CN115837730B - Intelligent molding device and method for large outdoor bathtub - Google Patents
Intelligent molding device and method for large outdoor bathtub Download PDFInfo
- Publication number
- CN115837730B CN115837730B CN202211443454.7A CN202211443454A CN115837730B CN 115837730 B CN115837730 B CN 115837730B CN 202211443454 A CN202211443454 A CN 202211443454A CN 115837730 B CN115837730 B CN 115837730B
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- piece
- handle
- front side
- shaping device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a large-sized outdoor bathtub intelligent forming device in the technical field of bathtub manufacturing devices, which comprises a forming device, wherein the upper end of the front side of the forming device is fixedly connected with a transferring component for conveying materials, the lower end of the transferring component is connected with the lower side of the forming device in a penetrating way, the rear end of the forming device is fixedly connected with the rear side of the forming device, the lower end of the front side of the transferring component is fixedly connected with a plurality of positioning clamping components for positioning the materials, the upper side of a front side die of the forming device is provided with a plurality of pressing components for pressing the materials, the lower end of the pressing components is fixedly connected with a control component for controlling air suction, the middle end of the control component is fixedly connected with the lower end of the front side die of the forming device, and the transferring component drives the materials to be heated and moved, so that the heated materials can be prevented from being scalded to arms when the workers convey the materials or the materials cannot be aligned to the upper part of the die due to high temperature.
Description
Technical Field
The invention relates to the technical field of bathtub manufacturing devices, in particular to an intelligent forming device and method for a large-sized outdoor bathtub.
Background
The bathtub body is manufactured by using an acrylic plate, the acrylic plate is placed in a hot box for heating in the manufacturing process and then is arranged at an coelent of a cavity of a prefabricated mold, at the moment, the cavity of the mold is communicated with a vacuum environment, and the acrylic plate is further deformed towards the cavity surface of the mold until the acrylic plate and the mold are attached together for forming.
The existing acrylic plate can be clamped when being placed on a die by workers in the clamping process, the acrylic plate is not uniformly paved right above the die, at this time, the vacuum device is started to mold, so that the acrylic plate is downwards adsorbed, and the edge is not clamped or the clamped edge is too short, so that the acrylic plate is downwards stretched, and the edge is leaked, so that the molding is problematic.
Based on the method, the invention designs the intelligent forming device of the large-sized outdoor bathtub and the method thereof, so as to solve the problem that when the acrylic plate is placed on a die, the edge of the clamped acrylic plate is different in length due to no uniform laying, and vacuum shaping is performed, so that gaps are generated in the stretching process of the acrylic plate due to the fact that the clamped edge is different in length or is not clamped in place.
Disclosure of Invention
The invention aims to provide a large-sized intelligent molding device for an outdoor bathtub and a method thereof, which are used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the intelligent molding device of the large outdoor bathtub comprises a molding device, wherein the upper end of the front side of the molding device is fixedly connected with a transfer assembly for conveying materials, the lower end of the transfer assembly is connected to the lower side of the molding device in a penetrating manner, the rear end of the molding device is fixedly connected to the rear side of the molding device, the lower end of the front side of the transfer assembly is fixedly connected with a plurality of positioning clamping assemblies for positioning materials, the upper side of a front side mold of the molding device is provided with a plurality of pressing assemblies for pressing the materials, the lower end of the pressing assemblies is fixedly connected with a control assembly for controlling air suction, and the middle end of the control assembly is fixedly connected to the lower end of the front side mold of the molding device;
the transfer assembly includes: the device comprises a connecting handle, a rotating claw, a hinging rod, a short connecting handle, a double-head handle and a rotating limiting part, wherein the lower end of the connecting handle is fixedly connected with the output end of a motor at the rear side of the shaping device, the upper end of the connecting handle is rotationally connected with the upper end of the hinging rod, the lower end of the hinging rod is rotationally connected with the rear end of the short connecting handle, the front end of the short connecting handle is fixedly connected with the right end of the double-head handle, the left side and the right side of the double-head handle respectively penetrate through and are rotationally connected with the bottom of the shaping device, the front end of the double-head handle is rotationally connected with the left end and the right end of the rotating claw, the upper end of the rotating claw is slidingly connected with the middle end of the rotating limiting part, and the left end and the right end of the rotating limiting part are respectively fixed on the upper end of the front side of the shaping device;
the positioning and clamping assembly comprises: the fixed poking head is fixedly connected with the lower end of the rotating claw, the upper end and the lower end of the fixed poking head are respectively connected with the front end of the V-shaped rod in a rotating mode, the middle end of the V-shaped rod is connected with the middle of the fixed poking head in a rotating mode, the rear end of the V-shaped rod is connected with the middle of the sliding chuck in a rotating mode, and the end of the V-shaped rod is connected with the rear end of the fixed poking head in a sliding mode;
the press-fit assembly further includes: the front end and the rear end of the front side die of the shaping device are respectively fixedly connected with one end of the transverse pressing piece, and the other end of the transverse pressing piece is fixedly connected with the upper end of the control assembly;
the left end and the right end of the front side die of the shaping device are respectively and fixedly connected to one end of the longitudinal pressing piece, and the other end of the longitudinal pressing piece is fixedly connected to the upper end of the control assembly;
the transverse pressing piece further comprises: the device comprises a fixing piece I, an elastic piece I, a short handle I and a pressure-bearing rod I, wherein the end part of a transverse pressing piece is rotationally connected with the upper end of the fixing piece I, the lower end of the fixing piece I is fixedly connected with the upper end of a front side die of a shaping device, the middle part of the transverse pressing piece is rotationally connected with the upper end of the short handle I, the lower end of the short handle I is rotationally connected with the upper end of the elastic piece I, the upper part of the elastic piece I is rotationally connected with one end of the pressure-bearing rod I, the middle end of the pressure-bearing rod I is fixedly connected with the upper end of the front side die of the shaping device, and the other end of the pressure-bearing rod I is fixedly connected with the upper end of a control assembly.
The longitudinal compression element further comprises: the end part of the longitudinal pressing piece is rotationally connected with the upper end of the second fixing piece, the lower end of the second fixing piece is fixedly connected with the upper end of the front side die of the shaping device, the middle part of the longitudinal pressing piece is rotationally connected with the upper end of the second short handle, the lower end of the second short handle is rotationally connected with the upper end of the second elastic piece, the upper part of the second elastic piece is rotationally connected with one end of the second pressure-bearing rod, the middle end of the second pressure-bearing rod is fixedly connected with the upper end of the front side die of the shaping device, and the other end of the second pressure-bearing rod is fixedly connected with the upper end of the control component;
the control assembly further comprises: the upper end of the limiting piece is fixedly connected to the lower end of the longitudinal pressing piece, the lower end of the limiting piece is connected to the inner wall of the control assembly in a sliding mode, the upper end of the closing piece is fixedly connected to the lower end of the transverse pressing piece, the middle end of the closing piece is fixedly connected to the lower end of the sliding plug, and the upper end of the sliding plug is connected to the inner wall of the control assembly in a sliding mode;
the limiter further includes: support frame, turning handle, sliding pin, the tip of limiter downside rotates to be connected in the lower extreme of turning handle, the middle part fixed connection of turning handle is in the one end of support frame, the other end fixed connection of support frame is in the bottom of shaping device, the middle-end fixed connection of turning handle is in the bottom of shaping device, the upper end of turning handle rotates to be connected in the one end of sliding pin, the other end sliding connection of sliding pin is in the hole of seting up of control assembly upper end.
The intelligent molding method of the large outdoor bathtub comprises the following specific steps of,
step one: pulling the positioning clamping assembly to place four corners of the material on the positioning clamping assembly for clamping, and driving the transferring assembly to drive the clamped material to move to a heat source of the shaping device for heating;
step two: after the material is heated, the material is conveyed to the upper part of a front side die of the shaping device by the transfer assembly, so that the positioning clamping assembly props against the pressing assembly to act, and four sides of the material are completely pressed;
step three: the control assembly is driven to act by the action of pressing the material by the pressing assembly, so that the safety opening pipeline of the control assembly is in a through state, a vacuum machine in the shaping device acts, and air between the die and the material is pumped out for shaping.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the material is driven to heat and move by the transfer assembly, so that the problem that the subsequent processing is caused by the fact that a worker scalds an arm when conveying the material or the material cannot be aligned to the upper part of the die slowly due to high temperature can be avoided, and the problem that the acrylic plate is unevenly stretched and shaped during shaping is avoided by clamping and positioning the acrylic plate by the right-angle clamping head on the sliding clamping head;
2. according to the invention, the positioning clamping assembly is propped against the pressing assembly to act, so that the pressing assembly compresses four sides of an acrylic plate placed on the die, a closed space is formed between the acrylic plate and the die, if the positioning clamping assembly is deviated in position during pressing down, the pressing assembly cannot be driven to compress the acrylic plate, the positioning clamping assembly can compress the acrylic plate when the downward displacement of the positioning clamping assembly is accurate, a worker can quickly observe whether the acrylic plate is compressed or not, and the acrylic plate is ensured to be in a compressed state during the next processing;
3. according to the invention, the control assembly is driven to move through the movement of the pressing assembly, so that the control assembly is converted from a closed state to a smooth state, a vacuum machine in the shaping device works normally, and the acrylic plate is shaped, and in such a way, the pressing assembly can drive the control assembly to move when the four sides of the acrylic plate are completely pressed, thus the problem that the vacuum machine is started because the acrylic plate is not pressed and is not observed in time, and the shaping is caused by the occurrence of gaps in the shaping process of the acrylic plate is avoided.
Drawings
FIG. 1 is a schematic view of a front side perspective structure of the present invention;
FIG. 2 is an enlarged schematic view of the portion A of FIG. 1;
FIG. 3 is a right side perspective view of the present invention;
FIG. 4 is an enlarged schematic view of the portion B of FIG. 3;
FIG. 5 is a schematic top perspective view of the present invention;
FIG. 6 is an enlarged schematic view of the portion C of FIG. 5;
FIG. 7 is a schematic bottom perspective view of the present invention;
FIG. 8 is an enlarged schematic view of the portion D of FIG. 7;
FIG. 9 is an enlarged schematic view of the portion E of FIG. 7;
FIG. 10 is a left side perspective view of the present invention;
fig. 11 is an enlarged schematic view of the F part of fig. 10;
fig. 12 is a flow chart of shaping in bathtub processing.
In the drawings, the list of components represented by the various numbers is as follows:
1. shaping device; 2. a transfer assembly; 21. a connecting handle; 22. a rotating claw; 23. a hinge rod; 24. a short connecting handle; 25. a double-ended handle; 26. rotating the limiting piece; 3. positioning and clamping the assembly; 31. fixing a shifting head; 311. a shifting block; 312. an elastic pin; 313. a fixed rail; 32. a V-shaped rod; 33. a sliding chuck; 4. a pressing assembly; 41. a longitudinal pressing member; 411. a first fixing piece; 412. an elastic piece I; 413. a first short handle; 414. a first pressure-bearing rod; 42. a transverse pressing piece; 421. a second fixing piece; 422. an elastic piece II; 423. a second short handle; 424. a second pressure-bearing rod; 5. a control assembly; 51. a restriction member; 511. a support frame; 512. a rotating handle; 513. a sliding pin; 52. a closure; 524. and a sliding plug.
Detailed Description
Referring to fig. 1-12, the present invention provides a technical solution: the intelligent molding device of the large outdoor bathtub comprises a molding device 1, wherein the upper end of the front side of the molding device 1 is fixedly connected with a transfer assembly 2 for conveying materials, the lower end of the transfer assembly 2 is connected to the lower side of the molding device 1 in a penetrating way, the rear end of the molding device 1 is fixedly connected to the rear side of the molding device 1, the lower end of the front side of the transfer assembly 2 is fixedly connected with a plurality of positioning clamping assemblies 3 for positioning the materials, the upper side of a front side mold of the molding device 1 is provided with a plurality of pressing assemblies 4 for pressing the materials, the lower end of the pressing assemblies 4 is fixedly connected with a control assembly 5 for controlling air suction, and the middle end of the control assembly 5 is fixedly connected to the lower end of the front side mold of the molding device 1;
when the acrylic material is processed, the positioning and clamping assembly 3 is required to be pulled, the positioning and clamping assembly 3 acts, four corners of an acrylic plate are placed in the positioning and clamping assembly 3, the positioning and clamping assembly 3 clamps the acrylic plate, then the shaping device 1 starts to drive the transfer assembly 2, the transfer assembly 2 conveys the acrylic plate to a heat source of the shaping device 1 from a horizontal state to be heated, when the transfer assembly 2 is heated to a preset time, the shaping device 1 continues to start, the transfer assembly 2 resets, at the moment, the transfer assembly 2 drives the acrylic plate to move to a position right above a die on the front side of the shaping device 1, then a short-distance downward movement can enable the positioning and clamping assembly 3 to abut against the pressing assembly 4, at the moment, the pressing assembly 4 acts to compress four sides of the acrylic plate, so that the acrylic plate and the die form a sealed cavity, and when the pressing assembly 4 acts to compress the acrylic plate, the control assembly 5 is driven to act, so that a pipeline closed by the control assembly 5 is converted into a clockwise state, at the moment, the acrylic plate is driven to move to the die on the front side of the shaping device 1, then the acrylic plate is stretched out of the vacuum air between the acrylic plate and the die, and the acrylic plate is stretched.
As a further aspect of the present invention, the transfer unit 2 includes: the plastic molding device comprises a connecting handle 21, a rotating claw 22, a hinging rod 23, a short connecting handle 24, a double-head handle 25 and a rotating limiting piece 26, wherein the lower end of the connecting handle 21 is fixedly connected with the output end of a motor at the rear side of the plastic molding device 1, the upper end of the connecting handle 21 is rotationally connected with the upper end of the hinging rod 23, the lower end of the hinging rod 23 is rotationally connected with the rear end of the short connecting handle 24, the front end of the short connecting handle 24 is fixedly connected with the right end of the double-head handle 25, the left side and the right side of the double-head handle 25 are respectively connected with the bottom of the plastic molding device 1 in a penetrating way, the front end of the double-head handle 25 is rotationally connected with the left end and the right end of the rotating claw 22, the upper end of the rotating claw 22 is slidingly connected with the middle end of the rotating limiting piece 26, the left end and the right end of the rotating limiting piece 26 are respectively fixed on the upper end of the front side of the plastic molding device 1, and the lower end of the rotating claw 22 is fixedly connected with the end of the positioning and clamping component 3;
when the material is clamped by the positioning and clamping assembly 3, the motor at the upper end of the rear side of the shaping device 1 drives the connecting handle 21 to rotate, the rotating of the connecting handle 21 drives the hinging rod 23 to move downwards, the hinging rod 23 props against the short-circuit handle 24 to rotate downwards while moving downwards, the hinging rod 21 drives the hinging rod 23 to move upwards along with the double-head handle 25 because the short-circuit handle 24 is fixedly connected with the double-head handle 25, the connecting end of the double-head handle 25 and the rotating claw 22 rotate towards the position of the heat source of the shaping device 1, when the rotating claw 22 moves towards the heat source of the shaping device 1, the upper end of the rotating claw 22 slides downwards under the limit of the rotating limiting piece 26, so that the rotation of the rotating claw 22 is kept stable, the lower end of the rotating claw 22 is kept parallel to the heat source of the shaping device 1 by 90 degrees, the acryl plate clamped by the positioning and clamping assembly 3 is heated, after heating, the hinging rod 21 drives the hinging rod 23 to move upwards, the double-head handle 24 with the hinging rod 23 rotates upwards, and the short-circuit handle 24 drives the double-head handle 25 to rotate together, so that the rotating claw 25 drives the rotating claw 25 to reset.
The material is driven to be heated and moved through the transfer assembly 2, the heated material can be prevented from being heated up due to the fact that the temperature is high, a worker scalds an arm when transporting the material or the worker cannot slowly align the material above the die due to the fact that the high temperature is high, the material is offset when being placed, and the subsequent processing is caused to be problematic.
As a further aspect of the present invention, the positioning and clamping assembly 3 includes: the fixed shifting head 31, the V-shaped rod 32 and the sliding clamping head 33, wherein the end part of the fixed shifting head 31 is fixedly connected to the lower end of the rotating claw 22, the upper end and the lower end of the fixed shifting head 31 are respectively and rotatably connected to the front end of the V-shaped rod 32, the middle end of the V-shaped rod 32 is rotatably connected to the middle part of the fixed shifting head 31, the rear end of the V-shaped rod 32 is rotatably connected to the middle part of the sliding clamping head 33, and the end part of the V-shaped rod 32 is slidably connected to the rear end of the fixed shifting head 31;
when the fixing device is used for fixing an acrylic plate (based on fig. 4), a worker firstly pulls the pulling block 311 towards the rear end of the fixed pulling head 31, so that the spring on the elastic pin 312 is compressed, the pin on the elastic pin 312 slides backwards, at the moment, the pulling block 311 drives the V-shaped rod 32 to rotate, so that the V-shaped rod 32 moves at the connecting end of the sliding clamping head 33, the sliding clamping head 33 slides in the fixed rail 313, the sliding clamping head 33 generates a gap, at the moment, the corner of the acrylic plate is aligned with the clamped corner on the sliding clamping head 33 to be attached and placed, at the moment, the pulling block 311 is released, so that the spring on the elastic pin 312 is reset, the pulling block 311 is reset, the V-shaped rod 32 rotates, the sliding clamping head 33 sliding in the fixed rail 313 is reset to be closed, the acrylic plate is clamped and positioned by the right-angle clamping head on the sliding clamping head 33, the acrylic plate is prevented from rotating when moving, the acrylic plate is uniformly paved on a die in the molding device 1, and the problem of uneven molding of the acrylic plate is caused when the acrylic plate is stretched.
As a further aspect of the present invention, the pressing assembly 4 further includes: the front end and the rear end of the front side die of the shaping device 1 are respectively fixedly connected with one end of the transverse pressing piece 41, and the other end of the transverse pressing piece 41 is fixedly connected with the upper end of the control assembly 5;
the left end and the right end of the front side die of the shaping device 1 are respectively and fixedly connected to one end of a longitudinal pressing piece 42, and the other end of the longitudinal pressing piece 42 is fixedly connected to the upper end of a control assembly 5;
the transverse pressing member 41 further includes: the end part of the transverse pressing piece 41 is rotationally connected with the upper end of the fixing piece 411, the lower end of the fixing piece 411 is fixedly connected with the upper end of the front side die of the shaping device 1, the middle part of the transverse pressing piece 41 is rotationally connected with the upper end of the short handle 413, the lower end of the short handle 413 is rotationally connected with the upper end of the elastic piece 412, the upper part of the elastic piece 412 is rotationally connected with one end of the pressure-bearing rod 414, the middle end of the pressure-bearing rod 414 is fixedly connected with the upper end of the front side die of the shaping device 1, and the other end of the pressure-bearing rod 414 is fixedly connected with the upper end of the control component 5.
The longitudinal compression element 42 further includes: the end part of the second longitudinal pressing piece 42 is rotationally connected with the upper end of the second fixing piece 421, the lower end of the second fixing piece 421 is fixedly connected with the upper end of the front side die of the molding device 1, the middle part of the second longitudinal pressing piece 42 is rotationally connected with the upper end of the second short handle 423, the lower end of the second short handle 423 is rotationally connected with the upper end of the second elastic piece 422, the upper part of the second elastic piece 422 is rotationally connected with one end of the second pressure-bearing rod 424, the middle end of the second pressure-bearing rod 424 is fixedly connected with the upper end of the front side die of the molding device 1, and the other end of the second pressure-bearing rod 424 is fixedly connected with the upper end of the control assembly 5;
when the bottom of the right-angle chuck on the sliding chuck 33 is pressed down against one end of the second pressure-bearing rod 424, the other end of the second pressure-bearing rod 424 moves upwards, so that the second pressure-bearing rod 424 moves upwards together with the sliding block on the second elastic element 422, at this time, the spring on the second elastic element 422 is stretched to store the force, and the sliding block on the second elastic element 422 moves upwards to drive the second short handle 423 to rotate upwards, so that the second short handle 423 drives the joint with the longitudinal pressing element 42 to rotate upwards, and the U-shaped pressing plate on the longitudinal pressing element 42 compresses the longitudinal edge of the acrylic plate on the die with an arc-shaped movement track;
the bottom of the right-angle chuck on the sliding chuck 33 will also prop against one end of the pressure-bearing rod 414 to move downwards, so that the joint of the pressure-bearing rod 414 and the elastic piece 412 moves upwards together, when the sliding block on the elastic piece 412 is driven to move upwards, the short handle 413 is driven to rotate upwards, and the short handle 413 drives the joint of the transverse pressing piece 41 to rotate upwards, so that the straight plate on the transverse pressing piece 41 compresses the transverse edge of the acrylic plate on the die with an arc-shaped movement track;
the positioning clamping assembly 3 is propped against the pressing assembly 4 to act, so that four sides of an acrylic plate placed on a die are pressed by the pressing assembly 4, a closed space is formed between the acrylic plate and the die, if the positioning clamping assembly 3 is offset in the downward pressing process, the pressing assembly 4 cannot be driven to press the acrylic plate, the positioning clamping assembly 3 can press the acrylic plate only when the downward displacement of the positioning clamping assembly 3 is accurate in the matching mode, workers can quickly observe whether the acrylic plate is pressed or not, and the acrylic plate is in a pressed state when the next processing is carried out.
As a further aspect of the present invention, the control unit 5 further includes: the device comprises a limiting piece 51, a closing piece 52 and a sliding plug 524, wherein the upper end of the limiting piece 51 is fixedly connected with the lower end of the longitudinal pressing piece 42, the lower end of the limiting piece 51 is slidably connected with the inner wall of the control assembly 5, the upper end of the closing piece 52 is fixedly connected with the lower end of the transverse pressing piece 41, the middle end of the closing piece 52 is fixedly connected with the lower end of the sliding plug 524, and the upper end of the sliding plug 524 is slidably connected with the inner wall of the control assembly 5;
the limiter 51 further includes: the end part of the bottom side of the limiting piece 51 is rotationally connected to the lower end of the rotating handle 512, the middle part of the rotating handle 512 is fixedly connected to one end of the supporting frame 511, the other end of the supporting frame 511 is fixedly connected to the bottom of the shaping device 1, the middle end of the rotating handle 512 is fixedly connected to the bottom of the shaping device 1, the upper end of the rotating handle 512 is rotationally connected to one end of the sliding pin 513, and the other end of the sliding pin 513 is slidingly connected to a hole formed in the upper end of the control component 5;
when the vertical pressing piece 42 presses the acrylic plate, the limiting piece 51 is driven to move downwards, the limiting piece 51 is propped against the connecting end of the rotating handle 512 to move downwards, so that the rotating handle 512 rotates downwards under the limit of the connecting end of the rotating handle 512 and the shaping device 1, the rotating handle 512 is ensured to rotate stably, the spring on the supporting frame 511 is compressed, the spring on the supporting frame 511 can apply a pushing force to the rotating handle 512 when the rotating handle 512 is reset, the upper end of the rotating handle 512 can pull the sliding pin 513 outwards from the opening at the upper end of the control assembly 5, the sliding pin 513 cannot be continuously inserted into the opening at the sliding plug 524, the state of limiting the sliding plug 524 to move is eliminated, the closing piece 52 also moves downwards due to the action of the transverse pressing piece 41, the sliding plug 524 is driven to slide from the upper end of the control assembly 5 to the lower end of the control assembly 5, the control assembly 5 is enabled to be converted into a smooth channel when the control assembly 5 is reset, and the vacuum pressure plate is pumped out of the machine between the acrylic plate and the compression molding device 1.
The action of the control component 5 is driven through the action of the pressing component 4, so that the control component 5 is converted into a smooth state from a closed state, a vacuum machine in the shaping device 1 works normally, an acrylic plate is shaped, the pressing component 4 can drive the control component 5 to act when the four sides of the acrylic plate are completely pressed, the situation that the vacuum machine is started because the pressing component is not pressed and is not observed in time is avoided, and the problem that the acrylic plate is shaped due to gaps is solved during shaping.
The intelligent molding method of the large outdoor bathtub comprises the following specific steps of,
step one: pulling the positioning and clamping assembly 3 to place four corners of the material on the positioning and clamping assembly 3 for clamping, and driving the transferring assembly 2 to drive the clamped material to move to a heat source of the shaping device 1 for heating;
step two: after the material is heated, the material is conveyed to the upper part of a front side die of the shaping device 1 by the transfer assembly 2, so that the positioning and clamping assembly 3 props against the pressing assembly 4 to act, and four sides of the material are completely pressed;
step three: the control component 5 is driven to act by the action of pressing the material by the pressing component 4, so that the safety opening pipeline of the control component 5 is in a through state, a vacuum machine in the shaping device 1 acts, and air between the die and the material is pumped out for shaping.
Claims (4)
1. Large-scale outdoor bathtub intelligent molding device, including shaping device (1), its characterized in that: the upper end fixedly connected with of shaping device (1) front side is used for transporting material shifts subassembly (2), shift subassembly (2) lower extreme through connection in shaping device (1) downside, shaping device (1) rear end fixedly connected with is in shaping device (1) rear side, shift subassembly (2) front side's lower extreme fixedly connected with a plurality of location clamping assemblies (3) that are used for the material location, shaping device (1) front side mould's upside is provided with a plurality of pressfitting subassembly (4) that are used for compressing tightly the material, pressfitting subassembly (4)'s lower extreme fixedly connected with be used for controlling the control module (5) of bleed, control module (5) middle-end fixedly connected with is in shaping device (1) front side mould's lower extreme, connecting handle (21), rotating claw (22), articulated rod (23), short circuit handle (24), double-end handle (25), rotation limiting member (26), connecting handle (21) lower extreme fixedly connected with is in shaping device (1) rear side motor's output, connecting handle (21) upper end fixedly connected with is in articulated rod (24) front end (24), articulated rod (23) upper end is connected with articulated rod (24), the left and right sides of double-end handle (25) runs through respectively and rotates the bottom of being connected in shaping device (1), the front end of double-end handle (25) rotates and connects in the left and right sides both ends of rotating claw (22), the upper end sliding connection of rotating claw (22) is in the middle-end of rotating locating part (26), the left and right sides both ends of rotating locating part (26) are fixed in the upper end of shaping device (1) front side respectively, the lower extreme fixed connection of rotating claw (22) is in the tip of location clamping assembly (3), location clamping assembly (3) include: fixed plectrum (31), V-arrangement pole (32), slip dop (33), the tip fixed connection of fixed plectrum (31) is in the lower extreme of rotating claw (22), both ends rotate respectively about fixed plectrum (31) and connect in the front end of V-arrangement pole (32), the middle-end rotation of V-arrangement pole (32) is connected in the middle part of fixed plectrum (31), the rear end rotation of V-arrangement pole (32) is connected in the middle part of slip dop (33), the tip sliding connection of V-arrangement pole (32) is in the rear end of fixed plectrum (31), fixed plectrum (31) still include: the device comprises a shifting block (311), an elastic pin (312) and a fixed rail (313), wherein a groove formed in the middle of the fixed shifting block (31) is slidably connected to the rear end of the shifting block (311), the upper end and the lower end of the shifting block (311) are respectively rotatably connected to the front end of a V-shaped rod (32), the rear end of the shifting block (311) is fixedly connected to the front end of the elastic pin (312), the rear end of the elastic pin (312) penetrates through the middle of the fixed shifting block (31), the upper end and the lower end of the rear side of the fixed shifting block (31) are respectively fixedly connected with the fixed rail (313), the inner wall of the fixed rail (313) is slidably connected to the middle of a sliding clamping head (33), and the pressing assembly (4) further comprises: the device comprises a transverse pressing piece (41) and a longitudinal pressing piece (42), wherein the front end and the rear end of a front side die of the shaping device (1) are respectively and fixedly connected to one end of the transverse pressing piece (41), the other end of the transverse pressing piece (41) is fixedly connected to the upper end of a control assembly (5), the left end and the right end of the front side die of the shaping device (1) are respectively and fixedly connected to one end of the longitudinal pressing piece (42), the other end of the longitudinal pressing piece (42) is fixedly connected to the upper end of the control assembly (5), and the transverse pressing piece (41) further comprises: the plastic forming device comprises a fixing piece I (411), an elastic piece I (412), a short handle I (413) and a pressure-bearing rod I (414), wherein the end part of a transverse pressing piece (41) is rotationally connected with the upper end of the fixing piece I (411), the lower end of the fixing piece I (411) is fixedly connected with the upper end of a front side die of the plastic forming device (1), the middle part of the transverse pressing piece (41) is rotationally connected with the upper end of the short handle I (413), the lower end of the short handle I (413) is rotationally connected with the upper end of the elastic piece I (412), the upper part of the elastic piece I (412) is rotationally connected with one end of the pressure-bearing rod I (414), the middle end of the pressure-bearing rod I (414) is fixedly connected with the upper end of the front side die of the plastic forming device (1), and the other end of the pressure-bearing rod I (414) is fixedly connected with the upper end of a control component (5);
the longitudinal compression element (42) further comprises: the plastic molding device comprises a second fixing piece (421), an elastic piece (422), a second short handle (423) and a second pressure-bearing rod (424), wherein the end part of a second longitudinal pressing piece (42) is rotationally connected with the upper end of the second fixing piece (421), the lower end of the second fixing piece (421) is fixedly connected with the upper end of a front side die of the molding device (1), the middle part of the second longitudinal pressing piece (42) is rotationally connected with the upper end of the second short handle (423), the lower end of the second short handle (423) is rotationally connected with the upper end of the second elastic piece (422), the upper part of the second elastic piece (422) is rotationally connected with one end of the second pressure-bearing rod (424), the middle end of the second pressure-bearing rod (424) is fixedly connected with the upper end of the front side die of the molding device (1), and the other end of the second pressure-bearing rod (424) is fixedly connected with the upper end of the control assembly (5).
2. The intelligent shaping apparatus for large outdoor bathtub as claimed in claim 1, wherein: the control assembly (5) further comprises: the device comprises a limiting piece (51), a closing piece (52) and a sliding plug (524), wherein the upper end of the limiting piece (51) is fixedly connected to the lower end of a longitudinal pressing piece (42), the lower end of the limiting piece (51) is slidably connected to the inner wall of a control assembly (5), the upper end of the closing piece (52) is fixedly connected to the lower end of a transverse pressing piece (41), the middle end of the closing piece (52) is fixedly connected to the lower end of the sliding plug (524), and the upper end of the sliding plug (524) is slidably connected to the inner wall of the control assembly (5).
3. The intelligent shaping apparatus for large outdoor bathtub as claimed in claim 2, wherein: the limiter (51) further includes: support frame (511), turning handle (512), slide pin (513), the tip of restriction piece (51) downside rotates to be connected in the lower extreme of turning handle (512), the middle part fixed connection of turning handle (512) is in the one end of support frame (511), the other end fixed connection of support frame (511) is in the bottom of shaping device (1), the middle-end fixed connection of turning handle (512) is in the bottom of shaping device (1), the upper end of turning handle (512) rotates to be connected in the one end of slide pin (513), the other end sliding connection of slide pin (513) is in the hole of seting up of control assembly (5) upper end.
4. An intelligent forming method for a large-sized outdoor bathtub, which is suitable for the intelligent forming device for the large-sized outdoor bathtub according to any one of claims 1 to 3, and is characterized in that: the specific steps of the shaping are that,
step one: pulling the positioning and clamping assembly (3) to place four corners of the material on the positioning and clamping assembly (3) for clamping, and then driving the transferring assembly (2) to drive the clamped material to move to a heat source of the shaping device (1) for heating;
step two: after the material is heated, the material is conveyed to the upper part of a front side die of the shaping device (1) by the transfer assembly (2), so that the positioning and clamping assembly (3) props against the pressing assembly (4) to act, and four sides of the material are completely pressed;
step three: the control component (5) is driven to act by the action of pressing the material by the pressing component (4), so that a safety opening pipeline of the control component (5) is in a through state, a vacuum machine in the shaping device (1) acts, and air between the die and the material is pumped out for shaping.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211443454.7A CN115837730B (en) | 2022-11-18 | 2022-11-18 | Intelligent molding device and method for large outdoor bathtub |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211443454.7A CN115837730B (en) | 2022-11-18 | 2022-11-18 | Intelligent molding device and method for large outdoor bathtub |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115837730A CN115837730A (en) | 2023-03-24 |
| CN115837730B true CN115837730B (en) | 2023-08-18 |
Family
ID=85575713
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211443454.7A Active CN115837730B (en) | 2022-11-18 | 2022-11-18 | Intelligent molding device and method for large outdoor bathtub |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115837730B (en) |
Citations (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3600746A (en) * | 1969-02-14 | 1971-08-24 | Comet Ind | Apparatus for molding articles |
| CN101531065A (en) * | 2009-03-27 | 2009-09-16 | 上海双鹿电器有限公司 | Method for manufacturing bin-protecting plate of refrigerator compressor by vacuum forming technology |
| CN102069461A (en) * | 2010-10-13 | 2011-05-25 | 宁波亚德客自动化工业有限公司 | Pneumatic clamping-jaw device |
| CN103073177A (en) * | 2012-12-31 | 2013-05-01 | 江苏大学机电总厂有限公司 | Workpiece fixture for foot bending machine of helical energy-saving lamp tube |
| CN108381899A (en) * | 2018-02-08 | 2018-08-10 | 埃飞灵卫浴科技有限公司 | The acrylic bathtub formation system efficiently produced |
| CN108995187A (en) * | 2018-09-10 | 2018-12-14 | 中山市达伊姆设备科技有限公司 | A kind of bathtub manufacturing line |
| CN208827109U (en) * | 2018-09-28 | 2019-05-07 | 佛山市南海区德尚卫浴有限公司 | Bathtub mould with clamping piece structure |
| CN109895358A (en) * | 2019-03-13 | 2019-06-18 | 陈冲锋 | A kind of automation plastic uptake equipment |
| CN209599826U (en) * | 2019-01-19 | 2019-11-08 | 埃飞灵卫浴科技集团有限公司 | A kind of acrylic bathtub formation system |
| CN209813049U (en) * | 2019-03-13 | 2019-12-20 | 陈冲锋 | A plastic uptake forming device for bathtub inner bag |
| CN111438922A (en) * | 2020-04-26 | 2020-07-24 | 中山市精镀机电设备有限公司 | Plastic suction forming mold and plastic suction forming method |
| CN213227494U (en) * | 2020-08-28 | 2021-05-18 | 嘉兴市圣路易斯洁具有限公司 | Acrylic bathtub forming device |
| CN213382942U (en) * | 2020-09-23 | 2021-06-08 | 嘉兴市圣路易斯洁具有限公司 | Automatic plastic uptake forming device of inferior gram force panel |
| CN214082797U (en) * | 2020-12-03 | 2021-08-31 | 河源市宏瑞实业有限公司 | Positioning device for plastic suction mold |
| CN214239149U (en) * | 2021-01-06 | 2021-09-21 | 深圳市乙方吸塑包装有限公司 | Quick high toughness thermoplastic plastic uptake goods forming die manufacture equipment |
| CN215704000U (en) * | 2021-04-28 | 2022-02-01 | 佛山市南海区德尚卫浴有限公司 | Inferior gram force bathtub body forming device |
| CN217258331U (en) * | 2022-07-12 | 2022-08-23 | 苏州隆义塑胶有限公司 | Plastic pellet processing is with high-efficient plastic uptake device |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20050236744A1 (en) * | 2004-04-27 | 2005-10-27 | Tilio Camodeca | Method and apparatus for forming bathliners |
| JP4470190B2 (en) * | 2007-10-23 | 2010-06-02 | 新東工業株式会社 | Material clamping method and material clamping device used in the method |
-
2022
- 2022-11-18 CN CN202211443454.7A patent/CN115837730B/en active Active
Patent Citations (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3600746A (en) * | 1969-02-14 | 1971-08-24 | Comet Ind | Apparatus for molding articles |
| CN101531065A (en) * | 2009-03-27 | 2009-09-16 | 上海双鹿电器有限公司 | Method for manufacturing bin-protecting plate of refrigerator compressor by vacuum forming technology |
| CN102069461A (en) * | 2010-10-13 | 2011-05-25 | 宁波亚德客自动化工业有限公司 | Pneumatic clamping-jaw device |
| CN103073177A (en) * | 2012-12-31 | 2013-05-01 | 江苏大学机电总厂有限公司 | Workpiece fixture for foot bending machine of helical energy-saving lamp tube |
| CN108381899A (en) * | 2018-02-08 | 2018-08-10 | 埃飞灵卫浴科技有限公司 | The acrylic bathtub formation system efficiently produced |
| CN108995187A (en) * | 2018-09-10 | 2018-12-14 | 中山市达伊姆设备科技有限公司 | A kind of bathtub manufacturing line |
| CN208827109U (en) * | 2018-09-28 | 2019-05-07 | 佛山市南海区德尚卫浴有限公司 | Bathtub mould with clamping piece structure |
| CN209599826U (en) * | 2019-01-19 | 2019-11-08 | 埃飞灵卫浴科技集团有限公司 | A kind of acrylic bathtub formation system |
| CN109895358A (en) * | 2019-03-13 | 2019-06-18 | 陈冲锋 | A kind of automation plastic uptake equipment |
| CN209813049U (en) * | 2019-03-13 | 2019-12-20 | 陈冲锋 | A plastic uptake forming device for bathtub inner bag |
| CN111438922A (en) * | 2020-04-26 | 2020-07-24 | 中山市精镀机电设备有限公司 | Plastic suction forming mold and plastic suction forming method |
| CN213227494U (en) * | 2020-08-28 | 2021-05-18 | 嘉兴市圣路易斯洁具有限公司 | Acrylic bathtub forming device |
| CN213382942U (en) * | 2020-09-23 | 2021-06-08 | 嘉兴市圣路易斯洁具有限公司 | Automatic plastic uptake forming device of inferior gram force panel |
| CN214082797U (en) * | 2020-12-03 | 2021-08-31 | 河源市宏瑞实业有限公司 | Positioning device for plastic suction mold |
| CN214239149U (en) * | 2021-01-06 | 2021-09-21 | 深圳市乙方吸塑包装有限公司 | Quick high toughness thermoplastic plastic uptake goods forming die manufacture equipment |
| CN215704000U (en) * | 2021-04-28 | 2022-02-01 | 佛山市南海区德尚卫浴有限公司 | Inferior gram force bathtub body forming device |
| CN217258331U (en) * | 2022-07-12 | 2022-08-23 | 苏州隆义塑胶有限公司 | Plastic pellet processing is with high-efficient plastic uptake device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115837730A (en) | 2023-03-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN209140984U (en) | It is a kind of to cut bending equipment automatically for MoDing part | |
| WO2016058509A1 (en) | Soft pipe joint automatic adhesion and pressing machine and adhesion and pressing method therefor | |
| CN115837730B (en) | Intelligent molding device and method for large outdoor bathtub | |
| CN112247554A (en) | Automatic hydraulic hinge assembling machine | |
| CN206579128U (en) | Flexible pipe expanding device | |
| CN214578168U (en) | Refrigerator glass door pressfitting frock of high accuracy | |
| CN210911194U (en) | Plastic door and window welding machine | |
| CN210501119U (en) | Rope clamping and transferring device applied to rope handle cutting and swinging machine | |
| CN207103520U (en) | A kind of automatic recking means for cargo of anchor pole | |
| CN211492861U (en) | Cutting device for circular hole film | |
| CN208006283U (en) | Temple process equipment | |
| CN220012721U (en) | Heating equipment for heat treatment | |
| CN216443938U (en) | Polyethylene bag opening hot pressing mechanism | |
| CN221134800U (en) | Glass door body compression fittings | |
| CN217373099U (en) | Biaxial stretching structure is used in processing of polyimide film | |
| CN216152233U (en) | Display screen frame separation tool | |
| CN221406089U (en) | Optical fiber curing oven gas protection device | |
| CN117227091B (en) | Pre-feeding device for substrate production and working method thereof | |
| CN219153720U (en) | Pipeline compressing device for sterile tube sealing machine | |
| CN214586145U (en) | Automatic crimping machine is used in optical cable processing | |
| CN216027873U (en) | Gear forging heating furnace | |
| CN217292998U (en) | Heating equipment for geogrid | |
| CN211194978U (en) | Pin inserting device for plastic parts | |
| CN215880818U (en) | Auxiliary tool for machining tube plate assembly of explosion-proof heater | |
| CN221271819U (en) | Foaming clamp for water heater |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |