is a flowchart of the operation of an operation status module in the monitoring and management system of color aluminum production equipment;
FIG. 5 is a flowchart of the operation of the equipment monitoring module in the monitoring and management system for color aluminum production equipment;
FIG. 6 is a flow chart of the operation of a video monitoring module in a monitoring and management system of color aluminum production equipment;
fig. 7 is a flowchart of the operation of the automatic control module of the P L C device in the color aluminum production device monitoring and managing system.
Detailed Description
Referring to fig. 1 to 7, in the embodiment of the invention, a monitoring and management system for color aluminum production equipment comprises a production monitoring module and a login module, wherein the production monitoring module reflects video information, data information and abnormal information in a control center in an electronic screen form and is used for man-machine information interaction, the login module is used for verifying a user, the user needs to input a corresponding user name and password, after background verification is carried out, a client acquires a corresponding SID to prompt login success and jump to a first page, different condition analysis is carried out under different conditions, the login module comprises user password modification and personal data, the user password modification is used for the user to modify the password to prevent the password from being leaked, and the personal data is used for the user to fill in personal information and register a personal account;
the production monitoring module comprises a data monitoring module, an operation condition module, an equipment monitoring module and a video monitoring module, wherein the data monitoring module is used for collecting basic data and uploading the basic data to the cloud, thereby carrying out visual display on the instant change of the data and automatically monitoring the abnormal data of each module to give an alarm, the operation condition module is used for a user to observe the current production condition and observe event data in the production process, thereby displaying the production order information and the thickness data in the production process, the equipment monitoring module is used for the user to observe the real-time data of corresponding driver equipment, the video monitoring module is used for a production field camera to continuously monitor the conditions of the production process and the like, a BS structure is used for realizing the remote monitoring of a local area network and a world wide web, and the auxiliary data monitoring submodule realizes the omnibearing monitoring.
In fig. 1, the data monitoring module comprises a P L C device automatic control module, a quality detection module and a warehouse management module, wherein the P L C device automatic control module is used for reading data of organizations, devices and sensors and giving an alarm prompt through sounds, characters, pictures and the like so as to assist relevant personnel in handling abnormity and enable production operation to be normally performed, the quality detection module is used for detecting quality data, and the warehouse management module is used for detecting warehouse data.
In fig. 2, the P L C device automatic control module includes read organization information, read module information, read device information, and read sensor information, where the read organization information is used to obtain an organization to which a certain piece of information belongs, the read module information is used to obtain a module to which a certain device belongs, the read device information is used to obtain a device to which a certain sensor belongs, and the read sensor information is used to obtain temperature, pressure, water level, and speed data on a certain sensor in a certain production line in the production process.
In fig. 1: the operation condition module comprises event data details, online order information, an order list and production thickness data, wherein the event data details are used for displaying data display in the production process, the online order information is used for displaying the order quantity in real time, the order list is used for classifying orders in different categories, and the production thickness data is used for displaying the actual quantity of production in real time.
In fig. 1: the equipment monitoring module comprises real-time data of driving equipment, and the real-time data of the driving equipment is used for displaying the real-time data of each equipment in production in a graphic list mode.
In fig. 1: the video monitoring module comprises production field monitoring and off-site monitoring, wherein the production field monitoring is used for users to check videos of each production field, the users select different grouping areas to check each video on a production line and watch production conditions, and the off-site monitoring is used for users to check off-site so as to assist production and ensure that production is carried out orderly.
The above embodiments are only preferred embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equally replaced or changed within the scope of the present invention.
Claims (6)
1. A monitoring and management system for color aluminum production equipment comprises a production monitoring module and a login module, wherein the production monitoring module reflects video information, data information and abnormal information in a control center in an electronic screen mode and is used for man-machine information interaction;
the production monitoring module comprises a data monitoring module, an operation condition module, an equipment monitoring module and a video monitoring module, wherein the data monitoring module is used for collecting basic data and uploading the basic data to the cloud, the operation condition module is used for a user to observe the current production condition and observe event data in the production process, the equipment monitoring module is used for the user to observe the real-time data of corresponding driving machine equipment, the video monitoring module is used for a production field camera to continuously monitor the conditions of the production process and the like, a BS structure is used for realizing remote monitoring of a local area network and a world wide web, and an auxiliary data monitoring submodule realizes all-around monitoring.
2. The monitoring and management system of color aluminum production equipment according to claim 1, wherein the data monitoring module comprises a P L C equipment automatic control module, a quality detection module and a warehouse management module, wherein the P L C equipment automatic control module is used for reading organization, equipment and sensor data and giving an alarm prompt through sound, characters, pictures and the like so as to assist relevant personnel in handling abnormity and enable production operation to be performed normally, the quality detection module is used for detecting quality data, and the warehouse management module is used for detecting warehouse data.
3. The monitoring and management system of color aluminum production equipment according to claim 2, wherein the P L C equipment automatic control module comprises read organization information, read module information, read equipment information and read sensor information, wherein the read organization information is used for acquiring an organization to which a certain piece of information belongs, the read module information is used for acquiring a module to which a certain piece of equipment belongs, the read equipment information is used for acquiring equipment to which a certain sensor belongs, and the read sensor information is used for acquiring temperature, pressure, water level and speed data on a certain sensor of a certain production line in a production process.
4. The color aluminum production equipment monitoring and management system according to claim 1, wherein the operation condition module comprises event data details, online order information, an order list and production thickness data, wherein the event data details are used for displaying data display in a production process, the online order information is used for displaying order quantity in real time, the order list is used for classifying orders in different categories, and the production thickness data is used for displaying actual quantity of production in real time.
5. The color aluminum production equipment monitoring and management system according to claim 1, wherein the equipment monitoring module comprises real-time data of driving equipment, and the real-time data of the driving equipment is used for performing graphic list display on the real-time data of each equipment in production.
6. The color aluminum production equipment monitoring and management system according to claim 1, wherein the video monitoring module comprises a production site monitor and an off-site monitor, wherein the production site monitor is used for a user to view videos of each production site, the user selects different grouping areas to view videos on a production line and view production conditions, and the off-site monitor is used for the user to view off-site.
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| CN202010219501.4A CN111476467A (en) | 2020-03-25 | 2020-03-25 | Color aluminum production equipment monitoring and management system |
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| CN202010219501.4A CN111476467A (en) | 2020-03-25 | 2020-03-25 | Color aluminum production equipment monitoring and management system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112884346A (en) * | 2021-03-11 | 2021-06-01 | 珠海市洛奇云联科技有限公司 | Remote management method, device and system based on workstation |
| CN113283815A (en) * | 2021-07-13 | 2021-08-20 | 深圳贝标新材料科技有限公司 | Resin production management monitoring system based on internet |
| CN115857397A (en) * | 2022-11-30 | 2023-03-28 | 徐州科华能源科技有限公司 | Monitoring management system for production and processing of aluminum-air battery |
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